pre feasibility report -...

PRE FEASIBILITY REPORT

“Shagun Chemicals in affiliation with

Anand Chemicals & Akash Industries”

Pre-Feasibility Report

1 Shagun Chemicals in affiliation with Anand Chemicals & Akash Industries

TABLE OF CONTENTS

1. EXECUTIVE SUMMARY……………………………………………………………...2-7

2. INTRODUCTION OF THE PROJECT / BACKGROUND INFORMATION……...7

3. PROJECT DESCRIPTION………………………………………………………………7-12

4. SITE ANALYSIS…………………………………………………………………………13-14

5. PLANNING BRIEF………………………………………………………………………15-16

6. PROJECT INFRASTRUCTURE………………………………………………………16

7. REHABILITATION AND RESETTLEMENT PLAN……………………………….19

8. PROJECT SCHEDULE AND COST ESTIMATES………………………………….19

9. ANALYSIS OF PROPOSAL……………………………………………………………19



1. EXECUTIVE SUMMARY

A. Introduction of the project and Justification

Shaugn Chemicals is proposed SS industrial unit at Shed No.15, MIDC Kurkumbh, Tal – Daund,

Pune. Shagun Chemicals is being to be set up in affiliation with Anand Chemicals & Akash

Industries at Shed No.33 & Shed No.34, MIDC Kurkumbh, Tal: Daund, Dist: Pune.

The proposed industrial process activity falls under 5f category i.e. Synthetic organic chemicals

industry (dyes & dye intermediates; bulk drugs and intermediates excluding drug formulations;

synthetic rubbers; basic organic chemicals, other synthetic organic chemicals and chemical

intermediates). The project will require Environmental Clearance (EC) from the State Level

Environmental Impact Assessment Authority (SEIAA) as per Environmental Impact Assessment

(EIA) Notification, September 14, 2006 and amendments thereof. As the project falls under 5f

category, Environmental Impact Assessment needs to be carried out for the project.

The Environmental Impact Assessment (EIA) will be based on one season (non-monsoon)

environmental monitoring data. The EIA will be carried out as per the EIA guidelines and requirements

of Ministry of Environment and Forests and Maharashtra Pollution Control Board (MPCB). The data

as required in the Environmental Questionnaire for appraisal of the project at state regulatory agencies

will be presented in the EIA reports. The impacts from the proposed development will be investigated

by establishing baseline conditions, identification, prediction and evaluation of impacts of the

component of the project.

B. Project Details

Proposed activity is going to be happened in the MIDC Kurkumbh which is notified Chemical zone.

Kurkumbh is in the Pune – Solapur highway, which is a state highway. It is around 35 kms from the

well developed township of Baramati and around 76 kms away from Pune. The nearest railway station

is Daund, which is 10kms away. There are already large chemical plants like Reliance Petrochemicals,

CIPLA Ltd., Emcure Pharmaceuticals located in this area. The proximity to the highway is a great



advantage, since the company’s raw materials and finished products will move by road. Details of

project is discussed in following section;

i. Production

Shagun Chemicals, Anand Chemicals & Akash Industries are interlinked with each other main finished

product i.e. N-(2-Amino-3, 5-Dibromobenzyl)N-Methyl Cyclohexanamine Hydrobromide-3500

Kg/Month will be produced at Shagun Chemicals and for that purpose Anand Chemicals & Akash

Industries will produce raw material i.e. N-(2-Nitrobenzyl)-N-Methyl Cyclohexyl amine in Methanol

(BRH A)- 20000 Kg/Month & N-(2-Amino-3, 5-Dibromobenzyl)-N-Methyl Cyclohexanamine

Hydrobromide-4250 Kg/Month, respectively.

ii. Power: Source of power is MSEDCL/MIDC.

During operation phase total power requirement for process will be 120 H.P. for each unit. DG sets

will be used for back-up facility in case of power failure only.

iii. Water:

Source of water:

During operation phase total water requirement for unit operations will be 10 m3/day for process as

well as domestic purpose. Source of water supply is MIDC, Kurkumbh.

iv. Manpower:

Total manpower engaged during operation phase of above units will be 45 nos. (15 nos. each unit).

C. Pollution Control

i. Water Environment:

Total quantity of industrial wastewater generated will 6 CMD and sewage generation shall be 2 CMD.

Generated effluent & sewage will be treated 15 CMD of ETP. Treated waste water will be further

purified by passing through Reverse Osmosis [RO] and DM plant and reutilized in process as and when

required.



ii. Air Pollution

Source for air pollution is mainly from the industrial process and DG set, pollutants are TPM, SO2,

NOx, Chlorine & Bromine. PP has proposed to provide adequate pollution control/monitoring

equipments in form of Scrubber for Bromination/Chlorination plant and drying section and alarm

system for Chlorine, Iodine & Bromine Gas as per the MPCB norms and consent. Proposed DG sets

will be as per the CPCB norms and provided with acoustic enclosure. Industrial vent and DG set stacks

are provided with adequate height. Minimal emissions will be generated from movement of vehicles.

iii. Solid Waste

(a) Non Hazardous Solid Waste

During operation phase 450 Kg/ Month of domestic solid waste will be generated in which wet waste

will be 180 Kg /Month & dry waste will be 270 Kg/Month. Commercial waste will be paper bags 50

Kg/Month , Fiber drums with lids 1500 nos./Month

(b) Hazardous Waste

PP has proposed to installed scientific facility for storage and handling of hazardous waste generated

from different sources according to Hazardous Waste (Management, Handling and Transboundary

Movement) Rules, 2008 HW is being disposed off to MEPL, Ranjangaon and through authorized

vendors. Additional HW generated during expansion shall be handled and disposed off as per

Hazardous Waste (Management, Handling and Transboundary Movement) Rules, 2008. Details of HW

generated & their disposal is summarized as below;

Hazardous Waste:

5.1 Used/Spent oil- 100 Lit/Yr

28.2 Spent catalyst/ spent carbon-100 Kg/Yr

34.3 Chemical sludge from wastewater treatment-

34.3 Salt Solution- 20 Ton/Yr

iv. Noise

Noise generation is due to operation of DG sets, industrial process and moving vehicles only. DG set

will be installed are as per CPCB norms and confirms to noise standards.



2. PROJECT DESCRIPTION

I. Type of project including interlinked and independent project, if any

Yes. Combined application of Anand Chemicals & Akash Industries along with Shagun Chemicals

because these industries are interlinked with each other for final product

II. Project location

The project is located at Shed No.15, Shed No.33 & Shed No.34, MIDC Kurkumbh, Tal – Daund,

Dist. Pune, and Maharashtra. The MIDC area at Kurkumbh is notified as Chemical Zone. MIDC

Kurkumbh area is in the stretch of Pune Solapur Highway which is state highway. It is around

35km away from the well developed area Baramati and around 75km away from Pune city. There

are already many chemical plants established like Reliance, Emcure and CIPLA. The proximity to

the highway is great advantage, since the company’s raw material and finished products will move

by road.



Project location on Google earth:

Google Image of project site

Name of the Unit Latitude Longitude

Shagun Chemicals 18°24'13.33"N 74°32'11.52"E

Akash Industries 18°24'15.21"N 74°32'10.30"E

Anand Chemicals 18°24'14.78"N 74°32'10.20"E



Details of alternative sites considered and basis of selecting the proposed site, particularly the

environmental considerations gone into should highlight: Proposed project site is located at well

developed Kurkumbh MIDC area hence no site alternative arrangement is required.

III. Size or magnitude of operation

Proposed units are small scale industrial units. Details are given as below;

Particulars Industry

Shagun Chemicals Anand Chemicals Akash Industries

Plot Area 800 Sq.M. 420 Sq.M. 420 Sq.M.

Built Up Area 538.84 Sq.M. 278.70 Sq.M 278.70 Sq.M

Production Capacity N-(2-Amino-3, 5-

Dibromobenzyl)N-Methyl

Cyclohexanamine

Hydrobromide – 3500 Kg

N-(2-Nitrobenzyl)-N-

Methyl Cyclohexyl

amine in Methanol (BRH

A)- 20000 Kg/Month

N-(2-Amino-3, 5-

Dibromobenzyl)-

N-Methyl

Cyclohexanamine

Hydrobromide-

4250 Kg/Month

Manpower 9 nos. 9 nos. 9 nos.

Capital Cost Investment Rs. 29.7 Lakhs Rs. 14.5 Lakhs Rs. 27.5 Lakhs



IV. Project description with process details [a schematic diagram /flow chart showing the

project layout, components of the project etc. should be given]

Process Flow Chart



HYDROGENATION (PLANT 1):

NO2

N-(2-nitrobenzyl) – N –

methyl cyclotexyl amine

CH2 ___ C + HBr

CH3

Raney Ni

Methanol

H2

N2

BROMINATION (PLANRT 2):

N-(2 - aminobenzyl) – N – NH2

Methyl cyclohexl amine CH2___ N

CH3

Br2

Methanol

FINAL PROCESS (PLANT 3) :

NH2

Br CH2

N

Bromhexine HBr

CH3

Br Hydrose

HCl

Soda ash

Bromhexine HCl

1 2

5

3

4



Short Description of process:

Stage I :( Plant 1)

N-(2-nitrobenzyl) – N – methyl cyclotexyl amine reacts with Hydrogen gas in presence of

Raney Ni catalyst to form N-(2 - aminobenzyl) – N –Methylyclohexl amine

Stage 2: (Plant 2)

N-(2 - aminobenzyl) – N –Methylyclohexl amine react with liquid bromine to form

Bromhexine HBr

Stage 3: (Plant 3)

Bromhexine HBr on neutralization with soda ash and on treatment with HCl 30% gives

beomhexine hydrochloride

V. Raw material required along with estimated quantity, likely source, marketing area of

final products, mode of transport of raw material and finished product

Details of raw material requirement, its sources are presented below.

List of Raw materials

To be used

Quantity

(kg/Month)

Source

of Materials

Means of

transportation

Methanol 15000 Market/Industry By Truck

PD Catalyst 15 Market/Industry By Truck

Bromine 4000 Market/Industry By Truck

Toulene 15000 Market/Industry By Truck

Soda Ash 1500 Market/Industry By Truck

HCL 2000 Market/Industry By Truck



VI. Resource optimization / recycling and re-use envisaged in the project, if any should be

briefly outlined

Efforts should be taken to minimize water consumption for different uses by reusing treated waste

water in industrial process, washing and gardening after adequate treatment and succeeded to reduce

fresh water consumption.

VII. Availability of water its source , energy / power requirement and source should be given

As the proposed project location is well developed Kurkumbh MIDC area, required 15CMD of water

will be supplied by MIDC. Power requirement will be 120 H.P. to each unit and it will be supplied by

MSEDCL.

VIII. Quantity of wastes to be generated [liquid and solid] and scheme for their management /

disposal

Following are the details of wastes [solid and liquid] generated from the existing and proposed quantity

with their management;

Source & Name Final Unit Disposal

Hazardous Waste

5.1 Used/Spent oil 100 Lit/Y Author. Re-processor

28.2 Spent catalyst/ spent carbon 100 Kg/Y CHWTSDF

34.3 Chemical sludge from wastewater treatment 600 Kg/M CHWTSDF

34.3 Salt Solution 850 Kg/M CHWTSDF

Non Hazardous Waste

Paper bags 50 Kg/M Sold to authorized recycler

Fiber drums with lids 1,000 Nos./M Sold to authorized recycler

Liquid Waste

Industrial Effluent 6 CMD ETP of 10 CMD

Domestic Effluent 2 CMD



IX. Schematic representations of the feasibility drawing which give information of EIA

purpose

3. SITE ANALYSIS

I. Connectivity

Site is located in well establish notified industrial MIDC area “Kurkumbh” and site is

accessible through road and rail. Nearest bus station from industry is 2.5 km and nearest

highway is NH9 which is 1.0 km away from industry. Nearest railway station is Dund station

and distance of industry is 7.5km. Pune International air port is 68km from the project site.

II. Land form, Land use and land ownership

Industry is located in notified industrial MIDC area. Land use is for industrial activity only and

land ownership is of MIDC and taken on lease in the name of Shagun Chemicals, Anand

Chemicals & Akash Industries.

III. Topography [along with map]

Topography of proposed site is flat terrain.



Topographical 10 Km Radial Map



IV. Existing land use pattern [agriculture, non-agriculture, forest, water bodies, (including

area under CRZ,)] shortest distance from the periphery of the project to periphery of the

forest, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from

HFL of the river), CRZ. In case of notifies industrial area, a copy of the Gazette

notification should be given

Proposed site is located in well established industrial MIDC area. Land use is declared for

industrial activities and this zone is declared as “Chemical Zone”. Nearest water body “Bhima

River” which is 10km away from project. CRZ is not applicable to the project.

V. Existing infrastructure

Industrial shed is already existing at site. MIDC Kurkumbh has well developed infrastructure

facilities like Road, Water, & Drainage network. Daund Railway Station is 7.5 Km &

Lohegaon airport is about 68 Km away from the project site.

The surrounding features and distances of basic infrastructure from project site are mentioned

below;

Amenities Name Arial distance [km]

Airport Lohegaon International Airport 68

Railway station Daund 10.0

Bus Stand Daund 2.0

Post office Daund 9.5

Fire Station Baramati 25.0

Police Station Patas Daund Road, Daund 8.1

Hospital Gopalwadi Road, Daund 7.8

National Highway NH 9 1.0

Water Bodies Bhima River 10.0

School & College St. Sebastian High School & Jr.

College 8.5

Religious / Historical Place Firangai Temple 1.5

Bank Axis Bank 7.3



VI. Soil Classification

Soil is covered by shallow well drained, clayey soils on gently sloping lands with mesas and

buttes with moderate erosion and slight stoniness of soil.

VII. Social Infrastructure available

Project site is located in notified industrial MIDC area & MIDC has provided adequate social

infrastructure around the project site like road, hospital, school, water supply etc.

4. PLANNING IN BRIEF

I. Planning concept [type of industries, facilities, transportation etc.] Town and country

planning / development authority classification

Site is situated in well developed MIDC area. Following factors have been considered while

planning the project;

a. No major city or eco sensitive spots including national parks, wild life sanctuary, historical

and cultural sites

b. Adequate water supply from MIDC

c. Manpower required for proposed project can also be tapped from the nearby located areas

d. Many chemical manufacturing are already established in this area

e. MIDC area is declared as “Chemical Zone”

f. MIDC Back up for emergency situation always available such as Fire Station, Medical

Services

g. The proximity to the highway is great advantage, since the company’s raw material and

finished products will move by road

h. Common Hazardous Waste facility is available at Ranjangoan, approx. 200 Kms away from

the site

II. Population projection

No additional population is anticipated in proposed project activity. Around 50 nos. of

additional job opportunity will create due to proposed activity



7. REHABILITATION AND RESETTLEMENT [R & R] PLAN

Policy to be adopted [central/state] in respect of the project affected persons including home

ousters, land ousters and landless laborers [a brief outline to be given]

As the site is located in notified MIDC area there will no Rehabilitation and Resettlement

activity during project execution phase.

8. PROJECT SCHEDULE & COST ESTIMATES

i. Likely date of start of construction and likely date of completion [time schedule for the

project to be given]

Industrial shed is already available at site. Commissioning of unit will take place 6-8 month from

the date of receipt of EC.

ii. Estimated project cost along with analysis Break-up Cost

Total cost of the project is given as below;

9. ANALYSIS OF PROPOSAL [FINAL RECOMMENDATION]

i. Financial and social benefits with special emphasis on the benefits to the local people

including tribal population, if any in the area

Proposed industrial development contributes Maharashtra’s contribution to the Indian pharma

market and its substantial. Revenue will generate to Maharashtra Government. Additional 50

nos. of job opportunity to local youth.

Name of Industry Capital Cost

Shagun Chemicals Rs. 29.7 Lakhs

Anand Chemicals Rs. 14.5 Lakhs

Akash Industries Rs. 27.5 Lakhs

pre feasibility report -...

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