pre-feasibility report - … · pre-feasibility report for ... pacl campus, naya nangal, ... 2.0...
TRANSCRIPT
1
PRE-FEASIBILITY REPORT
FOR
EXPANSION OF EXISTING CHEMICAL PLANT (CHLORINATED PARAFFIN & HYDROCHLORIC ACID)
CAPACITY
Chlorinated Paraffin: 19,200 to 38,400TPA Hydrochloric Acid: 38,400 to 76,800TPA
By
M/S M/S M/S M/S FLOWTECH CHEMICALS (P) LIMITEDFLOWTECH CHEMICALS (P) LIMITEDFLOWTECH CHEMICALS (P) LIMITEDFLOWTECH CHEMICALS (P) LIMITED PACL Campus, Naya Nangal, Tehsil Anandpur Sahib District Roop Nagar,
PUNJAB.
Prepared by CHANDIGARH POLLUTION TESTING
LABORATORY- EIA DIVISION (QCI/ NABET Certificate No: NABET/EIA/1619/IA 0012) Address:
E- 126, Phase- VII, Industrial Area, Mohali, Punjab- 160055.
Contacts: 0172-4669295, 5090312 E-mail: [email protected] / [email protected] Website: www.cptl.co.in
PFR-03-RI 26-03-18
2
INDEX
EXECUTIVE SUMMARY
1.0 INTRODUCTION 4 2.0 THE PROMOTERS & NEED OF PROJECT
Partner background 5
Brief Description 5
Need of the project 5
Employment Generation 5
3.0 PROJECT DESCRIPTION Generals 6
Raw material & product details 6
Final Products 6
Manufacturing Process details 12
Power 13
Resources optimization 14
Quantity of waste generation 14
4.0 SITE ANALYSIS 16
5.0 DESCRIPTION OF THE ENVIRONMENT 17-19
6.0 ENVIRONMENT IMPACT & MANAGEMENT PLAN 2 0-22
7.0 PROPOSED INFRASTRUCTURE 23
8.0 REHABILITATION AND RESETTLEMENT (R&R) PLAN 24
9.0 PROJECT SCHEDULE & COST ESTIMATES 24
10.0 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS) 2 4
3
LIST OF FIGURES
3.1 Key Plan 8
3.2 General Location Plan 9
3.3 Location map goggle 10
3.4 Layout plan 11
LIST OF TABLES
3.1 Raw material & quantities 6
3.2 Production Capacités 6
3.3 Project site & Location 7
5.1 Primary data Description 17 ANNEXURE
I Lease deed 26-42
II Compliance Report of Existing EC 43-61
4
EXECUTIVE SUMMARY
1.0 INTRODUCTION
M/s Flow Tech Chemicals Pvt. Ltd. (Formerly known as Flow Well Plast
Chem (P) Ltd.) is proposing to enhance its existing production of secondary
plasticizers like Chlorinated Paraffin Wax (organic chemicals) and byproduct
Hydrochloric Acid at Punjab Alkali and Chemicals Limited Campus, Naya
Nangal, District Roopnagar, Punjab. They are already registered as SSI unit
with DIC Mohali Punjab.
It is actually a subsidiary unit of Punjab Alkalies & Chemical Limited (PACL),
which is a Govt. run Industrial Plant in a declared Industrial area & was setup
in 1980. PACL manufactures different type of chemicals. Chlorine gas is
produced as bye product which is sold by them. They want to augment their
sale through setting up a chlorine based downstream chemical plant within
their complex. They have entered into an MOU with M/S Flow-tech Chemicals
(P) Limited for using chlorine gas to be supplied by them. Copy of the
agreement is attached as annexure-I.
Punjab Pollution control Board has already granted consent to operate, which is
valid up-to June 2018.
As per G.O.I Notification dated 14/09/2006, they have to submit Form-I
alongwith Pre-Feasibility Report and other relevant documents for approval of
TORs for expansion. This feasibility report has, therefore, been prepared by the
consultants to assess the likely impact of the proposed expansion on various
factors which may be affected with the implementation of the programme and
to suggest remedial/precautionary measures, if any.
5
2.0 THE PROMOTERS & NEED OF PROJECT
i) Partner background:
M/s Flow Tech Chemicals (Pvt.) Ltd (Formerly known as Flow Well Plast
Chem (P) Ltd.) is a Private Limited Company. The Directors of the company
are as under:
1. Sh. S.S. Dahiya
2. Sh. J.S. Ahlawat
Sh. S.S. Dahiya: He is the Director of the Company. He is also graduate in
Civil Engineer, having vast experience of over 25 years in chemical industries
and trades including chemicals.
Mr. J.S. Ahlawat: He is also Director of the Company. He is also a Graduate
in Civil Engineer and having experience of about 23 years in chemical
industries.
ii) Need for the project:
It is a subsidiary unit of Punjab Alkalies & Chemical Limited (PACL) which is
a Govt. run Industrial Plant in a declared Industrial area & was setup in 1980.
PACL manufactures different type of chemicals. Chlorine gas is produced as
bye product which is sold by them. They want to augment their sale through
setting up a chlorine based downstream chemical plant within their complex.
They have entered into an MOU with M/S Flow Tech Chemicals (P) Limited
for using chlorine gas to be supplied by them.
iii) Employment generation:
Direct & indirect employment after expansion will be about 40 persons.
6
3.0 PROJECT DESCRIPTION
I General
The Flow Tech Chemicals (P) Limited (Formerly known as Flow Well Plast
Chem (P) Ltd.) situated at PACL campus, Naya Nangal, District Ropar, Punjab
is about 5 Kms from Nangal Bus Stand and about 60 Kms from Ropar. It is on
Ropar-Nangal State Highway. The unit has 12000 sq. land leased from Punjab
Alkali & Chemicals Limited Nangal. Location details are given in Table 3.3.
Key Plan, Location Plan & Google Map of the unit is given in Fig 3.1, 3.2 &
3.3 respectively. Site plan of the project showing different activity is given in
Figure 3.4. The total cost of the project after expansion will be 7.60 Crores.
II Raw Materials &their Quantities:
Raw materials are listed as hazardous materials in part II of the schedule of the
rules. Precaution as listed into rules shall be taken for their storage & handling.
Details is given in Table 3.1
Table 3.1 Raw Material & Quantities
Description Existing Capacity Proposed Capacity Total Capacity
HNP/NP/LNP 7396 TPA 7396 TPA 14,792 TPA
Liquid Chlorine 25,851 TPA 25,851 TPA 51,702 TPA
Epoxy Plasticizer 168 TPA 168 TPA 336.0 TPA
III Final Product & capacity: The unit will manufacture following: Details is given in Table 3.1
Table 3.2 Production Capacity
DESCRIPTION
EXISTING CAPACITY
PROPOSED CAPACITY
TOTAL CAPACITY
Chlorinated Paraffin 19,200 TPA 19,200 TPA 38,400 TPA
Hydrochloric Acids 38,400 TPA 38,400 TPA 76,800 TPA
7
TABLE 3.3- Plant Site and Location
S.No Particulars Details
1 Location
a Village/ Town/Plot No. PACL Campus, Naya Nangal
b Tehsil Anandpur Sahib
c District Roop Nagar
d State Punjab
e Latitude 31º22’07.08” -31º22’06.77” North
31º22’02.07”- 31º22’02.17” North
d Longitude 76º20’39.20”- 76º20’42.27” East
76º20’41.95”- 76º20’39.19” East
2 Elevation 352 mts.
3 Land use at the project site Industrial
4 Climatic Conditions
Temperature
Rainfall
Relative Humidity, %
Wind speed, Kms/hour
Min: 5oC, Max:44 oC
850 mm (average)
Min: 23%, Max:80%
10 Km (approx.)
5 Nearest highway State Highway 22 (Kiratpur Sahib-Nangal 1.5
km)
6 Nearest railhead Nangal (about 4 km)
7 Nearest airport Chandigarh (about 80 km)
8 Nearest major city Roop Nagar (about 60 km)
9 Nearest major settlement Nangal (about 2 km)
10 Features with 10 km :
i) Defence installations Nil
ii) Archaeological important places Nil
iii) Wild life sanctuaries Nil
Iv) Reserved/Protected forest Palsed PF, Thapal PF, Ramgarh Parla PF,
Ramgarh Awarla PF
v) Industries NFL & PACL
vi) Rivers Satluj (about 3.5 km)
vii) Hill ranges Shivalik Hills
viii) State Boundary Himachal State (about 1km)
8
Project Site
FIGURE – 3.1
KEY – PLAN
INDIA POLITICAL MAP
PUNJAB MAP
DISTRICT MAP SHOWING PROJECT SITE
9
P.A.C.LCHOWK
Road 80’ Wide
P.A.C.LResidential
P.N.F.CP.A.C.LPlant
Site pfF.C.P.L.
FIGURE – 3.2
GENERAL LOCATION – PLAN
10
FIGURE – 3.3
LOCATION – ON GOOGEL IMAGE
UNA
PROJECT SITE
ROPAR
11
FIGURE – 3.4 LAYOUT PLAN
12
IV Manufacturing Process The manufacturing of Chlorinated Paraffin plasticizer is an
exothermic reaction of Heavy normal paraffin/Normal paraffin
/L.N.P. with chlorine with evolvement of HCl fumes which is
converted in commercial grade HCl by passing gas & water/dil. Acid
in graphite absorbers and excess emitted chlorine gas is neutralized in
caustic soda solution in towers making commercial grade sodium
hypo-chloride. The process of neutralization and formation of sodium
hypo-chloride is carried in PACL.
Heavy normal paraffin / Normal paraffin / L.N.P. are saturated alkenes of hydrocarbon chain C 9 – C 20 and are commercially available from-
� M/S Reliance Industries Ltd, Patalganga, Maharashtra.
� M/S Indian Petrochemical Corporation Ltd, Vadodara.
� M/S Tamilnadu Petro Product, Madras.
� Imported.
This H.N.P. /N.P. /L.N.P. brought in tankers and unloaded in storage
tank S.N. (01) and with pump S.N. (02) is sent to electric heated
melter S.N.(3 ) and heated H.N.P. / N.P. is sent to S.N. (4) and
chlorine received in toners or through pipeline is sent into reactor
through chlorine header S.N. ( 5 ).
CnHn+2 + 2Cl2 = CnHnCl2 + 2HCl + Heat
1 MT HNP + 3.5 MT of Cl2 + 3.6 H2O = 2.6 MT CP + 5.4 MT HCl +
0.08 Waste.
0.08 MT of 3.50 MT of Cl2 is appox 2% of waste and which source of
pollution and is to be neutralized with caustic soda at hypo-chloride
plant of PACL.
2NaoH + H2O ===== HCl + Heat.
13
HCl fumes goes to separator buffer S.N. (6) where vapor form of
NP/HNP is condensed and drained out for further use. HCl gas is
passed on circulating water or dilute HCl in graphite blocks absorbers.
HCl + H2O ========= HCl + Heat.
Graphite blocks absorbers are cooled with water and hot water is
again cooled at cooling tower S.N. (7) & is reused. HCl is again
circulated through circulation tank S.No. (8-9) through pump S. N.
(10). Gases from absorber are sent to bubbling tank S.N.(11). The
diluted acid of bubbling tank is used as fresh refill for circulating
tank. HCl is stored in HCl storage tank S.N.( ) for sale. Gases from
bubbling tank are sent to pollution control of PACL at hypo-chloride
plant for neutralization with caustic soda S. No. (13).
The reaction on reactor S.N. (4) is exothermic and temperature is
controlled by circulating water from cooling tower S.N. (7). The
temperature of process is from 60 degrees to 120 degrees and is
gradually increased by controlling chlorine feed rate. CP thus
processed of 1.14 gravity is cleaned by compressed air initially in
reactor S.N. (14) and subsequently in degasser S.N. (15).
Epoxy plasticizer at the rate of 40 Kg. per ton of CP is added for
neutralization of remaining HCl fumes. CP thus cleaned is packed in
250 Kg. PVC cans.
V Power
The existing requirement of Power for the unit is 200 KW. Additional
150KW power will be required for expansion. The total power after
expansion will be 350KW, and same will be supplied by PSPCL.
14
VI. Resource optimization/ recycling and reuse envisaged in the project, if any,
should be briefly outlined.
Water: As this project is based on Zero Discharge, 100 % recycling of water will be done in
the process.
Solid/ Hazardous waste: There is no generation of Solid/Hazardous waste from the manufacturing process,
except used oil from DG set. It is about 0.010 kl/annum from DG sets in the form of
used oil. It is being re-used as lubricants within the industry.
VII. Availability of water its source, Energy/power requirement and source
should be given.
Water requirement met by PACL Nangal. The detail of water requirement existing &
after expansion is given below:-
DESCRIPTION EXISTING PROPOSED TOTAL Domestic 3.0 KLD 4.0KLD 7.0KLD Cooling (makeup water) 2.0 KLD 1.0 KLD 3.0 KLD Process 85.0 KLD 85.0 KLD 170 KLD Total 90.0 KLD 90.0 KLD 180.0 KLD
Power requirement of existing & proposed along with source is given below:-
DESCRIPTION EXISTING PROPOSED TOTAL Power Requirement 200 KW 150KW 350KW Source Punjab State Power Corporation Limited, Punjab
IX. Quantity of wastes to be generated (liquid and solid) and scheme for their
Management/ disposal.
Liquid effluents- Proposed project is based on ZERO discharge. There are no
generations of trade effluents from process. The waste water generated from domestic
& cooling tower is being treated through septic tank and use for plantation within
premises.
Solid Waste –
There is no generation of Solid/Hazardous waste from the manufacturing process,
except used oil from DG set. It is about 0.010 kl/annum from DG sets in the form of
used oil.
15
Fugitive/Flue Gas Management
There are no combustion related polluted gaseous emissions as no fuel is being used in
the process. Fugitive emission/sniff gases from the process are being treated through
Graphite block absorber followed by alkali scrubber installed by PACL. Chlorine
alarming systems are being monitored/working properly. No other emission generated
from the process. The industry has installed DG set of 50KVA capacity. The emission
from DG sets passes through chimney having height as per CPCB norms.
16
4.0 SITE ANALYSIS I. Connectivity:
� NH-22 Anandpur Sahib- Nangal is well connected with the project.(1.0KM)
� Nangal Railway Station (3 Km)
The regional road network comprises of Anandpur Sahib- Nangal G.T. Road (NH-22)
and forms the major spine. In fact the entire road network gravitates along this major
spine.
II. Land Form, Land use and Land ownership:
Industrial Land is registered in name of Project proponent (copy of lease deed attached
as annexure-I). The land is already use for industrial purposes.
III. Existing land use pattern (agriculture, non-agriculture, forest, water bodies
(including area under CRZ), shortest distances from the periphery of the project
to periphery of sanctuary, eco from the HFL industrial area, be given.
There is no notified Parks/Wildlife sanctuary present within 10KM radius, Satluj
River present at the distance at 3.5 km from project site. Interstate boundary of
Himachal State is at the distance 4km from project site.
IV. Existing Infrastructure:
The infrastructure amenities available in the area denote the economic wellbeing of
the region. The project area is connected with local road and NH-22. Educational
facilities up to Senior School, College, Hospital & Banking facilities are available in
the Nangal City. The existing building comprise of office, Workshop shed &
Competitive administrative block along with office quarters.
V. Soil classification: The texture of soil is sandy loam.
VI. Social Infrastructure available.
Social infrastructure constitutes various facilities pertaining to education, health,
recreational, cultural and other public amenities/ facilities available in urban areas
at various levels whose availability and accessibility determines the quality of life
of an urban centre.
17
5.0 DESCRIPTION OF THE ENVIRONMENT
INTRODUCTION: The main objectives of describing the environment, which may be potentially
affected, are (i) to assess present environmental quality and the environmental impacts
and (ii) to identify environmentally significant factors that could preclude project
development. This chapter contains information on existing environmental scenario
for the following parameters.
1. Land Environment
2. Meteorology
3. Air Environment
4. Noise Environment
5. Water Environment
6. Soil Environment
7. Biological Environment
8. Socio-economic Environment
ENVIRONMENTAL BASELINE DATA COLLECTION:
Baseline data for the proposed plant will be collected immediately after submission of
online application to MOEF&CC. Primary data will be collected by monitoring &
surveying of various environmental components/ parameters in the core zone during
the study period, details of which are given in Table - 5.1.
18
TABLE-5.1
PRIMARY DATA
S. NO.
PARAMETERS DESCRIPTION
1 Meteorology Meteorological parameters on hourly basis at project
site. Parameters: Temperature, Relative humidity, Wind
Speed & Wind Direction.
2 Air Ambient air quality monitoring (24 hourly), twice a
week. Parameters are PM10, PM2.5, SO2, NO2 & CO.
No. of Locations: 8 locations in core and buffer zone.
3 Noise Noise level monitoring (Day & Night time), once in a
season.
No. of Locations: 8 locations in core and buffer zone.
4 Water Ground water sampling, once in a season.
No. of Locations: 8 locations in core and buffer zone.
Tested for physical and chemical parameters.
5 Soil Soil sampling, once in a season.
No. of Locations: 6 locations in core and buffer zone.
6 Biological Factors
Biodiversity survey, once in a season.
Location: Core and buffer zone.
7 Socio-economic Environment
Socio-economic survey, once in a season.
Location: Core and buffer zone.
19
6.0 ENVIRONMENTAL IMPACT AND MANAGEMENT PLAN
PARTICULARS DETAILS
Impact on Air
Construction/
Operational
Phase
Fugitive emissions from proposed plant will be on
account of process emissions from stacks attached to
existing/proposed reactor. The mitigation measure
adopted as under:
� The main raw material like chlorine gas is being
supplied through pipeline from PACL plant and
other raw material brought in and dispatched by
road in covered enclosures.
� All the vehicle owners will have valid PUC
Certificate
� All vehicles are loaded up-to prescribed limit
during transportation.
� Dust suppression on haul roads will be done at
regular intervals.
� Proper pollution control equipments like Graphite
absorber block is being installed by the proponent.
The excess chlorine gas if any is being treated
through alkali scrubber installed by PACL.
� No solid waste will be generated during expansion.
Air Quality Management:
Emissions Management
� A stack of adequate height equipped with Alkali
Scrubber installed by PACL.
� All the roads are asphalted to control the fugitive
dust emissions
� Proper servicing & maintenance of vehicles is/will
be carried out.
� Green Belt around the periphery and within
premises will be provided.
20
Monitoring Management
Ambient air quality and fugitive emission are being
regularly monitored to ensure that ambient air quality
standards and suggested limits on stack emission loads
would be met honestly at all the time.
Impact on water
Construction/ Operational phase
Water requirement of the plant is being meeting from
water supply by PACL. Roof top (Office Block) rain
water will be recharged to compensate ground water.
Water Management � Fresh water requirement of the project is/will be
supplied by PACL.
� Domestic waste water generated from the plant
is/will be treated in Septic Tank and treated water
is/will be used in green belt development.
� The cooling water is being re-circulated and
cooling blow down is/will be dispose off through
septic tank.
Impact on Noise
Construction/
Operational
Phase
The expected noise levels of some of the proposed
equipment like Pumps (82-95 dB (A), cooling tower (95-
105 dB (A), DG sets (100-120 dB (A).
The above noise levels worked out are without mitigation
measures. With the mitigation measures the noise levels
will be further restricted within very short distance from
the source point.
The operators/personnel working near the noise sources in
the Plant will be provided with earmuffs and earplugs
Green belt will be developed around the plant premises
which will act as noise abatement measures.
Noise Management � There will be no danger of noise pollution from plant.
The green belt (plantation of dense trees across the
21
boundary) helps in reducing noise levels in plant as a
result of attenuation of noise generated due to plant
operations and transportation.
� Earmuffs will be used while running the equipments
of the plant.
� D.G sets will be provided with acoustic to control the
noise level within the prescribed limit.
� A high standard of maintenance will be practiced for
plant machinery and equipments, which helps to avert
potential noise problems.
� Personal Protective Equipment like earplugs and
earmuffs will be provided to the workers exposed to
high noise level.
� Regular monitoring of noise level will be carried out.
Solid Waste Management Management � There are no generations of solid waste from the
process in existing as well as proposed expansion.
Green belt Management Management
� Green belt development in and around the plant site
helps to attenuate the pollution level.
� Out of the total plant area approx. 35% lands are
already developed as green belt and it will be
maintained in future also.
� Green belt has been developed as per Central
Pollution Control Board (CPCB) guidelines.
� Native species have been planted in consultation with
the local DFO.
22
7.0 PROPOSED INFRASTRUCTURE
I. Industrial Area (Processing Area):-
The site already having administrative and site control office with latest equipment
like computers, walkie-talkie & computerized weighbridge, printers, fax, Xerox
machine, etc. Sufficient power load exists to meet the current requirement. Water for
construction and domestic purpose as well industrial purposes will be supplied by
PACL.
II. Residential Area (Non Processing Area):-
Labour hut / rest room, toilet, drinking water facility is already provided.
III. Green Belt:-
The main objective of the green belt is to provide a barrier between the plant and
surroundings areas. Green belt will be developed according to CPCB guidelines.
IV. Social Infrastructure:-
There is sufficient number of educational facilities but health facilities are not up to
the mark. The sports and recreational facilities are also not adequate as there is no
national or state level sports complex; however an indoor / outdoor stadium of lower
hierarchy is available within the town. One cinema and two clubs also exist in town.
V. Connectivity (Traffic and Rail/Metro/W ater ways etc)
The regional road network comprises of Anandpur Sahib-Nangal G.T. Road (NH-22)
and forms the major spine. In fact the entire road network gravitates along this major
spine.
23
8.0 REHABILITATION AND RESETTLEMENT (R&R) PLAN:-
R & R Plan is not applicable, as it is an expansion of existing plant.
9.0 PROJECT SCHEDULE & COST ESTIMATES:-
I. Likely date of start of construction and likely date of completion (Time
schedule for the project to be given):-
Within one year after receipt of NOC & Environmental Clearance
II. Estimated project cost along with analysis in terms of economic viability of the
project:-
Total proposed project cost after expansion will be around Rs.760.15 Lacs.
III. Cost toward Environment Protection: - Rs. 50.0 lacs
10.0 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS)
I. Financial and social benefits with special emphasis on the benefit to the local
people
including tribal population, if any, in the area.
Financial Benefits:
Benefits and advantages of expansion of existing plant:
1. It will full fill the Demand Supply Gap.
2. It is help in increment of Life style of Local People By providing Jobs.
Social Benefits:
Greater employment for local populations
Environmental benefits:
a) Low emission of air pollutant (proper APCD will be installed).
b) Proposed project is based on ZERO discharge.
24
Other Benefits:
Revenue benefit to the State and Central Government. Over all development of
District- Ropar in particular and Punjab State in general.
11.0 CSR ACTIVITIES Proposed expansion will result in growth of the surrounding areas by increased direct
and indirect employment opportunities in the region including ancillary development
and supporting infrastructure. Special emphasis on Financial and Social benefits will
be given to the local people including tribal population, if any, in the area.
Development of social amenities will be in the form of medical facilities, education to
underprivileged and creation of self help groups.
Company has planted over 50 fruiting trees in surrounding villages, have around 500
trees in our plant.
Company has already provided Ceiling Fans to Sr. Secondary School Sanoli, District
Una HP as CSR activities also. Details attached in compliance report as annexure-II
25
ANNEXURE-I
LEASE DEED
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
ANNEXURE-II
COMPLIANCE REPORT
43
S. No. Name of Project M/S Flow Tech Chemicals (P) Limited
1 Project In charge & Address Mr. SS Dahiya (Director) PACL Campus, Naya Nangal, District Ropar, Punjab. Mobile No.- 09811047063 Email:[email protected]
2 Current status of the construction / establishment work.
Construction work completed
3 Location of Project PACL Campus, Naya Nangal, District Ropar, Punjab.
4 Current status point wise Compliance of stipulated Environmental condition / safeguards.
Copy attached as Appendix-II.
5 The area of forest land to be diverted for passage or other purpose in your project and latest status of approval from MOE & F as per forest (conservation Act, 1980.
No. The unit does not fall in any notified reserved forest area.
6 Copy of Data Sheet Copy Attached as Appendix-I
44
DATA SHEET
1 Project Type Chemical Manufacturing unit
2 Name of Project M/S Flow Tech Chemicals (P) Limited
3 Clearance letter No. J-11011/335/2012-IA-II (I) Dated 30/01/2015.
4 Location: a) District (S) b) State (S) c) Latitudes
d) Longitudes
Ropar Punjab 31º22’07.08” -31º22’06.77” North 31º22’02.07”- 31º22’02.17” North 76º20’39.20”- 76º20’42.27” East 76º20’41.95”- 76º20’39.19” East
5 Address for Correspondence Mr. SS Dahiya (Director) PACL Campus, Naya Nangal, District Ropar, Punjab. Mobile No.- 09811047063
6 Salient features: a) of project b) of EMP
M/s Flow Tech Chemicals (P) Limited manufacture Chlorinated Paraffin (19200 MTA) and Hydrochloric Acid (38400 MTPA) at PACL Campus, Naya Nangal, Ropar, Punjab. Total land of the project is 12000 m2. No Forest land is involved. No National Park, Wildlife Sanctuary within 5 km radius of the project site. No court cases/litigation is pending against the project. Total cost of the project is Rs. 460 lacs. Rs. 8.0 Lacs
7 Breakup of project Area a) Submerged area forest & non forest. b) Others
NIL 12000 sqm.
8 Breakup of project affected population with enumeration of those losing houses/dwelling units only, agriculture land only both dwelling units and agriculture land and landless laborers/artisans a) SC/ST/Adivasis
NA
45
b) others -- 9
Financial details a) Project cost as originally planned and
subsequent revised estimates and the year of price rat reference.
b) Allocation made for environmental management plans with item wise and year wise breakup.
c) Benefit cost ratio/internal rate of return and year of assessment.
d) Whether (c) includes the cost of environmental management as shown in b) above.
e) Actual expenditure incurred on the project so far.
f) Actual expenditure incurred on the EMP so far
Rs. 460 Lacs Rs. 8.0 Lacs ---- yes Rs. 460 Lacs Rs. 7.5 Lacs
10 Forest land requirement: a) The status of approval for diversion of
forest land for non –forestry use. b) Status of clear felling c) The status of compensatory a
forestation, if any. d) Comments on the viability &
sustainability of compensatory a forestation programs in the light of actual field experience so far.
NA NA NIL NIL
11 The status of clear felling in non forest areas.
NIL
12 Status of construction: a) Date of commencement b) Date of completion
Feb- 2015. Sept- 2015.
13 Reason for delay if any the projects yet to start.
Project completed within proposed time.
46
Sr. No. Compliance Description Remarks
A. SPECIFIC CONDITIONS :
i) National Emission Standards for Organic Chemicals
Manufacturing Industry issued by the Ministry vide G.S.R.
608(E) dated 21st July, 2010 and amended time to time shall
be followed by the unit.
Agreed & complied
ii) Two stage chilled water/ caustic scrubber/ Graphite block
absorber shall be provided to process vents to control HCF.
The scrubbing media shall be sent to effluent treatment plant
(ETP) for treatment. Efficiency of scrubber shall be
monitored regularly and maintained properly. At no time, the
emission levels shall go beyond the prescribed standards.
Agreed & two stage
chiller/graphite block
has already been
provided. All ambient
air results are within
limit.
iii) Chlorine shall be supplied through pipeline. Chlorine alarm
system shall be installed for early warning on action of
chlorine control. No chlorine shall be stored in the plant
premises. An adequate safety and Risk Assessment Plan for
use of Chlorine shall be prepared based on which an On-site
and Off-site Emergency Preparedness and Disaster
Management Plan shall be prepared and implemented.
Agreed and Chlorine gas
has been supplied
through pipeline.
Chlorine sensors are
installed at project site
as safety precaution.
iv) In plant control measures for checking fugitive emissions
from all the vulnerable sources shall be provided. Adequate
dust suppression systems with water spray shall be provided
for storage yard, junction houses. Raw material loading and
unloading area shall be covered and also provided with water
spraying system. Fugitive emissions in the work zone
environment, product, raw materials storage area etc. shall be
regularly monitored and records maintained. The emissions
shall conform to the limits stipulated by the Punjab Pollution
Control Board (PPCB).
Agreed and complied as
per condition
v) Continuous monitoring system for HCI and chlorine shall be
installed at all important places/ areas. Effective measures
shall be taken immediately, when monitoring results indicate
above the permissible limits.
Agreed and installed
vi) The gaseous emissions from DG set shall be dispersed Agreed
47
through adequate stack height as per CPCB standards.
Acoustic enclosure shall be provided to the DG sets to
mitigate the noise pollution.
vii) The company shall upload the status of compliance of the
stipulated environmental clearance conditions, including
results of monitored data on its website and shall update the
same periodically. It shall simultaneously be sent to the
Regional Office of MOEF, the respective Zonal Office of
CPCB and the Punjab Pollution Control Board (PPCB). The
levels of PM10, SO2, NOx, CO, HCI, CI2, VOCs in ambient air
shall be monitored and displayed at a convenient location
near the main gate of the company and at important public
places.
Agreed and being
complied. The half
yearly compliance
report is being sent to all
concerns department.
The level of different
parameters is very well
within prescribed limits.
viii) Total fresh water requirement from ground water source shall
not exceed 90 m 3/ day and prior permission shall be obtained
from the CGWA/SGWA.
Agreed and complied
ix) Entire effluent from utilities blow down, domestic sewage
etc. shall be treated in biological effluent treatment plant
followed by Reverse Osmosis. Treated effluent shall be
recycled/ reused for the cooling tower make-up. Water
quality of treated effluent shall meet the norms prescribed by
CPCB/SPCB. Water quality of treated effluent from ETP
shall be monitored regularly.
There is no generation
of trade effluent from
process. The domestic
effluent treated by septic
tank and use for
plantation within
premises.
x) No effluent from the plant shall be discharged outside the
factory premises and `Zero’ effluent discharge concept shall
be followed.
Agreed & complied
xi) Process effluent/ any wastewater shall not be allowed to mix
with storm water. Storm water drain shall be passed through
guard ponds.
Agreed and complied
xii) The company shall obtain Authorization for collection,
storage and disposal of hazardous waste under the
Hazardous Waste (Management, Handling and Trans-
Boundary Movement) Rules, 2008 and amended as on date
for management of Hazardous wastes and prior permission
from PPCB shall be obtained for disposal of solid/
Not applicable. There is
no generation of
hazardous waste from
process.
48
hazardous waste in the TSDF. Measures shall be taken for
firefighting facilities in case of emergency.
xiii) The Company shall strictly comply with the rules and
guidelines under Manufacture, Storage and import of
Hazardous Chemicals (MSIHC) Rules, 1989 as amended
time to time. All Transportation of Hazardous Chemicals
shall be as per the Motor Vehicle Act (MVA), 1989.
Agreed & complied the
rules and guidelines
under Manufacture,
Storage and import of
Hazardous Chemicals
(MSIHC) Rules, 1989
xiv) Alarm for chlorine leakage if any in the liquid chlorine
storage area is provided along with automatic start of the
scrubbing system.
Agreed & complied
xv) Training shall be imparted to all employees on safety and
health aspects of chemicals handling. Pre-employment and
routine periodical medical examinations for all employees
should be undertaken on regular basis. Training to all
employees on handling of chemicals shall be imparted.
Occupational health surveillance of the workers shall be
done on a regular basis and records maintained as per the
Factories Act.
Agreed and complied
xvi) As proposed, green belt over 33% of the total project area
shall be developed within plant premises with at least 10
meter wide green belt on all sides along the periphery of the
project area, in downward direction and along road sides etc.
Selection of plant species shall be as per the CPCB guidelines
in consultation with the DFO.
Agreed and about 35%
green belt developed all
around the periphery of
industry.
xvii) All the commitment made regarding issues raised during the
Public Hearing/ consultation meeting held on 3rd April,2013
shall be satisfactorily implemented.
Agreed and being
complied.
xviii) At least 5% of the total cost of the project shall be earmarked
towards the Enterprise social responsibility based on Public
Hearing issues and item-wise details along with time bound
action plan shall be prepared and submitted to the
Ministry’s Regional Office at Bhopal, Implementation of
such program shall be ensured accordingly in a time bound
manner.
Agreed and complied.
The details are attached.
49
xix) Provision shall be made for the housing for the construction
labour within the site with all necessary infrastructure and
facilities such as fuel for cooking, mobile toilets, safe
drinking water, medical health care, crèche etc. The housing
may be in the form of temporary structure to be removed
after the completion of the project. All the construction
wastes shall be managed so that there is no impact on the
surrounding environment.
It is very small unit and
all labor should be local.
B. GENERAL CONDITIONS :
i) The project authorities shall strictly adhere to the
stipulations made by the Punjab Pollution Control Board.
Agreed
ii) No further expansion or modifications in the plant shall be
carried out without prior approval of the Ministry of
Environment and Forests. In case of deviations or alterations
in the project proposal from those submitted to this Ministry
for clearance, a fresh reference shall be made to the Ministry
to assess the adequacy of conditions imposed and to add
additional environmental protection measures required, if
any.
Agreed & noted
iii) The locations of ambient air quality monitoring stations
shall be decided in consultation with the Punjab Pollution
Control Board (PPCB) and it shall be ensured that at least
one station is installed in the upwind and downwind
direction as well as where maximum ground level
concentrations are anticipated.
It is very small industry.
The monitoring of
ambient air quality is out
sourced.
iv) The overall noise levels in and around the plant area shall
be kept well within the standards by providing noise
control measures including acoustic hoods, silencers,
enclosures etc. on all sources of noise generation. The
ambient noise levels shall conform to the standards
prescribed under Environment (Protection) Act, 1986 Rules,
1989 viz. 75. dBA (day time) and 70 dBA (night time).
Agreed and complied
v) The Company shall harvest rainwater from the roof-tops of
the buildings and storm water drains to recharge the ground
water and use the same water for the process activities of the
Noted
50
project to conserve fresh water.
vi) The Company shall obtain Authorization for collection,
storage and disposal of hazardous waste under the
Hazardous Waste (Management, Handling and Trans-
boundary Movement) Rules, 2008 and its amendment time
to time and prior permission from PPCB shall be obtained
for disposal of solid/ hazardous waste including boiler ash.
Not applicable. There is
no generation of
hazardous waste from
process
vii) During transfer of materials, spillages shall be avoided and
garland drains be constructed to avoid mixing of accidental
spillages with domestic wastewater and storm water drains.
Agreed
viii) Usage of Personnel Protection Equipments by all
employees/ workers shall be ensured.
Agreed
ix) Training shall be imparted to all employees on safety and
health aspects of chemicals handling. Pre-employment and
routine periodical medical examinations for all employees
shall be undertaken on regular basis. Training to all
employees on handling of chemicals shall be imparted.
Agreed
x) The Company shall also comply with all the environmental
protection measures and safeguards proposed in the project
report submitted to the Ministry. All the recommendations
made in the EIA/ EMP in respect of environmental
management, risk mitigation measures and public hearing
relating to the project shall be implemented.
Agreed & noted
xi) The Company shall undertake CSR activities and all
relevant measures for improving the socio-economic
conditions of the surrounding area.
Agreed & details are
attached as annexure-II
xii) The Company shall undertake eco-developmental measures
including community welfare measures in the project area
for the overall improvement of the environment.
Noted
xiii) A separate Environmental Management Cell equipped with
full-fledged laboratory facilities shall be set-up to carry out
the Environmental Management and Monitoring functions.
Agreed & complied
xiv) As proposed, the Company shall earmark sufficient funds
toward capital cost and recurring cost per annum to
implement the conditions stipulated by the Ministry of
Agreed
51
Environment and Forests as well as the State Government
along with the implementation schedule for all the
conditions stipulated herein. The funds so earmarked for
environment management/ pollution control measures shall
not be diverted for any other purpose.
xv) A copy of the clearance letter shall be sent by the project
proponent to concerned Panchayat, Zila Parisad/ Municipal
Corporation. Urban local Body and the local NGO, if any
from who suggestions/ representations, if any, were received
while processing the proposal.
Agreed & complied
xvi) The project proponent shall also submit six monthly reports
on the status of compliance of the stipulated Environmental
Clearance conditions including results of monitored data
(both in hard copies as well as by e-mail) to the respective
Regional Office of MOEF, the respective Zonal Office of
CPCB and the Punjab Pollution Control Board (PPCB). A
copy of Environmental Clearance and six monthly
compliance status report shall be posted on the website of
the Company.
Agreed and complied
xvii) The environmental statement for each financial year ending
31st March in Form-V as is mandated , shall be submitted
to the Punjab Pollution Control Board as prescribed under
the Environment (Protection) Rules, 1986, as amended
subsequently, shall also be put on the website of the
Company alongwith the status of compliance of
environmental clearance conditions and shall also be sent to
the Chandigarh Regional Offices of MOEF by e-mail.
Agreed & noted
xviii) The project proponent shall inform the public that the
project has been accorded environmental clearance by the
Ministry and copies of the clearance letter are available with
the SPCB/ Committee and may also be seen at Website of
the Ministry at http://envfor.nic.in. This shall be advertised
within seven days from the date of issue of the clearance
letter, at least in two local newspapers that are widely
circulated in the region of which one shall be in the
Noted
52
vernacular language of the locality concerned and a copy of
the same shall be forwarded to the concerned Regional
Office of the Ministry.
xix) The project authorities shall inform the Regional Office as
well as the Ministry, the date of financial closure and final
approval of the project by the concerned authorities and the
date of start of the project.
Noted
-.-.-.-.-.-
53
ANALYSIS REPORT
54
55
56
57
58
59
PHOTOGRAPHS SHOWING DONATION OF CEILING FANS TO Sr. SECONDARY SCHOOL SANOULI DISTRICT UNA HP
60