R Series

ByR Sales Meeting

May 17th, 2013

R Series

Valve gate application

SCHEME

Double cylinderDouble cylinder

InsertInsert

Cylindrical closure

Cylindrical closure

Valve gate application

R Series

The angle sleeve guide is a special design for valve pin sealing function. When the gate closed , the angle surface guide the valve pin to close the gate and no strong friction damage in sealing process.

Other company no angle sleeve and easy to get the valve pin wear down in long time processing which will cause the gate with burr and flash defect.

CYLINDRICAL CLOSURECYLINDRICAL CLOSURE

ANGLE CLOSUREANGLE CLOSURE

Valve gate application

R Series

Valve pin not fully guided : The front end of pin have an accurate guide and the end of pin located in a big hole to avoid compacting with the hole . No metal chips create during sealing process .

The angle feeding system get the liquid flowing smooth in the runner and help to decrease the pressure lost .

Valve gate application

R Series

UP TO 64 DROPS

Valve gate application

R Series

Part name: Gear

Valve gate system ： 4 drops (2 x 2 NOZZLES)

Cycle time ： 8-10s

Temp ： 230-240°C

Mat ： POM or PA+30%GF

Valve gate application

R Series

Valve gate application

R Series

Part name: DVD/CD Cover

Weight: 22g~60g

Valve gate system ： 8 drops

Cycle time ： 5-9s

Temp ： 240-260°C

Mat ： PP

Valve gate application

R Series

Valve gate application

R Series

Part name: Gears

Valve gate system ： 16 drops

Cycle time ： 8-10s

Temp ： 230-240°C(POM)

Temp ： 270-295°C(PA66+33%GF)

Mat ： POM or PA66+33%GF

Valve gate application

R Series

Valve gate application

R Series

Part name: Medical Caps

Valve gate system ： 32 drops

Cycle time ： 14s

Temp ： 250-260°C

Mat ： PP

Valve gate application

R Series

Valve gate application

R Series

Part name: Medical Caps

Valve gate system ： 48 drops

Cycle time ： 10s

Temp ： 240-260°C

Mat ： PP

Valve gate application

R Series

Valve gate application

R Series

Part name: Medical Caps

Valve gate system ： 64 drops

Cycle time ： 10s

Temp ： 220-240°C

Mat ： PP

Valve gate application

R Series

Valve gate application

R Series

Part name: Gear

Valve gate system ： 16 drops

Cycle time ： 8s

Mat ： PBT+10%GF

VALVE GATE MINI SYSTEM

Valve gate application

R Series

Valve gate application

VALVE GATE MINI SYSTEM

R Series

Side gate application

R Series

High precision valve gate system: for Medical/Pharmaceutical and caps & Closures industry

Hi-efficiency and stable cold runner system: own long lifetime stable design to Silicone(medical industry, child care, automotive, safety health, etc)

High value added: Half price comparing to famous brand with equivalent quality level.

Medical/Pharmaceutical Caps / Closures

Side gate application

R Series

Flow balance for manifold design and manufacturing

Optimized Nozzle types selected according to your parts property

Optimized raw material selected for nozzles and manifold

High efficiency and stable heating system

Accurately true Temperature control in your system

High precision machining process control for each components

Side gate application

R Series

Superior gate appearance Large gate diameter

Minimal pressure drop Low shear rate

Long life with minimum wear and low maintenance Defined opening and closing of gates

Processing of resins with wide processing windows Short cycle times

Optimal temperature control

Side gate application

R Series

Side gating on visible surfaces.

Demoulding mostly takes place in 90°angle to the gating direction. The shear action is used to achieve a good gating point quality.

Part geometries without possibility of standard gating, suitable for long, slim, tube shaped parts such as syringes, pipettes or sample bulbs in the medical

industry.

Gating on horizontal surfaces close to vertical part contours,

for example onto flanges of syringes. The gate very close to

the vertical surface of the part.

Side gate application

R Series

Direct gating with tip, no cold slugs

Available as linear or radial version.

Use with standard mould inserts, cost-efficient mould design available.

Easy maintenance, tip inserts are exchangeable

Side gate application

R Series

From the parting line without the need to dismantle the mould.

Maximum processing temperature 300° C .

Maximum shot weight approx. 10 g per gate .

Can processing of : PP, PE, PS.

Consult for other materials.

Side gate application

R Series

Application for medical industrial :Side gate application

R Series

Side gate application

R Series

Part name: Syringe

Side gate system ： 48 drops (4 x 12 NOZZLES)

Cycle time ： 8-10s

Temp ： 210-220°C

Mat ： PP

Side gate application

R Series

Side gate application

R Series

Part name: Ring

Side gate system ： 32 drops (4 x 8 NOZZLES)

Cycle time ： 8-10s

Temp ： 210-220°C

Mat ： PP and PE

Side gate application

R Series

Side gate application

R Series

Controllers

Touch Screen Temperature

Controller

Temperature Controller

Sequential Controller

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