prelim gfp 563th-4 service manual (12-13-19) · 2020. 3. 25. · 69—13 563-412-005...

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1 SERVICE MANUAL Gfp 563TH-4 December 2019

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Page 1: Prelim Gfp 563TH-4 Service Manual (12-13-19) · 2020. 3. 25. · 69—13 563-412-005 Winding/unwinding friction disc 3 6 69—14 563-412-006 Feeding roller support frame (bending)

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SERVICE MANUAL Gfp 563TH-4

December 2019

Page 2: Prelim Gfp 563TH-4 Service Manual (12-13-19) · 2020. 3. 25. · 69—13 563-412-005 Winding/unwinding friction disc 3 6 69—14 563-412-006 Feeding roller support frame (bending)

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Table of Contents

1. Parts list………………………………………………………………………….

2. Exploded Drawings

View 1 - Frame and Stand………………………………………………

View 2 - Left side frame – Outside……………………………………..

View 3 - Left cabinet…………………………………………………….

View 4 - Right side frame – Outside……………………………………..

View 5 - Right cabinet…………………………………………………..

View 6 - Upper Swing Out Shaft assembly………………………………

View 7 - Lower Swing Out Shaft assembly……………………………..

View 8 - Front in feed table……………………………………………..

View 9 – Rollers, cross members, media baskets………………………

View 10 – Rewind shaft w/brake, cross members, motor, heat sensor….

View 11 - Stand and Blanket Assemblies………………………………..

View 12 - Rewind/slitter assembly………………………………………

3. Wiring Diagram……………………………………………………………………..

CORRESPONDENCE: SHIPPING: Parts:

Graphic Finishing Partners LLC Graphic Finishing Partners LLC [email protected]

PO Box 1097 13878 Parks Steed Drive

Maryland Heights, MO. 63043 Earth City, MO. 63045

800-986-2005 Service:

[email protected]

www.gfpartnersllc.com [email protected]

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wiring

diagram

Page 3: Prelim Gfp 563TH-4 Service Manual (12-13-19) · 2020. 3. 25. · 69—13 563-412-005 Winding/unwinding friction disc 3 6 69—14 563-412-006 Feeding roller support frame (bending)

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DRAWING PART VIEW STOCK

NUMBER NUMBER DESCRIPTION NUMBER ITEM

1 563-400 Left box endcap 1

2 563-401 Upper outward swing endcap 1

3 TH-114 Foot switch (assembly) 1 YES

4 TH-095 American 3-wire power cable 1 YES

5 563-133 Right box endcap 1 YES

6 DH-008 Double handwheelφ160X16 (Key TH-108) 1 YES

7 TH-150 Adjustment screw (US) 1 YES

8 TH-047 Foundation adjusting screw 1 YES

9 563-402 Lower outward swing cover 1

10 TH-016 Bevel gear 2 YES

11 TH-007 Blue disc (assembly) 2 YES

12 TH-077 Chain 2 YES

13 563-403 Left support plate connecting plate 2

14 TH-049 Front panel retaining pin 2

15 563-404 Left support plate 2

16 TH-078 Chain 2

17 TH-157 90 motor gasket 2

18 TH-030 Motor gasket 2 2

19 TH-018 Bearing block 2

20 TH-026 Roller sprocket 2

21 563-194 Accelerating motor sprocket 2

22 563-405 Left slide photoelectric eye assembly 2

22-1 563-405-01 Left lifting plate 2

22-2 563-405-02 Inner hexagonal cylindrical head screw M6*25 2

22-3 563-405-03 1-type hexagonal nut M6 2

22-4 TH-118 Guide bar(1) 2

22-5 TH-121 Guide bar(2) 2

22-6 TH-119 Lower barrier strip 2

22-7 563-405-04 Left photoelectric sliding plate 2

22-8 TH-120 Adjustment screw holder 2 YES

22-9 DH-070 Photoelectric switch 2 YES

Page 4: Prelim Gfp 563TH-4 Service Manual (12-13-19) · 2020. 3. 25. · 69—13 563-412-005 Winding/unwinding friction disc 3 6 69—14 563-412-006 Feeding roller support frame (bending)

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DRAWING PART VIEW STOCK

NUMBER NUMBER DESCRIPTION NUMBER ITEM

23 TH-041 Pressure adjusting block (assembly) 2 YES

24 355TH-062 Stainless steel leakage-proof barrier 2 YES

25 563-184 Left support of stainless-steel heating pipe 2 YES

26 355TH-061 Stainless steel leakage-proof sleeve 2 YES

27 TH-039 Pressure adjusting support 2 YES

28 563-195 Thrust ball bearing51105 2

29 TH-040 Pressure adjusting locating shaft 2 YES

30 TH-113 WF series socket 3 YES

31 DH-048 Emergency stop switch 3 YES

32 563-406 Left box 3

33 563-174 Speed adjusting plate EMTN-V2.2 3 YES

34 TH-088 Circuit board support 3

35 63-086 Motor capacitor 3

36 TH-085 Wiring terminal 3 YES

37 563-407 Right support plate 4

38 TH-130 Guide rail 4

39 TH-134 Miniature circuit breaker 4 YES

40 TH-089 Cooling fin 4

41 TH-090 Solid relay 4 YES

42 TH-091 Thermal protector 4 YES

43 563-197 M22X1.5 nut 4

44 355TH-026 Stainless steel heating pipe sleeve 4 YES

45 563-180 Right support of stainless-steel heating pipe 4

46 563-198 Lifting indicator 4

47 563-408 Right sliding photoelectric eye assembly 4

47-1 563-408-01 Right photoelectric sliding plate 4

47-2 563-408-02 Right lifting plate 4

48 TH-117 Photoelectric eye control panel 4 YES

49 TH-094 Fuse holder 5 YES

50 563-192 Fuse 5 YES

51 TH-097 WS series socket 5 YES

52 TH-098 Ship-type switch 5 YES

Page 5: Prelim Gfp 563TH-4 Service Manual (12-13-19) · 2020. 3. 25. · 69—13 563-412-005 Winding/unwinding friction disc 3 6 69—14 563-412-006 Feeding roller support frame (bending)

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DRAWING PART VIEW STOCK

NUMBER NUMBER DESCRIPTION NUMBER ITEM

53 TH-096 Line tightener 5 YES

54 55C-123 Transformer 5 YES

55 TH-092 Temperature control panel EMTN-T1.1 5 YES

56 55C-124 Transformer 5 YES

57 563-058 Right box 5

58 TH-117 Filter 5 YES

59 TH-099 Potentiometer 5 YES

60 563-409 Mask 5

61 TH-106 Ship-type switch 5 YES

62 TH-104 LCD 5 YES

63 TH-105 Knob 5 YES

64 563-191 Lamp holder C5 5 YES

65 355TH-019 LED, including lamp holder 5 YES

66 55C-030 LED, including lamp holder 5 YES

67 563-410 Outward swing feeding roller assembly 6, 7

68 563-411 Upper outward swing mechanism 6

68—1 563-411-01 Insert bearing F205 6, 7

68—2 563-411-02 Cross arm 6, 7

68—3 563-411-03 Cylindrical ball bearing NUP205E 6, 7

68—4 563-411-04 outward swing gasket(563) 6, 7

68—5 563-411-05 Upper outward swing support shell 6

68—6 563-411-06 LPP photoelectric eye plug 6

68—7 563-411-07 Upper outward swing support shell set screw 6

68—8 563-411-08 I-type hexagonal nut M10 (white nickel) 6

68—9 563-411-09 Cap nut (white nickel) 6

69—1 55C-177 Fine tuning handle 6

69—2 563-412-01 Upper outward swing damping cover 6

69—3 563-412-02 Thrust screw 6

69—4 563-412-03 Damp adjusting nut 6

69—5 563-412-04 Upper outward damping support 6

69—6 355TH-74 Damper spring holder(2) 6

69—7 55C-166 Feeding roller pressure spring(3) 6

Page 6: Prelim Gfp 563TH-4 Service Manual (12-13-19) · 2020. 3. 25. · 69—13 563-412-005 Winding/unwinding friction disc 3 6 69—14 563-412-006 Feeding roller support frame (bending)

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DRAWING PART VIEW STOCK

NUMBER NUMBER DESCRIPTION NUMBER ITEM

69—8 355TH-075 Damper spring holder(1) 6

69—9 55C-174 Thrust ball bearing 51101 6

69—10 355TH-073 Winding/unwinding upper spacer sleeve 6

69—11 355TH-047 Winding/unwinding friction disc(1) 6 YES

69—12 355TH-048 Winding/unwinding friction disc 6 YES

69—13 563-412-005 Winding/unwinding friction disc(3) 6

69—14 563-412-006 Feeding roller support frame (bending) 6

69—15 55C-140 Winding/unwinding locking jacket 6 YES

69—16 55C-137 Left winding/unwinding locking liner 6 YES

69—17 563-412-07 Outward swing locating shaft 6

72 563-415 Lower outward swing shaft ( kits) 7

72-1 563-415-01 Lower outward swing support shell set screw 7

72-2 563-415-02 I-type hexagonal nut M8 7

72-3 563-415-03 Lower outward swing support shell 8

74 63-035 Front guard plate 8

75 TH-036 Right mounting block of front guard plate 8 YES

76 TH-067 Front panel right flip 8 YES

77 TH-064 Front panel locating screw 8 YES

78 563-199 Upper fixing hook of right flip 8

79 563-200 Flip fixing hook pin 8

80 TH-068 Locating plate fixing nut 8 YES

81 TH-069 Locating plate 8 YES

82 TH-70-01 Locating plate fixing screw (short) 8 YES

83 TH-70-02 Locating plate fixing screw (short) 8 YES

84 563-416 Front operation panel(2) 8

85 563-417 Front operation panel(1) 8

86 TH-156 Slotted headless shaft screw 8

87 563-418 Left flip of front panel 8

88 TH-062 Flip washer of front panel 8 YES

89 563-201 Upper fixing hook of left flip 8

90 TH-033 Left mounting block of front guard plate 8 YES

91 563-202 Locating shaft 2 of front guard plate 8

Page 7: Prelim Gfp 563TH-4 Service Manual (12-13-19) · 2020. 3. 25. · 69—13 563-412-005 Winding/unwinding friction disc 3 6 69—14 563-412-006 Feeding roller support frame (bending)

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DRAWING PART VIEW STOCK

NUMBER NUMBER DESCRIPTION NUMBER ITEM

92 563-419 Pressure roller 1600 8

93 563-420 Pressure adjusting couple axle 1600 9

94 563-173 Support pipe 9 YES

95 563-181 Stainless steel heating pipe 9 YES

96 563-203 Porcelain sleeve 9

97 63-028 Lower roller 9 YES

98 563-421 Lower support pipe 1600 9

99 563-422 Upper support beam 1600 9

100 563-423 Bracket mounting plate 1600 9

101 TH-061 Bracket 9 YES

102 63-019 Upper roller 9 YES

103 TH-50 Rear panel locating pin 10

104 563-079 Motor 10 YES

105 563-424 Left mounting plate of rear operation panel 10

106 563-425 Rear operation panel 10

107 563-426 Rear supporting beam 1600 10

108 TH-024 Handguard rubber ring 10 YES

109 563-437 Right mounting plate of rear operation panel 10

110 563-330 Hexagonal bolt M6×35 10

111 563-204 1-type Hexagonal nut M6 10

112 55C-139 Right winding/unwinding locking liner 10

113 363TH-013 Winding roller (assembly) 10 YES

114 563-438 Sensor supporting beam fixing frame (left) 10

115 TH-054 Sensor supporting frame 10

116 TH-056 Non-contact sensor 10 YES

117 TH-053 Sensor supporting frame plug 10

118 563-427 Backing paper sprocket locating shaft 10

119 55C-179 Thrust ball bearing 51103 10 YES

120 563-428 Pressure adjusting sleeve of backing paper roller 2 10

121 563-429 Friction sprocket of backing paper roller 10

122 563-430 Backing paper damping support 10

123 563-431 Backing paper thrust screw 10

Page 8: Prelim Gfp 563TH-4 Service Manual (12-13-19) · 2020. 3. 25. · 69—13 563-412-005 Winding/unwinding friction disc 3 6 69—14 563-412-006 Feeding roller support frame (bending)

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DRAWING PART VIEW STOCK

NUMBER NUMBER DESCRIPTION NUMBER ITEM

124 363TH-005 Retainer cloth 11

125 55C-052 Sticking tape 11

126 563-432 Upper and lower support beams of the framework 1600 11

127 TH-082 Trundle (with brake) 11 YES

128 563-176 Toolbox 11 YES

129 563-433 Left frame column 11

130 563-164 Locating screw(M8) 11 YES

131 563-165 Leveling blend board 11 YES

132 563-075 Middle supporting beam of the framework 11

133 563-434 Right frame column 11

134 563-435 Thrust screw 11

135 563-436 Lower outward swing damp cover (unremovable) 11

136 563-325 Winding cutter mechanism (assembly) 12 YES

155 563-220 Bearing 61907 12 YES

156 563-221 Bearing 61804 12 YES

157 563-222 Alignment disk 12 YES

159 TH-145 Wind up motor 12

160 355TH-048 Friction disk 12 YES

137 563-325-01 Motor 12

138 563-210 Paper supporting beam 12

139 563-211 Cutter head (left assembly) 12 YES

139-1 563-211-01 Cutting blade 12 YES

140 563-212 Guide rod 12

141 563-213 Guide roller 12

142 563-214 CK2 right supporting plate 12

143 563-215 Spring holder 1 12

144 563-216 Adjusting spring 12

145 563-217 Spring holder 2 12

Page 9: Prelim Gfp 563TH-4 Service Manual (12-13-19) · 2020. 3. 25. · 69—13 563-412-005 Winding/unwinding friction disc 3 6 69—14 563-412-006 Feeding roller support frame (bending)

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View 1- Frame and Stand

Hand Wheel Key TH-108

Page 10: Prelim Gfp 563TH-4 Service Manual (12-13-19) · 2020. 3. 25. · 69—13 563-412-005 Winding/unwinding friction disc 3 6 69—14 563-412-006 Feeding roller support frame (bending)

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View 2 – Left Side Frame – Outside

Page 11: Prelim Gfp 563TH-4 Service Manual (12-13-19) · 2020. 3. 25. · 69—13 563-412-005 Winding/unwinding friction disc 3 6 69—14 563-412-006 Feeding roller support frame (bending)

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View 3 – Left Cabinet

Page 12: Prelim Gfp 563TH-4 Service Manual (12-13-19) · 2020. 3. 25. · 69—13 563-412-005 Winding/unwinding friction disc 3 6 69—14 563-412-006 Feeding roller support frame (bending)

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View 4 – Right Side Frame – Outside

Page 13: Prelim Gfp 563TH-4 Service Manual (12-13-19) · 2020. 3. 25. · 69—13 563-412-005 Winding/unwinding friction disc 3 6 69—14 563-412-006 Feeding roller support frame (bending)

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View 5 – Right Cabinet

Page 14: Prelim Gfp 563TH-4 Service Manual (12-13-19) · 2020. 3. 25. · 69—13 563-412-005 Winding/unwinding friction disc 3 6 69—14 563-412-006 Feeding roller support frame (bending)

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View 6 – Upper Swing Out Shaft Assembly

Rubber tube, P/N 363TH-013-01

Page 15: Prelim Gfp 563TH-4 Service Manual (12-13-19) · 2020. 3. 25. · 69—13 563-412-005 Winding/unwinding friction disc 3 6 69—14 563-412-006 Feeding roller support frame (bending)

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View 7 – Lower Swing Out Shaft Assembly

Page 16: Prelim Gfp 563TH-4 Service Manual (12-13-19) · 2020. 3. 25. · 69—13 563-412-005 Winding/unwinding friction disc 3 6 69—14 563-412-006 Feeding roller support frame (bending)

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View 8 – Front In- Feed Table

Assembly 63-124

Page 17: Prelim Gfp 563TH-4 Service Manual (12-13-19) · 2020. 3. 25. · 69—13 563-412-005 Winding/unwinding friction disc 3 6 69—14 563-412-006 Feeding roller support frame (bending)

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View 9 - Rollers, Heater, Cross Members, Media Baskets

81

Page 18: Prelim Gfp 563TH-4 Service Manual (12-13-19) · 2020. 3. 25. · 69—13 563-412-005 Winding/unwinding friction disc 3 6 69—14 563-412-006 Feeding roller support frame (bending)

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View 10 - Rewind Shaft

w/Brake, Cross Members, Motor, Heat Sensor

Page 19: Prelim Gfp 563TH-4 Service Manual (12-13-19) · 2020. 3. 25. · 69—13 563-412-005 Winding/unwinding friction disc 3 6 69—14 563-412-006 Feeding roller support frame (bending)

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View11 - Stand and Blanket

Assemblies

Page 20: Prelim Gfp 563TH-4 Service Manual (12-13-19) · 2020. 3. 25. · 69—13 563-412-005 Winding/unwinding friction disc 3 6 69—14 563-412-006 Feeding roller support frame (bending)

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View12 - Rewind/Slitter Assembly

145

159

160

Page 21: Prelim Gfp 563TH-4 Service Manual (12-13-19) · 2020. 3. 25. · 69—13 563-412-005 Winding/unwinding friction disc 3 6 69—14 563-412-006 Feeding roller support frame (bending)

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View 13 - 563TH-4 Wiring Diagram