precision instrumentation - kendall group · 2010-10-05 · precision instrumentation 4 information...

2 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

Precision Instrumentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27

Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

E02/E22/E32 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

Electropneumatic Transducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14

Economy Miniature Electropneumatic Transducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-16

Miniature Electropneumatic Transducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-18

Precision Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-20

High Flow Precision Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-22

Ratio Relay Volume Booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-24

Instrument Air Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-26

Replacement and Repair Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Table of Contents

Precision Instrumentation

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. 3

1. Precision Regulator •StandardorHighRelief

2. High Flow Precision Regulator •880SeriesRegulator •881SeriesPrecisionHighFlowExhaustReliefRegulator

3. Electropneumatic Transducer •I/PorE/PVersions •MagnetCoilTechnology

4. Miniature Electropneumatic Transducer •I/PorE/PVersions •R84SeriesMagnetCoilTechnology •R85SeriesPiezoElectricTechnology

5. Ratio Relay Volume Booster •PrecisionAirPilotRegulation •1:1or1:6RatiosAvailable

6. Instrument Air Regulator •PrecisionRegulatorwithIntegral5MicronFiltration

7. Proportional Regulator •E22Series •I/PorE/PVersions •MicroprocessorControlled

1

5

2

6

4

3

7


Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.4

E02SeriesFeatures:•Availablein1/8NPT,BSPPorBSPTthreads•Dead-headorpilotapplications•Manifoldableorstand-aloneunits•Threeoutletportoptions•Threesetableperformancemodesinasingleunit•CompactdesignwithlargeLEDdisplay•Lockingfeaturepreventsunwantedchanges•DesignedtomeetIP65andNEMA4requirements

TheE02/E22/E32Serieselectronicproportionalregulatorsquicklyandaccuratelyadjustsoutputpressureinrelationtoanelectricalcontrolsignal.Theymeetrequirementsofindustrialenvironmentsincludingrapidcycling,quickresponse,andrepeatability,whicharefoundinpaint,welding,packaging,textile,medical,andmanyotherprocessapplications.

Theelectricalcontrolsignalcanbeeitheranalogordigital.Theanalogunitcontrolsanypressuresettingdirectlyproportionaltothecommandsignalof4-20mA,0-10VDC,or0-5VDC.Theoptionaldigitalunitusesa2bitbinarysignaltocontrolfouruserdefinedpressureseliminatingtheneedforananalogI/Ocard .

E22SeriesFeatures:•Availablein1/4,3/8,and1/2NPT,BSPPorBSPTthreads•Capableofflowupto100SCFM•Modular22SeriesFlexiblokdesign•Fullyported1/2exhaustforoptimalperformance•Threesetableperformancemodesinasingleunit•Largedigitaldisplayforeasyreading•Lockingfeaturepreventsunwantedchanges•DesignedtomeetIP65andNEMA4requirements

E32SeriesFeatures:•Availablein1/2and3/4NPT,BSPPorBSPTthreads•Capableofflowupto250SCFM•Modular32SeriesFlexiblokdesign•1/2exhaustforoptimalperformance•Threesetableperformancemodesinasingleunit•Largedigitaldisplayforeasyreading•Lockingfeaturepreventsunwantedchanges•DesignedtomeetIP65andNEMA4requirements

Introducing the E02/E22/E32 Series



1.Microprocessorcontrolcircuitcomparesinputsignaltopressuresensorsignal,whichmonitorsthedownstreamregulatedpressure.Microprocessorcontrolcircuitanalyzesthisdataandenergizestheappropriatecontrolvalve(supplyorexhaustcontrolvalve).

2.Iftheregulatedpressureistoolow,themicroprocessorcontrolcircuitenergizesthesupplycontrolvalve,whichallowssupplypressuretoincreasethecontrolpressuremovingtherollingdiaphragmdownwardopeningthesupplypoppet allowing supply pressure downstream increasing regulated pressure .

3.Iftheregulatedpressureistoohighthemicroprocessorcontrolcircuitenergizestheexhaustcontrolvalve,whichallowsthecontrolpressuretoventtoatmosphere,movingtherollingdiaphragmupwardopeningtheexhaustpoppetandallowingdownstreamregulatedpressuretodecreasebyexhaustingtoatmosphere.

4.Iftheregulatedpressurematchesthecommandedpressurethemicroprocessorcontrolcircuitleavesthesupplyandexhaustcontrolvalvesde-energizedkeepingthecontrolpressureconstant.

HowtheProportionalRegulatorsWork

ExhaustControlValve

SupplyControlValve

ExhaustPoppet

Supply Poppet

RegulatedPressure

MicroprocessorControlCircuit

PressureSensor

RollingDiaphragm

ControlPressure

SupplyPressure

Input Signal

Power Supply

Exhaust

InputSignal

ExhaustControlValve

RegulatedPressure

ControlPressure

SupplyPressure

SupplyControlValve

MicroprocessorControlCircuit

PressureSensor

Pilot Control Diagram*



1.58(40)

1.00(25)

1.420(36.1)

1.420(36.1)

.185(4.7)

.190(4.8)

1.800(45.7)

1.700(42.2)

2.38(60)

2.17(55)

1.83(46)

5.571(141.5)

3.00(76)

1.58(40)

Pin 4

Pin 1

Pin 3

Pin 2

G

I

H

J

M L

KN

E

F

A

DC

B

A

D E

B C F I

H

M

N

L

SET

OUT IN OUT EXH

DimensionalDrawings

PinConfigurationCommandSignal

Analog Digital

Pin 1 +24VDC

Pin 2Command

SignalInput

Signal 1

Pin 3 +0VDCcommon

Pin 4MonitorOutput

InputSignal 2

Dimensions A B C D E F G H I J K L M N

E023 .33(85)

2 .05(52)

0 .23(6)

0 .53(13)

0 .53(13)

0 .70(18)

NA2 .05(52)

2 .05(52)

NA NA0 .80(20)

1 .42(36)

1 .42(36)

E225 .57(141)

1 .83(46)

0 .29(7)

.70(18)

1 .00(25)

1 .58(40)

0 .70(18)

2 .17(55)

2 .38(60)

1 .70(43)

1 .80(46)

0 .19(5)

1 .42(36)

1 .42(36)

E326 .09(155)

2 .45(62)

0 .47(12)

1 .01(26)

1 .35(34)

2 .00(51)

0 .71(18)

3 .00(76)

3 .00(76)

2 .00(51)

2 .50(64)

0 .19(5)

1 .42(36)

1 .42(36)

E22 and E32 Series

E02 Series



Applications

Grinding or Polishing TorqueControl

Bottle Molding TemperatureControl

LeakTest Spot WeldingSet-Point

Test Pressure

CompressedAir

Set-Point

CompressedAir

Greenhouse

VentilatingShutters

Temperaturesensor

Feedback

CompressedAir

Set-Point

Set-Point

CompressedAir

Belt Grinder

WorkPiece

Set-Point

Blank

Form

CompressedAir

Set-Point

CompressedAir

FeedbackSensor

PneumaticMotor



SpecificationsE02 E22 E32

Minimum Supply PressureSet Pressure

+15PSI(1BAR)Set Pressure

+15PSI(1BAR)Set Pressure

+15PSI(1BAR)

MaximumSupplyPressure

StandardPressure:150PSI(10BAR)HighPressure:190PSI(13BAR)



Regulating Pressure Ranges

StandardPressure:0-100PSI(0-6.9BAR)

HighPressure:0-150PSI(0-10.2BAR)





Power SupplyVoltage 24VDC±10% 24VDC±10% 24VDC±10%

CurrentConsumption

0 .04 A 0 .04 A 0 .04 A

Input SignalCurrent 4-20mA 4-20mA 4-20mA

Voltage 0-5VDC,0-10VDC 0-5VDC,0-10VDC 0-5VDC,0-10VDC

InputImpedance

0-5VDC 10 KΩ 10 KΩ 10 KΩ

0-10VDC 20 KΩ 20 KΩ 20 KΩ

4-20 mA 100 Ω 100 Ω 100 Ω

OutputSignal

AnalogOutput

0-5VDC0-10VDC4-20mA

0-5VDC0-10VDC4-20mA

0-5VDC0-10VDC4-20mA

SwitchOutput

24VDC(PNPorNPN) 24VDC(PNPorNPN) 24VDC(PNPorNPN)

Linearity <±1%ofspan <±1%ofspan <±1%ofspan

Hysteresis <±.5%ofspan <±.5%ofspan <±.5%ofspan

Repeatability <±.5%ofspan <±.5%ofspan <±.5%ofspan

Sensitivity <±.2%ofspan <±.2%ofspan <±.2%ofspan

TempCharacteristics ±.5%ofspan/°C ±.5%ofspan/°C ±.5%ofspan/°C

OutputDisplay

Accuracy ±.5%ofspan ±.5%ofspan ±.5%ofspan

Minimum unitPSI0.1,BAR0.01,kPa001.,

kgf/cm²0.01PSI0.1,BAR0.01,kPa001.,

kgf/cm²0.01PSI0.1,BAR0.01,kPa001.,

kgf/cm²0.01

Temperature Range40-120°F4-50°C

40-120°F4-50°C

40-120°F4-50°C

Enclosure IP65andNEMA4Equivalent IP65andNEMA4Equivalent IP65andNEMA4Equivalent

Weight 0.68lbs(0.31kg) 1.4lbs(0.64kg) 2.34lbs(1.06kg)

Specifications



Performance Graphs

0

20

40

60

80

100

120

0 20 40 60 80 100 120

Set P

ress

ure

(PSI

)

Linearity

Input Scale (%FS)

Hysteresis

Out

put D

evia

tion

(% F

S)Input Signal (% FS)

-2

-1.5

-1

-0.5

0

0.5

1

1.5

2

0 2 4 6 8 10 12

Down

Up 0 2 4 6 8 10

-1

-0.5

0

0.5

1Repeatability

Out

put D

evia

tion

(%FS

)

Count

E02 Series

0

20

40

60

80

100

120

0 20 40 60 80 100 120

Set P

ress

ure

(PSI

)

Linearity

Input Scale (%FS)

Hysteresis

Out

put D

evia

tion

(% F

S)

Input Signal (% FS)

-2

-1.5

-1

-0.5

0

0.5

1

1.5

2

0 2 4 6 8 10 12

Up

Down

Repeatability

Out

put D

evia

tion

(%FS

)

Count-1

-0.5

0

0.5

1

0 2 4 6 8 10 12

Pressure Characteristics Set Pressure 40 PSIG

Supply Pressure (PSIG)

Out

put D

evia

tion

(% F

S)

-1

-0.5

0

0.5

1

30 40 50 60 70 80 90 100 110 120

Flow Rate Characteristics Supply Pressure 120 PSIG

Flow Rate (SCFM)

Set P

ress

ure

(PSI

G)

10.0

20.0

30.0

40.0

50.0

60.0

70.0

80.0

90.0

100.0

0 25 50 75 100 125 150 175 200 225 250 275

Relief Flow Characteristics Supply Pressure 120 PSIG

Set P

ress

ure

(PSI

G)

Flow Rate (SCFM)

10

20

30

40

50

60

70

80

90

100

110

120

25 50 75 100 125 150 175 200 225 250 275

E32 Series

0

20

40

60

80

100

120

0 20 40 60 80 100 120

Set P

ress

ure

(PSI

)

Linearity

Input Scale (%FS)

Hysteresis

Out

put D

evia

tion

(% F

S)

-1

-0.5

0

0.5

1

0 2 4 6 8 10Input Signal (% FS)

Up

Down

-1

-0.5

0

0.5

1

0 2 4 6 8 10

Repeatability

Out

put D

evia

tion

(%FS

)

Count

Pressure Characteristics Set Pressure 40 PSIG

-1

-0.5

0

0.5

1

40 50 60 70 80 90 100 110

Supply Pressure (PSIG)

Out

put D

evia

tion

(% F

S)

Flow Rate Characteristics Supply Pressure 120 PSIG

10

20

30

40

50

60

70

80

90

100

0 10 20 30 40 50 60 70 80 90 100 110 120Flow Rate (SCFM)

Set P

ress

ure

(PSI

G)

Relief Flow Characteristics Supply Pressure 120 PSIG

Set P

ress

ure

(PSI

G)

10

20

30

40

50

60

70

80

90

100

110

120

10 20 30 40 50 60 70 80 90 100 110 120 130 140Flow Rate (SCFM)

E22 Series



Input Signal1 = 4 - 20mA2 = 0 - 5VDC3 = 0 - 10VDC9 = 2 bit, 4 pressure select (PNP sourcing)0 = 2 bit, 4 pressure select (NPN sinking)

- = NPTFG = GTAP (BSPP)R = PT (BSPT)

Series

Thread Types

01 = 1/8 (E02 Series Only)02 = 1/4 (E22 Series Only)03 = 3/8 (E22 Series Only)04 = 1/2 (E22 & E32 Series Only)06 = 3/4 (E32 Series Only)

*Feedback signal must match input signal, unlessthe 24VDC switch feedback signal is chosen.

Port Tap Size

02 = 02 Series22 = 22 Series32 = 32 Series

1 = 4 - 20mA2 = 0 - 5VDC3 = 0 - 10VDC8 = 24VDC Switched (PNP)9 = 24VDC Switched (NPN)0 = use with 2 bit, 4 pressure select (type 9 or 0 input signal)

Feedback Signal

3 04-E 22 3

H = 0 - 150 PSI (10 BAR) regulating pressure range (For 0-100 PSI standard unit no suffix necessary)

Options

H

3.48

1.25

2.40

1.50

.50

Bracket/MufflerKitsModelNumber DescriptionBRK-KIT-L Includes(1)E32-10Bracket,(4)E32-11Screws,(1)M4MNMuffler,(1)E22-29ElbowBRK-KIT Includes(1)E02-10Bracket,(4)E32-11Screws,(1)M4MNMuffler,(1)E22-29ElbowBRK-KIT-WOEM Includes(1)E02-10Bracket,(4)E32-11ScrewsBRK-KIT-LWOE Includes(1)E32-10Bracket,(4)E32-11Screws,(1)M4MNMuffler

MicroF90°/MStraight22AWGEuroColorCodeUnshielded Shielded2Meter-TD0403MIETA04000 3Meter-TD0403MMETA040005Meter-TD0405MIETA04000 5Meter-TD0405MMETA04000

MicroF/M4PoleStraight22AWGEuroColorCodeUnshielded Shielded2Meter-TC0403MIETA04000 3Meter-TC0403MMETA040005Meter-TC0405MIETA04000 5Meter-TC0405MMETA04000

MicroFemale4Pole90Degree22AWGEuroColorCodeUnshielded Shielded2Meter-TD0403MIE0000000 3Meter-TD0403MME00000005Meter-TD0405MIE0000000 5Meter-TD0405MME0000000

MicroFemale4PoleStraight22AWGEuroColorCodeUnshielded Shielded2Meter-TC0403MIE0000000 3Meter-TC0403MME00000005Meter-TC0405MIE0000000 5Meter-TC0405MME0000000

HowtoOrder

5.07

1.25

2.40

1.85

.503.42

1.25

2.75

1.50

.50

4.651.25

3.57

.50

.50

BRK-KIT-L BRK-KIT BRK-KIT-WOEM BRK-KIT-LWOE

Accessories



DiverterBlock

Threads NPTF BSPP (G Thread) BSPT(RThread)3/8 DK22-03 DK22G03 DK22R031/2 DK32-04 DK32G04 DK32R04

ShutOffThreads NPTF BSPP (G Thread) BSPT(RThread)1/4 VS22-02 VS22G02 VS22R023/8 VS22-03 VS22G03 VS22R031/2 VS22-04 VS22G04 VS22R041/2 VS32-04 VS32G04 VS32R043/4 VS32-06 VS32G06 VS32R06

Accessories-ModularAirPreparationComponents-E22andE32Series

22 and 32 Series Particulate Filter/Regulator

Bowl PolycarbonateBowl CircleVision™Bowl Metal Bowl1/4NPTF P22B-02 P22B-02C P22B-02M1/4 BSPP (GThread P22BG02 P22BG02C P22BG02M1/4BSPT(RThread) P22BR02 P22BR02C P22BR02M3/8NPTF P22B-03 P22B-03C P22B-03M3/8BSPP(GThread) P22BG03 P22BG03C P22BG03M3/8BSPT(RThread) P22BR03 P22BR03C P22BR03M1/2NPTF P22B-04 P22B-04C P22B-04M 1/2NPTF P32B-04 P32B-04C P32B-04M1/2BSPP(GThread) P22BG04 P22BG04C P22BG04M1/2BSPP(GThread) P32BG04 P32BG04C P32BG04M1/2BSPT(RThread) P22BR04 P22BR04C P22BR04M1/2BSPT(RThread) P32BR04 P32BR04C P32BR04M3/4NPTF P32B-06 P32B-06C P32B-06M3/4BSPP(GThread) P32BG06 P32BG06C P32BG06M3/4BSPT(RThread) P32BR06 P32BR06C P32BR06M

22 and 32 Series Particulate Filter

Bowl PolycarbonateBowl CircleVisionBowl™ Metal Bowl1/4NPTF F22B-02 F22B-02C F22B-02M1/4BSPP(GThread) F22BG02 F22BG02C F22BG02M1/4BSPT(RThread) F22BR02 F22BR02C F22BR02M3/8NPTF F22B-03 F22B-03C F22B-03M 3/8BSPP(GThread) F22BG03 F22BG03C F22BG03M3/8BSPT(RThread) F22BR03 F22BR03C F22BR03M1/2NPTF F22B-04 F22B-04C F22B-04M 1/2NPTF F32B-04 F32B-04C F32B-04M1/2BSPP(GThread) F22BG04 F22BG04C F22BG04M1/2BSPP(GThread) F32BG04 F32BG04C F32BG04M1/2BSPT(RThread) F22BR04 F22BR04C F22BR04M1/2BSPT(RThread) F32BR04 F32BR04C F32BR04M3/4NPTF F32B-06 F32B-06C F32B-04M3/4BSPP(GThread) F32BG06 F32BG06C F32BG06M3/4BSPT(RThread) F32BR06 F32BR06C F32BR04M



NPN outputPNP outputDC (+)(Brown)

OUT (Black)

DC (-)(Blue)

DC (+)(Brown)

OUT (Black)

DC (-)(Blue)

Switch m

ain circuit

Switch m

ain circuit

Accessories-280SeriesDigitalPressureSensors

TypeDPS = Digital Pressure SwitchDVS = Digital Vacuum Switch

Output Type280P = PNP Digital Output Only280N = NPN Digital Output Only

DPS 280P NElectrical ConnectionQ8 = 8mm Pico Quick Connect 4 Pin w/ 2M Mating Cable

Port TypeN = 1/8 NPT Male X 10-32 Female

Q8

Example:DPS280PNQ8=DigitalPressureSwitch-PNP-1/8NPT-8mmPico4Pinw/2MMatingCable

MatingCable:

OutputCircuitWiring

Panel Instructions Switch Wiring

Pressure UnitDisplay Section

2 Colors Main Display

Setting ModeDisplay Section

ButtonButton Set Button(Green)

Key Lock Indicator

Output Indicator

(1) Brown (+)(2) White (NOT USED)(3) Blue (-)(4) Black (OUT)

2 4

1 3

PINOUT

MALE (switch end)

Model AccessoryDescription

DPS280-8-4-ST-2 MatingCable8mm4Pin2Meter

DPS280-8-4-ST-5 MatingCable8mm4Pin5Meter

PC0402MEETA03000PatchCableM84PinXM123Pin2 Meter

Model AccessoryDescription

BRK280-1 MountingBracket(S)

BRK280-2 MountingBracket(L)

PMK280-C PanelMountKitw/Cover

AccessoryNumbers

DPS/DVS280P DPS/DVS280N

CableO.D.-4.0mmConductorGauge-26AWG



Electropneumatic TransducerI/P,E/PR83Series

TheElectropneumaticTransducer(I/P,E/P)convertsacurrentorvoltageinputsignaltoalinearlyproportionalpneumaticoutputpressure.Thisversatileinstrumentisdesignedforcontrolapplicationsthatrequireahighdegreeofreliabilityandrepeatabilityataneconomicalcost.Theseunitsareusedforapplicationsthatrequiretheoperationofvalveactuators,pneumaticvalvepositioners,damperandlouveractuators,finalcontrolelements,relays,aircylinders,webtensioners,clutches,andbrakes.

Application

Features•Integralvolumebooster•Compactsize•Lowairconsumption•Fieldreversible•Flexiblezeroandspanadjustments•Standardprocessinputs•Splitranging•FM-NEMA4x•CEApproved

NOTE:Thisunit,asis,isaClass1,Division2hazardouslocationitem(non-incendive).WiththeproperbarrieritisaClass1,2,3;Division1;GroupsC,D,E,F,Gitem(appliesonlyto4-20MaI/P).

LOWOUTPUTRANGE(UPTO30PSIG)

HIGHOUTPUTRANGE(UPTO120PSIG)

Min./Max.SupplyPressure:minimum3PSIG(21kPa)abovemaximumoutputmaximum100PSIG(700kPa)

minimum5PSIG(35kPa)abovemaximumoutputmaximum150PSIG(1050kPa)

SupplyPressureSensitivity<+/-.1%ofspanperPSIG(<+/-.15%ofspanper10kPa)

<+/-.004%ofspanper1.0PSIG(7kPa)

TerminalBasedLinearity <+/-.75%ofspan <+/-1.5%ofspantyp.,+/-2.0%max

Repeatability: <.5%ofspan <.5%ofspan

Hysteresis <1.0%ofspan <.5%ofspan

Response Timedependentonpressurerange,typicallylessthan.25sec . for 3 - 15 PSIG units

dependentonpressurerange,typicallylessthan.25sec . for 3 - 15 PSIG units

Flow Rate4.5SCFM(7.6m3/hrANR)at25PSIG(175kPa)supply12SCFM(20m3/hrANR)at100PSIG(700kPa)supply

20SCFM(34m3/hrANR)at150PSIG(1050kPa)supply

ReliefCapacity2.0SCFM(3.4m3/hr)at5PSIG(35kPa)abovesetpoint

2.0SCFM(3.4m3/hr)at5PSIG(35kPa)

MaximumAirConsumption .03SCFM(.07m3/hr)typical .05SCFM(.14m3/hr)typical

Media oilfree,cleandryairfilteredto0.3micron oilfree,cleandryairfilteredto0.3micron

Temp.Range(operating) -20ºFto140ºF(-30ºCto60ºC) -20ºFto140ºF(-30ºCto60ºC)

Specifications



R 83 1 – F G02

ModelR = Regulator

Series83 = I/P, E/P Transducer

Style1 = 4-20 Ma2 = 0-5 VDC3 = 0-10 VDC

Threads– = NPTFG = G tap (BSPP)

OptionsG = Gauge

Output RangeB = 3-15 PSIG (4-20 Ma Input Signal Available)

C = 3-27 PSIG (4-20 Ma Input Signal Available)

E = 2-60 PSIG (4-20 & 0-5 VDC Ma Input)

F = 3-120 PSIG (4-20 & 0-10 VDC Ma Input Signal Available)

Port Size02 = 1/4"

HowToOrder

Dimensionstopdimensions=inchesbottomdimensions(inparenthesis)=millimeters

R832-02E pictured

Electrical Schematic

NOTE:Bracketincludedwitheachunit.

NEEDMOREPARTSANDINFORMATION?•Seepage22forinformationonorderingreplacementparts.



Magnet

Supply Valve

Coil

Flexure

Nozzle

Exhaust Valve

Circuit Board

Economy Miniature Electropneumatic TransducerR84 Series

TheR84SeriesI/P,E/Ptransducersarecompactelectronicpressureregulatorsthatconvertanelectricalsignal(currentorvoltage)toaproportionalpneumaticoutput.Itscompactdesignandflexibleportingmakeitanidealchoiceforspace-constrainedDINrailormanifoldapplications.ANEMA-4XhousingwithRFI/EMIprotectionwillallowittobeusedindemandingindustrialenvironments.TheoperatingprincipleoftheR84isbasedonarugged,field-testedforce-balancedesign.Acoilissuspendedinamagneticfieldbyaflexure.Varyingtheelectricalsignalthroughthecoilpositionstheflexuretoanozzle.Thiscreatesabackpressurethatactsasapilottoanintegralvolumebooster.Thisprovidesahighflowwhichincreases control speed in critical applications .

Application

Features•Compactsize •NEMA-4Xhousing•Lowairconsumption•Highflowcapacity•Accessibleexternalorifice•Inputandoutputportsonbothfrontandback

•RFI/EMIprotection•Externalzeroandspanadjustments•Fieldreversible•Wall,panel,pipeorDINrailmounting•Noseparatepowersupplyrequired•CEApproved

Notes:ElectricalConnections–ForbothI/PandE/Pmodels,the1/2"conduitelectricalconnectionsaremadetothered(+)andblack(-)leads.Thegreenleadisusedforcaseground.ForbothI/PandE/Pmodels,the43650DINelectricalconnectionsaremadetoterminal1(+)andterminal2(-).Terminal3isnotused.Groundisforcaseground.

Economy Miniature Electropneumatic TransducerR84 Series

Linearity(independent) >+/-0.5%ofspan

Hysteresisandrepeatability >0.5%ofspan

PortsizesPneumatic=1/4Electric=1/2NPT

Media Clean,dry,oil-free,airfilteredto0.3micron

Mounting Wall,panel(included),2”pipe(included)orDINrail(optional)

MaterialsHousing:ChromatetreatedaluminumwithbakedpaintElastomers:Buna-NTrim:StainlessSteel,brass,zincplatedsteel

Weight 1.3lbs(.59KG)

Inputs 4-20mA,0-5VDC,0-10VDC

Outputs 3-15psig,3-27psig,2-60psig,3-120psig

AirConsumption 1.8SCFH(0.05m3/hr)atmidRangetypical

Supplypressure:Note:Supplypressuremustbeaminimumof5psig(0.3bar)abovethemaximumoutputpressure

Outputsupto30psi:100psig(7bar)maximumOutputsto120psig:150psig(10bar)maximum

FlowCapacityatmidrange4.5SCFM(7.6m3/hr)at25psig(1.7Bar)supply12SCFM(20m3/hr)at100psig(7Bar)supply

ReliefCapacity 2SCFM(3.4m3/hr)at5psig(35kPa)abovesetpoint

Temperature Range -20to+150F(-30to+65C)

Specifications



Panel Mounting(includedwithstandardunit)

Pipe Mounting(includedwithstandardunit)

02R 84 1 - EModelR = Regulator

Series84 = I/P, E/P Economy

Miniature Transducer

Input Signal1 = 4-20 Ma2 = 0-5 VDC3 = 0-10 VDC

Threads– = NPTG = G Tap (BSPP)

F

OptionsG = GaugeR = DIN Rail Mount

Electrical ConnectionA = 1/2 NPT Conduit w/ PigtailF = DIN 43650 Connector

Output RangeB = 3-15 PSIGC = 3-27 PSIGE = 2-60 PSIGF = 3-120 PSIG

Port Size02 = 1/4"

F RHowToOrder


Flow Ratings

OUTPUTPRESSURE,PSIG(BAR)

FLOW,SCFM(dm3/s)

20PSI(1.4BAR)INLET 100PSI(6.9BAR)INLET

FLOW,SCFM(dm3/s)

120PSI(8.3BAR)INLET

R841-02EA pictured




Miniature Electropneumatic TransducerI/P,E/PR85Series

TheR85SeriesI/P,E/Ptransducersareaseriesofcompactelectronicpressureregulatorsthatconvertanelectricalsignal(currentorvoltage)toaproportionalpneumaticoutput.Utilizinginternalsolid-statefeedbackcircuitry,theR85providesprecise,stablepressureoutputstofinalcontrolelements.Immunitytotheeffectsofvibrationormountingposition,hightolerancetoimpureair,andlowairconsumptionmakethisunitidealforuseindemandingapplications.

Theheartofthisuniquetechnologyisabimorphpiezoactuatorthatisencapsulatedinaprotectiveskin.Thisprotectiveskinprovidesdefense against the humidity and contaminant often found in process operatingenvironments.

Application

Features•Reliableinharshenvironments•Lowairconsumption-3SCFHtypical•Highaccuracy-+/-0.10%ofspan•NEMA-4X(IP65)enclosure•Vibration/positioninsensitive•Compactsize•Wall,panel(included),pipe(included),or din rail mounting

•Supplypressuresupto100PSIG•Built-involumebooster-10SCFMflow•Input/outputportsonfrontandback•Conduitfittingordinconnector•Splitrangeoperation•Fieldreversible•CEApproved

Notes:ElectricalConnections–ForbothI/PandE/Pmodels,the1/2"conduitelectricalconnectionsaremadetothered(+)andblack(-)leads.Thegreenleadisusedforcaseground.ForbothI/PandE/Pmodels,the43650DINelectricalconnectionsaremadetoterminal1(+)andterminal2(-).Terminal3isnotused.Groundisforcaseground.

Miniature Electropneumatic TransducerI/P,E/PR85Series

PortsizesPneumatic:1/4Electric:1/2NPT

Media Clean,dry,oil-free,airfilteredto0.3micron

Mounting Wall,Panel(included),2”pipe(included),orDINrail(optional)

MaterialsHousing:Chromatetreatedaluminumwithbakedpaint.NEMA-4X(IP65)Elastomers:Buna-NTrim:Stainlesssteel,brass,zincplatedsteel

Weight: 13.0oz(0.4kg)

Inputs 4-20mA0-10VDC 0-5VDC

Outputs

3-15 PSIG3-27 PSIG2-60 PSIG2-100 PSIG

0 .21-1 .03 BAR0 .21-1 .86 BAR0 .14-4 .14 BAR0 .14-6 .89 BAR

AirConsumption1.5SCFH0.04m3/hr at mid range typical

Supplypressure:100PSIG(7.0BAR)maximumNote:Supplypressuremustbeataminimumof5PSIGabovemaximumoutput

FlowCapacityatmidrange4.5SCFM(7.6m3/hr)at25PSIG(1.7BAR)supply12SCFM(20m3/hr)at100PSIG(7BAR)supply

ReliefCapacity 2.0SCFM(3.4m3/hr)at5PSIG(35kPa)abovesetpoint

Temperature limitsOperating:-40ºto+160ºF(-40ºto+71ºC)Storage:-40ºto+200ºF(-40ºto+93ºC)

Loopload,I/PTransducer 7.5VDC@20mA

SupplyVoltage,E/PTransducer 7-30VDC,lessthan3mA

Signal impedance 7-30VDC,lessthan3mA

Specifications



Panel Mounting(includedwithstandardunit)

Pipe Mounting(includedwithstandardunit)

02R 85 1 - EModelR = Regulator

Series85 = I/P, E/P Miniature Transducer with Pressure Feedback Control

Input Signal1 = 4-20 Ma2 = 0-5 VDC3 = 0-10 VDC

Threads– = NPTF

OptionsG = GaugeR = DIN Rail Mount

Electrical ConnectionA = 1/2 NPT Conduit w/ PigtailF = DIN 43650 Connector

Output RangeB = 3-15 PSIGC = 3-27 PSIGE = 2-60 PSIGF = 2-100 PSIG

Port Size02 = 1/4"

A G

G = G Tap (BSPP)

HowToOrder


Flow Ratings



FLOW,SCFM(dm3/s)

20PSI(1.4BAR)INLET 100PSI(6.9BAR)INLET

FLOW,SCFM(dm3/s)

120PSI(8.3BAR)INLET

R851-02EA pictured




Precision RegulatorR80/82 Series

R 80 0 – F G02ModelR = Regulator

Series80 = Standard82 = High relief

Style0 = all precision regulators

Threads– = NPTFG = G tap (BSPP)

OptionsD = 2-40 PSIG (80 Series only)E = 2-60 PSIG (80 Series only)F = 2-120 PSIGG = GaugeM = Mounting BracketQ = Quiet ExhaustT = Tamperproof

Port Size02 = 1/4"03 = 3/8"

ANSISYMBOL The80and82Seriesregulatorsarehigh-precision,multi-stagepressureregulators.Thehighestdegreeofregulationandrepeatabilityareachievablebyreactingtodownstreampressurefluctuationsassmallas0.01PSIG(.07kPa).Actionoccursasdownstreampressureispilotedtothecontrolchambertoactonafinelytunedstainlesssteelvolumecapsule.Acontinuousbleedoflessthan0.08SCFM( .15 m3/hr)adjuststhepilotdiaphragmcausingappropriatemovementofthesupplyvalveorreliefvalve.Reliefflowsofupto10SCFMcanbeachievedthroughthelargeexhaustportlocatedinthecontroldiaphragm.Exhaustisachievedthroughtheexhaustventslocatedinthesideofthebody.

Application

Recommended Uses•AirGauging•GasMixing•WebTensioning•RollLoading•AirHoists

HowToOrder


Precision RegulatorR80/82 Series

FlowCapacity 14SCFM(25m3/hr)

ExhaustCapacityModel80-2to3SCFM(3.4m3/hr)Model82-10to11SCFM(17.0m3/hr)

Sensitivity .125inches(3.2mm)water

Pilot Bleed Rate .08SCFM(.15m3/hr)

Supply Pressure Variation Lessthan.005PSI(.03kPa)@25PSIvariance

MaximumSupplyPressure 150PSIG(1050kPa)

Temperature Range 0to+150F(-18to+65C)

Weight 1.4lbs(.64kg)

MaterialsBody:DieCastZincDiaphragms:Buna-NKnob:PhenolicPlastic

Specifications



Flow Ratings (basedon100PSIGinlet)


R820-02F pictured

Tamperproof Model



High Flow Precision RegulatorR88 Series


Series88 = High Flow Precision

Style0 = Standard High Flow Precision

Regulator1 = Back Pressure Precision

Regulator

Threads– = NPTF (Style 880 and 881)G = G tap (BSPP) Style 880 Only

OptionsA = 0-2 PSIG (R880 only)B = 0-15 PSIGC = 0-30 PSIGE = 1-60 PSIGF = 2-150 PSIGG = GaugeM = Mounting BracketT = Tamperproof

Port Size02 = 1/4"03 = 3/8"04 = 1/2"

_ _

ANSISYMBOL

The 880 Series pressure control regulator is designed for high flow andaccuratepressurecontrolutilizingarollingdiaphragmtoinsureaconstantoutputpressure.The88modelmaintainsstabilityevenwithwidesupplypressurevariations.

The881Seriesbackpressureregulatorisahighflow,highlyaccuratepneumaticreliefvalvewithanadjustablesetpoint.It’sprimaryfunctionistoprovideprotectionagainstoverpressurizationinthedownstreamportionofapneumaticsystem.Thisprecisionunitiscapableofhandlingflowsupto50SCFM.Arollingdiaphragmprovidesthesensitivitythatcausestheunittoventtoatmosphereinresponsetotheslightest upstream changes .

Application

Recommended Uses•TestEquipment•RollLoading•WebTensioning•Actuators•GasMixing•TestPanels•ClutchandBrakeControls

HowToOrder


High Flow Precision RegulatorR88 Series

FlowCapacity seeflowcharacteristics(nextpage)

ExhaustCapacity 4SCFM(6.7m3/hr)

Sensitivity .25inches(6.33mm)ofwater

TotalAirConsumption1.0to12.5SCFH(.03to.37m3/hr),depending on output pressure

Supply Pressure Variation.1PSI(.7kPa)@100PSI(700kPa)change


Temperature Range -40to+160F(-40to71C)


Materials

Body:DieCastZincDiaphragms:Buna-NVolumeCapsule:StainlessSteelKnob:PhanolicPlastic

SpecificationsR880PicturedAbove(NOTR881)

Note:R881SeriesavailableinNPTonly





R880-02F pictured


FLOW,SCFM(dm3/s)

FLOW,SCFM(dm3/s)


StandardPrecisionRegulator(R880Series)

BackPressurePrecisionRegulator(R881Series)

1/4,3/8,or1/2NPT(G1/4,G3/8,orG1/2)BothSides



Ratio Relay Volume Booster

R 87 1 - G02ModelR = Regulator

Series87 = Volume Booster

Style1 = 1:1 Ratio6 = 1:6 Ratio

Threads- = NPTFG = G tap (BSPP)

OptionsB = Mounting BracketG = GaugeZ = Negative Bias

Port Size02 = 1/403 = 3/804 = 1/2

_ _ _HowToOrder

The87SeriesVolumeBoostersareusedextensivelyforincreasedflowcapacity,pressureamplification,orremotepressurecontrolapplications.Thisincludeswebtensioning,rollloading,controlvalveactuators,I/Pvolumeboosting,cylinderactuation,clutchandbrakecontrol,andgasflowcontrol.

Applications

Features• Highflowcapacity-allowsflowsupto50SCFM• Amplifiedoutput-availableinasignaltooutputpressure ratioof1:6• Highexhaustcapacity-largereliefprovides15SCFMflow capacity• Stableoutput-Venturiaspiratormaintainsoutputpressureunder varyingflowconditions• Balancedsupplyvalve-rollingdiaphragmdesignmakesunit immunetosupplypressurevariation• Negativebias-4PSInegativebiasoptionallows“zero”ofI/Ps

OptionalFixedNegativeBiasThe87SeriesVolumeBoosterisavailablewithanoptional4±1PSIG(30±7kPa)lessthanthesignalpressure(Zoption).ThisoptionallowszerooutputwhenutilizingI/Ptransducersthattypicallyonlyarecapableofprovidingpressuresdownto3PSI.Notethatthenegativebiashasatoleranceof±1PSI.Thismeansthatactualbiaswillrangefrom-3PSIto-5PSI.Usethezeroadjustmentof the I/P to reach desired setting .

MountingBracketThemountingbracketfortheR87SeriesRatioRelayVolumeBooster,partnumberPK88,isincluded.


1:1Ratio 1:6Ratio

Flowcapacity,SCFM(m3/hr)100PSIG(700kPa)supply,20PSIG(140kPa)output

50(76.5) 50(76.5)

Exhaustcapacity,SCFM(m3/hr)Downstream5PSIG(35kPa)abovesetpressure

15(25.5) 7.5(12.8)

Sensitivity,incheswater(cm) .25(.64) 1.5(3.8)

Ratioaccuracy(%)ofoutputspanwith3-15PSIG(20-105kPa)signal

1 .0 2 .0

Zeroerror(%)-%ofoutputspanwith3-15PSIG(21-105kPa)signal

2 .0 3 .0

Effect of supply pressure changeof50PSIG(350kPa)

.1 PSI .6 PSI

Maximumsupplypressure,PSIG(kPa) 250(1750) 250(1750)

Maximumsignalpressure,PSIG(kPa) 150(1034) 25(172)

MaximumAirConsumption.03SCFM (.07m3/hr)

typical

.05SCFM (.14m3/hr)

typical

Ambienttemperaturelimits,ºF(ºC)-40 to 200(-40to93)

-40 to 200(-40to93)

Weight,lbs(gm) 1.4(635) 1.4(635)

Specifications



Flow Ratings


REGULATEDPRESSURE,PSIG(BAR)

FLOW,SCFM(dm3/s)

R871-02 pictured



Instrument Air RegulatorR89 Series

PortSize 1/4NPT

StandardOutputPressure 0-120PSIG(0-800kPa)


Mounting pipe or integral mounting

FlowCapacity seeflowcharacteristics(nextpage)

ExhaustCapacity .1SCFM(.17m3/hr)@5PSIG(35kPa)abovesetpoint

Sensitivity 1”(2.5cm)ofwater

AirConsumption lessthan5SCFH(.17m3/hr)

EffectofSupplyPressureVariation:lessthan.2PSIG(1.4kPa)@25PSI(170kPa)change


Instrument Air RegulatorR89 Series


Series89 = Instrument Air Regulators

Style0 = All Instrument Air Regulators

Threads– = NPTF

OptionsB = 0-10 PSIGC = 0-30 PSIGE = 0-60 PSIGF = 0-150 PSIGG = GaugeK = KnobM = Mounting BracketN = Non-RelievingP = Panel Mount

Port Size02 = 1/4"

_ _

ANSISYMBOL TheInstrumentAirRegulatorisdesignedtoprovideclean,accurateairpressuretoinstruments,valves,andotherautomaticcontrolequipment.Itisusedextensivelytosupplyairtopneumaticcontrollers,transmitters,transducers,valvepositioners,aircylinders,andawiderangeofpneumaticcontrol systems .

Application

Features•Stableoutputandrepeatability•Corrosion-resistantconstruction•5microndepthfilter•Self-relieving•Lowdroopathighflowlevels•Tightshutoff

MaterialsofConstructionBody:diecastaluminumalloy,irridite,bakedepoxyfinishFilter:5micronphenolicimpregnatedcelluloseDiaphragms:nitrileelastomerandnylonfabricValveSeatPlug:nitrileelastomerAdditionalMaterials:brass,zinc,platedsteel,acetal

MountingBracketThemountingbracketfortheR89SeriesInstrumentAirRegulator,partnumberPK89,isavailableandsoldseparately.

HowToOrder


Specifications

Note:R89SeriesavailableinNPTonly





R890-02F pictured


FLOW,SCFM(dm3/s)



Replacement Kits

Electropneumatic Transducers Electropneumatic Transducer Repair Kitskit # descriptionRKR831BC for3-15and3-27pressurerangemodelsRKR831EF for 2-60 and 3-120 pressure range models

Precision Regulators Precision Regulator Repair Kitskit # descriptionRKR800D for2-40pressurerangemodelsRKR800E for 2-60 pressure range modelsRKR800F for 2-120 pressure range modelsRKR820F for 2-120 pressure range models

Replacement Adjustment Knob Kitskit # descriptionRP8002 for R800 and R820 models

High Flow Precision Regulators High Flow Precision Regulator Repair Kitskit # descriptionRKR880A for 0-2 pressure range modelsRKR880B for 0-15 pressure range modelsRKR880C for0-30pressurerangemodelsRKR880E for 1-60 pressure range modelsRKR880F for 2-150 pressure range modelsRKR881 forbackpressureregulator

Replacement Adjustment Knob Kitskit # descriptionRP81 for R880 models

Mounting Brackets High Flow Precision Regulator kit # descriptionPK80 80&82SeriesBracketPK88 87&82SeriesBracketPK89 89SeriesBracket

Instrument Air Regulators Instrument Air Regulator Repair Kitskit # descriptionRKR89 for all models

LT-Instrument80SeriesRev05/10 ©NumaticsInc.2009-2010

USANumatics, Incorporated

46280DylanDrive Novi,Michigan48377

P:1-888-Numatics 1-888-686-2842

CanadaNumatics, LtdP:519-452-1777

MexicoNumatics de Mexico S.A. de C.V.

P:52-222-284-6176

For a comprehensive listing of all Numatics production and distribution facilities worldwide, visit:

www.numatics.com

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precision instrumentation - kendall group · 2010-10-05 · precision instrumentation 4 information...

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