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PRE- FEASIBILITY REPORT OF M/S. SYMED LABS LIMITED, UNIT -I FLAT NO: 8-3-166/7/1, SREE ARCADE, 2 ND FLOOR, ERRAGADDA, HYDERABAD - 500 018, TELANGANA STATE. EXPANSION OF BULK DRUG MANUFACTURING UNIT -I At SURVEY NO. 353, DOMADUGU VILLAGE, BONTHAPALLY IDA, JINNARAM MANDAL, MEDAK DISTRICT TELANGANA STATE

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Page 1: PRE- FEASIBILITY REPORT - Welcome to Environmentenvironmentclearance.nic.in/writereaddata/Online/TOR/0_0...PRE- FEASIBILITY REPORT OF M/S. SYMED LABS LIMITED, UNIT -I FLAT NO: 8-3-166/7/1,

PRE- FEASIBILITY REPORT OF

M/S. SYMED LABS LIMITED, UNIT -I FLAT NO: 8-3-166/7/1,

SREE ARCADE, 2ND FLOOR,

ERRAGADDA, HYDERABAD - 500 018,

TELANGANA STATE.

EXPANSION OF

BULK DRUG MANUFACTURING UNIT -I

At

SURVEY NO. 353, DOMADUGU VILLAGE, BONTHAPALLY IDA,

JINNARAM MANDAL, MEDAK DISTRICT

TELANGANA STATE

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Contents

S. No. Description Page no. 1.0 Executive Summary 1 2.0 Introduction of The Proposed Project 2 2.1 Project Proponent 2 2.2 Brief description of nature of the project. 2

2.3 Need for the project and its importance to the country and or region 2

2.4 Demand-Supply Gap. 3

2.5 Employment Generation(Direct and Indirect) due to the project 5

3.0 Project description 6 3.1 Products and Production Capacity 8 3.2 Raw materials required and Quantities 8 -12 3.3 Manufacturing Process 13 3.4 Resource – Utilize and Recycling 13

3.4.1 Water 13

3.4.2 Power Requirement 14

3.4.3 Fuel Requirement 14 3.5 Quantity of wastes to be generated 14

3.5.1 Waste Water Generation and utilization 14 3.5.2 Solid waste generation and Disposal 15

3.6 Schematic representations of the feasibility drawing which give information of EIA purpose. 16

4.0 Site Analysis 17 4.1 Connectivity 17 4.2 Land Form, Land use and Land ownership. 17 4.3 Existing Infrastructure 17 4.4 Soil classification 17 4.5 Climatic data from secondary sources. 17 4.6 Social Infrastructure available. 18 5.0 Planning brief 18 6.0 Proposed infrastructure 18 6.1 Industrial Area 18 6.2 Residential Area 18 6.3 Green Belt: 18 6.4 Social Infrastructure 18

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6.5 Water management 19 6.6 Sewerage System 19 6.7 Industrial Waste Management 19 7.0 Rehabilitation and Resettlement (R&R) Plan 19 8.0 Project Schedule and Cost estimates 19 9.0 Analysis of project 19

LIST OF TABLES

Table No Description Page no. 3.1 Proposed Products and Quantities 8 3.2 Raw Materials For Carvedilol 9 3.3 Raw Materials For Fluconazole 9 3.4 Raw Materials For Itopride Hydrochloride 9 3.5 RAW MATERIALS FOR Ketrolac Tromethamine 10 3.6 Raw Materials For Levocetirizine Dihydrochloride 10 3.7 Raw Materials For Levosulpride 10 3.8 Raw Materials For Linezolid 11 3.9 Raw Materials For Mosapride Citrate Dihydrate 11

3.10 Raw Materials For Pregabalin 11 3.11 Raw Materials For Thalidomide 12 3.12 Raw Materials For Tizanidine Hydrochloride 12 3.13 Raw Materials For Topiramate 12 3.14 Water Requirement Details 14 3.15 Wastewater generation and Treatment Method 15 3.16 Solid waste generation and Disposal 15

LIST OF FIGURES

Figure No Description Page no. 1.1 Location Map 7

LIST OF FLOW CHART

Flow Chart No Description Page no. 3.1 Generalized Flow Chart for Bulk Drug

Manufacturing 12

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Pre- Feasibility Report

M/S. SYMED LABS LIMITED Unit -I. 1

1.0 EXECUTIVE SUMMARY

M/s. Symed Labs Limited is limited company registered on 17 August, 1998 with

registered address at Flat No: 8-3-166/7/1, Sree Arcade, 2nd Floor, Erragadda,

Hyderabad - 500 018 to produce bulk drugs and bulk drug intermediates

The company has 5 number of bulk drug and intermediate manufacturing units in

Telangana State and the present proposal is to expand its manufacturing unit –I

capacity located at Sy.No. 353, Domadugu Village, Bonthapally IDA, Jinnaram

Mandal of Medak District (DT), Telangana State.

S. No Parameter Description

1 Project Location

Sy.No. 353, Domadugu Village, Bonthapally IDA, Jinnaram Mandal of Medak District, Telangana State

2

Category of Project as per EIA Notification & Amendments 5(f) “A”

3 Project cost 2.0 Crores (proposed) 4 Plot area 3.26 Acres

5 Proposed Product Proposed Products List is mentioned in section 3.1 6 Resources

(i)Electricity Requirement

Source of electricity SPDCL

D. G. Sets 500 KVA D.G Set Existing. 320 KVA DG set for Proposed Expansion

(ii)Water consumption 167 .24 KLD Source of water IDA Waste water generation 45.77KLD Mode of disposal Zero Liquid Discharge System

(iii)Boiler 2.0TPH Existing 3.0 TPH Proposed

(iV)Fuel

Coal - 5.0 MT / Day Existing Requirement Coal - 7.5 MT /Day for proposed boiler Requirement

7 Solid waste generation Mentioned in Para 3.5.1 of report

8 Nearest Highway State Highway No.6 -0.4 KMs ORR (outer ring Road – 8.5 KMs

9 Nearest Railway Station Medchal railway station – 11.40 KMs 10 Nearest Air Port Rajeev Gandhi International Air port- 47.5 KMs

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Pre- Feasibility Report

M/S. SYMED LABS LIMITED Unit -I. 2

2.0 INTRODUCTION OF THE PROJECT M/s. Symed Labs Limited has its Bulk Drugs and Intermediates manufacturing unit

-I at Sy.No. 353, Domadugu Village, Bonthapally IDA, Jinnaram Mandal of Medak

District, Telangana State.

2.1 Project Proponent M/s. Symed Labs Limited was registered on 17 August, 1998 with registered

address Flat No: 8-3-166/7/1, Sree Arcade, 2nd Floor, Erragadda, and Hyderabad -

500 018, Telangana State, India.

Mr. D. Mohan Rao is Managing Director of the Company and he is Doctorate in

science having more than 28 years of extensive operational experience in the area

of API’s process developments and commercialization.

Mr. M. V Nandachary is Director, have experience in bulk drug industries more

than 25 years.

2.2 Brief description of nature of the project.

The proposed expansion is to manufacture Bulk Drugs and intermediate, which are

active ingredients with medicinal properties.

2.3 Need for the project and its importance to the country and or region

The company is engaged in the manufacturing of bulk drugs & intermediates and is

planning to increase its capacity.

The project in general holds significance for an emerging country like India where

health care costs are increasing by the day due to demand supply gap in affordable

medicines. Moreover due to low cost and hi technology the bulk drugs manufactured

in India has immense export potential with consequent possibility of foreign

exchange earnings

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M/S. SYMED LABS LIMITED Unit -I. 3

Hyderabad has emerged as major drug manufacture city with a presence in global

market. Pharma industry in the state contribute more than one third to the country’s

total production.

Most of the companies have set up their R&D facilities in the state, thus making the

state the pharmaceutical capital of the country.

Hyderabad has developed as a major production center for bulk drugs due to the

location if the many major Pharmaceutical Industries such as Dr. Reddy’s

Laboratories, Aurobindo Pharma, Neuland Laboratories, Siris, Hetaro Drugs, Divis

Labs, Natco Pharma Limited, Matrix Labs, Nicholas Piramal etc., besides a large

number of medium and small industries manufacturing bulk drugs of all kinds.

In support of this growth in Hyderabad and Bangalore, many basic chemical units

and drug intermediate units have also come up to meet the input requirements of

Bulk Drug manufacturing Companies. Large numbers of these units are still

dependent on supply of basic chemicals mainly from Mumbai, Gujarat and other

parts of the country involving heavy expenditure on transport and transit risks.

2.3 Demand-Supply Gap.

The demand for APIs and API intermediates is a derived demand. It gets derived

from the demand for various medicinal formulations (final administrable drugs) for

the formulation industry.

The APIs and API intermediates being manufactured by basic drug

manufacturers are exported as such or used by domestic formulators in their

production processes. The formulation firms further produce final medicines

and export these as well as sell these in the domestic market.

There is a wide gap in the demand and availability of cheap and quality

medicines in India and the world over.

Generic medicines and off patent drugs have significant potential to increase

access to cheap and effective medicines to poor people and in general to

bridge the demand supply gap.

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Indian basic drug manufacturers are playing a significant role in increasing

access to affordable off patent drugs.

The products envisaged include third generation antibiotics, anticancer,

antipsychotic, etc drugs which address the problems associated with present

day stressful lifestyles and demand for these outstrips their demand and is

increasing by the day.

Pharmaceutical Industry – Domestic Scenario The Indian Pharmaceutical Industry today is in the front rank of India’s Science-

based industries with wide ranging capabilities in the complex field of drug

manufacture and technology. The Indian Pharmaceutical industry is estimated to be

worth US $ 8.0 billions at present, growing at a CAGR of over 15 % annually. If

India‘ s high Economic growth rate holds steady, the pharmaceuticals market will

triple to $ 24 billion by 2015 and become one of the world` s top 10 markets

according to a study by McKinsey and company ,a leading management

consulting firm. At a compounded annual growth rate of 15.0 %, the absolute

growth of $ 24 billion will be next to the growth potential of the US and China, and in

the same league as the growth in Japan and Canada and the UK. Five factors will

drive the growth of the Indian Pharmaceuticals market over the next decade;

Doubling of disposable incomes and the increase in numbers of middle class

households , significant expansion of medical infrastructure, greater penetration of

health insurance, a gradual shift in disease profile and adoption of patented

products, and finally population growth.

It ranks very high in the third world, in terms of technology, quality and range of

medicines manufactured. Playing a key role in promoting and sustaining

development in the vital field of medicines, the Indian Pharmaceutical Industry

boasts of quality producers and many units approved by regulatory authorities in

USA and UK.

The Indian Pharmaceutical sector has more than 20,000 registered units. It has

expanded drastically in the last two decades. The leading 250 pharmaceutical

Companies control 70% of the market. The pharmaceutical industry in India meets

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M/S. SYMED LABS LIMITED Unit -I. 5

around 70% of the country’s demand for bulk drugs, drugs intermediates,

pharmaceutical formulations, chemicals, tablets, capsules, orals and injectables.

There are about 250 large units and about 8000 small Scale Units, which form the

core of the pharmaceutical industry in India (including 5 Central Public Sector Units).

These units produce the complete range of pharmaceutical formulations, i.e.

medicines ready for consumption by patients and about 350 bulk drugs, i.e.

chemicals having therapeutic value and used for production of pharmaceutical

formulations.

2.4 Employment Generation (Direct and Indirect) due to the project

The project will employ permanent as well as contractual and sub-contractual

employees from surrounding areas. Estimated employment generation is 40 (Direct)

employees. Apart from this there will be significant non estimated employment

generation at the supplier firms and service industry providing services to the

company. Company shall be giving preference to people from economically weaker

sections for employment in various semi-skilled/unskilled jobs thereby contributing to

their upliftment.

It is expected to direct or indirect employ about 50 people of various skills will be

required during construction as well as operation phase. The Details of employment

shown in below Table.

Particulars Existing Employees

Employees after Expansion

Functional Area

Key managerial staff

4 8 Finance,Marketing, Production, Quality control, R&D, Logistics etc.

Administration 8 20 Office work Skilled and semi skilled

28 52 Production Process, Maintenance, stores, Safety.& Un skilled workers

Total 40 80

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M/S. SYMED LABS LIMITED Unit -I. 6

3.0 Project Description

M/s. Symed Labs Limited. Unit -I proposes for expansion manufacturing of

products at Survey No.353, IDA, Bonthapally, Domadugu (V),Jinnaram (M), Medak

(Dt), - 502319. Telangana State. The Location map is shown at Figure – 1.

The site coordinates are Latitude: 170 39’36.1” North

Longitude: 780 22’ 12.6”East

The site well connected to road and rail way line. No archaeological, historical sites

located nearby. Therefore, the project site does not offer any negative impact on the

local area as because it is an expansion of existing unit in notified industrial area, but

rather has a positive impact on socio economic conditions of the habitants around it.

The proposed plant is well connected both to State Highway No– 6 and Railway line

at Limgampally Railway Station. A total of about 13207.88 SQMs of land is required

for the project.

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Figure 1.1: Location Map

Survey No.353, IDA, Bonthapally, Domadugu (V),Jinnaram (M), Medak (Dt), - 502319.

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3.1 Products and Production Capacity

M/s. Symed Labs Limited Unit - I. proposes for expansion to produce the below

mentioned shown in Table3.1.

Table3.1: Proposed Products and Quantities

S. No Name of the Product CAS No’s Quantity In Kg/Month

Quantity In Kg/Day

1 Carvedilol 72956-09-3 2000.00 66.67 2 Fluconazole 86386-73-4 2000.00 66.67 3 Itopride Hydrochloride 122892-31-3 5000.00 166.67 4 Ketrolac tromethamine 74103-06-3 4000.00 133.33 5 Levocetirizine

Dihydrochloride 130018-87-0 1000.00 33.33

6 Levosulpride 23672-07-3 500.00 16.67 7 Linezolid 165800-03-3 5000.00 166.67 8 Mosapride Citrate

Dihydrate

636582-62-2 200.00 6.67

9 Pregabalin 148553-50-8 5000.00 166.67 10 Thalidomide 50-35-1 50.00 1.67 11 Tizanidine Hydrochloride 64461-82-1 50.00 1.67 12 Topiramate 97240-79-4 500.00 16.67

Total 23000.00 766.67 (Worst combination of any 6 products)

3.2 Raw materials required and Quantities All the raw materials required for manufacturing of above products will be sourced

from local market. The products wise required raw materials and quantities are

shown in below Tables 3.2-3.13.

TABLE3.2: RAW MATERIALS FOR CARVEDILOL

S. No Raw Material Consumption/ Batch in Kgs

Consumption/ Day in Kgs

1 4(Oxiranyl methoxy)-9H-Carbazole 32.50 39.39 2 (2-methoxyphenoxy)ethylamine 22.50 27.27 3 Ethyl acetate 413.00 500.56 4 Methanol 395.00 478.74 5 Activated carbon 7.00 8.48

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TABLE3.3: RAW MATERIALS FOR FLUCONAZOLE

S. No Raw Material Consumption/

Batch in Kgs Consumption/

Day in Kgs 1 1[2-(2,4-Difluorophenyl)-2,3-epoxy

propyl)-1H-1,2,4-Triazole 77.45 51.63

2 1,2,4-Triazole 45.10 30.07 3 Potassium carbonate 130.00 86.67 4 Acetone 630.00 420.00 5 Ethyl acetate 1076.00 717.33 6 Activated carbon 10.00 6.67

TABLE3.4: RAW MATERIALS FOR ITOPRIDE HYDROCHLORIDE

S. No Raw Material Consumption/ Batch in Kgs

Consumption/ Day in Kgs

1 3,4-Dimethoxybenzoic acid 42.89 76.86 2 Thionyl chloride 28.01 50.19 3 4-(N,N-di methyl amino ethoxy)

benzyl amine 45.73 81.95

4 Hydrochloric acid 10.50 18.82 5 Aq. Ammonia 159.00 284.93 6 IPA.HCl 94.00 168.45 7 Toluene 1478.00 2648.58 8 Chloroform 449.00 804.61 9 IPA 943.00 1689.86

10 Methanol 506.00 906.75 11 Activated carbon 16.00 28.67

TABLE3.5: RAW MATERIALS FOR KETOROLAC TROMETHAMINE

S. No Raw Material Consumption/ Batch in Kgs

Consumption/ Day in Kgs

1 Ketrolac 69.86 90.42 2 Tromethamine 33.14 42.89 3 Activated carbon 13.00 16.83 4 Methanol 265.00 343.00 5 Acetone 2278.00 2948.49

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TABLE3.6: RAW MATERIALS FOR LEVOCETIRIZINE DIHYDROCHLORIDE

S. No Raw Material Consumption/ Batch in Kgs

Consumption/ Day in Kgs

1 1-[((4-Chlorophenyl)phenyl)methyl]-4-[(phenylsulphonyl)]piperazine

46.20 30.80

2 2(2-Chloroethoxy )acetamide 14.90 9.93 3 4-Hydroxy benzoic acid 16.00 10.67 4 Hydrobromic acid 8.80 5.87 5 Sodium hydroxide 8.70 5.80 6 Hydrochloric acid 15.80 10.53 7 Sodium carbonate 11.50 7.67 8 Potassium iodide 1.70 1.13 9 Toluene 1515.00 1010.00

10 MDC 1860.00 1240.00 11 Acetone 465.00 310.00 12 Activated carbon 4.00 2.67

TABLE3.7: RAW MATERIALS FOR LEVOSULPRIDE

S. No Raw Material Consumption/ Batch in Kgs

Consumption/ Day in Kgs

1 Methyl-2-methoxy-5-sulfamoyl benzoate

97.68 11.98

2 1-Ethyl-2-amino methyl pyrrolidine 51.06 6.26 3 Ethylene glycol 290.00 35.57 4 Methanol 1900.00 233.07 5 Activated carbon 5.00 0.61

TABLE3.8: RAW MATERIALS FOR LINEZOLID

S. No Raw Material Consumption/ Batch in Kgs

Consumption/ Day in Kgs

1 N-[3-Phthalimido-2R-hydroxypropyl-3-fluoro-4-morpholinyl aniline

106.55 197.33

2 Carbonyl di imidazole 43.25 80.10 3 Hydrazine Hydrate 13.35 24.72 4 Acetic anhydride 27.23 50.43 5 Methanol 753.00 1394.56 6 MDC 2682.00 4967.06

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7 Activated carbon 10.80 20.00 8 Ethyl acetate 805.00 1490.86 9 Acetone 1548.00 2866.90

TABLE3.9: RAW MATERIALS FOR MOSAPRIDE CITRATE DIHYDRATE

S. No

Raw Material Consumption/ Batch in Kgs

Consumption/ Day in Kgs

1 2-Amino methyl-4-(4-fluorobenzyl)morpholine

25.87 2.30

2 4-Amino-5-chloro-2-ethoxy benzoic acid

24.87 2.21

3 Citric acid 22.16 1.97 4 Ethyl chloro formate 19.00 1.69 5 TEA 33.00 2.94 6 MDC 1865.00 165.99 7 Acetone 235.00 20.92 8 Methanol 210.00 18.69 9 Activated Carbon 16.00 1.42

TABLE3.10: RAW MATERIALS FOR PREGABALIN

S. No Raw Material Consumption/ Batch in Kgs

Consumption/ Day in Kgs

1 3-(Amino methyl)-5-methyl hexanoic acid

99.10 173.85

2 Mandelic acid 129.10 226.48 3 Liq. Ammonia 14.60 25.61 4 Citric acid monohydrate 74.60 130.87 5 Methanol 1464.00 2568.34 6 Activated carbon 8.00 14.03

TABLE3.11: RAW MATERIALS FOR THALIDOMIDE

S. No Raw Material Consumption/ Batch in Kgs

Consumption/ Day in Kgs

1 Phthalyl glutamic acid anhydride 30.11 1.68 2 Urea 6.97 0.39 3 Ethanol 584.00 32.51 4 N,N-DMF 468.00 26.05

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TABLE3.12: RAW MATERIALS FOR TIZANIDINE HYDROCHLORIDE

S. No Raw Material Consumption/ Batch in Kgs

Consumption/ Day in Kgs

1 4-Amino-5-chloro-2,1,3-benzo-thiadiazole

75.00 2.50

2 1-Acetyl-imidazolidin-2-one 52.00 1.73 3 Phosphorous oxy chloride 62.00 2.07 4 Sodium hydroxide 65.00 2.17 5 Methanol 5530.00 184.33 6 Activated carbon 155.00 5.17 7 Hydrochloric acid 14.80 0.49

TABLE3.13: RAW MATERIALS FOR TOPIRAMATE

S. No Raw Material Consumption/ Batch in Kgs

Consumption/ Day in Kgs

1 D-Fructose 50.00 33.33 2 Acetone 317.00 211.33 3 Sulfuric acid 55.00 36.67 4 Sodium hydroxide 38.00 25.33 5 Isopropyl alcohol 12.00 8.00 6 n-Hexane 83.00 55.33 7 Sulfuryl chloride 53.00 35.33 8 Ammonia 3.26 2.17 9 Sodium hydroxide 20.00 13.33

10 Pyridine 34.00 22.67 11 Citric acid 25.00 16.67 12 Sodium carbonate 25.00 16.67 13 Hydrochloric acid 19.00 12.67 14 MDC 665.00 443.33 15 Toluene 1740.00 1160.00 16 Ethyl acetate 270.00 180.00 17 IPA 115.00 76.67 18 Activated carbon 4.00 2.67

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3.3 Manufacturing Process

The manufacturing process of bulk drugs consists of chemical synthesis extending

to stages of processing involving different type of chemical reactions. The

generalized Flow chart for bulk drug manufacturing is shown in Flow chart 3.1.

Flow Chart 3.1: Generalized Flow Chart for Bulk Drug Manufacturing

3.4 Resource – Utilize & Recycling 3.4.1 Water Water requirement of the project for domestic and industrial activity during operation

phase will be 167.24 KLD. The water requirement will be met through IDA. The

detailed water requirement shown in below Table3.14. Table 3.14: WATER REQUIREMENT DETAILS

S. No Purpose Water Consumption

In KLD 1 Process 9.24 2 Washings 5.00 3 Boiler Make up 30.00

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4 Cooling towers Make up 110.00 5 DM Plant 3.00 6 Scrubbing system 1.00 7 Domestic 3.00 8 Gardening 6.00

Total 167.24

3.4.2 Power Requirement Power requirement of proposed project will be made available through APCPDCL.

Total power requirement of proposed plant shall be 1000 KVA

One No’s of D. G. sets of capacity 500 KVA are available to meet emergency power

requirement of the plant, 320 KVA DG Set will be installed for proposed expansion.

3.4.3 Fuel Requirement

2.0 TPH Capacity Boiler is in use for plant operations and proposed to install 3.0

TPH Boiler for expansion and Total fuel requirement will be around 5.0 TPD and 7.5

TPD respectively is the coal requirement and Coal is procured form local sources. 3.5 Quantity of wastes to be generated

3.5.1 Waste Water Generation and utilization

Total effluent generated in the project is 45.77 KLD. The treated water will be reused

for plant operations.

The process waste water from Process, floor Washes, scrubbers, QC and R&D are

evaporated in MEE with stripper and ATFD after neutralization. The condensate from

MEE and ATFD will be collected and treated in effluents treatment plant along with

effluents from utilities followed by RO. RO rejects will be send back to MEE and RO

Permeate will be re-used back.

To treat the sewage generated due to domestic activities will be disposed through

septic tank following by soak pit.

Table3.15: Wastewater generation and Treatment Method

S. No

Purpose HTDS In KLD

LTDS In KLD

Effluent In KLD

Disposal Method

1 Process 9.76 0.01 9.77 HTDS Effluent sent to ETP with MEE 2 Washings 0.00 5.00 5.00

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3 Boiler Blow down 4.50 0.00 4.50 system. LTDS effluents treated in ETP-RO Rejects to ME system and RO permeate to reuse, Condensate from MEE to reuse and MEE residue to AFTD.

4 Cooling towers Blow down

0.00 20.00 20.00

5 DM Plant 3.00 0.00 3.00 6 Scrubbing system 1.00 0.00 1.00

7 Domestic 0.00 2.50 2.50 Septic tank followed by Soak pit

Total 18.26 27.51 45.77

3.5.2Solid waste generation and Disposal

The types of Hazardous and non Hazardous wastes generated from the project,

method of disposal is shown in below table3.16. Table 3.16: Solid waste generation and Disposal

S. No Description Quantity

In Kg/Day Method Of Disposal

1. Organic solid Waste 68.00 Sent to TSDF/Cement Industries 2. Inorganic solid waste 87.00 Sent to TSDF 3. Spent Carbon 95.00 Sent to TSDF/Cement Industries 4. ETP Sludge 70.00 Sent to TSDF 5. Coal ash from Boiler 5875.00 Sent to Brick Manufacturers 6. Evaporation salts 889.00 Sent to TSDF 7. Spent solvents 23098.00 Recovery & Reuse 8. Distillation Bottom Residue 30.00 Sent to TSDF 9. Waste Oils & Grease 50 Ltrs/Annum APPCB Authorized Agencies for

Reprocessing/Recycling 10. Detoxified Containers 1000

No’s/Month After Detoxification sent back to suppliers/APPCB Authorized Parties

11. Used Lead Acid Batteries 5 No’s/Year Send back to suppliers for buyback of New Batteries

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3.6 Schematic representations of the feasibility drawing which give information of EIA purpose.

The applicability of the S.O 1533 for the proposed project was explored by

considering different possibilities & provision made in the said notification.

Considering the products & project location of the proposed project it is noticed that

the proposed project falls under Category 5 (f) “A” of the Schedule-I of EIA

Notification SO 1533.

As per the provision of the SO 1533, it is necessary to get Environmental Clearance

by applying to MoEF along with the Environmental Impacts Assessment Study

Report for the proposed project prior to commissioning of the project activities.

Therefore the EIA is required to conduct to comply with provisions of SO 1533 made

for Category 5(f) “B” of schedule –I of the notification.

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M/S. SYMED LABS LIMITED Unit -I. 17

4.0Site Analysis

4.1 Connectivity

M/s Symed Labs Limited Unit -I is having well developed road and Rail way line

Connections for transportation of raw materials and finished products .

The nearest habitation from the site is domadugu at a distance of 0.1Km.

The nearest railway station is Medchal Railway station at a distance of 11.40

KMs from the site.

The nearest airport is Rajeev Gandhi International Air port at a distance of

47.4 KMs at Samshabad, Hyderabad.

The Nearest road ways

State Highway No.6 (Hyderabad- Narsapur Road) – 0.4KMs

4.2 Land Form, Land use and Land ownership. The proposed expansion is in existing area only and located in Notified Industrial

Area.

There would be no any change in Land Use, Land Cover or Topography of plot. After

implementation of project a dense green belt would be developed.

4.3 Existing Infrastructure. Proposed project is a expansion within existing facility and the basic infrastructure is already there. 4.4 Soil classification The district is mainly covered by three types of soils Sandy Loan, Black clay Loam,

Laterate types of soil.

4.5 Climatic data from secondary sources. Temperature Maximum: 46.3o C Minimum: 24 o C

Normal annual rainfall 811.9 mm 4.6 Social Infrastructure available.

Well developed social infrastructure facilities are available at nearby Habitations.

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5.0 Planning Brief

Proposed plant expansion activities will be started after getting statutory clearance

form related authorities. The project will be completed within two years.

Further proposed project activities will take care of all the rules and regulation of

statutory authority and provide the control measure and devices to achieve the

standard norms.

6.0 Proposed Infrastructure 6.1 Industrial Area

Basic infrastructure developed already and the required plant and machineries will

be installed after getting statutory clearance.

6.2 Residential Area

No residential area is involved in the proposed project. The employs are accommodated in nearby Residential areas 6.3 Green Belt: Approximately 33 % of Green Belt will be provided and maintained. 6.4 Social Infrastructure: Facilities like road and communication are good..Banks, ATM's and medical facilities are also adequate. Amenities: Education- schools including middle, secondary and higher secondary schools, social welfare hostels. Medical and Health- Community Health Centre, & Primary Health center Are available near villages Power and water- All the villages are electrified and drinking water facilities are extended to all villages.

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M/S. SYMED LABS LIMITED Unit -I. 19

Rail and Road- The project site is very well connected by road through National Highway no. 9, Southern railways. 6.5 Water management Water requirement will be fulfilled through Industrial Development Authority. 6.6 Sewerage System: There will be no discharge of industrial effluent (Zero Liquid Discharge). The treated effluent will be reused. Domestic waste water will be disposed off through soak pit system.

6.7 Industrial Waste Management:

Due to proposed project, the effluent from cooling and Plant/Equipment washing will

be generated and treated in the well designed Effluent Treatment Plant. The treated

effluent will be reused.

7.0 Rehabilitation and Resettlement (R & R) Plan

Rehabilitation & Resettlement (R&R) plan is not applicable to proposed project.

8.0 Project Schedule & Cost Estimates

Proposed project activities will be started after getting statutory clearance form

related authorities. The cost of the proposed expansion will be approximately 2.0

Crores the project will be completed within two years.

9.0 Analysis of proposal (Final Recommendations)

Proposed expansion activity will provide benefits to the local people in terms of

financial and social welfare.

Local people will get direct financial benefit by way of employment.

Local people will get some contracts of supply and services to get indirect

income.

Company will contribute in improving education and health facilities in nearby

area.