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Preface

Introduction 1

Description 2

Operator control (hardware) 3

Interfaces 4

Technical Data 5

Dimension drawings 6

Spare parts/accessories 7

Appendices A

ESD guidelines B

SIMOTION D4xx

Equipment Manual

12.2004 6AU1900-1AJ32-0BA0

Safety Guidelines

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring to property damage only have no safety alert symbol. These notices shown below are graded according to the degree of danger.

Danger

indicates that death or severe personal injury will result if proper precautions are not taken.

Warning

indicates that death or severe personal injury may result if proper precautions are not taken.

Caution

with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.

Caution

without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.

Attention

indicates that an unintended result or situation can occur if the corresponding information is not taken into account.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.

Qualified Personnel The device/system may only be set up and used in conjunction with this documentation. Commissioning and operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes in this documentation qualified persons are defined as persons who are authorized to commission, ground and label devices, systems and circuits in accordance with established safety practices and standards.

Prescribed Usage Note the following:

Warning

This device may only be used for the applications described in the catalog or the technical description and only in connection with devices or components from other manufacturers which have been approved or recommended by Siemens. Correct, reliable operation of the product requires proper transport, storage, positioning and assembly as well as careful operation and maintenance.

Trademarks All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Copyright Siemens AG . All rights reserved. The distribution and duplication of this document or the utilization and transmission of its contents are not permitted without express written permission. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved.

Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.

Siemens AG Automation and Drives Postfach 4848, 90327 Nuremberg, Germany

Siemens AG 2004 Technical data subject to change

Siemens Aktiengesellschaft 6AU1900-1AJ32-0BA0

Preface

Contents of manual This manual describes the SIMOTION D425, D435, and D445 devices.

This document is part of the SIMOTION D documentation package with order number: 6AU1900-1AJ32-0BA0 12.2004 Edition

Scope This manual is applicable for SIMOTION D425, SIMOTION D435, and SIMOTION D445.

Standards The SIMOTION system was developed according to the quality guidelines of ISO 9001.

Contents The following is a description of the purpose and use of the product manual:

• Description

Provides information about the SIMOTION system and its incorporation in the automation landscape.

• Device Description

Provides information about the structure and architecture of the devices.

• Operator control (hardware)

Provides information about the various operator control and display elements of the devices as well as the memory concept and Compact Flash Card.

• Interfaces

Provides information about the different interfaces of the devices, their pin assignment, and possible applications.

• Service and maintenance

Provides information about service and maintenance procedures that must be performed on the devices.

• Technical Data

• Dimension drawings

• Appendices

Provides information about the various standards and specifications fulfilled by the device.

D4xx Manual, 12.2004, 6AU1900-1AJ32-0BA0 iii

Preface

Contacts If you have any problems or questions when using this manual, please contact the office listed on the reply form at the end of this manual.

Hotline and Web addresses

Hotline If you have any questions, please contact our hotline (worldwide):

• A & D Technical Support: Phone: +49 (180) 50 50 222

• Fax: +49 (180) 50 50 223

• E-mail: [email protected]

If you have any questions, suggestions, or corrections regarding the documentation, please send them to the following fax number or e-mail address:

• Fax: +49 (9131) 98 2176

• E-mail: [email protected]

• Fax form: Refer to the reply form at the end of this manual

Additional support We also offer introductory SIMOTION courses.

Please contact your regional training center or our main training center at D-90027 Nuremberg/Germany, phone +49 (911) 895 3202.

Siemens Internet address The latest up-to-date information about SIMOTION products can be found in the Internet under:

General information http://www.siemens.com/simotion

Technical information http://www4.ad.siemens.de/view/cs/en/10805438

D4xx iv Manual, 12.2004, 6AU1900-1AJ32-0BA0

Preface

Disposal and recycling

Product disposal SIMOTION D4xx is an environmentally friendly product. It includes the following features:

• In spite of its excellent resistance to fire, the flame-resistant agent in the plastic used for the housing does not contain halogens.

• Identification of plastic materials in accordance with DIN 54840

• Less material used due to more compact size, fewer components due to integration in ASICs. SIMOTION D4xxx is recyclable due to its environmentally compatible materials.

For environmentally friendly recycling and appropriate disposal of your old components, please contact your local Automation & Drives representative. Contact details can be found in our contacts database on the Internet at:

http://www3.ad.siemens.de/partner/search.asp

D4xx Manual, 12.2004, 6AU1900-1AJ32-0BA0 v

Table of contents Preface ...................................................................................................................................................... iii

1 Introduction............................................................................................................................................. 1-1

1.1 Hardware components............................................................................................................... 1-1

1.2 Product description of D4xx ....................................................................................................... 1-2

1.3 Software components ................................................................................................................ 1-2

1.4 Product variants ......................................................................................................................... 1-3

1.5 System components .................................................................................................................. 1-5

2 Description.............................................................................................................................................. 2-1

2.1 Safety notes ............................................................................................................................... 2-1

2.2 D435 and D425.......................................................................................................................... 2-2

2.3 D445........................................................................................................................................... 2-3

2.4 Clock .......................................................................................................................................... 2-4

2.5 Power supply of D425 and D435 ............................................................................................... 2-5

2.6 Power supply of D445................................................................................................................ 2-6

3 Operator control (hardware).................................................................................................................... 3-1

3.1 Operator control and display elements ...................................................................................... 3-1 3.1.1 LED displays .............................................................................................................................. 3-1 3.1.2 Nameplates ................................................................................................................................ 3-5 3.1.3 Mode selector............................................................................................................................. 3-7 3.1.4 Reset button............................................................................................................................... 3-8

3.2 SIMOTION CF............................................................................................................................ 3-9 3.2.1 Properties of the CompactFlash card ........................................................................................ 3-9 3.2.2 CompactFlash slot ................................................................................................................... 3-10 3.2.3 Changing the Compact Flash card .......................................................................................... 3-11 3.2.4 Writing to CompactFlash card.................................................................................................. 3-12

3.3 Memory concept ...................................................................................................................... 3-13 3.3.1 Memory concept of SIMOTION D............................................................................................ 3-13 3.3.2 Persistent data (non-volatile data) ........................................................................................... 3-14 3.3.3 Monitoring persistent data (non-volatile data).......................................................................... 3-14 3.3.4 Power off behavior ................................................................................................................... 3-16

4 Interfaces................................................................................................................................................ 4-1

4.1 Interface overview...................................................................................................................... 4-1

4.2 DRIVE CLiQ interfaces .............................................................................................................. 4-2 4.2.1 DRIVE CLiQ interfaces .............................................................................................................. 4-2 4.2.2 Use of DRIVE CLiQ interface..................................................................................................... 4-3

4.3 Ethernet interfaces..................................................................................................................... 4-4

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Table of contents

4.3.1 Ethernet interfaces X120 and X130 ........................................................................................... 4-4 4.3.2 Use of Ethernet interfaces.......................................................................................................... 4-5

4.4 Digital inputs/outputs.................................................................................................................. 4-6 4.4.1 X122 and X132 digital inputs ..................................................................................................... 4-6 4.4.2 Pin assignment for interfaces X122 and X132........................................................................... 4-8 4.4.3 Technical data for X122 and X132............................................................................................. 4-9 4.4.4 Use of X122 and X123 interfaces ............................................................................................ 4-10

4.5 Power supply............................................................................................................................ 4-11 4.5.1 Power supply X124 .................................................................................................................. 4-11

4.6 PROFIBUS-DP interfaces ........................................................................................................ 4-12 4.6.1 PROFIBUS-DP interfaces X126 and X136 .............................................................................. 4-12 4.6.2 Use of PROFIBUS-DP interfaces ............................................................................................ 4-14

4.7 CompactFlash slot ................................................................................................................... 4-15 4.7.1 Compact Flash slot .................................................................................................................. 4-15

4.8 Measuring sockets ................................................................................................................... 4-15 4.8.1 Measuring sockets X131 - X134 .............................................................................................. 4-15

5 Technical Data........................................................................................................................................ 5-1

5.1 Technical data for D435 and D425 ............................................................................................ 5-1

5.2 Technical data for D445............................................................................................................. 5-2

6 Dimension drawings ............................................................................................................................... 6-1

6.1 Dimension drawing of D435 and D425 ...................................................................................... 6-1

6.2 Dimension drawing of D445....................................................................................................... 6-2

7 Spare parts/accessories ......................................................................................................................... 7-1

7.1 Fan/battery module .................................................................................................................... 7-1 7.1.1 Cooling the SIMOTION D4xx..................................................................................................... 7-1 7.1.2 Fan/battery module assembly.................................................................................................... 7-2 7.1.3 Battery replacement in the fan/battery module. ......................................................................... 7-3

7.2 Supplemental system components ............................................................................................ 7-4

7.3 Terminal board TB30 ................................................................................................................. 7-5

7.4 Terminal module TM31 .............................................................................................................. 7-5

7.5 Terminal module TM41 .............................................................................................................. 7-6

7.6 Terminal modules TM15 and TM17 High Feature ..................................................................... 7-7

7.7 CX32 module ............................................................................................................................. 7-8

A Appendices.............................................................................................................................................A-1

A.1 Standards...................................................................................................................................A-1

A.2 Information on insulation tests, safety class, and degree of protection .....................................A-1

A.3 Rated voltage for operation of the D4xx ....................................................................................A-2

A.4 Safety of electronic controllers...................................................................................................A-3

A.5 EC Declaration of Conformity.....................................................................................................A-4

B ESD guidelines .......................................................................................................................................B-1

B.1 Electrostatically sensitive modules ............................................................................................B-1

B.2 Electrostatic accumulation on individuals ..................................................................................B-2

D4xx viii Manual, 12.2004, 6AU1900-1AJ32-0BA0

Table of contents

B.3 Basic measures for protection against discharge of static electricity ........................................B-3

Index

Tables

Table 1-1 Product variants ......................................................................................................................... 1-3 Table 1-2 Central components................................................................................................................... 1-5 Table 1-3 System components .................................................................................................................. 1-5 Table 1-4 Distributed I/O systems.............................................................................................................. 1-6 Table 1-5 Optional components for the control unit: .................................................................................. 1-6 Table 1-6 Additional components that can be connected to the control unit ............................................. 1-7 Table 2-1 Clock features ............................................................................................................................ 2-4 Table 2-2 Input voltage specification.......................................................................................................... 2-5 Table 2-3 Input voltage specification.......................................................................................................... 2-6 Table 3-1 Meaning of LED states............................................................................................................... 3-2 Table 3-2 Selector positions and their meaning......................................................................................... 3-7 Table 3-3 Mode selector settings ............................................................................................................... 3-8 Table 3-4 Alarm messages of the diagnostics buffer............................................................................... 3-15 Table 4-1 Overview of available external interfaces .................................................................................. 4-1 Table 4-2 Overview of interfaces that cannot be used for SIMOTION D................................................... 4-2 Table 4-3 X100 - X103 or X100 – X105 ..................................................................................................... 4-2 Table 4-4 DRIVE CLiQ interface (X100 - X103 or X100 – X105) .............................................................. 4-2 Table 4-5 X120 and X130 .......................................................................................................................... 4-4 Table 4-6 Ethernet interfaces (X120, X130, X127) .................................................................................... 4-4 Table 4-7 Interfaces X122 and X132 ......................................................................................................... 4-6 Table 4-8 X122 Digital inputs/outputs ........................................................................................................ 4-8 Table 4-9 Technical data of digital inputs X122/X132................................................................................ 4-9 Table 4-10 Technical data of the digital inputs/output of X122/X132 ........................................................ 4-10 Table 4-11 Interface X124.......................................................................................................................... 4-11 Table 4-12 Power supply X124 .................................................................................................................. 4-11 Table 4-13 Interfaces X126 and X136 ....................................................................................................... 4-12 Table 4-14 PROFIBUS-DP X126 interface ................................................................................................ 4-13 Table 4-15 PROFIBUS-DP X136 interface ................................................................................................ 4-13 Table 5-1 Memories for user data and their memory size ......................................................................... 5-1 Table 5-2 Electrical connection values....................................................................................................... 5-1 Table 5-3 Dimension and weight of D435 and D425 ................................................................................. 5-1 Table 5-4 Environmental requirements ...................................................................................................... 5-2 Table 5-5 Memories for user data and their memory size ......................................................................... 5-2

D4xx Manual, 12.2004, 6AU1900-1AJ32-0BA0 ix

Table of contents

Table 5-6 Electrical connection values....................................................................................................... 5-3 Table 5-7 Dimensions and weight of a D445 ............................................................................................. 5-3 Table 5-8 Environmental requirements ...................................................................................................... 5-3 Table 7-1 Overview of TB30 interface........................................................................................................ 7-5 Table 7-2 Interface overview of the TM31.................................................................................................. 7-5 Table 7-3 TM41 interface overview............................................................................................................ 7-6 Table A-1 Electromagnetic compatibility (EMC) .........................................................................................A-1 Table A-2 Test voltages..............................................................................................................................A-2 Table A-3 Rated voltage for the control unit ...............................................................................................A-2

D4xx x Manual, 12.2004, 6AU1900-1AJ32-0BA0

Introduction 11.1 Hardware components

SIMOTION runtime module and SINAMICS drive module As the central hardware, SIMOTION D uses the SIMOTION D4xx as a control unit consisting of the SIMOTION runtime module and the SINAMICS firmware. The control unit uses the SINAMICS Integrated drive with various SINAMICS S120 drive modules (line and motor modules) to perform open-loop and closed-loop control of the axis assembly. In addition, a series of other SINAMICS 120 components such as SMC encoder systems or terminal modules can be connected via DRIVE-CLiQ. Likewise, the functionality can be expanded with distributed I/O via PROFIBUS.

SIMOTION D axis assembly This illustration shows a typical SIMOTION D axis assembly.

Figure 1-1 Example of a SIMOTION D4xx axis assembly

D4xx Manual, 12.2004, 6AU1900-1AJ32-0BA0 1-1

Introduction 1.2 Product description of D4xx

In general, a SIMOTION D axis assembly consists of the following elements:

• SIMOTION D (control unit) (1)

This unit contains the programmable runtime system of SIMOTION and the drive software of SINAMICS S120. As a general principle, SIMOTION D is capable of controlling multiple axes/drives.

• SINAMICS infeed (line module) (2)

This module generates a DC link from the supply system.

• SINAMICS power units (motor modules) (3)

These modules are used to control motors.

• DRIVE-CLiQ components (4)

In SINAMICS S120/SIMOTION D, the individual components of the drive system communicate with each other via DRIVE-CLiQ. In addition to power components, you can link encoder systems and special DRIVE-CLiQ I/O devices via DRIVE-CLiQ.

1.2 Product description of D4xx

Design of SIMOTION D4xx SIMOTION D is the drive-based variant of the SIMOTION Motion Control System based on the new SINAMICS S120 family of drives. With SIMOTION D, the SIMOTION motion control functionalities and the SINAMICS drive software run on a SINAMICS closed-loop control hardware device.

As with SINAMICS S120, SIMOTION D subscribes to the Totally Integrated Automation (TIA) concept, thus providing a comprehensive set of automation blocks.

1.3 Software components

SIMOTION runtime system and SINAMICS closed-loop drive control The basic functionality of SIMOTION D is furnished with a Compact Flash card and includes the following:

SIMOTION runtime system including the following functions:

• User-programmable runtime system (IEC 61131)

• Various runtime levels

• Logic and arithmetic functionality

• Communication functions

Motion control functions are available in the form of optional technology packages.

D4xx 1-2 Manual, 12.2004, 6AU1900-1AJ32-0BA0

Introduction 1.4 Product variants

SINAMICS S120 closed-loop drive control including the following functions:

• Closed-loop current and torque control

• Closed-loop speed control

• Regulated infeed

1.4 Product variants

SIMOTION D There are several variants of SIMOTION D (differing in performance and number of axes that can be operated):

The following table shows the different SIMOTION D versions.

Table 1-1 Product variants

Feature SIMOTION D435 SIMOTION D435 SIMOTION D445

DRIVE CLiQ ports 4 4 6 Axes Up to 4 Up to 16 Up to 64 Fan/battery module Optional Optional Required

Caution

For a SIMOTION D445, a fan/battery module is required for operation.

For a SIMOTION D435 with MLFB 6AU1 435-0AA00-0AA0, a fan/battery module is required at an ambient temperature of 43°C or higher.


Introduction 1.4 Product variants

The following figure shows a possible system configuration with a SIMOTION D435.

Figure 1-2 System configuration using SIMOTION D with two axes each

Note

In order to cover all variants of SIMOTION D, the product will be referred to as "D4xx". Specific product designations will be used for information that applies only to one product version, e.g., D435.


Introduction 1.5 System components

1.5 System components

Introduction The most important components of the system and their functions are shown below.

Table 1-2 Central components

Component Function Control unit ... The central unit in the axis assembly

You can use the integrated fast digital I/O as: • Homing inputs • Inputs for measuring inputs • User-addressable process inputs/outputs The measuring sockets can output any analog signals. The DRIVE CLiQ interfaces permit a fast connection to the SINAMICS drive components.

Line module (SINAMICS S120) ... Generates a DC link from the supply system Motor module (SINAMICS S120) ... Used to control motors CX32 ... Enables connection of additional axes Power supply ... Provides the electronics power supply for

SIMOTION D, e.g., SITOP

System components The control unit communicates with various components in the automation landscape using two PROFIBUS-DP and two Ethernet interfaces.

Table 1-3 System components

Component Function Control unit ... Central motion control module

The control unit communicates via two PROFIBUS-DP interfaces with the following: • S7 controllers with PROFIBUS interface • SIMATIC HMI devices • Other drives, e.g., SINAMICS S120 • Other control units • Programming devices (PG/PC) The control unit can communicate with the following components or be embedded in an



Component Function automation landscape by means of Ethernet interfaces: • Programming devices (PGs/PCs) • SIMATIC HMI devices • Other devices via UDP

Distributed I/O systems The control unit can communicate via two PROFIBUS-DP interfaces with the following distributed I/O systems:

Table 1-4 Distributed I/O systems

Distributed I/O Function

SIMATIC ET 200M Modular I/O system for control cabinet installation and high channel density

SIMATIC ET 200S Highly modular I/O system for control cabinet installation including motor starters, safety technology, and individual grouping of the load groups

SIMATIC ET 200X Modular I/O system with IP 65/67 degree of protection for machine-related use outside a control cabinet including motor starters and pneumatic modules as well as DESINA and ECOFAST-compliant modules

SIMATIC ET 200eco I/O system with IP 67 degree of protection for machine-related use without a control cabinet with flexible and fast ECOFAST or M12 connection methods

Drive units Also as an isochronous slave on PROFIBUS-DP Other PROFIBUS I/O ADI4 For the connection of drives with analog ±10 V

setpoint interface

Optional components The following components enable an expansion of the functionality.

Table 1-5 Optional components for the control unit:

Component Function Terminal board TB30 ... Enables a terminal expansion (additional

analog and digital I/O) Terminal module TM31 ... Enables a terminal expansion via DRIVE CLiQ

(additional analog and digital I/O) Terminal module TM41 ... ... Enables a terminal expansion and encoder

simulation (additional analog and digital I/O) via DRIVE CLiQ.

Terminal modules TM15 and TM17 High Feature The terminal modules TM15 and TM17 High



Component Function Feature are used to implement measuring inputs and cam outputs. In addition, these terminal modules provide drive-related digital inputs and outputs with short signal delay times.

Sensor module cabinets (SMC) ... Enables acquisition of encoder data from connected motors via DRIVE CLiQ

Operator input and monitoring components

Table 1-6 Additional components that can be connected to the control unit

Component Function

Programming device (PG/PC) ... configures, assigns parameters, programs, and tests

SIMATIC HMI device ... used for operating and monitoring functions. This is not an essential requirement for the operation of a control unit.

Drive units ... convert speed setpoints into signals for controlling the motor and supply the power required to operate the motors.

DRIVE CLiQ technology DRIVE CLiQ (DRIVE Component Link with IQ) is a communication system used to connect the control unit with the various components of the SINAMICS S120 product family, such as line modules, motor modules, and encoders.

All components are connected via DRIVE CLiQ.

DRIVE CLiQ offers the following advantages:

• Independent expansion of components possible

• Automatic detection of components by the control unit

• Standardized interfaces to all components

• Uniform diagnostics down to the components

• Complete service down to the components

• Simple mechanical handling

Additional references You can find detailed information about components in the SINAMICS S120 family of products in the SINAMICS S120 equipment manual.



Approved components for SIMOTION D

Note

Modules and devices approved for SIMOTION D are listed in the SIMOTION Motion Control System, PM 10 Catalog and the "SINAMICS Catalog."

For catalog order numbers, refer to the list of references.

Note

Note that not all modules in the ET 200 I/O family are approved for SIMOTION. Moreover, system-related functional differences can come into play when these I/O or I/O systems are used on SIMOTION vs. on SIMATIC. For example, special process-control functions (e.g. insertion and removal under voltage) are not supported by SIMOTION for the ET 200M distributed I/O system.

A detailed, regularly updated list of the I/O modules approved for use with SIMOTION, as well as notes on their use, can be found on the Internet at:

http://www4.ad.siemens.de/view/cs/en/11886029

Besides the I/O modules released for use with SIMOTION, in principle, any certified standard slave that supports cyclic data exchange (DP V0) and, if required, acyclic data exchange (DP V1) can be connected to SIMOTION.

These modules are integrated via the GSD file of the device's manufacturer.

Note

Please note that in individual cases further boundary conditions must be fulfilled in order to integrate a standard slave into SIMOTION. Some modules need "driver modules", e.g. in the form of function blocks, which make integration possible or much easier.

For modules approved for use with SIMOTION (e.g. S7-300 module FM 350-1, etc.) these driver blocks are part of the Function Library.


Description 22.1 Safety notes

Note safety information Note the following safety information when working with the control unit and its components.

Caution

An option board may only be inserted and removed when the control unit and option board are disconnected from the power supply.

Notice

The 80 mm clearances above and below the components must be observed. The unit protects itself from overheating by shutting down.

Caution

The Compact Flash card may only be inserted or removed when the control unit is disconnected from the power supply.


Description 2.2 D435 and D425

2.2 D435 and D425

Device image The following figure shows a control unit with its interfaces and front panel components (fault and status displays).

Figure 2-1 Position of interfaces and front panel components


Description 2.3 D445

2.3 D445

Device image The following figure shows the control unit with its interfaces and front panel components (fault and status displays).

Figure 2-2 Interfaces and display elements


Description 2.4 Clock

Caution

This control unit must be operated with a fan/battery module for heat dissipation. Without a fan/battery module, the control unit will not start up and cannot be commissioned.

2.4 Clock

Features of real-time clock The following table contains the features and functions of the control unit clock.

Table 2-1 Clock features

Features Meaning Type Hardware clock (integrated "realtime clock") Default setting when delivered DT#1994-01-01-00:00:00 Accuracy With supply voltage on 0 to 55° C With supply voltage off 25° C -20° C to 70° C

Max. deviation per day: ±9 s ±2 s +2 s to -9 s

Backup time Typically 5 days (at 0 to 25° C) Charging time 1 hr

With power OFF In the power OFF state, the control unit clock continues to run during the the backup time (with the exception of the software clock). The buffer is recharged in the power ON state.

An error message is output if the backup function is defective. With power ON, the clock resumes at the time set at the factory.

When the control unit is reset to the factory settings, the clock is also reset to the "factory default setting."


Description 2.5 Power supply of D425 and D435

2.5 Power supply of D425 and D435

External 24 V power supply Power is supplied to the control unit by an external 24 V power supply (e.g., SITOP).

Table 2-2 Input voltage specification

Input voltage Typical power consumption

Maximum power consumption

Minimum input voltage 20,4 V 0.7 A 9.8 A Nominal Input voltage 24 V 0.6 A 8.4 A Maximum input voltage 28,8 V 0.5 A 7.0 A

Additional references Recommended power supply units and tables for calculating power consumption for the assembly with SINAMICS S120 modules can be found in the section on Control-Cabinet Construction and EMC - Booksize in the SINAMICS S120 Booksize Power Units manual.

Note

A primary-side voltage dip for 20 ms must not cause the voltage on the secondary side (24 V) to fall below the minimum permissible input voltage to the control unit.


Description 2.6 Power supply of D445

2.6 Power supply of D445

External 24 V power supply Power is supplied to this control unit by an external 24 V power supply (e.g., SITOP).

Table 2-3 Input voltage specification

Input voltage Typical power consumption

Maximum power consumption

Minimum input voltage 20,4 V 2.35 A 10.6 A Nominal Input voltage 24 V 2.0 A 9.0 A Maximum input voltage 28,8 V 1.67 A 7.5 A

Additional references Recommended power supply units and tables for calculating power consumption for the assembly with SINAMICS S120 modules can be found in the section on Control-Cabinet Construction and EMC - Booksize in the SINAMICS S120 Booksize Power Units manual.

Note

A primary-side voltage dip for 20 ms must not cause the voltage on the secondary side (24 V) to fall below the minimum permissible input voltage to the control unit.


Operator control (hardware) 33.1 Operator control and display elements

3.1.1 LED displays

Arrangement of LED displays The front panel of the control unit has eight LED displays arranged in two rows of four. The following table indicates the possible LED states and their meaning.

7-segment display

Figure 3-1 LED display on control unit



Note

While the control unit is starting up, all LEDs are illuminated yellow for a brief time. You can carry out a detailed diagnosis using a PG/PC and the Engineering System.

LED displays

Table 3-1 Meaning of LED states

Name Function State Meaning RDY Ready OFF D4xx is deenergized. Flashing red (0.5 Hz) SIMOTION Compact Flash has begun

to boot, however, a boot error, such as faulty firmware, has occurred.

Red SINAMICS Integrated has not started up (firmware not available or faulty) or a drive fault has occurred.

Green D4xx is ready to operate: SIMOTION is running, and SINAMICS Integrated is ready to operate.

Flashing red/yellow (2Hz) Faulty D445 fan module (not inserted or insufficient speed)

RUN SIMOTION RUN Flashing green (2 Hz) LED flashes green from startup of RUN mode until RUN mode is reached.

Green This LED indicates that the user program is running. D4xx is in SIMOTION RUN mode.

STOP SIMOTION STOP Flashing yellow (0.5 Hz) SIMOTION is requesting an overall reset.

Flashing yellow (2 Hz) LED flashes yellow from selection of STOP mode until STOP mode is reached.

Yellow This LED indicates that no user program is running. The technology packages are not active.

SU/PF SIMOTION STOPU

Flashing yellow (2 Hz) LED flashes yellow from selection of STOPU mode until STOPU mode is reached.

Yellow This LED indicates that the technology packages are active. No user program is being executed.

SF SIMOTION SF OFF SIMOTION portion of D4xx is operating without errors.

Flashing red (0.5 Hz) Underlicensing No license exists for

ects under license. technology/optional obj



Name Function State Meaning Technology/optional objects under license are, for example: • Position (position axis) • Cam (synchronous axes with

connected cam) • Gear (synchronous axes with

gearing) Sublicensing is therefore indicated only when no technological events that can be acknowledged are pending.

Flickering red (at the same time as other LEDs)

A fault has occurred to which the user program cannot respond. The following actions may be required to rectify the fault: • Power OFF/ON • Check the SIMOTION CF • New commissioning procedure • Replace the D4xx

Red A technological event that can be acknowledged (alarm, message, note) is pending. The LED switches off when

have been acknowledged. (See SIMOTION Technology Functions, Alarm Description) An event has higher priority than sublicensing.

Flashing red (15 s at 3 Hz) Enables visual identification of a control unit connected to Ethernet (flashing DCP); the flashing is initiated by the ES and overrides all other pending displays for the duration.

DP1 PROFIBUS1 OFF D4xx is deenergized or parameter assignment is missing.

Red DP1 is defined as the master: At least one slave is missing. DP1 is defined as an i-slave: A parameter assignment master is not present.

Flashing green (0.5 Hz) PROFIBUS channel is ready to communicate; cyclic communication is

Green PROFIBUS channel is ready to communicate; cyclic communication is

DP2 PROFIBUS2 OFF D4xx is deenergized or parameter assignment is missing.

Red DP2 is defined as the master: At least one slave is missing.

all pending acknowledgeable events

not taking place (bus status: Clear).

taking place (bus status: Operate).



Name Function State Meaning DP2 is defined as an i-slave: A parameter assignment master is not present.

Flashing green (0.5 Hz) PROFIBUS channel is ready to communicate; cyclic communication is

Green PROFIBUS channel is ready to communicate; cyclic communication is

OPT Option OFF An option board is not inserted in the D4xx.

Red At least one error is pending on the inserted option board, or the option board is not ready.

Flashing green (0.5 Hz) Reason for LED depends on the option (see description of the relevant option board).

Green Option is ready to operate.

not taking place (bus status: Clear).

taking place (bus status: Operate).



3.1.2 Nameplates

Lateral nameplate The following figure shows you all the information included in the nameplate located on the side of the unit.

Figure 3-2 Nameplate

You might need to access the information provided on the side-mounted nameplate after the D4xx has been mounted. The nameplate is located on the right-hand side of the module housing, which is the side typically used to connect to the SINAMICS S120 module; for this reason, we recommend that you make a note of the serial number of the control unit prior to assembly.

Note

The information contained in each field of the nameplate on your actual control unit may differ from the information presented in this manual (for example, a higher product version, approvals and marks that have not yet been earned, etc., may be shown).



MAC addresses A second nameplate for the MAC addresses of the two Ethernet interfaces is attached to the front panel:

MAC address of X120

MAC address of X130

Figure 3-3 MAC addresses

You can see this nameplate when you open the front cover of the control unit.



3.1.3 Mode selector

Mode selector positions

Note

It is recommended that SIMOTION SCOUT be used exclusively to switch the operating modes of the module. Do to so, leave the mode selector at position 0 (RUN). The mode selector cannot be changed mechanically when a BOP is installed. The LED display indicates the current mode selection.

The control unit has a mode selector in the lower section of the front panel.

On the right, the selector labeled PLC is used for mode selection for the control unit.

On the left, the service selector (labeled SIM/NCK) is only relevant for service technicians. The selector position must remain as shown (position 0).

The positions of the mode selector are explained in the order in which they appear on the control unit.

Mode selector

Figure 3-4 Mode selector

Possible selector positions

Table 3-2 Selector positions and their meaning

Selector position Meaning LED 0 RUN RUN 1 STOPU SU/PF 2 STOP STOP 3 MRES Other selector positions are not assigned.



Table 3-3 Mode selector settings

Meaning Explanations RUN The control unit is processing the user program and the associated system outputs:

• Reading process image of inputs • Processing user programs assigned to the execution system • Writing process image of outputs The technology packages are active in this state. They can execute commands from the user program.

STOPU The control unit is not processing a user program. • The technology packages are active. Test and commissioning functions can be

executed. The user program is not active. STOP • The control unit is not processing a user program.

• It is possible to load a complete user program • All system services (communications, etc.) are active • The I/O modules are in safe mode. • The technology packages are inactive, i.e., all enables are deleted. No axis

motions can be executed. MRES (overall reset)

• Switch setting for overall reset of the module. The overall reset for the D4xx can be performed with this switch setting.

Note

The factory settings can also be restored using the MRES switch setting.

3.1.4 Reset button

Performing a reset operation The reset button is located behind the blanking plate of the control unit.

A reset operation resets the entire system and requires a system restart. This is comparable to a "Power On reset" except that the 24 V power supply does not have to be switched off. Error messages or LED displays indicate when the system must be reset.


Operator control (hardware) 3.2 SIMOTION CF

3.2 SIMOTION CF

3.2.1 Properties of the CompactFlash card

CompactFlash card The CompactFlash card is mandatory for operation of the control unit.

The SIMOTION kernel and the software used to control the drives (SINAMICS firmware) are contained on the CompactFlash card. The device diagnostics (SIMOTION SCOUT) is used to read out and display the version information (serial number, version, type designation) from the card. The licenses for the technology objects are linked to the serial number of the CompactFlash card. Thus, the CompactFlash card can be inserted in another control unit without requiring a license change.

The CompactFlash card is supplied in a bootable format with the latest SIMOTION kernel and drive software. It is not supplied with the control unit and must be ordered as a separate component. The CompactFlash card is also used to store technology packages and user data (programs, configuration data, parameter assignments).

The CompactFlash card is inserted in the CF plug-in slot (X109 interface).

Caution

The CompactFlash card may only be inserted or removed when the control unit is disconnected from the power supply.



3.2.2 CompactFlash slot

Location of the CompactFlash slot The CompactFlash does not extend beyond the housing. An ergonomic recessed grip enables the card to be removed.

Figure 3-5 View of control unit with closed protective cover



3.2.3 Changing the Compact Flash card

Procedure Proceed as follows:

1. Switch off the power supply.

2. Remove the CompactFlash card from the control unit.

3. Take hold of the thumb grip between your thumb and forefinger and withdraw the card.

4. Gently insert the new CompactFlash into the plug-in slot until it clicks into place. When properly installed, the card does not extend beyond the housing.

5. Switch the power supply on again.

Figure 3-6 Inserting the CompactFlash card

Note

A small arrow is located on the housing front panel and on the Compact Flash card for correct insertion of the CompactFlash card



3.2.4 Writing to CompactFlash card

Writing to the the CompactFlash card You can write to the CompactFlash card as follows:

• The CompactFlash card is inserted in the control unit and is written to using the Copy RAM to ROM menu command (the programming device must be connected to module).

This allows you to store the technology packages and user data (programs, configuration data, parameter assignments) on the CompactFlash card (see SIMOTION SCOUT Configuration Guide).

• Writing to the CompactFlash card on the PG or PC

You can write to the CompactFlash card directly via a PC using a suitable memory card adapter.

This function is required for upgrading the SIMOTION D.

Note the following information when working with a CompactFlash card.

Note

The CompactFlash card always comes formatted! It contains the SIMOTION kernel.

To ensure that the CompactFlash card functions properly, the card must not be repartitioned.

Files that have been written to the CompactFlash with Copy RAM to ROM using the SIMOTION SCOUT must not be modified or deleted using Windows. This can corrupt the project.

Formatting the CompactFlash card You can format the CompactFlash card, for example, if it is faulty. The CF card can be inserted in a USB Flash card reader and formatted by means of Windows (NTFS file system). After it is formatted, the boot sector of the card must be rewritten to by means of SCOUT (Options > Write to Boot Sector…).


Operator control (hardware) 3.3 Memory concept

3.3 Memory concept

3.3.1 Memory concept of SIMOTION D

Memory concept The following figure and the description of items 1 to 3 below provide an overview of the memory model for the D4xx and sequences for certain operator actions.

Figure 3-7 Memory model for D4xx



3.3.2 Persistent data (non-volatile data)

SRAM backup In the D4xx, the integrated SRAM, which is buffered internally, is used for persistent data storage. For information on the usable area for retain data, refer to the SIMOTION SCOUT Configuration Manual.

Persistent data in the SRAM Persistent data that are backed up include the following:

• Diagnostics buffer

• Retain variable (retentive user area)

• DP parameters (baud rates, DP addresses)

• IP address, subnet dialog box, router address

• Encoder data

The realtime clock integrated in the SIMOTION D4xx is also backed up in the same way as the SRAM; thus, it has the same backup time.

If the backup time is insufficient, a battery can be connected by means of an external fan/battery module. With the external fan/battery module, the backup time is approximately 10 years. The fan/battery module must be ordered separately.

A 3 V lithium battery SN: 575332 battery type (with cable tail and connector) is used. The battery can be replaced without data loss, because the retain data are backed up internally.

Backing up persistent data on SIMOTION CF The _savePersistentMemoryData system function is used to save the complete contents of the nonvolatile data (battery-buffered SRAM) to the SIMOTION CF.

3.3.3 Monitoring persistent data (non-volatile data)

Diagnostic options The consistency of the nonvolatile data memory (battery-buffered SRAM) and the status of the battery backup are indicated to the user through user interfaces (diagnostics buffer, system variables).



Diagnostics buffer entries The following errors are entered once in the diagnostics buffer when they occur:

Table 3-4 Alarm messages of the diagnostics buffer

Alarm entry Meaning Remedy Level 1 battery voltage warning Battery voltage below

prewarning level Replace battery in the fan/battery module.

Level 2 battery voltage warning The battery voltage is below the warning level; when switched off, only the SuperCap backs up data for its defined backup time.

Replace battery in the fan/battery module.

Nonvolatile data memory voltage error

After switching on, the backup voltage of the SuperCap or battery was too low; possible loss of nonvolatile data/clock.

Replace battery in the fan/battery module or charge SuperCap by energizing it for a longer period.

Nonvolatile data loaded from a file

Nonvolatile data successfully restored from the backup file on the Compact Flash card.

-

Nonvolatile data loaded from the backup file

Nonvolatile data successfully restored from the backup copy of the backup file on the Compact Flash card.

-

Error while loading nonvolatile data from a file

Backup file or backup copy of backup file could not be loaded. Possible causes: Backup file or backup copy of backup file does not exist Data in backup file are invalid

Use the system function _SavePersistentMemoryData

Device with battery module Fan/battery module is present. - Device without battery module Fan/battery module is not

present. Connect fan/battery module, if necessary.

Level 1 battery voltage warning and Level 2 battery voltage warning are only signaled when the fan/battery module is inserted.

These two battery errors are also signaled to the user program with a PeripheralFaultTask call.

Additional references Refer to the configuration manual for your engineering system for information about how to read out the contents of the diagnostic buffer.



3.3.4 Power off behavior

Power failure During a power failure, the data in the SRAM of the control unit are backed up by an internal SuperCap and the optional fan/battery module.

The nonvolatile data are available for the next startup. Thus, the control unit is immediately operational without data loss.

Saving lastest state On the system side, it is ensured that the latest consistent overall image of the nonvolatile data is always available the next time the unit is powered on even if there is a power failure during backup with the _savePersistentMemoryData system function.

The system accomplishes this by renaming an existing backup file as the backup copy of the backup file and then performing the actual backup in the backup file.

During startup, the associated data quality is indicated by the persistentMemoryPowerMonitoring. PersistentDataState system variable. If the backup operation was interrupted by a power failure, and the backup file is thus inconsistent, the backup copy of the backup file (i.e., the most recent consistent version) is used, and the system variable signals this accordingly.


Interfaces 44.1 Interface overview

Available interfaces

Table 4-1 Overview of available external interfaces

Interface Name Connector type

DRIVE CLiQ interface (0) X100 DRIVE CLiQ plug DRIVE CLiQ interface (1) X101 DRIVE CLiQ plug DRIVE CLiQ interface (2) X102 DRIVE CLiQ plug DRIVE CLiQ interface (3) X103 DRIVE CLiQ plug DRIVE CLiQ interface (4) X104 (D445 only) DRIVE CLiQ plug DRIVE CLiQ interface (5) X105 (D445 only) DRIVE CLiQ plug Ethernet interface IE1/OP X120 RJ45 socket Ethernet interface IE2/NET X130 RJ45 socket Digital inputs/outputs X122, X132 Micro Combicon 2x12-pin Power supply connector X124 Combicon 4-pin PROFIBUS DP1 interface X126 9-pin Sub-D socket PROFIBUS DP2/MPI interface X136 9-pin Sub-D socket Measuring sockets (T0, T1, T2, and M)

X131 - X134 Sockets on the circuit board

BOP interface BOP 8-pin SIMOTION CF plug-in X109 SIMOTION CF Fan/battery module interface X190 Fan/battery module


Interfaces 4.2 DRIVE CLiQ interfaces

Non-usable interfaces

Table 4-2 Overview of interfaces that cannot be used for SIMOTION D

Interface name Interface Connector type 1. USB interface X125 USB socket 2. USB interface X135 USB socket RS232 interface X140 9-pin Sub-D pins

4.2 DRIVE CLiQ interfaces

4.2.1 DRIVE CLiQ interfaces

Features • Supports master/slave operation

• Maximum data rate: 100 Mbits

• 24 V/450 mA per DRIVE CLiQ interface is provided for connection of encoders and measuring systems

Features

Table 4-3 X100 - X103 or X100 – X105

Features Type Connector type DRIVE CLiQ plug Cable type DRIVE CLiQ cable Maximum cable length 100 m

Pin assignment

Table 4-4 DRIVE CLiQ interface (X100 - X103 or X100 – X105)

PIN Signal name Signal type Meaning 1 TXP O Transmit data + 2 TXN O Transmit data - 3 RXP I Receive data + 4 NC Reserved, do not use


Interfaces 4.2 DRIVE CLiQ interfaces

PIN Signal name Signal type Meaning 5 NC Reserved, do not use 6 RXN I Receive data - 7 NC Reserved, do not use 8 NC Reserved, do not use A + (24 V) VO Voltage supply for

DRIVE CLiQ, 450 mA maximum

B M (0 V) VO Ground to 24 V Signal type: I = Input; O = Output; VO = Voltage Output

Position of connectors

B

A

8

1

Figure 4-1 DRIVE CLiQ interface

4.2.2 Use of DRIVE CLiQ interface

Use of DRIVE-CLiQ The DRIVE CLiQ interfaces are used to connect the components assigned to the control unit in the drive assembly (e.g., active line module, motor modules, terminal modules, and sensor modules from the SINAMICS family).

DRIVE CLiQ has the following properties:

• Independent expansion of components possible

• Automatic detection of components by the control unit

• Standardized interfaces to all components

• Uniform diagnostics down to the components

• Complete service down to the components


Interfaces 4.3 Ethernet interfaces

4.3 Ethernet interfaces

4.3.1 Ethernet interfaces X120 and X130

Features The X120 and X130 interfaces are full-duplex 10/100-Mbit Ethernet ports. Both ports are connected as an Ethernet terminal device.

Interface features

Table 4-5 X120 and X130

Features Type Connector type RJ45 socket connector Cable type Industrial Ethernet cable Maximum cable length 100 m

Pin assignment

Table 4-6 Ethernet interfaces (X120, X130, X127)

Pin Signal name Signal type Meaning 1 TXP Output Ethernet transmit

2 TXN Output Ethernet transmit

3 RXP Input Ethernet receive differential signal

4 NC 5 NC 6 RXN Input Ethernet receive

differential signal 7 NC 8 NC

differential signal

differential signal

Note

The MAC addresses are imprinted on an adhesive label that is located behind the protective cover and can be seen from the front.

If you wish to connect a programming device via Ethernet, you must use a transposed cable.


Interfaces 4.3 Ethernet interfaces

Position of connectors The following figure shows the mounting position and designation of the Ethernet connectors on the module.

B

Q

8

1

Figure 4-2 Ethernet interface

4.3.2 Use of Ethernet interfaces

Application Interfaces for connection to Industrial Ethernet.

Industrial Ethernet is a communication network with a transmission rate of 10/100 Mbit/s.

The D4xx offers the following functions via Ethernet interfaces:

• Communication with STEP 7 and SIMOTION SCOUT

With STEP 7 V 5.2 and lower, the "SIMATIC NET SOFTNET PG (Protocol TPC/IP RFC 1006)" software must be installed on the PG/PC. With STEP 7 V 5.3 and higher, additional software is not needed.

• Communication between SIMOTION and SIMATIC NET OPC

The "SIMATIC NET SOFTNET-S7 (S7-OPC-Server)" software must be installed on the PG/PC for this function.

• Communication by means of SIMOTION OPC XML-DA (separate license required).

Note

SOFTNET S7 is a superset of SOFTNET PG, i.e., SOFTNET S7 contains Protocol TPC/IP RFC 1006, as well.

Additional references For additional information on the software packages, refer to SIMOTION Motion Control System, PM 10 Catalog (see list of references for order number).


Interfaces 4.4 Digital inputs/outputs

4.4 Digital inputs/outputs

4.4.1 X122 and X132 digital inputs

Interface features

Table 4-7 Interfaces X122 and X132

Features Type Connector type Micro Combicon Connection possibility: up to 0,5 mm2 Current carrying capacity 4 A, maximum

Position of connectors

123456789101112

123456789101112

X132X122

Figure 4-3 Digital inputs and digital inputs/outputs (interfaces X122 and X132)

Access to inputs/outputs

Note

The SIMOTION runtime module accesses the digital inputs/outputs by means of PROFIBUS Integrated rather than directly. For this reason, the inputs/outputs are updated in the PROFIBUS bus cycle clock for SINAMICS Integrated.



Wiring and block diagram for SIMOTION D using SIMOTION D435 as an example The following figure shows the wiring diagram and the block diagram of the digital inputs and digital inputs/outputs of the SIMOTION D435.

Figure 4-4 Wiring diagram and block diagram of the digital inputs/outputs



4.4.2 Pin assignment for interfaces X122 and X132

Interface assignment of X122 and X132

Table 4-8 X122 Digital inputs/outputs

Pin Signal name Signal type Meaning

1 DI0 I Digital input 0 2 DI1 I Digital input 0 3 DI2 I Digital input 0 4 DI3 I Digital input 0 5 M1 GND Ground for DI0 - DI3

(functionally-separated relative to M)

6 M GND Ground 7 DI/DO8 B Digital input/output 8 8 DI/DO9 B Digital input/output 9

(fast input) 9 M GND Ground 10 DI/DO10 B Digital input/output 10

(fast input) 11 DI/DO11 B Digital input/output 11

(fast input) 12 M GND Ground Signal type: B = Bidirectional; I = Input; GND = Reference potential (ground)



X132 Digital inputs/outputs

Pin Signal name Signal type Meaning 1 DI4 I Digital input 4 2 DI5 I Digital input 5 3 DI6 I Digital input 6 4 DI7 I Digital input 7 5 M2 GND Ground for DI4 – DI7

(functionally-separated relative to M)

6 M GND Ground 7 DI/DO12 B Digital input/output 12 8 DI/DO13 B Digital input/output 13 (fast

input) 9 M GND Ground 10 DI/DO14 B Digital input/output 14 (fast

input) 11 DI/DO15 B Digital input/output 15 (fast

input) 12 M GND Ground

4.4.3 Technical data for X122 and X132

Digital inputs on X122/X132

Table 4-9 Technical data of digital inputs X122/X132

parameters Values Voltage -3 V to 30 V Typical power consumption 10 mA at 24 VDC Electrically isolated Reference potential is terminal M1 or M2 Signal level (including ripple factor) High signal level: 15 V to 30 V Low signal level: -3 V to 5 V Signal propagation delays L ∀ H: 50 μs H ∀ L: 100 μs



Digital inputs/outputs on X122/X132

Table 4-10 Technical data of the digital inputs/output of X122/X132

parameters Values As an input

Voltage -3 V to 30 V Typical power consumption 10 mA at 24 VDC Signal level (including ripple factor) High signal level: 15 V to 30 V Low signal level: -3 V to 5 V Pins 8, 10, and 11 are "fast inputs" Signal propagation delays of inputs/"fast inputs" L ∀ H: 50 μs/5 μs H ∀ L: 50 μs/100 μs

As an output Voltage 24 VDC Maximum load current per output 500 mA

Note

An open input is interpreted as "low."

The "fast inputs" can be used for position sensing.

Terminal M1 or M2 must be connected for the digital inputs to work. This can be done as follows:

Connect the coupled reference ground of the digital inputs, or provide a jumper to terminal M. (Caution: this removes the electrical isolation for these digital inputs.)

4.4.4 Use of X122 and X123 interfaces

Connecting sensors and actuators Digital inputs and outputs can be used to connect various sensors and actuators to the two 12-pin X122 and X132 front panel connectors.

The following types of digital inputs/outputs are available:

• Digital inputs

• Bidirectional digital inputs/outputs

Assignment of the inputs/outputs to functions can be parameterized as required. Special functions, such as input of the measuring input and output of the output cam, can be assigned to the inputs/outputs.


Interfaces 4.5 Power supply

The enables for the drive units and/or motors (active line module, motor module) connected to the control unit can be switched using the digital inputs.

Electrically isolated inputs The control unit has 8 digital inputs.

The isolated inputs can be used as freely addressable inputs.

Bidirectional inputs/outputs The control unit has 8 digital inputs/outputs.

Six of the eight digital inputs/outputs can be used as "fast inputs." All eight digital inputs/outputs can be used as freely addressable inputs or homing inputs. When parameterized as digital outputs, the digital input/outputs can be used as freely addressable outputs.

4.5 Power supply

4.5.1 Power supply X124

Features of the interface

Table 4-11 Interface X124

Features Type Connector type Combicon Connection possibility: up to 2.5 mm2 Current carrying capacity 10 A, maximum Maximum cable length 10 m

Interface assignments

Table 4-12 Power supply X124

Pin Signal name Signal type Meaning 1 P24 VI Power supply 24 V 2 P24 VI 3 M VO 4 M VO Ground Signal type: VI = Voltage input (power supply) VO = Voltage output (power supply)


Interfaces 4.6 PROFIBUS-DP interfaces

Note

The 24 V is looped through via the 24 V connector. In this case, pin 1 is jumpered with pin 2, and pin 3 is jumpered with pin 4.

Position of power supply interface

Figure 4-5 Power supply interface

Application of X124 This interface is provided exclusively for connection to the external power supply.

4.6 PROFIBUS-DP interfaces

4.6.1 PROFIBUS-DP interfaces X126 and X136

Features of the interface

Table 4-13 Interfaces X126 and X136

Features Type Connector type 9-pin Sub-D socket Cable type PROFIBUS cable Maximum cable length 100 m for 12 Mbits



Interface assignment for X126

Table 4-14 PROFIBUS-DP X126 interface

Pin Signal name Signal type Meaning 1 Nc - - 2 M VO Ground to P24_SERV 3 1RS_DP B RS-485 differential

signal 4 1RTS_DP O Request to send 5 M1 VO Ground to 1P5 6 1P5 VO 5 V power supply for

bus terminal, external, short-circuit proof

7 P24_SERV VO 24 V for teleservice, short-circuit proof, 150 mA maximum

8 1XRS_DP B RS-485 differential signal

9 Nc - - Signal type: VO = Voltage output (power supply) O = Output B = Bidirectional

Interface assignment for X136

Table 4-15 PROFIBUS-DP X136 interface

Pin Signal name Signal type Meaning 1 Nc - - 2 M VO Ground to P24_SERV 3 2RS_DP B RS-485 differential

signal 4 2RTS_DP O Request to send 5 M1 VO Ground to 1P5 6 1P5 VO 5 V power supply for

bus terminal, external, short-circuit proof

7 P24_SERV VO 24 V for teleservice, short-circuit proof, 150 mA maximum

8 2XRS_DP B RS-485 differential signal

9 Nc - - The 1P5 voltage is provided exclusively for the bus terminal. No OLPs are permitted. Signal type: VO = Voltage output (power supply) O = Output B = Bidirectional



Position of connectors The following figure shows the mounting position and designation of the connectors on the control unit.

1

5

6

9

X126

DP1

1

5

6

9DP2/MPI

X136

Figure 4-6 Position of connectors X126, X136

4.6.2 Use of PROFIBUS-DP interfaces

Connectable devices The following devices can be connected to the PROFIBUS DP interfaces:

• PG/PC

• SIMATIC HMI devices

• S7 controllers with PROFIBUS DP interface

• Distributed I/O

• Teleservice adapter

• Drive units with PROFIBUS-DP interface (standard slaves)

Note

A teleservice adapter can only be connected to one of the two interfaces.

All released modules and devices are listed in the PM 10 Catalog.

For order numbers, refer to the list of references.

Take note of the documentation on the individual modules or devices!


Interfaces 4.7 CompactFlash slot

4.7 CompactFlash slot

4.7.1 Compact Flash slot

Features Type: 50-pin socket connector

This interface should only be used to insert a special SIMOTION CF.

Consult the relevant references for detailed information about SIMOTION CF.

4.8 Measuring sockets

4.8.1 Measuring sockets X131 - X134

Application The measuring sockets are used to output analog signals. Any interconnectable signal can be output to any measuring socket on the control unit.

Caution

The measuring sockets should be used exclusively for servicing purposes.

The measurements may only be performed by appropriately trained specialists.


Interfaces 4.8 Measuring sockets

Measuring socket position

Figure 4-7 Measuring socket arrangement


Technical Data 55.1 Technical data for D435 and D425

Technical Data The following technical data are relevant for the D435 and D425.

Additional references For information on system clocks and address ranges of the SIMOTION D435 and SIMOTION D425, refer to the SIMOTION SCOUT configuration manual.

Memory for user data

Table 5-1 Memories for user data and their memory size

Data Memory size Diagnostics buffer 100 messages

Connection values

Table 5-2 Electrical connection values

parameters Value range Supply voltage VDC (permissible range: 20,4 ... 28.8 V) Power consumption from 24 V Typical power consumption: 0.6 A (inputs/outputs

are open; power is not being supplied to DRIVE CLiQ I/O)

Power loss 15 W Starting current 6 A

Dimensions and weight

Table 5-3 Dimension and weight of D435 and D425

parameters Values Dimensions W x H x D [mm]


Technical Data 5.2 Technical data for D445

parameters Values Without mounting and fan/battery module With mounting and fan/battery module (max. expansion)

50x380x230 50x380x270

Weight of SIMOTION D [g] Approximately 2500 Weight of SIMOTION CF [g] 7

Ambient conditions

Table 5-4 Environmental requirements

parameters Values Permissible ambient temperature Storage and transport Operation

-40°C... +70°C 0°C... +55°C

Permissible relative humidity (without condensation)

5% ... 95%

Air pressure 700 hPa...1060 hPa Degree of protection according to IEC 529 IP20

5.2 Technical data for D445

Technical Data The following technical data are relevant for the D445.

Additional references For information on system clocks and address ranges of the SIMOTION D445, refer to the SIMOTION SCOUT configuration manual.

Memory for user data

Table 5-5 Memories for user data and their memory size

Data Memory size

Diagnostics buffer 100 messages


Technical Data 5.2 Technical data for D445

Connection values

Table 5-6 Electrical connection values

parameters Value range Supply voltage VDC (permissible range: 20,4 ... 28.8 V) Power consumption from 24 V Typical power consumption: 2 A

(with no load at inputs/outputs, no supply from DRIVE CLiQ I/O or PROFIBUS)

Power loss 15 W Starting current 6 A

Dimensions and weight

Table 5-7 Dimensions and weight of a D445

parameters Values Dimensions W x H x D [mm] Without mounting and fan/battery module With mounting and fan/battery module (max. expansion)

50x420x272 50x420x272

Weight of SIMOTION D445 [g] Approximately 3600 Weight of SIMOTION CF [g] 7

Ambient conditions

Table 5-8 Environmental requirements

parameters Values Permissible ambient temperature Storage and transport Operation

-40°C...+70°C 0°C...+55°C

Permissible relative humidity (without condensation)

5% ... 95%

Air pressure 700 hPa...1060 hPa Degree of protection according to IEC 529 IP20


Dimension drawings 66.1 Dimension drawing of D435 and D425

Dimension drawings

Figure 6-1 Dimensions of D435 and D425


Dimension drawings 6.2 Dimension drawing of D445

6.2 Dimension drawing of D445

Dimension drawings

Figure 6-2 Dimensions of a D445


Spare parts/accessories 77.1 Fan/battery module

7.1.1 Cooling the SIMOTION D4xx

Using a fan/battery module If there is insufficient free convection for heat dissipation of the control unit (with an ambient temperature greater than 55° C), an external fan/battery module can be mounted on the underside of the control unit. This module can be installed without further measures on a control unit where there is insufficient ventilation in the control cabinet.

Notice

The D445 cannot be operated without a fan/battery module. The control unit will not start up without a functional fan/battery module.

Functions of a fan/battery module The fan/battery module can perform the following tasks:

• CPU cooling

• SRAM buffering if the SuperCap is insufficient

The control unit monitors the temperature and the functioning of the fan. The fan is automatically switched on when the temperature rises above 55° C and is monitored during its operation.

Fan faults are displayed and can be read out by means of the diagnostic buffer. The SF LED illuminates "red" in the event of temperature or fan faults.

Note

Temperature faults are detected and reported by the controller. Lower-level components, such as SINAMICS Integrated, are then controlled accordingly by the application.



Battery A 3 V lithium battery can be inserted in the fan/battery module. The battery is preassembled with an approximately 4 cm long cable with plug. The appropriate mating connector is attached to a small printed circuit board for connection in the fan/battery module.

7.1.2 Fan/battery module assembly

Procedure Two plastic rails for installing this module are located on the underside of the control unit. Use the following procedure to install the fan/battery module:

1. If required, insert a battery in the fan/battery module.

2. Hold the fan/battery module at an angle to the front with the open side facing up (battery visible).

3. Push the plastic guide into the cutouts on the underside of the control unit.

4. Tilt the fan/battery module up until the front latching device snaps into place.

The electrical connection between the fan/battery module and the control unit is made automatically.

Figure 7-1 Fan/battery module assembly



7.1.3 Battery replacement in the fan/battery module.

Procedure Proceed as follows to replace the battery:

1. Gently press the fan/battery module backwards.

This detaches the module from its front latching device.

2. Tilt the fan/battery module forwards at an angle and pull out the plastic guide from the recess of the control unit.

3. Remove the battery using a screwdriver (at the side) and disconnect the battery from the module by unplugging the connector.

4. Connect the cable connector of the new battery to the mating connector in the fan/battery module and push in the battery.

Battery cable connector

Terminal for battery

cable connector

Figure 7-2 Battery replacement in the fan/battery module.

5. Hold the fan/battery module at an angle to the front with the open side facing up (battery visible).

6. Push the plastic guide into the cutout on the underside of the control unit.

7. Tilt the fan/battery module up until the front latching device snaps into place.

The electrical connection between the fan/battery module and the control unit is made automatically.


Spare parts/accessories 7.2 Supplemental system components

7.2 Supplemental system components

Connection options for supplemental system components

Figure 7-3 Position of supplemental system components


Spare parts/accessories 7.3 Terminal board TB30

7.3 Terminal board TB30

Features of the TB30 The TB30 is a terminal expansion module that can be inserted in the D4xx.

The TB30 contains the following terminals:

Table 7-1 Overview of TB30 interface

Interface Number Digital inputs 4 Digital outputs 4 Analog inputs 2 Analog outputs 2

Additional references You can find additional information about the TB30 option board in the SINAMICS S120 product manual and the SINAMICS S120 commissioning manual.

Caution

The Option Board may only be inserted and removed when the D4xx Control Unit and the TB30 Option Board are deenergized.

7.4 Terminal module TM31

Features of the TM31 With the terminal module TM31, the number of available digital inputs and outputs and the number of analog input and outputs within a drive can be expanded The TM31 can be connected by means of DRIVE CLiQ. It has 2 DRIVE CLiQ interfaces for this purpose.

The TM31 contains the following terminals:

Table 7-2 Interface overview of the TM31

Interface Number Digital inputs 8 Bidirectional inputs/outputs 4 Relay outputs with changeover contact 2


Spare parts/accessories 7.5 Terminal module TM41

Interface Number Analog inputs 2 Analog outputs 2 Temperature sensor input (KTY84-130 or PTC) 1

Additional references You can find additional information about the TM31 in the SINAMICS S120 product manual and the SINAMICS S120 commissioning manual.

Caution

The 50 mm clearances above and below the components must be observed.

7.5 Terminal module TM41

Features of the TM41 With the terminal module TM41, the number of available digital inputs and outputs and the number of analog outputs within a drive can be expanded. In addition, one channel can be used for encoder simulation. The TM41 can be connected by means of DRIVE CLiQ.

The TB41 contains the following terminals:

Table 7-3 TM41 interface overview

Type Number Digital inputs 4 Digital inputs/outputs 4 Analog inputs 1 TTL encoder output 1

Additional references For further information on the TM41 terminal module please see Equipment Manual TM41.

Caution



Spare parts/accessories 7.6 Terminal modules TM15 and TM17 High Feature

7.6 Terminal modules TM15 and TM17 High Feature

Features of TM15 and TM17 High Feature The terminal modules TM15 and TM17 High Feature are used to implement measuring inputs and cam outputs for SIMOTION D. In addition, these terminal modules provide drive-related digital inputs and outputs with short signal delay times.

TM15 Each of the 24 isolated DI/O can be parameterized channel-by-channel as a digital input (DI), digital output (DO), measuring input, or output of the output cam.

TM17 High Feature Each of the 16 DI/O can be parameterized channel-by-channel as a digital input (DI), digital output (DO), measuring input, or output of the output cam.

As compared to TM15, TM17 High Feature has fewer I/O channels–but with higher functionality. TM17 High Feature is characterized, in particular, by an extremely high resolution and accuracy, as well as an input filter–that can be parameterized–and enable inputs (up to 6). Parameterized enable inputs can enable measuring inputs or outputs of output cams (gate function). Due to their high accuracy, the DI/O channels of the TM17 High Feature are non-isolated.

Additional references You can find more information about TM15 and TM17 High Feature in the operator's guide for SINAMICS TM15 and TM17 High Feature.

Caution



Spare parts/accessories 7.7 CX32 module

7.7 CX32 module

Features of the CX32 (Control Extension) The CX32 module enables you to expand the performance of a SIMOTION D axis assembly. The number of connectable axes is increased.

The CX32 has the following interfaces:

• 4 DRIVE CLiQ (X100 – X103)

• 4 digital inputs and 4 digital inputs/outputs (X122)

• Power supply (X124)

Additional references You can find additional information about the CX32 in the SINAMICS S120 product manual and the SINAMICS S120 commissioning manual.

Caution



Appendices AA.1 Standards

IEC 1131 The SIMOTION programmable controller meets the requirements and criteria of the Standard IEC 1131, Section 2.

CE Designation Our products meet the general and safety-related requirements of the following EC guidelines and conform to the uniform standards (EN) for programmable controllers published in the official gazettes of the European Union:

89/336/EEC "Electromagnetic Compatibility" (EMC guideline)

The EU declaration of conformity is part of this manual; note the corresponding reference.

EMC guideline SIMOTION products are designed for industrial use.

Table A-1 Electromagnetic compatibility (EMC)

Application range Requirements for

Radio interference Immunity to noise Industry EN 61000-6-4 EN 61000-6-2 : 1999

UL approval Recognized component mark for Canada and the United States Underwriters Laboratories (UL) in accordance with Standard UL 508, File 16 4110

A.2 Information on insulation tests, safety class, and degree of protection

Test voltages During the routine test, the insulation resistance is tested at the following test voltage in accordance with IEC 1131 Part 2:

D4xx Manual, 12.2004, 6AU1900-1AJ32-0BA0 A-1

Appendices A.3 Rated voltage for operation of the D4xx

Table A-2 Test voltages

Circuits with rated voltage Ue relative to other circuits or ground

Test voltage

0 V < Ue ≤ 50 V 500 V DC

Safety class Safety class I in accordance with IEC 536 (VDE 0106, Part 1), i.e. a protective-conductor terminal is required on the mounting rail!

Protection against ingress of solid foreign bodies and water IP 20 degree of protection in accordance with IEC 529, i. e. protection against contact with standard probes.

Also: Protection against ingress of solid foreign bodies with diameters greater than 12.5 mm.

No special protection against ingress of water.

A.3 Rated voltage for operation of the D4xx

Rated voltage for operating the control unit The control unit operates with a rated voltage. The following table contains the rated voltage and the corresponding tolerance range.

Table A-3 Rated voltage for the control unit

Rated voltage Tolerance range

24 VDC 20.4 VDC to 28.8 VDC

D4xx A-2 Manual, 12.2004, 6AU1900-1AJ32-0BA0

Appendices A.4 Safety of electronic controllers

A.4 Safety of electronic controllers

Introduction The remarks made here relate to fundamental criteria and apply irrespective of the type of controller and the manufacturer.

Reliability The reliability of devices and components is maintained at the highest possible level thanks to comprehensive and cost-effective measures implemented during the development and manufacturing processes.

These include

• The selection of high-quality components

• Worst-case dimensioning of all circuits

• Systematic and computerized inspection of all supplied components

• Burning in of all LSI circuits (e.g. processors, memories, etc.)

• Measures to prevent static discharge when handling MOS circuits

• Visual checks during various stages of manufacture

• Continuous heat testing at higher ambient temperatures for several days

• Thorough computerized final inspection

• Statistical analysis of all returned goods so that corrective measures can be initiated immediately

• Monitoring of the primary controller components using online tests

These measures are considered to be basic measures for safety engineering. They avoid or control the majority of faults that may occur.

The risk Special safety standards must be applied to any system - and therefore to the situation as well - whenever, if a fault occurs, it may cause injury to persons or damage to property. Special regulations specific to the system apply to such applications. These must be taken into account for configuration of the controller (e.g. VDE 0116 for furnaces).

For electronic controllers with safety responsibility, the measures required for preventing or controlling faults depend on the hazard inherent in the plant. In this respect, the basic measures listed above are no longer adequate once the hazard exceeds a certain potential. Additional measures (e.g. double redundancy, tests, checksums, etc.) for the controller must implemented and certified (DIN VDE 0801).

D4xx Manual, 12.2004, 6AU1900-1AJ32-0BA0 A-3

Appendices A.5 EC Declaration of Conformity

Division into safety-critical and non-safety-critical areas Nearly all systems contain parts that perform safety-related tasks (e.g. emergency stop switch, protective grating, two-hand controls). To avoid having to apply safety-related criteria to the entire controller, it is customary to divide the controller into two areas - one that is critical to safety and one that is not critical to safety. No special demands are made as regards safety in the area that is not safety-critical as an electronic fault would not have any effect on the safety of the system. However, in the safety-critical area, only controllers and circuits that comply with the relevant regulations, may be used.

Note

Even if an extremely high level of conceptual safety has been achieved in the design of an electronic controller - e.g. through implementation of a multichannel design - strict adherence to all instructions in the operator's guide is mandatory, as incorrect handling could invalidate measures taken to prevent hazardous faults or create additional potential hazards.

A.5 EC Declaration of Conformity

Calling the Declaration of Conformity SIMOTION D4xx product manual

Order no.: 6AU1900-0BK32-0AA0

To access the current Declaration of Conformity on the Internet, go to:

http://www4.ad.siemens.de/view/cs/en/15257461

D4xx A-4 Manual, 12.2004, 6AU1900-1AJ32-0BA0

ESD guidelines BB.1 Electrostatically sensitive modules

Definition All electronic modules are equipped with highly integrated modules or components. Because of the technology used, these electronic components are very sensitive to overvoltages and thus to discharge of static electricity.

The acronym ESD has become the established designation for such Electrostatically Sensitive Devices. The ESD designation is used internationally to refer to electrostatically sensitive devices.

Electrostatically sensitive devices are identified with the following symbol:

Figure B-1 Electrostatically sensitive modules

Caution

Electrostatically sensitive devices can be irreparably damaged by voltages that are far lower than anything a person can perceive. These voltages occur if you touch a component or the electrical connection of a module without having previously discharged any static from your body. Any damage that occurs to a module as a result of overvoltage is generally not recognized immediately and only comes to light after the equipment has been operating for some time.

D4xx Manual, 12.2004, 6AU1900-1AJ32-0BA0 B-1

ESD guidelines B.2 Electrostatic accumulation on individuals

B.2 Electrostatic accumulation on individuals

Accumulating an electrostatic charge Anyone who is not conductively connected to the electrical potential of their environment can accumulate an electrostatic charge.

The figure below shows the maximum electrostatic voltages that can accumulate on a person who is operating equipment when he/she comes into contact with the materials indicated. These values comply with the specifications in IEC 801-2.

Figure B-2 Electrostatic voltage that can accumulate on operating personnel

D4xx B-2 Manual, 12.2004, 6AU1900-1AJ32-0BA0

ESD guidelines B.3 Basic measures for protection against discharge of static electricity

B.3 Basic measures for protection against discharge of static electricity

Ensure proper grounding When working with electrostatically sensitive devices, make sure that the you, your workstation, and the packaging are properly grounded. This prevents the accumulation of static electricity.

Avoid direct contact Never touch electrostatically sensitive devices if this can be avoided (for example, during maintenance work). When you touch modules, make sure that you do not touch either the pins on the modules or the printed conductors. If you follow these instructions, electrostatic discharge cannot reach or damage sensitive components.

If you have to take measurements on a module, make sure that you first discharge any static that may have accumulated in your body. To do this, touch a grounded metal object. Only use grounded measuring instruments.

D4xx Manual, 12.2004, 6AU1900-1AJ32-0BA0 B-3

Index

A F Axis assembly, 1-1 Fan/battery module

Battery replacement, 7-3 Features, 7-1

C Installation, 7-2

Compact Flash slot, 4-15 CompactFlash card I Changing, 3-11 CompactFlash card Interface

Slot, 3-10 Compact Flash slot, 4-15 CompactFlash card Digital I/O, 4-6

Features, 3-9 DRIVE CLiQ, 4-2 Formatting, 3-12 Ethernet, 4-4 Writing to, 3-12 Power supply, 4-11

Control unit PROFIBUS, 4-12 Device image, 2-2, 2-3

CX32, 7-8 L LED displays, 3-1 D

Digital I/O interface M Assignment, 4-8

Technical data, 4-9 MAC addresses, 3-6 Digital inputs Measuring sockets, 4-15 electrically isolated, 4-11 Memory concept Digital inputs/outputs SIMOTION D, 3-13 bidirectional, 4-11 Mode selector Dimension drawing of D435, 6-1 Positions, 3-7 DRIVE CLiQ advantages, 1-7

DRIVE CLiQ interface N Assignment, 4-2 Usage, 4-3 Nameplate

Position, 3-5 Non-volatile data, 3-14

E Ethernet interface P Assignment, 4-2

Persistent data, 3-14 Power failure

Behavior of SIMOTION D, 3-16

D4xx Manual, 12.2004, 6AU1900-1AJ32-0BA0 Index-1

Index

Power supply, 2-5, 2-6 Power supply interface

Assignment, 4-11 PROFIBUS interface

Assignment, 4-13

R Real-time clock, 2-4 Reset

Button, 3-8 Performing, 3-8

S SIMOTION D

D445, 1-3 Memory concept, 3-13 Product variants, 1-3 SRAM, 3-14

SRAM, 3-14 System components, 1-5

T Technical Data

D425, 5-1 D435, 5-1 D445, 5-2

Terminal Board 30, 7-5 Terminal module

TM15 and TM17, 7-7 TM31, 7-5

D4xx Index-2 Manual, 12.2004, 6AU1900-1AJ32-0BA0

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