Precision Engineered Productsglobal transportation technology

Transportation Stampings and Electrical ContactsFor years, Precision Engineered Products has supplied the transportation industry’s need for critical engineered components. Through continuous improvement, we have demonstrated our commitment to customer satisfaction — on-time deliveries, excellent quality, competitive pricing and prompt customer service.

Modern facilities around the globe provide the right setting for our team to develop advanced technology and quality production operations.

Surface Finishing

Precious and non-precious metal finishes are applied to customer- or Mil Standard using rack, barrel and vibratory plating techniques. Stainless steel electropolishing to ASTM A967 is also available. Our facility is ISO 9001:2008 registered and Nadcap accredited, enabling us to deliver the quality, consistency and service excellence expected in a demanding field.

Transportation Stampings and Electrical Contacts• Loose parts, reel-to-reel, specified strip lengths, special packaging

• Micro-sized stampings

• Fast prototypes, often 2 days to 2 weeks

• Design FMEA and engineering support

• Specification plating and surface finishing

• Precision electropolishing

PEP is the leader in hybrid

airbag burst disks and auxiliary

components for airbag inflators

and modules. These critical

components of pressurized

vessels provide a high level

of safety for people and equip-

ment. Tight controls produce

burst disks that are performance

centered to improve reliability

and conformance.

Automotive stampings for

seat hinge assemblies, seat

belt brackets, suspension

components and other

automotive stampings for

functional components.

Process innovations that

produce heavy-duty precision

stampings for sound compo-

nents, speaker frames, terminals

and other critical applications.

Electrical contact assemblies

that stake or weld contacts

directly to base metal strip

that is then stamped to form

a finished contact assembly

in one operation. Full auto-

mation permits tight process

control for high volume

production.

Airbag Burst Disks Automotive Stampings Contacts & Assemblies

Transportation AssembliesPrecision Engineered Products’ worldwide facilities supply highly engineered, custom assemblies for critical transportation applications. Assemblies can be metal-to-metal brazed, welded and staked construction or complex metal-to-plastic assemblies.

Parts may be built using full-automation or, depending on volume requirements, semi-automation. Finished assemblies can be packaged and labeled to your specifications and made ready for shipment to your customer.

Assembly Automation

Complex assemblies to meet your demanding requirements. Depending on the finished part and volume requirements, equipment can range from full automation to highly adaptable semi-automation to optimize fit-up costs and automation efficiency.

Transportation Assemblies• Custom and standard terminals and applicators for wire attachment

• Close tolerance molded assemblies ± 4µm on hole diameters and ±1µm on centerline distances

• APQP procedures, design FMEA and engineering support

• Prodigy modeling system for fast 3D full-scale models

• Fast prototypes, often 2 days to 2 weeks

Staked, welded, brazed and

molded assemblies are manu-

factured in our facilities offering

cost-effective solutions to our

customers worldwide. Our en-

gineering staff will develop an

assembly process specifically

for your components

and applications.

PEP is a one-stop source for

small-to-micro component

and assembly design and

manufacturing. We also offer

an array of micro-related

services: cleanroom micro-

molding of micro metal

stampings, and specialty

micro-plating. We are

dedicated to meeting our

clients’ requirements for

challenging geometries and

micro components.

Reel-to-reel terminals

designed for high-speed

automated assembly. Custom

and standard spade, ring and

disconnect terminals. Electric

drive stand-alone bench-top

crimping presses and integrated

applicators to fit most wire

crimping machines. Terminal

insertion automation to insert

PEP terminals into plastic or

PC boards.

Multi-Piece Assemblies Micro-Molded Assemblies Terminals & Applicators

Transportation MoldingsHigh-volume, under-the-hood components, sensors, connectors, stators and related applications. We work with customers to develop automated systems with robotics including cameras and test-ing features to ensure 100% conformance to our customer’s specifications.

Our facilities also feature complete machine shop capabilities to accommodate tool builds and rapid tool modifications in response to product design changes and new product development.

Design

Our team of experienced engineers and technicians will work with you on Design Failure Mode and Effects Analyses to insure that potential failure modes have been considered. This rigorous evaluation process increases the probability that potential design pitfalls are avoided.

Transportation Moldings• Micron tolerance moldings

• Features as low as 2 microns

• Part weights as low as 0.0001 gram

• Single-point diamond turning (thermoplastics and non-ferrous metals)

• Materials — PEEK, LCP, TPE, PC, Ultem® Pebax®, olefins and more

• Fused Deposition Modeling, FEA, Moldflow® and other software

Precision Engineered Products

specializes in the automated

molding of high volume ap-

plications of all types of small,

functional automotive parts for

applications such as connec-

tors, bearing retainer cages

and seals, stators and stator

bobbins, and encapsulated

sensor components.

In aggregate, PEP has over

70,000 sq. ft. of molding

manufacturing space and

currently operates 80 ther-

moplastic injection molding

presses ranging in capacity

from 7 tons to 400 tons and

robotics for loading inserts,

sprue removal, part separa-

tion, untrasonic welding and

device assembly.

Automated molding of large

quantities of automotive bear-

ing components, retainer cages

and seals in Amodel®, acetal,

Zytel® and others; phenolic pre-

preg compositions bonded to

aluminum substrates.

Insert Molding Volume Molding Bearing Components

Headquarters:

Precision Engineered Products LLC110 Frank Mossberg DriveAttleboro, MA 02703t: 508.226.5600www.pep-corp.cominfo@pep-corp.com

Rua da Consolação, 2696Suite 222Jardins - São Paulo - SP - BrazilCEP: 01416-000t: 55 11 3957.3993www.pep-corp.com

Zona Franca IndustrialSan Pedro de MacorísRepública Dominicanat: 508.226.5600www.pep-corp.com

Business Units:

Boston Endo-Surgical Technologies (BE-ST)1146 Barnum AvenueBridgeport, CT 06610t: 203.336.6479www.pepbe-st.com

Lacey Manufacturing1146 Barnum AvenueBridgeport, CT 06610t: 203.336.0121www.peplacey.com

General Metal Finishing42 Frank Mossberg DriveAttleboro, MA 02703t: 508.226.5606www.pepgenmetal.com

Polymet262 Broad StreetNorth Attleboro, MA 02760t: 508.695.7700www.peppolymet.com

Wauconda821 West Algonquin RoadAlgonquin, IL 60102t: 847.658.4588www.pepwauconda.com

microPEPOne Catamore BoulevardEast Providence, RI 02914t: 401.434.3040www.pepmicropep.com

Amodel® is a registered trademark of Amoco Oil Co.. Moldflow® is a registered trademark of Autodesk, Inc.. Pebax® is a registered trademark of

Arkema France Corp.. Ultem® is a registered trademark of SABIC Innovative Plastics. Zytel® is a registered trademark of E.I. DuPont Nemours and Co.COBIT12.2

Brainin48 Frank Mossberg DriveAttleboro, MA 02703t: 508.226.1200www.pepbrainin.com

Brainin82 Jizhou Shiliang RoadLunjiao, Shunde DistrictFoshan City, GuangdongChina 528308t: 86 757.27880188www.pepbrainin.com

BraininAv. San Luis Tlatilco 42Parque Ind’l NaucalpanNaucalpan, Edo. de MexicoCP53489t: 52 55 5301 1788www.pepbrainin.com

Windmolen 227609 NN AlmeloThe Netherlandst: 31 548.659022www.pep-corp.com