preferred utilities manufacturing corporation

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Preferred Utilities Manufacturing Corporation

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Preferred Utilities Manufacturing Corporation. Preferred Utilities Manufacturing Corp. Introduction Architecture Communication Networks Operation Workstation Summary. Preferred Utilities Manufacturing Corp. - PowerPoint PPT Presentation

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Page 1: Preferred Utilities Manufacturing Corporation

Preferred Utilities Manufacturing Corporation

Page 2: Preferred Utilities Manufacturing Corporation

Introduction

Architecture

Communication Networks

Operation Workstation

Summary

Preferred Utilities Manufacturing Corp.

Page 3: Preferred Utilities Manufacturing Corporation

Founded in 1920 and in continuous operation since then. We are an engineering - based manufacturer of combustion and fuel handling products for industrial, institutional, and commercial power plants.

Our Core Business is Combustion Control.

Preferred Utilities Manufacturing Corp.

Page 4: Preferred Utilities Manufacturing Corporation

Pre-wired Combustion Control/Flame Safeguard Control Cabinet

SCADA/Flex System

Integrated Flame Scanner and Oxygen Analyzer!

Single Boiler Remote Control

Page 5: Preferred Utilities Manufacturing Corporation

Single Boiler Remote Control

Simple Local Control with

Expanded View Remote Control

Two Controllers shown as Five (5) “Faceplates”

Page 6: Preferred Utilities Manufacturing Corporation

Multiple Equipment Control System

Page 7: Preferred Utilities Manufacturing Corporation

“Intuitive” Remote Control

Page 8: Preferred Utilities Manufacturing Corporation

“Intuitive” Remote Control

Page 9: Preferred Utilities Manufacturing Corporation

Multiple, physically separated, controller and/or I/O nodes

Controllers and I/O nodes may be located close to the process being controlled

Multiple remote operator workstations Reliable, high speed communications network

Distributed Control System:

Local Control Network

(Modbus)PCC-III

Controllers

Loop Controllers can be used as backup control station if the workstation, or communication network breaks down

Page 10: Preferred Utilities Manufacturing Corporation

Local Control Network

(Modbus) PCC-III Controllers

Redundant Workstations

Distributed Control System:

Page 11: Preferred Utilities Manufacturing Corporation

Distributed Communication Network

RS-485 Modbus….

High Speed: 1200-38,400 baud Mode: ASCII or RTU Medium: 3 wire shielded cable, up to 4000 ft in

length RS232/RS485 Converters: Used to interface to

SCADA workstation communication ports

Page 12: Preferred Utilities Manufacturing Corporation

Typical Communication Network

Slower Comm. Speed BMS Equipment Networked On A Separate Highway

Page 13: Preferred Utilities Manufacturing Corporation

Input / OutputFlexible….

Supporting over 7,000 words of I/O

Data

Some Typically Networked Items:Allen Bradley Data HighwayAllen Bradley SLC 500 Cleaver Brooks HawkFireye E300/E100GE 90-30, 90-70Honeywell 7700/7800

Page 14: Preferred Utilities Manufacturing Corporation

Remote Monitoring

Flexible….

Dedicated Phone Line Control of

Multiple Locations

Alarm Pager:Monitors Alarms and events for any location

Page 15: Preferred Utilities Manufacturing Corporation

Operator Workstation

Features…. Intellution iFix™ Centralized Boiler Control Data Acquisition Alarm Monitoring Historical Trending Boiler Tuning Reports

Page 16: Preferred Utilities Manufacturing Corporation

Smart, Central Boiler Control

Page 17: Preferred Utilities Manufacturing Corporation

Smart, Central Boiler Control

Page 18: Preferred Utilities Manufacturing Corporation

Smart, Central Boiler Control

Page 19: Preferred Utilities Manufacturing Corporation

Alarm Management

Page 20: Preferred Utilities Manufacturing Corporation

Smart, Central Boiler Control

Page 21: Preferred Utilities Manufacturing Corporation

Smart, Central Boiler Control

Page 22: Preferred Utilities Manufacturing Corporation

Data Acquisition

Page 23: Preferred Utilities Manufacturing Corporation

Data Acquisition

Page 24: Preferred Utilities Manufacturing Corporation

Historical Trending

Page 25: Preferred Utilities Manufacturing Corporation

Historical Trending

Page 26: Preferred Utilities Manufacturing Corporation

Boiler Tuning

Page 27: Preferred Utilities Manufacturing Corporation

Meaningful Reports

Total steam generated by the plant and each boiler Total fuel used by the plant and each boiler Average cost of steam Efficiency of the plant and each boiler Heating degree days for the reporting period Make-up water flow in pounds and also as a percent of

steam flow Hours of operation for each boiler Steam flow to each of the distribution headers All reported for the shift, day, month, and year day, or

shift depending on the report being generated.

Page 28: Preferred Utilities Manufacturing Corporation

Meaningful Reports12/5/20023:28 PM Description

Plant

Heating Degree Days dd

Plant Steam Flow klbs

Plant Steam Flow per Degree Day klbs/hddPlant Gas Flow kscfPlant Gas Cost $Plant Oil Flow galsPlant Oil Cost $Total Fuel Cost $Average Cost per klbs of Steam $/klbsPlant Total I/O Efficiency %Deaerator Make-up Water Flow klbsMake-up Water as Percent of Steam %Transfer Pump 1 Run Time hrsTransfer Pump 2 Run Time hrsTransfer Pump 3 Run Time hrsFeedwater Pump 1 Run Time hrsFeedwater Pump 2 Run Time hrsFeedwater Pump 3 Run Time hrsFuel Oil Pump 1 Run Time hrsFuel Oil Pump 2 Run Time hrs

Boiler 1 Boiler 2

Total Run Time 0.0 0.0 hrsTotal Steam Flow 0.00 183.64 klbsSteam Flow per Degree Day --- --- klbs/hddTotal Fuel Cost $0.00 $0.00 $Average Cost per klbs of Steam --- $0.00 $/klbsEfficiency By Losses --- --- %Total Efficiency By I/O --- --- %Gas Flow 0.00 0.00 kscfGas Cost $0.00 $0.00 $Oil Flow 0.00 0.00 kscfOil Cost $0.00 $0.00 $

0.0

0.00

183.64

---0.00

0.00

0.0

$0.00$0.00

---

0$0.00

$0.00

0.0

0.00.0

0.00.00.00.0

Page 29: Preferred Utilities Manufacturing Corporation

Preferred’s DCS Summary

SCADA/Flex is a…. Distributed Control System with Loop

Controller local control security Integrated controls system, compatible with

other systems and control components Incorporates a Boiler Room Focus and

Experience

Page 30: Preferred Utilities Manufacturing Corporation

Preferred Utilities Manufacturing Corp

For further information, contact...

Preferred Utilities Manufacturing Corporation31-35 South St. • Danbury • CT

T: (203) 743-6741 • F: (203) 798-7313www.preferred-mfg.com