precast concrete connections with embedded steel mebers

28
Precast Concrete Connections With Embedded Steel Members Kostas Marcakis* Structural Engineer Read Jones Christoffersen Ltd. Vancouver British Columbia Denis Mitchell Associate Professor Department of Civil Engineering and Applied Mechanics McGill University Montreal, Quebec C onnections incorporating em- bedded structural steel mem- bers serving as haunches or brackets have been used for many years in precast concrete con- struction. Fig. 1 illustrates the ap- plication of embedded structural members in a beam-column con- nection and in a precast panel connection. The advantages of these types of connections are listed below: (a) In contrast to corbel and headed stud precast connections, the strength of connections with embedded structural steel mem- bers is not dependent on the strength of welds. *Formerly, Graduate Student, Department of Civil Engineering and Applied Mechanics, McGill University, Montreal, Quebec. (b) These types of connections do not usually require compli- cated reinforcement details. (c) These connections can be easily designed to exhibit large ductilities. There are several aspects of embedded steel connections that may require special consideration such as the need to minimize the formation of voids under the em- bedded member in column con- nections and the need for fire- proofing for certain applications. The objective of this paper is to present a rational analytical model and design method for precast concrete connections incorporat- ing embedded steel members. The development of this analyti- cal model is based on the results 88

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Page 1: Precast concrete connections with embedded steel mebers

Precast ConcreteConnections With

Embedded Steel Members

Kostas Marcakis*Structural EngineerRead Jones Christoffersen Ltd.VancouverBritish Columbia

Denis MitchellAssociate Professor

Department of Civil Engineeringand Applied Mechanics

McGill UniversityMontreal, Quebec

C onnections incorporating em-bedded structural steel mem-

bers serving as haunches orbrackets have been used for manyyears in precast concrete con-struction. Fig. 1 illustrates the ap-plication of embedded structuralmembers in a beam-column con-nection and in a precast panelconnection. The advantages ofthese types of connections arelisted below:

(a) In contrast to corbel andheaded stud precast connections,the strength of connections withembedded structural steel mem-bers is not dependent on thestrength of welds.

*Formerly, Graduate Student, Department ofCivil Engineering and Applied Mechanics,McGill University, Montreal, Quebec.

(b) These types of connectionsdo not usually require compli-cated reinforcement details.

(c) These connections can beeasily designed to exhibit largeductilities.

There are several aspects ofembedded steel connections thatmay require special considerationsuch as the need to minimize theformation of voids under the em-bedded member in column con-nections and the need for fire-proofing for certain applications.

The objective of this paper is topresent a rational analytical modeland design method for precastconcrete connections incorporat-ing embedded steel members.The development of this analyti-cal model is based on the results

88

Page 2: Precast concrete connections with embedded steel mebers

Beam to Column Connection Panel to Slab Connection

Fig. 1. Precast connections incorporating embedded steel members.

of a series of experiments in 3. Effect of reinforcementwhich the following variables welded to connectionwere studied. 4. Effect of shape of embedded1. Effect of column axial load member2. Effective width of 5. Effect of eccentricity of

connection loading

PCI JOURNAL/July-August 1980 89

Page 3: Precast concrete connections with embedded steel mebers

L Vn Nominal Strength Controlledby Concrete:

0.003 0.85 fc b le

o `°^g t3(I)

Vc 3.67+4a/Pe

StrainsAdditional Nominal CapacityDue to Welded Reinforcement:

2v P 3ASfy

Vr 3.67+4a/fie(2)

: 0.85fc*

Cfl.`: Total Design Strength:x.p.

isVn = q5(Vc +Vr ) (3)

1e 3Stresses

Fig. 2. Equations and assumptions used in designing precast concrete connectionswith embedded steel members according to PCI Design Handbook method (seeReferences 1 through 4).

Current Design Method

The current method for designingprecast concrete connections incor-porating embedded steel memberswas first presented in 1971 in the PCIDesign Handbook.' The method wasfurther refined and extended to in-clude the effects of additional weldedreinforcement in the Second Edition'of the Handbook. The equations andassumptions (see Fig. 2) on which this

method is based are described in Ref-erences 3 and 4.

The assumptions of the PCI designmethod as shown in Fig. 2 are listedbelow:

1. The effective width of the con-nection b, is equal to the width of theembedded member, w, and can be in-creased to 2w for double-flangedmembers provided that the concretearound the section is well compactedand/or confined.

2. The compressive strain at the

90

Page 4: Precast concrete connections with embedded steel mebers

front face is assumed to be 0.003 andthe depth to the neutral axis is as-sumed to be 1 e/3 from the front face ofthe column.

3. The compressive stress block onthe front face at ultimate is assumed tohave a depth equal to one-third of theembedment length, le.

4. The stress block has a uniformstress of 0.85 f .

5. The resultant compressive forceat the back of the embedded memberis assumed to be located at (11/12)lefrom the front face of the column.

6. The additional capacity obtainedby the presence of welded reinforce-ment is calculated assuming that thereinforcement acts at the same loca-tions as the concrete stress resultantsand that all the welded reinforcementyields at ultimate.

There are several inconsistencies inthe assumptions of the PCI designmethod. For example, the position ofthe neutral axis depth is assumed tobe constant. In reality this depthshould vary with the eccentricity ofloading and with the amount and lo-cation of welded reinforcement. Inaddition, the assumed neutral axisdepth at l e/3 from the front face of thecolumn leads to large strains at theback of the embedded member whichis inconsistent with the calculatedstress resultant at the back of themember. One cannot assume that thewelded reinforcement always yields.This depends on the eccentricity ofloading, the amount of reinforcement,the position of reinforcement and theyield stress in the steel. In addition, itis not correct to assume that the rein-forcement acts at the same locations asthe stress resultants in the concrete.

Experimental Program

described in Table 1 and are shown inFig. 3.

Specimens C1, C2, C3, and C4The first four specimens tested (C1, C2,

C3, and C4) comprised a pilot series inorder to study the effects of axial load onthe connection behavior. All four speci-mens contained 4 x 4 x¼ in. (102 x 102 x 6mm) hollow structural steel members em-bedded 6 in. (152 mm) into a 7 in. (178mm) square column. The columns werereinforced with 4—#4 (13 mm diameter)longitudinal bars and 0.28 in. (7 mm) di-ameter deformed wire ties at 3 in. (76 mm)spacing. The connection load was appliedby a hydraulic jack acting through a rollerat a distance of 3 in. (76 mm) from the col-umn face. Specimen Cl was tested withzero axial load whereas Specimens C2, C3,and C4 were tested under axial loads of 30,60, and 90 kips (133, 267, and 400 kN), re-spectively. The concrete was preventedfrom entering the hollow structural sectionduring the casting of Specimen Cl. Thehollow structural sections of SpecimensC2, C3, and C4 were filled with concreteover the embedment length.

Specimens SCI, SC2, SC3, SC4,and SC5

The first five specimens of the secondseries SC1, SC2, SC3, SC4, and SC5 weretested with varying degrees of axial load,i.e., 326, 240, 160, 80, and 0 kips (1450,1067, 712, 356, and 0 kN), respectively.Specimen SCI was tested under pure axialload. All five specimens contained a6 x 4 x 0.375 in. (152 x 102 x 10 mm) hollowstructural member embedded 7 in. (178mm) into a 8 in. (203 mm) square column.The columns were reinforced with 4—#4(13 mm diameter) longitudinal bars and #3(10 mm diameter) ties at 3 in. (76 mm)spacing. The hollow structural sectionswere filled with concrete over the embed-ment length. Specimen SC2 had an eccen-tricity of loading of 3 in. (76 mm) from thecolumn face whereas the other specimenshad 4 in. (102 mm) eccentricities.

Specimen SC6A total of 25 precast connections in- Specimen SC6 incorporated a 6 x 6 in.

corporating embedded steel members (152 x 152 mm) wide flange memberwere tested. The test specimens are (W6 x 25) which was modified by cutting

PCI JOURNAL/July-August 1980 91

Page 5: Precast concrete connections with embedded steel mebers

8in(2-03mm)Square Columi

7 in (178mm)# 3(9.5mm)-Bars (SC7,6inx4inC8^(152x102)mmO Tube

Ht—i 4in(102mm)51n 127mm)

SC6 ContainedWide FlangeShape

SCI to SC8CI,C2,C3 a C4

1 (184rr

7 in

E.38itIII mrr

1 8in(203mm)Square Column

Ix4in(152x102)mm

Tube Ot t4in 4in(IO2mm)

SC II , SC 12 a SC I3

Fig. 3. Details of test specimens.

SC9 SC 10

the flanges such that the width was re-duced to 4 in. (102 mm). In all other re-spects this specimen was identical toSpecimen SC5. The purpose of this testwas to study the effect of shape of embed-ded member on the response. The wideflange section was chosen such that whenits width was reduced to 4 in. (102 mm) ithad approximately the same moment of in-ertia as the hollow structural section usedin Specimen SC5.

Specimens SC7, SC8, and SC14Specimens SC7 and SC8 had eight 12 in.

(305 mm) lengths of #3 (10 mm diameter)

reinforcing bar welded to the embeddedmember as shown in Fig. 3. These speci-mens were identical to Specimen SC5 inall other respects. The purpose of thesetests was to study the effect of weldedreinforcement on the response. SpecimenSC14 was identical to Specimens SC7 andSC8 but was tested with a load eccentricityof 8 in. (203 mm) from the column face.

Specimens SC9 and SC10Specimens SC9 and SC10 had the same

column reinforcement as Specimen SC5but had concrete clear covers of 0.125 in. (3mm) and 1% in. (38 mm), respectively.

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Page 6: Precast concrete connections with embedded steel mebers

Table 1. Properties of test specimens.

Column Column Concrete Axial UltimateSpec- fc, l e , a, Width, Depth, Cover, Load, Shear, Type of Embeddedimen psi in. in. in. in. in. kips kips Member Comments

This investigation

C1 4800 6 3 7 7 1h - 27.8 HSS 4 x 4 x'/4 in. HSS not filledC2 3900 6 3 7 7 1h 30 41.4 HSS 4x 4x y4 in.C3 5200 6 3 7 7 'h 60 45.0 HSS 4 x 4x 1/4 in.C4 5800 6 3 7 7 'h 90 53.5 HSS 4 x 4x ¼ in.

SC1 4500 7 - 8 8 '/z 326 - HSS 6 x 4 x 3/a in. Pure axial loadSC2 4500 7 3 8 8 'h 240 55.0 HSS 6 x 4x a/a in.SC3 4500 7 4 8 8 '/z 160 70.7 HSS 6 x 4 x a/a in.SC4 4500 7 4 8 8 1h 80 66.8 HSS 6x4 x 3/e in.SC5 4500 7 4 8 8 '/2 - 55.0 HSS 6 x 4 x 3/a in. Zero axial loadSC6 4500 7 4 8 8 'h - 60.9 W 6 in. x 25 lb/ft. Flanges cut to 4 in.SC7 4500 7 4 8 8 1h - 80.5 HSS 6 x 4 x 3 in. 8 #3 bars welded to HSSSC8 4500 7 4 8 8 1/z - 83.5 HSS 604 x 3k in. 8 #3 bars welded to HSSSC9 4500 7 4% 7'/4 7' 1/8 - 49.1 HSS 6 x4 x% in. '/8 in. coverSC10 4500 7% 3 10 10 1'/2 - 62.8 HSS 6045% in. 1'h in. coverSC11 4500 8 4 8 8 1/z - 220.0 HSS 6040 ^ in. "Pure shear"SC12 4500 8 4 8 8 Yz - 212.0 W 6 in. x 25 lb/It. "Pure shear"SC13 4500 8 4 8 8 'h - 210.0 HSS 6040 ya in. "Pure shear'SC14 4800 7 8 8 8 '/z - 47.6 HSS 6 x 4x 3 in. 8 #3 bars welded to HSSTC1 3400 7 1/4 4 16 8 1/z - 58.9 4 in. square steel bar Very wide columnTC2 3400 7/4 4 8 8 'h - 32.3 4 in. square steel bar Reduced width at connectionTC3 3400 8 4 8 8 '/z - 17.5 4 in. square steel bar Reduced width; pure momentTC4 3400 8 4 8 8 1/z 26.0 HSS 6040 a in. Pure momentPLl 6900 4 3 8.0 5.0 a/a - 19.6 a/4 x4 in. plate Embedded plate connectionPL2 6900 4 3 8.0 5.0 3/e - 31.1 s/4 x 4 in. plate 4 in. angle welded

to platePL3 6900 4 3 8.0 5.0 3 - 42.8 3/4 x 4 in. plate Angle and reinforcing bars

welded to plate

Tests by Clarke and Symmons (Reference 6). Note: f. assumed to be 0.8 x cube strength

D1(1) 3840 4.9 2 5.9 5.9 0.4 33.7 18.0 1 rin. square billetD1(2) 3840 4.9 2 5.9 5.9 0.4 33.7 18.0 1' in. square billetD1(3) 3840 4.9 2 5.9 5.9 0.4 33.7 18.0 1 in. square billet02(1) 3020 4.9 2 5.9 5.9 0.4 33.7 18.9 2 in. square billetD2(2) 2410 4.9 2 5.9 5.9 0.4 33.7 16.0 2 in. square billetD2(3) 2410 4.9 2 5.9 5.9 0.4 33.7 16.6 2 in. square billetD3(3) 3130 4.9 2 5.9 5.9 0.4 33.7 20.9 2 x 1'h in. billetD3(2) 3130 4.9 2 5.9 5.9 0.4 33.7 21.8 201½ in. billetD3(3) 3130 4.9 2 5.9 5.9 0.4 33.7 21.1 2 x 1'/z in. billetD4(1) 3860 4.9 2 5.9 5.9 0.4 33.7 29.2 3 x 2 in. billet

NOTE: 1 in. = 25.4 mm; 1 kip = 4.448 kN; 1 ksi = 6.895 MPa.

cast building. Specimen SC12 incorporatedthe same wide flange section as used inSpecimen SC6 and was identical to Speci-mens SC11 and SC13 in all other respects.The purpose of this test was to study theeffect of shape of embedded member onthe behavior.

Specimen TC1Specimen TC1 had a column which was

16 in. (406 mm) wide x 8 in. (203 mm) deepand was reinforced with 4-#8 (25 mm di-ameter) bars and #3 (10 mm) ties at 3 in.(76 mm) spacing. This specimen containeda 4 in. (102 mm) square solid steel memberwith an embedment length of 7.25 in. (184mm) and a load applied 4 in. (102 mm)from the column face. The objective of thistest was to study the effect of columnwidth on the response.

94

Page 7: Precast concrete connections with embedded steel mebers

Specimens TC2 and TC3In each of Specimens TC2 and TC3

two styrofoam blocks 8 x 8 x 2 in.(203 x 203 x 51 mm) thick were cast in thecolumn adjacent to the steel member. Thisresulted in a reduced 4 in. (102 mm) widthof concrete above and below the embed-ded member (see Fig. 3). Outside of theconnection region the column was 8 in.(203 mm) square and was reinforced with4—#5 (16 mm diameter) longitudinal barswith #3 (10 mm) ties at 3 in. (76 mm)spacing. The embedded member in bothspecimens consisted of a 4 in. (102 mm)square solid steel bar. Specimen TC2 hadthe same embedment length and loadingas Specimen TC1. The purpose of Speci-men TC2 was to study the strain distribu-tion in the concrete above and below theconnection. The embedded member inSpecimen TC3 protruded from both facesof the column. Two equal and oppositeloads were applied with equal eccen-tricities as shown in Fig. 3. The purposeof this test was to study the response of aspecimen with reduced column widthunder a "pure moment" loading. Althoughthis antisymmetrical loading condition isunusual it was useful in the developmentof the analytical model. Since SpecimensTC2 and TC3 had reduced widths in theconnection region exposing the sides of theembedded member it was possible to mea-sure strains in the concrete along the em-bedment length.

Specimen TC4Specimen TC4 was identical to Speci-

mens SC11 and SC13 except that it wastested under "pure moment" loading asshown for Specimen TC3.

Specimens PL1, PL2, and PL3Three specimens (PL1, PL2, and PL3)

were tested to study the behavior of pre-cast panel connections using embeddedsteel plates. In all three specimens thepanel was represented by an 8 x 5 in.(203 x 127 mm) column reinforced with4—#5 vertical bars and #3 ties at 3 in. (76mm) spacing. Specimen PL1 contained a 3

in. thick x 4 in. deep (19 x 102 mm) plateembedded 4 in. (102 mm) into the panel.The plate was loaded 3 in. (76 mm) fromthe panel face. Specimen PL2 was identi-

Table 2. Properties of reinforcing bars.

Bar size Diam- Yielddesig- eter, Area, strength,nation in. in.' ksi

D6 0.276 0.06 80.0#3 0.375 0.11 73.0#4 0.500 0.20 48.9#5 0.625 0.31 60.3#8 1.000 0.79 59.5

NOTE: 1 in. = 25.4 mm; 1 in . 2 = 645 mm2;1 ksi = 6.895 MPa.

cal to Specimen PLl but in addition con-tained a 4 in. (102 mm) long 2 in. x2in. x ¼ in. (51 x 51 x 6 mm) angle weldedto the steel plate as shown in Fig. 3. Thepurpose of this test was to study ways ofimproving the bearing of embedded platesin precast panels. Specimen PL3 containedreinforcement and an angle welded to theplate as shown in Fig. 3. The reinforce-ment consisted of 2—#3 (10 mm) rein-forcing bars welded close to the front face(one bar on each side of the plate) and1—#4 (13 mm) reinforcing bar weldedalong the end of the plate. The purpose ofthis experiment was to study the effect ofreinforcement on the response.

Material PropertiesThe concrete strengths at the time of

testing are given in Table 1. The proper-ties of the reinforcing bars used are givenin Table 2. The hollow structural sectionsused had a specified minimum yield stressof 50 ksi (345 MPa). The 4 in. (102 mm)square solid steel member had a minimumyield stress of 47 ksi (324 MPa). The plates,angles and wide flange members used hada minimum specified yield stress of 44 ksi(303 MPa).

InstrumentationDeflection of the embedded member

relative to the column at the point of appli-cation of the load was measured by dialgauges to the nearest 0.001 in. (0.025 mm).Strains were measured in the vertical col-umn reinforcement in the region of theconnection. Concrete strains were mea-sured on the front face of each column withmore extensive strain measurements takenon Specimens C1, TC2, and TC3. Moredetails can be found in Reference 5.

PCI JOURNAUJuly-August 1980 95

Page 8: Precast concrete connections with embedded steel mebers

oDISTANCE FROM FRONT FACE (mm) M

N in N 0 ti 0 N OO

N) M

O i I QTC3 N)

N i IL)

O ^/ QN N

^ I ^

0U)O O

O O

0 O

O

I

QN

IA U)fV N

Q QM

CD t- c0 to V rn N — 0DISTANCE FROM FRONT FACE (in)

Fig. 4a. Measured strain distributions from front face of Specimen TC3.

ZQF^-N

Analytical Model

An attempt is made to develop a ra-tional analytical model capable ofpredicting the ultimate capacity of avariety of embedded steel memberprecast connections.

Strain Distribution at UltimateSpecimens TC2 and TC3 were spe-

cially constructed to enable mea-surements of concrete strain along theembedme^it length (see Figs. 4a and 4b ).Specimen TC3 was subjected to "pure

moment" loading and as expected themeasured strains indicate a reasonablysymmetrical and linear strain dis-tribution. The maximum strain re-corded at the surface of the columnwas 0.0034. Specimen TC2 was ec-centrically loaded and indicated a rel-atively linear strain distribution with amaximum measured strain at the frontface of the column of 0.0038. Theneutral axis was located at a distanceof 5.25 in. (133 mm) from the frontface of the column. Due to a splittingcrack through one strain gauge noreadings were possible at the back of

96

Page 9: Precast concrete connections with embedded steel mebers

Q

U)Ki

QM

NN

oNI-U)

U)

Q O

O

0

O

O

U)d

00

InO

O

o DISTANCE FROM FRONT FACE (mm) oI() - N O ti 0

O10

IQN>

0Ki

IQN

? ON

N 10 eF M N —DISTANCE FROM FRONT FACE (in)

Fig. 4b. Measured strain distributions from front face of Specimen TC2.

the embedded member. From thesemeasurements and to conform withexisting assumptions a linear straindistribution with a maximum strain atthe front face of 0.003 will be as-sumed. In addition, in calculating thestress resultant at the front face theACI stress block factors will be used.

EquilibriumThe position of the neutral axis is

not constant but will depend on theeccentricity of loading. The above as-sumptions result in a uniform straindistribution of 0.003 for the "pure

shear" case of loading with a resultinguniform stress distribution of 0.85 ffas shown in Fig. 5a. The pure momentloading case results in an antisym-metrical strain distribution with theneutral axis located at the center ofthe embedment length, le . Since themaximum concrete strains are as-sumed to be 0.003 at both columnfaces, this results in a uniform stressblock with a magnitude of 0.85f, anda depth of fil e/2 from each columnface as shown in Fig. 5b. Tensilestresses in the concrete are neglected.

The more general loading condition

PCI JOURNAL/July-August 1980 97

Page 10: Precast concrete connections with embedded steel mebers

is shown in Fig. 5c and results fromeither an embedded member pro-truding from one side or a two-sidedconnection with unbalanced loading(see Design Example 2). A front facestrain, Ef, of 0.003 is assumed with alinear strain distribution. However,the depth of the neutral axis x f is un-known. In order to find x f, conditionsof equilibrium must be applied. TheACI stress block factors are used tocalculate the stress resultant, C f, nearthe front. For this loading the strain atthe back of the embedded member, Eb,

is less than 0.003. In order to find themagnitude and position of the stressresultant near the back of the embed-ded member, it is necessary to definethe stress-strain relationship for theconcrete in compression. Theparabolic stress-strain relationship as-sumed is given below:

fc = fc 1 2 Eo — \ Eo) 2 ]

(4)*

*Note that Eqs. (1), (2), and (3) are given inFig. 2.

wheref,' = concrete compressive strengthE c = concrete strainfc = concrete stress corresponding

to Ec

E o = strain at maximum concretestress assumed to be 0.002(short-term concrete cylindertests indicate a strain of ap-proximately 0.002 when f f _ff).

In calculating the stress resultantnear the back of the connection, it isconvenient to replace the parabolicstress distribution with an equivalentuniform stress distribution having auniform stress of f and acting over adepth of I3x b , where x b is the depth ofthe strain distribution from the back ofthe connection (see Fig. 5c).

The values of the coefficients a andf3 will depend on the shape of the as-sumed stress distribution and on thestrain at the back of the connection, Eb.

These values of a and f3 have beendetermined such that the magnitudeand position of the resulting uniform

Vn/2 Vn/2

Strains ®10.003

Stresses ®jI0.85f'

(a) Pure Sheare 0 as-0.5

Vn/2

Vn/2

Be/2

0.003E10.003

RI-0.85f'

LUJJJJ iI0.85ff

(b) Pure Moment

Y /` aVn

riy

exb xf

E bb ^ et-0.003

aft rmII0.85ff

(c) General Loading

Fig. 5. Strain and stress distribution for pure shear, pure moment and general loading.

98

Page 11: Precast concrete connections with embedded steel mebers

and

4_!Eo

Eb6-2 (6)E0

SC II

C4

PL 3

TC I

"Pure Shear" Test Spalling of Steel Angle Used Wide SpecimenConcrete Cover to Increase

Effective Width

Fig. 6. Load spreading in various tests (Specimens SC11, C4, PL3, and TC1).

stress distribution are the same asthose for the parabolic stress distribu-tion. The resulting stress block factorscorresponding to E b are:

_ E b 1 Eb E

«'e E o 3 E o (5)

The resulting equilibrium condi-tions for the connection at ultimatecan be expressed as:

V,, = 0 .85.f^ bR1xs – af^ bax b (7)

whereV,, = resultant of the vertical loads

acting on the connection atultimate

b = effective width of the connec-tion

/3 1 = ACI stress block factor

xb = depth of the strain distributionfrom the back of the connec-tion (xf + x b = le)

Taking moments about the frontface of the column gives:

Vria = (afcbRxb) (1e- 13xpl2)

0.85.f^ b l3 ixr(Rix ,I2 ) (8)

wherea = distance from the front face of

the connection to the resultantof the vertical loads and is pos-itive for resultant shear forcesoutside the column and nega-tive for resultant forces insidethe column.

For a given loading configurationthe two unknowns, V. and x1, can befound from Eqs. (7) and (8) and thusthe capacity of the connection is de-termined.

Effective Width (see Fig. 6)The ultimate strength predictions of

the test specimens using Eqs. (7) and(8) with an effective width equal tothe width of the embedded member

PCI JOURNAL/July-August 1980 99

Page 12: Precast concrete connections with embedded steel mebers

are overly conservative. Due to theconfinement of the concrete in theconnection region, the load is able tospread to a width greater than thewidth of the embedded member. Thisconfinement results in stresses greaterthan the unconfined compressivestrength immediately adjacent to theembedded member. The four speci-mens shown in Fig. 6 illustrate theability of the load to spread. SpecimenSC11 was a pure shear test (see Fig. 5)and therefore a uniform stress dis-tribution of 0.85f f was assumed.

A comparison of the calculatedcapacity with the measured strengthindicates that the effective width forthis connection is equal to the widthof the concrete confined by the col-umn ties measured to the outside ofthe ties. This phenomenon is illus-trated in the photograph of SpecimenC4 in Fig. 6 in which spalling of theconcrete cover occurred to the outsideof the confining ties indicating loadspreading to this effective width.

The photograph of Specimen PL3illustrates a method of increasing theeffective width by including an anglewelded to the embedded platemember. Specimen TC1 was tested inorder to study the limits of spreadingin wide specimens. As can be seenfrom Fig. 6 the spreading was not ableto extend to the outside of the ties butwas limited in width. Measurement ofthe spalling width together with acomparison of calculated capacitywith measured strength indicate aneffective width approximately equal to3.2 times the width of the embeddedmember for Specimen TC1.

In predicting the capacity of thesetypes of connections, an effectivewidth equal to the width of the con-fined region will be assumed. Forspecimens whose width is large com-pared to the width of the embeddedmember and in the presence of con-fining reinforcement, a maximum ef-fective width of 2.5 times the width of

the embedded member will be as-sumed. This limit on the effectivewidth was chosen in order that theprediction of capacity for wide speci-mens would provide approximatelythe same safety margin as for the otherspecimens.

Analysis of Connections withAdditional Reinforcement

In predicting the strength of con-nections containing additional rein-forcement welded to the embeddedmember, it is assumed that the steelreinforcement can act in tension orcompression and that the strain in thesteel is equal in magnitude to thecompressive strain in the concrete atthe same location as the steel. In orderto enable the reinforcement to reachyield, proper development lengthmust be provided. The equilibriumconditions for connections withwelded reinforcement are:

Vn = 0 . 85fc bf3 1xf + As}. -

af, box b –A sfs (9)

V.a= (cfc baxb)I 1 . ~2b^+

A 8.ffd1, – 0.85ffbf1xs(/31x,/2)

– A 8f$d f (10)

whereV„= resultant of vertical loads

acting on connectionA B ,A$ = total effective area of welded

reinforcement near front andback, respectively

f8 , f8 = steel stress in welded rein-forcement near front andback, respectively

dr= distance from front face tocenter of reinforcement nearfront

db = distance from front face tocenter of reinforcement nearback

100

Page 13: Precast concrete connections with embedded steel mebers

e/Be0.2 0.4 0.6 0.8 1.0 12 14 1.6 1.8 2.0

• Result from thisInvestigation

o Tests by Clarke and

8 Symmons (Ref. 6)(Number next to symbolindicates number of tests)

0.6f'=4000 psic (27.6 MPa)

J4

f^ = 6000 psi 3^ 2 j

).2 (41.4 MPa) •

-0.4 -02 0.0 0.2 04 0.6 0.8 1.0 1.2 1.4aife

Fig. 7. Comparison of predictions with test results (connections without additionalreinforcement). Data points are shown of test results from this investigation andthose by Clarke and Symmons.6

The steel stresses f$ and ff can be alized connection strength, Vnl(fcble),calculated as: and the non-dimensionalized position

of the loading resultant, all,. If thisf., = 0.003 E 8[1 – dlx f] _- Iv (11) procedure is repeated for a range off8 = 0.003E 8[d b lxf – 1 1 --fy (12) values of xf then the graph shown in

Fig. 7 can be produced.For a given connection with welded Another useful way of describing

reinforcement the two unknowns, V,, the eccentricity of loading is the dis-and xf, can be found by solving Eqs. tance from the center of embedment(9) and (10). to the position of the resultant of

applied loads, e (where e = a + le/2).Prediction of Test Results As can be seen from Fig. 7 the

Although Eqs. (7) and (8) can be maximum connection strength is ob-solved for specific connection details tained under a "pure shear" loadingand material- properties, it is more condition in which e = 0 or a/useful to solve them in a general l e = –0.5. As the eccentricity of load-manner. The solution technique used ing is increased, the capacity of theinvolves choosing a value of the neu- connection decreases. Fig. 7 comparestral axis depth, x 1, which defines the the results of experiments from Refer-strain distribution and enables stress ence 6 and from this investigationresultants to be calculated. The equi- with the predicted values. As can belibrium conditions can then be ap- seen, the analytical model conserva-plied to solve for the non-dimension- tively predicts the capacities.

Vnfcble

PCI JOURNAUJuly-August 1980 101

Page 14: Precast concrete connections with embedded steel mebers

e /.fe0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0

V 1.2n

f' bleIO

0.8

0.6

04

0.2

0.0

• With Welded Reinforcemento Without Welded Reinforcement

SC II

SC 13

As° As = 0.44 in2

tSCB

A =A' =0 CIO0 TC SC5SC9s s •SC14.

-0.4 -0.2 0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4a /le

Fig. 8. Comparison of predictions with test results (connections with and withoutadditional reinforcement).

Fig. 8 was obtained by applying asimilar solution technique to Eqs. (9)and (10). The strength predictions de-pend on the yield stress of the rein-forcement and the position of thereinforcement and thus these vari-ables were made equal to the experi-mental values. As can be seen fromFig. 8, the analytical model conserva-tively predicts the increase in capacitydue to the presence of welded rein-forcement.

Table 3 compares both the predic-tions of the analytical model and thePCI Design Handbook method withtest results from this investigation andReference 6. (Note that the specimensare described in Table 1.) As can beseen from Table 3, the analyticalmodel conservatively predicts thecapacity of all the test results exceptfor Specimen C1 in which localbending occurred in the hollowstructural section. It is noted that

Specimens C2, C3, C4, SC2, SC3,SC4, and the D series from Reference6 had axial loads acting on the col-umns. It is apparent that the PCImethod is very conservative.

Effects of AdditionalWelded Reinforcement

Fig. 9 compares the load-deflectionresponses of Specimen SC5 (withoutadditional welded reinforcement)with Specimen SC8 (with additionalwelded reinforcement). As can beseen, the presence of welded rein-forcement greatly increases thecapacity and the stiffness of the con-nection. Both specimens failed in theconcrete exhibiting deflections at amaximum load of 0.152 and 0.199 in.(4 and 5 mm) for Specimens SC5 andSC8, respectively. The analyticalmodel predicts an increase of 34 per-cent due to the presence of weldedreinforcement. Specimen SC8 had a

102

Page 15: Precast concrete connections with embedded steel mebers

Table 3. Comparison of analytical model and PCI method with test results.

b, V ei , VPCI, v,, V-P V -P

V.Specimen in. kips kips kips VPCI Comments

This Investigation

Cl 6.0 27.8 18.9 33.3 1.48 0.83 Local bending of thin wallC2 6.0 41.4 14.0 27.3 2.96 1.52C3 6.0 45.0 18.7 35.7 2.41 1.26C4 6.0 53.5 20.9 39.4 2.56 1.36

SC2 7.0 55.8 19.9 45.1 2.80 1.24SC3 7.0 70.7 18.0 40.0 3.93 1.77SC4 7.0 66.8 18.0 40.0 3.71 1.67SC5 7.0 55.0 18.0 40.0 3.06 1.38SC6 7.0 60.9 18.0 40.0 3.38 1.52 Wide flange memberSC7 7.0 80.5 31.4 52.7 2.56 1.53 ReinforcedSC8 7.0 83.5 31.4 52.7 2.66 1.58 ReinforcedSC9 7.0 49.1 17.3 38.5 2.84 1.28

SC10 7.0 62.8 20.3 45.6 3.09 1.38SC11 7.0 220.0 81.6 214.2 2.70 1.02 Pure shearSC12 7.0 212.0 81.6 214.2 2.60 .99 Pure shearSC13 7.0 210.0 81.6 214.2 2.57 .98 Pure shearSC14 7.0 47.6 13.9 32.2 3.42 1.48 ReinforcedTCl 10.0 58.9 14.3 46.2 4.12 1.27 Wide specimenPL1 1.9 19.6 2.6 8.4 7.54 2.33 Embedded platePL2 4.5* 31.1 14.1 20.0 2.21 1.56 Plate with anglePU 4.5* 42.8 20.7 24.8 2.07 1.73 Plate with angle

and reinforcement

Tests by Clarke and Symmonst (Reference 6). All specimens had 33.7 kips axial load.

D1(1) 3.75 18.0 4.5 14.8 4.00 1.21D1(2) 3.75 18.0 4.5 14.8 4.00 1.21D1(3) 3.75 18.0 4.5 14.8 4.00 1.21D2(1) 5.00 18.9 4.7 15.7 4.00 1.20D2(2) 5.00 16.0 3.8 12.6 4.18 1.27D2(3) 5.00 16.6 3.8 12.6 4.35 1.32D3(1) 5.00 20.9 4.9 16.2 4.23 1.29D3(2) 5.00 21.8 4.9 16.2 4.41 1.35D3(3) 5.00 21.1 4.9 16.2 4.27 1.31D4(1) 5.12 29.2 9.2 25.4 3.17 1.15

*An average of the front and back effective widths was used.fOther tests from Reference 6 did not contain column tiesNOTE: 1 in. = 25.4 mm; 1 kip = 4.448 kN.

52 percent larger capacity thanSpecimen SC5. This large increasemay be due to strain hardening in thereinforcement.

Effects of Type ofEmbedded Member

Fig. 10 compares the load-deflec-tion responses of Specimen SC5 con-taining a hollow structural steel em-bedded member with Specimen SC6

incorporating a wide flange embed-ded member. The load-deflection re-sponses indicate that the specimencontaining the wide flange embeddedmember is stiffer and has an 11 per-cent higher capacity than the speci-men with the hollow structural steelsection. Specimens SC5 and SC6 ex-hibited deflections at ultimate of 0.152and 0.131 in. (4 and 3 mm), respec-tively.

PCI JOURNAL/July-August 1980 103

Page 16: Precast concrete connections with embedded steel mebers

DEFLECTION (mm)0.0 1.0 2.0 3.0 4.0 5.0 6.0

„ 80aa:7O

UI 602

50

40

30

20

I0

0

350z

300

w250 N

150

100

50

0

DEFLECTION (in)

Fig. 9. Effect of additional welded reinforcement on response.

An examination of the photographsof these two specimens at failure indi-cates that inclined vertical cracks areformed from both the top and bottomflanges of the wide flange section.This indicates that both flanges areeffective in distributing the load. Thehollow structural steel member, onthe other hand, has only one loadingsurface to distribute the load. There-fore, a wide flange section results in amore favorable distribution of stressesin the connection.

Specimen PL1 contained a 3/4 in. (19mm) thick plate embedded in a pre-cast panel. A comparison of theanalytical prediction with the experi-mental results indicates that the ef-fective width for this specimen is ap-proximately five times the width ofthe plate. This demonstrates the highdegree of confinement possible forthis type of connection. SpecimenPL2 contained a 4 in. (102 mm) longangle welded to the 3/4 in. (19 mm)

plate (see Fig. 3). As can be seen fromFig. 6 the presence of this anglegreatly increased the effective widthof the connection. Load spreading wasobserved to extend to the width of theregion confined by ties.

Specimen C1 incorporated a4x4x0.25 in. (102 x102 x6 mm)hollow structural section that was notfilled with concrete along its embed-ment length.

Since the hollow structural steelmember had thin walls and since itwas not filled with concrete, thebearing of the concrete against the topwall of the steel member caused se-vere local bending. This resulted instress concentrations in the concreteabove the webs of the hollow steelmember, which reduced the effectivewidth of the connection and led to apremature failure. Therefore, if thewalls of a hollow structural steelmember are not stiff enough, it shouldbe filled with concrete to ensure a

104

Page 17: Precast concrete connections with embedded steel mebers

DEFLECTION (mm)QO 10 2.0 3.0 4.0 5.0 6.0

80

70o:w 60U)

50

40

30

20

IC

n

z300 :-

a:

250 2W

150

I00

50

0

DEFLECTION (In)

Fig. 10. Effect of shape of embedded member on response.

more uniform bearing stress whichwill enable the effective width to at-tain its maximum value.

More research is required to quan-tify the effects of various types of em-bedded members on the response.Therefore, in applying the analyticalmodel the beneficial effects attributedto shape (e.g., a wide flange section)are neglected.

Effects of Column Axial LoadThe load-deflection responses of

four identical specimens (SC2, SC3,SC4, and SC5) with various levels ofcolumn axial load are shown in Fig.11a. In addition, Specimen SC1 wastested under pure axial load and failedat a load of 326 kips (1450 kN). As canbe seen from Fig. 11a, as the level ofaxial load was increased, the deflec-tion at ultimate, which is a measure ofductility, decreased.

Fig. 11b shows the axial load-shearinteraction diagram for the five

specimens tested, where P is the axialload on the column during the testand Po is the pure axial load capacityof the column. As can be seen fromthe interaction diagram the shearcapacity of the connection increaseswith increasing axial load until amaximum shear capacity is reachedwhen the column is subjected to ap-proximately 50 percent of its axialcapacity.

For values of axial load greater than50 percent of the axial capacity of thecolumn the shear capacity decreaseswith increasing axial load. The shearcapacities of the connection for axialloads less than 75 percent of the axialcapacity of the column were greaterthan the capacity of the connection atzero axial load.

The analytical model can thereforebe used to conservatively predict thecapacity of connections where theaxial load in the column does not ex-ceed 75 percent of its axial capacity.

PCI JOURNAL/July-August 1980 105

Page 18: Precast concrete connections with embedded steel mebers

z300

w250 X

200

150

100

50

0

DEFLECTION (mm)0.0 1.0 2.0 3.0 4.0 5.0 6.0

DEFLECTION (in)

Fig. 11 a. Effects of axial load on response (Specimens SC2, SC3, SC4, and SC5).

80

70o:w 60U)

50

40

30

20

10

0

The photographs in Fig. 11a illus-trate the increased spalling that occursas the axial load level is increased.. Inaddition, the diagonal cracks on thesides of the column become steeper asthe axial load is increased.

Proposed Design Method

In order to facilitate the design ofembedded structural member precastconnections the design curves shownin Fig. 12 are presented. In the prepa-ration of these curves it was assumedthat there was an equal amount ofreinforcement welded to the front andthe back of the embedded member(i.e., A 3 = A8 ). It was also assumedthat the steel reinforcement wasplaced symmetrically about the centerof embedment.

The amount of reinforcement is ex-pressed in terms of a reinforcementindex W, where:

A8 f1,bl e fc

The position of the reinforcing steelis expressed in terms of the ratio s /le,where s is the distance between sym-metrically placed A 3 and A 8 . In manycases the welded reinforcement willnot be symmetrically placed about thecenter of embedment. For these casesit was found that the use of a spacing,s, equal to twice the distance from thecenter of embedment to the nearestwelded reinforcement yielded con-servative predictions.

The design curves in Fig. 12 wereprepared for f, less than or equal to4000 psi (27.6 MPa). It can be seenfrom Fig. 7 that the non-dimension-alized capacity, V„l(f,bl e ), is onlyslightly affected by the value of f,'(due to the dependance of /3 1 on f ).Since the analytical model is conser-vative, this effect may be neglected.

These curves may be used to design

11.1.1

Page 19: Precast concrete connections with embedded steel mebers

L9PF

L8

SC 2).7

).6

t5

SC3 1

).4

).3

SC 4t2

).I

1.00.05 0.10 015 0.20

Q35 040

Vexp

fc' ble

Fig. 11 b. Axial load versus shear interaction diagram(Specimens SC1, SC2, SC3, SC4, and SC5).

or to analyze a connection. In design,the material properties and the col-umn or panel dimensions are usuallyknown and the designer would choosesuitable values of embedment length,l e , eccentricity of load from the frontface, a, and width of embeddedmember, w. An effective width, b, ischosen based on the column detailsand the width of embedded member,w (note that b c 2.5w).

The designer would then be able toenter the appropriate design curve ofFig. 12 with a/l e and V„/(4fc' ble)

(where V u is the design shear) andthus determine if the connection re-quires reinforcement. If reinforcementis required the designer can choose anarrangement of reinforcement andthen use linear interpolation to findthe required ce corresponding to thevalue ofslle.

As can be seen from Fig. 12, thenominal strength of a connection is afunction of the eccentricity, ell e , thespacing of the reinforcement, s/l e, andthe amount of reinforcement, w. Inorder to facilitate design, simplified

PCI JOURNAUJuiy-August 1980 107

Page 20: Precast concrete connections with embedded steel mebers

e 0.4 06 0.8 10 12 1.4 1.6 1.8 2.0

V 1.4ub/12c e

1.00.80.60.40.200

urn- . `'" te'

U

u uurnuuu

\f♦•rn•R•ME:^000LAWLrnurnrnrn tuu\iiii

► ► \ /I%0®:1iii

•WNX^:Garn..u•u11 \iuiiiiiiiiuii■

suuurnuuuuurn•uurn0ENEM-0.4 -0.2 0.0 0.2 0.4 0.6 0.8 10 1.2 14

a/leFig. 12a. Design chart for evaluating parameters (f, = 40 ksi, sh e = 0.50).

e/I02 04 [)6 OR 10 12 14 16 a I8 20

V 1.4u

V bI 1.2c e1.0

0.80.60.4

0.20.0

IIItiiiiiirlii

iu•rn• ► \R^ %iiriii

N. UNUNlN•NN

•urnuuu••.urnurnuu•■urnrn-0.4 -0.2 0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4

a /,fie

Fig. 12b. Design chart for evaluating parameters (f,, = 40 ksi, s/l e = 0.90).

108

Page 21: Precast concrete connections with embedded steel mebers

e 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 20

V 1.4u

96f'b^ 1.2c e1.0

0.8

0.6

0.4

0200

N■ , • ■■■e■ .■k■ ■■■e■\\ ■II%e^l: ■■

-0.4 -0.2 0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4

12c. Design chart for evaluating parameters (f,, = 60 ksi, S11e = 0.50).

e /.Qe0.2 0.4 0.6 08 10 1.2 14 IS 1-8 20

V 1.4u

cpf' b112c e10

0.8

06

04

0.20.0

...■ ■ ■■■001 ■ ■■■ ■e^e^ee■I/ ■: lee

■■■^►^.^s^eee■eeeeee

■e ■■ ■ ■■-0.4 -02 0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4

a /,@e

Fig. 12d. Design chart for evaluating parameters (f, = 60 ksi, She = 0.90).

PCI JOURNAL/July-August 1980 109

Page 22: Precast concrete connections with embedded steel mebers

e/I0.2 0.4 0.6 0.8 10 1.2 14 L6 a 1.8 2.0

V 1.4u

c fc bEe 1.2

1.0

0.8

0.6

0.4

0.2

0.0

"accurate" predictions

- -- simplified equations

^ W =Q3\ \ 5/Ie =0.9

W=0

f -40ksiy (276MPa)

W = 0.2s/Ie= 0.5

-0.4 -0.2 0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4a

Fig. 13. Comparison of simplified design equations with more accurate predictions.

expressions have been developedtaking into account the important vari-ables listed above. The nominal shearcapacity of a connection without ad-ditional reinforcement can be ex-pressed as:

V = 0.85ffble (13)` 1 +3.6e/le

The additional nominal shearcapacity provided by welded rein-forcement can be expressed as:

V,. 20 f`bl e (14)

+ 6e/le1

4.8 s /l e-1

The nominal shear capacity of aconnection with welded reinforce-ment can then be found by summingthe shear capacity without additionalreinforcement with the additionalshear capacity provided by weldedreinforcement (i.e., V. = V, + V,.).Fig. 13 compares the predictions ofthe nominal shear capacity using the

simplified design expressions [Eqs.(13) and (14)] with the predictionsfrom the analysis reported in thispaper. As can be seen, the simplifiedexpressions provide a fairly accuratebut conservative fit to the more accu-rate relationships over a wide range ofvariables.

The embedded steel member mustbe designed to resist the maximumshear and the maximum moment act-ing on the member. The maximumshear occurs at the column face whilethe maximum moment occurs a dis-tance V.,,/(0.85 fib) inside the columnface, where V. is the applied load onthe embedded member.

Thus, the moment to be resisted bythe embedded structural member is:

V ua +'/2Vu/(0.85f'b)

A discussion of positioning toler-ances for embedded members to-gether with suggestions on the loca-tion of load application for design canbe found in Reference 3.

110

Page 23: Precast concrete connections with embedded steel mebers

Conclusions andDesign Recommendations

The analytical model presented inthis paper conservatively predicts thecapacity of connections incorporatingembedded steel members both withand without additional welded rein-forcement. The model assumes alinear strain distribution with amaximum strain of 0.003 on the frontface of the column or panel. The ACIstress block factors are used to calcu-late the stress resultant at the front ofthe connection while a parabolicstress-strain curve is assumed in cal-culating the stress resultant at theback of the connection. The neutralaxis depth is determined such thatequilibrium of the forces and the mo-ments on the steel member isachieved. Where welded reinforce-ment is present in the connection, it isassumed that the strain in the steel isequal in magnitude to the strain in theconcrete at the position of the steel.

The experiments indicated that theeffective width of the connection ex-tended to the width of the confinedcolumn region measured to the out-side of the column ties. This effectivewidth, b, is however limited andshould not be taken greater than 2.5times the width of the embeddedmember, w. Although some tests indi-cate much larger effective widths,more research is needed before a largereffective width could be justified.

In order to achieve the maximumeffective width, closely spaced col-umn ties or other means of confine-ment must be provided. This rein-forcement also controls cracking in theconnection region. It is suggested thatthin walled hollow structural sectionsbe filled with concrete in order to im-prove the bearing conditions. In addi-tion, angles can be welded to narrowembedded members in order to in-crease the effective width.

A series of experiments indicatedthat the analytical model conserva-tively predicts the capacity of connec-tions with axial load levels less than75 percent of the pure axial loadcapacity of the column. All the speci-mens tested with low axial loadsfailed in the concrete and exhibitedductile behavior. For higher levels ofaxial load a significant decrease in theductility was observed. If larger duc-tilities are required, the connectioncan be designed such that failuretakes place in the embedded steelmember.

The analytical model has been usedto prepare a series of non-dimension-alized design curves for connectionswith or without additional weldedreinforcement. In addition, simplifieddesign expressions are given in Eqs.(13) and (14).

REFERENCES1. PCI Design Handbook Precast and

Prestressed Concrete, First Edition,Prestressed Concrete Institute,Chicago, Illinois, 1971.

2. PCI Design 'Handbook—Precast andPrestressed Concrete, Second Edition,Prestressed Concrete Institute,Chicago, Illinois, 1978.

3. Raths, Charles, H., "Embedded Struc-tural Steel Connections," PCI JOUR-NAL, V. 19, No. 3, May-June 1974, pp.104-112.

4. PCI Manual for Structural Design ofArchitectural Precast Concrete, Pre-stressed Concrete Institute, Chicago,Illinois, 1977.

5. Marcakis, K., "Precast Concrete Con-nections with Embedded Steel Mem-bers," M. Eng. thesis, Department ofCivil Engineering and Applied Me-chanics, McGill University, March1979, 124 pp.

6. Clarke, J. L., and Symmons, R. M.,"Tests on Embedded Steel Billets forPrecast Concrete Beam-Column Con-nections," Technical Report 42.523,Cement and Concrete Association,Wexham Springs, England, August1978, 12 pp.

PCI JOURNAL/July-August 1980 111

Page 24: Precast concrete connections with embedded steel mebers

APPENDIX A-DESIGN EXAMPLESThe following two numerical exam-

ples illustrate the proposed methodfor designing precast concrete con-nections incorporating embeddedsteel members.

EXAMPLE 1Data: A 4 x 6 x% in. (102 x 152 x 10mm) hollow structural steel section isembedded in a 12 x 10 in. (305 x 254mm) precast column as shown in Fig.Al. The concrete strength, f,, is 4000psi (27.6 MPa) and the yield stressesof the steel reinforcement and thehollow structural section are 60 and 36ksi (414 and 248 MPa), respectively.

Required: Design the connection tocarry an ultimate design shear of 65kips (289 kN) located 4 in. (102 mm)from the column face.

Solution:(a) Determine the effective width, b,

of the connection

The width to the outside of the col-umn ties = 7.0 in. The width, b shallnot be greater than 2.5w = 2.5 x 4 =10 in. Therefore, use b = 7.0 in. (229mm).

(b) Compute all e ratio and determine

if welded reinforcement is

required

all e = 4/10 = 0.40

V. = 65= 0.273

cbf,bl e 0.85x4x7x10

From the design charts it is evidentthat welded reinforcement is neces-sary (i.e., w is greater than zero) forthis shear and eccentricity of loading.

(c) Choice of welded reinforcement

Assume that the welded reinforce-ment is placed 2.25 in. (57 mm) from

the front face of the column and 1 in.(25 mm) from the back of the embed-ded member. Since the reinforcementis not symmetrically placed calculatethe spacing, s, such that s/2 equals thedistance from the center of embed-ment to the closer reinforcement (thefront reinforcement in this case).

Therefore, s/2 = l e/2 – 2.25 in. andthus s = 5.5 in. giving:

Sh e = 5.5/10 = 0.55

Interpolating between the designcurves in Figs. 12c and 12d gives arequired w equal to 0.15. The requiredarea of welded reinforcement istherefore:

A $ A8 = w ble(f^/fy)= 0.15 x 7.0 x 10.0 x 4.0/60= 0.70 in. 2 (452 mm2 )

A reinforcing bar welded to the em-bedded member as shown in Fig. Alwill develop a tensile force at one endand a compressive force at the otherend of the bar. Therefore, the effec-tive area of each bar is twice thecross-sectional area of the bar as longas the appropriate developmentlengths are provided. Choose 2—#4bars at the front and at the back of theconnection with an effective area of:

A 8 =A8 =4x0.20= 0.80 in.2(516 mm2)

The reinforcing bars are welded tothe embedded member with a 4 in.(102 mm) weld on each side of thebar.

(d) Capacity of steel section

M..= Va + %4V, /(0.85fib)=65x4+1/2x652/(0.85x4

x 7)= 348.8 in.-kips (39.4 kN -m)

112

Page 25: Precast concrete connections with embedded steel mebers

JrTL(102mm)

____1iitf

I -- I ----

2in(51 mm)

1.5in(38mm) I IClear Cover

12 in IOin(305mm (52 4mm)

Fig. Al. Design Example 1.

* 3(IOmm) Ties at3in(76mm) C.C.

6inx4inx3/8in(152xlO2xlO mm)Hollow Section

Reinforcing BarsWelded to HollowSection

V = 0.85fcble1+ 3.6 e/le

0.85 x 4 x 7 x 101 + 3.6 x 0.9

= 56.13 kips (250 kN)

Therefore, the required weldedreinforcement capacity is:

V,. = 76.47 – 56.13 = 20.34 kips(90.5 kN)

Determine the amount of rein-forcement required from Eq. (14):

Steel Stress = M.ozs

348.8_ 0.9 x 13.61

= 28.5 ksi(196.3 MPa)

The shear design capacity is:

OV„= /(0.55 fht)= 0.90 x 0.55 x 36 x 2 x 6 x

0.375= 80.2 kips (357 kN)

Therefore, the steel section is ade-quate.

^ 4 1+__ Vr6e/le

2 fable 4.8 s/l e – 1)The steel section will be filled withconcrete over the embedment lengthto ensure uniform bearing of the em- = 20.34 Xbedded member. 2 X 4 x 7 x 10

(e) Design using the simplified 6 x 0.9expressions for V, and V,.

1+( 4.8 x 0.55 – 1)

V„ = V„/c = 65/0.85 = 76.47 kips(340 kN) =0.156

ell e = 9/10 = 0.90Therefore, choose the same welded

The concrete capacity can be found reinforcement details shown in Partfrom Eq. (13): (c) above.

PCI JOURNAUJuIy-August 1980 113

Page 26: Precast concrete connections with embedded steel mebers

EXAMPLE 2Data: An interior precast column con-nection for an industrial structure isshown in Fig. A2. The column is 16 in.(406 mm) square. The concretestrength, fc, is 4500 psi (31 MPa) andthe yield stress of the embedded steelmember is 36 ksi (248 MPa).Required: Design the connection forthe two loading conditions shown inFig. A2.Solution:(a) Determine required width, w, of

embedded member for

symmetrical loading condition

For the symmetrical loading case,e = 0, therefore:

V" =0.854?fcble

Therefore the required effective

Therefore, the required effectivewidth, b, is:

330b= 0.85 x 0.50 x 4.5 x 16

= 10.78 in. (274 mm)

The maximum b allowed is 13.0 in.

The minimum w required is:

10.78/2.5 = 4.31 in. (110 mm).

(c) Determine size and type of

embedded member

The required area for shear is:

V. _ 22040.55f,, 0.9 x 0.55 x 36

= 12.35 in .2 (7968 mm2)

width,b, is: Mu =Vua+ 1 Vu/(0.85ffb)= 220 x 4 + Y2 x 2202/(0.85 x

440 4.5x13)_b 0.85 x 0.85 x 4.5 x 16 = 1367 in kips (154 kN-m)

= 8.46 in. (215 mm) The required plastic section mod-ulus is:

The maximum b allowed for thiscolumn (to the outside of the column z8 = M = 1367

ties) is 13 in. (330 mm) which exceeds 4,f y 0.9 X 36

the required b.The minimum w required is: = 422 in .s (691392 mm)

8.46/2.5 = 3.38 in. (86 mm) Therefore, use a 6X 6 in.(152 x 152 mm) solid steel bar for the

(b) Determine w required for embedded member with an area ofunsymmetrical loading case shear of 36 in.' (23226 mm2 ) and a

The resultant shear is 330 kips plastic section modulus of 54.0 in.3

(1468 kN) located 4.0 in. (102 mm) (884900 mm). Alternatively, a smaller

from the center of embedment. width of embedded member could

Thereforeell, = 4.0/16.0 = 0.250 have been selected if welded rem-,From Fig. 12c or 12d for the case forcement were used.

where cw = 0 (no welded reinforce-ment): (d) Design using the simplified

V" = 0.5004f,'ble

114

expression for V,

The calculations for the symmetrical

Page 27: Precast concrete connections with embedded steel mebers

1.5in (38mm)

I6Ui 16 in(406mm)(406mm)

Fig. A2. Design Example 2.

loading case are the same as in Part (a) The minimum w required is:above.

For the unsymmetrical loading case 12.1/2.5 = 4.84 in. (123 mm)for ell, = 0.25 and without additionalwelded reinforcement then Eq. (13) Therefore, choose the same embed-gives: ded steel member as calculated in

Part (c) above.V, 0.85

fable 1+36e/leAcknowledgments

0.851 + 3.6 X 0.25 The experimental work was carried out

in the Jamieson Structures Laboratory of= 0.447 the Department of Civil Engineering and

Applied Mechanics at McGill University.Therefore, the required effective The research reported in this paper was

width, b, can be determined: funded by the Natural Sciences and En-gineering Research Council of Canada,

330which is gratefully acknowledged.

b = Thanks are also extended to Tony Likos085 X 4.5 X 16 X 0.447 and Nadia Townsend for carrying out the

embedded plate tests in an undergraduate= 12.1 in. (306 mm) project.

NOTE: A Notation section is given on the following page.

PCI JOURNAUJuly-August 1980 115

Page 28: Precast concrete connections with embedded steel mebers

APPENDIX B—NOTATION= distance from front face of con-

nection to resultant of verticalloads

A$ = area of additional welded rein-forcement at rear of embeddedmember

A8 = area of additional welded rein-forcement at front of connec-tion

b = effective width of sectiondb = distance from front face to

center of reinforcement nearback

df = distance from front face to cen-ter of reinforcement near front

Cb = resultant compressive force atback of connection

Cf = resultant compressive force atfront of connection

e = eccentricity of resultant of ver-tical loads from center of em-bedment

E$ modulus of elasticity of steelf", = compressive strength of con-

creteI = stress in concrete18 stress in additional reinforce-ment at back of embeddedmember

Is = stress in additional reinforce-ment at front of connection

Ill = yield stress of steelh = overall depth of embedded

memberle = embedment lengthM = design moment on embedded

member= distance between symmetri-

cally placed A B andA$t = effective width of embedded

member in shearw = width of embedded steel

memberx b = distance from back of embed-

ded member to neutral axisxf = distance from front of con-

nection to neutral axisP = axial load acting on columnPo = pure axial capacity of columnV, = nominal shear capacity of con-

nection without additional re-inforcement

Ve, = experimentally measuredshear capacity

V. = nominal shear capacity of aconnection

V,. = additional nominal shear ca-pacity provided by weldedreinforcement

V. = design shearZ 8 = plastic section modulus of

embedded membera, 13 = factors defining the equivalent

rectangular stress distributionR, = ACI stress block factore b = maximum strain in concrete at

back of embedded membere, = concrete strainof = maximum strain in concrete at

front face of connectione o = strain in concrete at peak com-

pressive stress= strength reduction factor

w = reinforcement index for addi-tional reinforcement weldedto embedded member

Discussion of this paper is invited.Please forward your comments toPCI Headquarters by March 1, 1981.

116