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1.0 EXECUTIVE SUMMARY M/s. A-one Phthalo Colors Pvt. Ltd. is located at plot no. 808/A-1/3, Phase-III, GIDC Estate, Vapi-396195, Dist.: Valsad, Gujarat. Unit has Obtained CCA order AWH-54923, issue on dated 19/06/2013 for manufacturing of Copper Phthalo Cyanine Blue, Alpha Blue and Mono Chloro CPC products mentioned in below tableno.1 Table no.1: List of products as per CCA

Existing manufacturing involves Copper Phthalo Cyanine Blue, Alpha Blue and Mono Chloro CPC products. The unit has proposed expansion for manufacturing of same products. List of proposed new products is mentioned in table no.2. As per EIA notification 2006, the proposed expansion is falling under category 5(f). Table no 2: List of products as per proposed scenario

Sr. No.

Name of Products Quantity as per consent no. AWH- 54923 in MT / Month

1. Copper Phthalo Cyanine Blue 300 2. Alpha Blue/ CPC Blue 80 3. Mono Chloro CPC 05 Total 385

Sr. No.

Products Quantity as per consent no. AWH- 54923 in MT / Month

Quantity as per proposed Expansion in MT/Month

Quantity as per after proposed Expansion in MT / Month

1. Copper Phthalo Cyanine Blue 300 200 500 2. Alpha Blue/ CPC Blue 80 00 80 3. Mono Chloro CPC 05 00 05 Total 385 200 585

COST OF PROJECT The expansion will be carried out at existing plot located in GIDC. The expected cost of proposed expansion is Rs. 109Lacs (Only for new ETP Plant and machinery- Ammonium Sulphate Recovery Plant). The total plot area of the unit is 14,664sq.m.existing green belt area is approx. 5249 sq. m. after expansion the green belt area will be remaining same.

FUEL & ELECTRICITY CONSUMPTION As per consent As per consent, the unit is using 2392.78 SCM/Hr of natural gas as fuel for Boilers, Thermo Pack and Hot Water Generator and 190 L/hr of diesel as a fuel for three D.G. sets. The unit have electricity from Daxin Gujarat Vij Company Ltd. The existing electricity consumption is 15400 Unit/Day. Proposed scenario Due to proposed expansion, 245 SCM/Hr of Natural gas will be required. And optional 1460 of furnace oil will be required and 3650 Kgs/Hr of coal will be required and 9400 unit of electricity required

WATER CONSUMPTION

As per consent The source of water is GIDC. As per consent, the unit is using 756 KLD freshwater for industrial and domestic purpose. Proposed scenario For proposed expansion, the unit has not required any additional water consumption. Total water consumption will be same after proposed expansion.

WASTE WATER GENERATION, TREATMENT & DISPOSAL As per consent As per consent, the industrial effluent generation is 555 KLD and sewage generation is 12KLD. Existing effluent is treated in ETP having primary, secondary and tertiary treatment. Treated water is sent to CETP.

Proposed scenario Due to proposed expansion, total industrial effluent generation will be 549 KLD. Due to proposed expansion, sewage generation will be 12 KLD. The existing ETP is adequate to treat 561 KLD of effluent. There will be no any additional waste water generation due to proposed expansion. Effluent will be treated in ETP having primary, secondary and tertiary treatment. Treated water is sent to CETP. GASEOUS EMISSION As per consent As per CCA order no. AWH 54923, the unit has one stack of boiler (I & II), one stack of Thermo pack (I & II) , one stack of hot water generator and four stack of D.G sets ( 3 Nos. of 380 KVA and 1 no of 320 KVA) . The process emission is from two stacks. One stack having height 26 m is attached to Reactor I, Reactor II, Reactor III, Reactor IV, Melter I, Melter II, Acidification Vessel and there is provision of separate condenser followed by water scrubber to each reactor melter-common SS water scrubber + Common FRP Acid Scrubber as air pollution control system. Second stack having height 26 m is attached to Reactor I, Reactor II, Reactor III, Melter I, Melter II, NH3 storage tank-I, II, III & Drowning Vessel I to Vand there is provision of Separate condenser followed by water scrubber to each reactor melter + common SS water scrubber + Common FRP Acid Scrubber as air pollution control system. Third stack having height is 27 m is attached to Three Cabinet Dryers I & II and there is provision of Bag Filter as air pollution control system. Forth stack having height is 32 m is attached to Dryer and there is provision of Bag Filter as air pollution control system. Proposed scenario There will be no any additional stack for flue gas emission. There will be no additional any stack for process emission. HAZARDOUS WASTE MANAGEMENT As per consent As per CCA order no. AWH-54923, the hazardous waste generation are ETP waste (2500 MT/Year), Used Oil (0.060 MT/Year), Discarded containers (21,600 Nos./Year), Sludge from

wet scrubber (3 MT/Year), Spent Acid(1022 MT/Year), Ammonium Carbonate Solution (1152 MT/Year). ETP waste, and sludge from wet scrubber are disposed to TSDF-VWEMCL, Vapi. Used oil is sent to registered recyclers.Discarded containers/Bags/Liners are reused or sale to actual user after decontamination. Spent acid is reuse within the premises. And ammonium carbonate solution is selling to M/s. Krish Chemical, Nirma Ltd, and Sadha nitro chem Ltd. Proposed scenario For proposed expansion, hazardous waste generation details are covered here. The unit has proposed 1424 MT/Month of Ammonium carbonate solution only. Now Ammonium carbonate solution will convert to ammonium sulphate solution. Unit has already applied CTE Amendment for ammonium sulphate recovery plant. Inward no is 110204 on dated 23/06/2016. Unit will not sell ammonium carbonate solution. 2.0 INTRODUCTION 2.1 The project Unit has Obtained CCA order AWH-54923, issue on dated 19/06/2013 for manufacturing of Copper Phthalo Cyanine Blue, Alpha Blue and Mono Chloro CPC products mentioned in below table no.1. The unit has proposed expansion for manufacturing of same products and proposed productions scenario in mentioned in Table no 2. As per EIA notification 2006, the proposed expansion is falling under category 5(f). 2.2 Project Proponent Table no 3: Contact details of directors Sr. No.

Name of Directors Designation Address Mobile No. and E.Mail ID

1. Ashwin bhai Ganshyam bhai Patel

Managing Director

1,Hansvilla Residency, Hebatpur, Cross Road, Thaltej, 100 FRT Road, Ahmedabad -380 059

9227641375 [email protected]

2. Ankit bhai Ganshyam Director 1,Hansvilla 9824558113

Sr. No.

Name of Directors Designation Address Mobile No. and E.Mail ID

bhai Patel Residency, Hebatpur, Cross Road, Thaltej, 100 FRT Road, Ahmedabad -380 059

[email protected]

3. Ankur Mahendra Maneck

Ditector 4, Suyog,Gokhale Road(N) Dr., PurandareWadi, Dadar (W ) Mumbai -400 028


4. Anil Ravindra kumar Kapoor

Ditector C-103, SankarAppts, B/H Dhalby, Hospital, Prahladnagar, Ahmedabad - 380 015


The directors of the company have good experience in handling the production management, financial management and all the allied areas. QUALITY POLICY &ENVIRONMENTAL POLICY QUALITY POLICY A-One Phthalo Colors Pvt. Ltd., leading manufacturer of Pigment &Pigment Intermediate Chemicals, is committed to provide quality products and services leading to Total Customer Satisfaction. While conducting business, we shall comply with all applicable regulations and shall strive to continually improve performance, processes and systems with an aim to be world class in terms of Productivity, Safety, and Occupational Health and Environmental performance by harnessing the competence of employees and ensuring their involvement. SAFETY, HEALTH AND ENVIRONMENT POLICY We, at A-ONE Phthalo Colors Pvt. Ltd, engaged in the Business of Manufacturing Pigment Intermediate, shall strive to ensure Safety, Health and Environment (SHE) performance related to our Processes, Products, and Services through an Effective Implementation, Monitoring and Periodic Review of the Designed SHE Objectives, Targets and Management Programs.

Company is committed to continuous improvement of its performance and ensures that the Employees at all levels are familiar with and apply this Policy in all their Industrial and Commercial activities. Company shall comply with all the Applicable Regulatory and Statutory requirements and recommendations of the Regulatory Authorities and implements the best Industrial Practices. Company periodically assesses the Risks involved in its Operation(s) and during Change/Modification(s) of the Processes to evaluate impact on Health, Safety and Environment. Company also communicates all relevant information to its Customers, Vendors the General 2Public and Authorities. It advises its customers about the handling, use and disposal of its products. Company strengthen Pollution Prevention and Waste abatement Practices and strive to provide a Safe and Healthy Environment. Company implements an Effective and Standard SHE Practices at Work Place, among employees and concerned Stake Holders to prevent Injuries and ill Health of employees The Company shares its experience wherever possible with other members of Industries. 2.3 Nature of project 2.4 Market Feasibility The unit does contribute towards improving their quality of life since the end users of products are industries ranging from CPC Green, CPC Beta Blue, Dyes, and CPC Alpha Blue. The end use of the product is in manufacturing Inks& Paint Pigment for Textile & Plastics. By Supplying high quality and good quality Product to our customers the Unit indirectly helps people for better & coloring life. Various products listed above are used in manufacturing of following products after Pigmentation:- Inks- used in manufacturing of sheet –fed offset, web offset, News Paper, UV screen, gravure

and Flexo. Paints- used in manufacturing of Air drying enamel, stoving paints, Acrylic paints, and

Automotive paints Industrial paints and Cement Paints. Plastics- used in manufacturing of LDPE, HDPE, PVC, Polypropylene, Poly carbonate,

Polystyrene.

Textile- used in manufacturing of Emulsion paste for Pigment printing

The Golden corridor of Gujarat from Ahmedabad to Vapi has presence of lots of industries manufacturing Pigment. Hence, local market is already available. A-One Phthalo Colors Pvt. Ltd. has privilege of catering to its export customers in countries such as USA, UK, Germany, Japan, Korea, Russia, etc 3. PROJECT DESCRIPTION

3.1 Type of project The proposed project is not including any interlinked and interdependent projects. 3.2 Project location M/s. A-one Phthalo Colors Pvt. Ltd. is located at plot no. 808/A-1/3, Phase-III, GIDC Estate, Vapi-396195, Dist.: Valsad, Gujarat. It is approximately 26 km distance from Dist.: Valsad. The approximate geographical positioning of the project site is at Latitude 20°22’07.34”N, and Longitude 72°56'32.3” E. It has an average elevation of 5 m. The location of the project site can be identified from the location map shown in Figure-1. The salient features of the location of the project site are presented in Table no 4. Table no 4: Salient features of the project site Particulars Details Taluka/ Tehsil Vapi District Valsad Approx. Geographical positioning Latitude: 20°22’07.34”N

Longitude: 72°56'32.31” E Nearest City Valsad Nearest Town Vapi Nearest Highway NH8 Nearest State highway Nearest Railway line/ Railway station

Vapi Nearest Airport/ Airbase Mumbai Protected Areas/ Sanctuaries ---------

Figure 1: Location of the project site

Figure 2: Aerial view of the 10 km radial distance from the project site

3.3 Site selection The project proponent did not consider any other alternative site for proposed expansion.

3.4 Neighboring Industries The industry is proposed to be located in an area, which is already industrialized. The industries in the vicinity of the proposed project are given in the table no-5: Table no5: Nearby Industries in the vicinity Name of Industry Direction W.R.T

project site Address

Mangalam Drugs & Organics Ltd

East Plot No.1203, Phase III, GIDC Vapi. Sandhya Organics Pvt .Ltd South Plot No808/2, Phase III, GIDC Vapi. Chemodist Industries North Plot No808/B/2, Phase III, GIDC Vapi. Micro Ink Ltd West Plot No2803, Phase III, GIDC Vapi.

3.5 Size of Project The expected cost of proposed expansion of project is Rs. 109 Lacs. New Plant and machinery installations will also have to be acquired and installed. Environment Protection and safety systems have also been considered in planning the Cost Projection. The unit will carry out maintenance and necessary modifications in proposed effluent treatment plant. The below given table no-6 shows the break-up of the proposed project cost. Table no 6:Capital Cost projection Sr. No.

Purpose Existing (Rs. In Lacs)

Proposed (Rs. In Lacs)

Total (Rs. In Lacs)

1. Land 387.35 0 0 2. Building 307.94 0 0 3. Plant and Machinery 1599.23 0 0 4.

Env. Protection & Safety a) Effluent treatment Plant 278.00 109 387 b) Safety Equipment (PPE, fire extinguishers, Ventilation, etc.)

15.00 0 0

C) Green belt development 12.00 0 0 d) Fire 00 0 0 Total 2599.52 109 2708.52

3.6 Process Technology

Process details like process description, chemical reactions and mass balance for each grade of products are attached as Annexure-IV. 3.7 Raw-Materials The proposed products are organic and inorganic chemicals and the required raw materials will be purchased from the local/ Indian market. Details of raw-material consumption are attached as Annexure- III. 3.8 Resource optimization/recycling and reuse The unit will use 62 KL/Day of recovered water of Process and 48 KL/Day recovered Spent Acid for process. 3.9 Resource Requirements 3.9.1 Land The plot had been purchased by M/s. A-one Phthalo Colors Pvt. Ltd. from GIDC. The total plot area of the unit is 14,664 sq. m. 3.9.2 Building No new building will be constructed. 3.9.3 Power and Fuel Table no 7: Power and fuel requirement Sr. No.

Fuel Existing As per CCA No: AWH-54923

As Per Proposed Expansion

As per after proposed expansion

Source

1. Natural Gas And/Or

2392.78 SCM/Hr 245 2637.78SCM/Hr Gujarat Gas

2. Diesel 190 Lit/Hr - 190 Lit/Hr HPCL 3. Furnace

Oil And/Or

-- 1460 Kgs/Hr

1460 Kgs/Hr HPCL/IOL

4. Coal And/or

- 3650 kgs/Hr

3650 kgs/Hr Coal India

5. Electricity 15400 Unit/Day 9400Unit/Day

24800 Unit/Day DGVCL 3.9.4 Water The category wise bifurcation of the water requirement is given in Table no8. The source of water will be from GIDC water supply scheme. Table no 8: Category-wise water requirement

3.9.5 Manpower The manpower required for the project as well as during the construction/ commissioning activities will be employed from the local area. Table no 9: Man Power Requirement

Phase of project

Type of labor

No. of workers (Existing)

No. of workers (Proposed Scenario)

No. of workers (Total)

During construction

Contractual -- -- --

During commissioning

Contractual -- -- -- During operations

Managerial 05 - 05 Skilled 16 05 21

Sr. No.

Particular Water Consumption in KL/Day As per CCA No:AWH-54923


As Per After Proposed Expansion

1. Domestic 15 00 15 2. Industrial a) Process 405 - 13 392 b) Washing 2 2 4 c)Boiler 175 10 185 d) Cooling 139 1 140 e) Other 20 00 20 Total(Indust

rial) 741 00 741

Total (Domestic + Industries)

756 00 756

Un-skilled 54 10 64 Total 75 15 90

3.10 Mitigation Measures & EMP Based on overall manufacturing & operation activities, the mitigation measures have been proposed by the company for the control of the anticipated pollution load. 3.10.1 Wastewater Management 3.10.1.1 Wastewater Generation The category-wise bifurcation of the anticipated wastewater generation details is given in Table 10. Table No-10:Category-Wise Wastewater Generation

3.10.1.2 Wastewater Characteristics Existing & proposed effluent characteristic before treatment and after treatment in ETP is covered in Annexure-VI.

Sr. No.

Particulate Waste Water Generation in KL/Day As per CCA No:AWH-54923


As Per After Proposed Expansion

1. Domestic 12 - 12 2. Industrial a) Process 404 -23 381 b) Washing 2 2 4 c)Boiler 94 10 104 d) Cooling 55 5 60 e) Other

(gardening) 00 00 00

Total(Industrial)

555 -6 549 Total

(Domestic + Industries)

567 -6 561 Remark:-Effluent generation reduced by Recycle of water, Recycle of spent Sulphuric acid & balance spent acid utilized for Ammonium Sulphate Recovery.

3.10.1.3 Wastewater Treatment & Disposal DETAILS OF TREATMENT OF ETP

1. Effluent received from plant collected in collection tank & equalize by stirring. 2. Effluent is transfer to Neutralizer Tank & PH is adjusted after that Sodium Hypo

Chloride added to bring down Ammonical Nitrogen Below required level. 3. Effluent is flittered through Filter Press. 4. Filtered effluent pass through clarifloculator after to bring down SS. 5. Clear effluent passes through cooling Tower to bring down temperature. 6. After cooling secondary Treatment given for COD/BOD reduction in Aeration Tank. 7. Final Policing Clarifloculator is provided to bring down TSS. 8. Treated effluent goes through underground drainage system to CETP.

EFFLUENT TREATMENT PLANT FLOW DIAGRAM

M/s. A-one Phthalo Colors Pvt. Ltd., Vapi.

Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar 15

EFFLUENT TREATMENT PLANT TANK SIZE

Sr. No

Name of the Unit Dimensions in m

Capacity in m3

No. MOC 1. Oil /Grease Trap 2 * 2 *2 4 1 RCC 2. Collection/equilizat

ion tank 13*7*3.3 300 1 RCC

Tielining 3. Neutralization tank

with stirrer 9.25*3.25 ht 218 2 RCC

Tielining 4. Lime house 14.8*8.5*4

ht 600 MT 1 RCC/ACC

Roof 5. Bucket Elevator - 1 tons/hr 1 M.S 6. Lime slurry prepn.

Tank with agitators 3*3*2*3 Nos.

18 m3 each

3 RCC 7. Filter Press 48”*48” - 4 PP 8. NaOCl dosing tank - 2 m3 1 RCC 9. Clarifoculator with

Scrapper Mechanism

9.25*3.254 218 m3 2 RCC

10. Holding Tank 2*1*3 6 m3 1 RCC 11. Cooling Tower 50TR - 2 PP 12. Cooling Tower

Pond 9.25*3.25 218 m3 2 RCC

13. Aeration tanks with diffusers 8*5.5*5 218 m3 2 RCC

14. Secondary clarifier with scrapper mechanism

7*2.5 ht 96 1 RCC

15. Holding tank 2*1*3 6 1 RCC 16. Flash mixer 1*1*0.6 0.6 1 RCC 17 Final polishing

clarifloculator 7*2.5 ht 96 m3 1 RCC

18 Treated effluent sump 6*5*2.5 75 m3 1 RCC

19 V-Notch Chamber - 2 m3 1 RCC



3.10.2 Gaseous emissions & control 3.10.2.1 Flue gas emissions As per CCA order no. AWH 54923, the unit has one stack of boiler (I & II), one stack of Thermo pack (I & II) , one stack of hot water generator and four stack of D.G sets ( 3 nos of 380 KVA and 1 no of 320 KVA) .As per consent, the unit is using 2392.78 SCM/Hr of natural gas as fuel for Boilers, Thermo Pack and Hot Water Generator and 190 L/hr of diesel as a fuel for three D.G. sets. The unit have electricity from Daxin Gujarat Vij Company Ltd. The existing electricity consumption is 15400 Unit/Day. There will be no any additional stack for flue gas emission. Due to proposed expansion, 245 SCM/Hr of Natural gas will be required. 1460 of furnace oil will be required and 9400 unit of electricity required 3.10.2.2 Process emission As per CCA,The process emission is from two stacks. One stack having height 26 m is attached to Reactor I, Reactor II, Reactor III, Reactor IV, Melter I, Melter II, Acidification Vessel and there is provision of Separate condenser followed by water scrubber to each reactor melter-common SS water scrubber + Common FRP Acid Scrubber as air pollution control system. Second stack having height 26 m is attached to Reactor I, Reactor II, Reactor III, Melter I, Melter II, NH3 storage tank-I, II, III & Drowning Vessel I to V and there is provision of Separate condenser followed by water scrubber to each reactor melter + common SS water scrubber + Common FRP Acid Scrubber as air pollution control system. Third stack having height is 27 m is attached to Three Cabinet Dryers I & II and there is provision of Bag Filter as air pollution control system. Forth stack having height is 32 m is attached to Dryer and there is provision of Bag Filter as air pollution control system. There will be no additional any stack for process emission. 3.10.2.3 Fugitive emissions Volatile or low boiling chemicals to be used in the process. Hence, chances of fugitive emissions are reduced to a great extent by providing proper control measures. However, following steps will be taken to reduce chances of fugitive emissions:



All raw-materials will be stored in drums/ bags in a well-ventilated raw material storage area. All reactions will be taken in closed reactor system. The fugitive emissions in terms of handling losses will be reduced by proper storage and

handling. Raw-material feeding will be carried out by pumps. Regular monitoring will be done of piping and fittings for checking of any leakages. Good housekeeping will be maintained in the plant 3.10.3 Hazardous/ Non-hazardous waste management The following type of hazardous waste will be generated from the operational activities. All the waste will be stored separately in a designated storage area. The details about quantity of hazardous waste generation, storage, and disposal for existing and proposed are attached as Annexure-IX. In addition to the provision of above, we will ensure proper management for hazardous waste as below: (A) Transportation of hazardous waste to the TSDF Site will be governed as per the guidelines

and accompanied with Form-13. (B) Annual returns of the disposal of wastes in Form-4 will be uploaded online and submitted

regularly to the local office of the GPCB. 3.10.4 Noise Control & Odour The major noise generation is from D.G. Set. It is installed in a closed room, acoustic enclosure will be provided around it. Ear plugs are provided to the operating personnel in boiler room. The following steps will be taken for odour control. (A) Raw-material feeding will be carried out by pumps. (B) All reactions will be taken in closed reactor system. (C) Roof top ventilation will be provided in the entire plant area. Regular monitoring will be done of piping and fittings for checking of any leakages.



3.10.5 Storage, Handling and Transport of Hazardous Chemicals The storage and mode of transport of chemicals will be done as per detailed MSDS and Chemical hazards guide (NIOSH) for the hazardous chemicals. Few chemical to be used in the proposed activities are listed as ‘Hazardous Chemicals’ as per the Schedule-1 of the MSIHC Rules, as amended in 2000. 3.10.6 Health and Safety measures Few chemical to be used in the proposed activities are listed as ‘Hazardous Chemicals’ as per the Schedule-1 of the MSIHC Rules, as amended in 2000. Physical hazards may manifest as fires, explosions, excessive temperatures, or the release of large volumes of gas or toxic or flammable gases or vapors. According to Schedule 2 & 3 of MSIHC Rules, Moreover transport activity will be through drums, so there will be manual loading and unloading and no unloading through pipe at the site. Hence, the risk of static charge generation during transfer of such chemicals is not significant. Below mentioned is the summary proposed safety measures to be taken at site for control of anticipated hazards. 4.0 SITE ANALYSIS 4.1 Connectivity The site is located at plot no. Plot No. 808/A-1/3, Phase III, GIDC Estate, Vapi- 396 195, Dist. Valsad. The site is 3.95 km from Vapi town and 3 Km from National highways. The land and Infrastructure is already available. And the raw material is easily available through the easy transport via road connectivity. The district headquarter has railway station. The site is in the existing unit compound. 4.2 Land use and land ownership The proposed project site is into the GIDC Estate, Vapi, and Gujarat which is meant for this type of industries. The Geographical Location of this industry is 20o 22’07. 54” N Latitude and 72o 56’ 32. 31”E Longitude with an elevation of 5 m. above mean sea level (AMSL).



The land is on plot no.808/A-1/3,Phase –III, GIDC Estate, Vapi- 396 195, Dist. Valsad. The total plot area of the unit is 14,664sq.m. Land ownership is with project proponents. 4.3 Existing Land use Proposed expansion will be in present plot only. The same status will be maintained. 4.4 Existing Infrastructure The plant is located in a well-developed industrial zone, which have all essential facilities such as well-connected road network with ease of transportation, arrangement for supply of water and power to industries, effluent disposal facilities etc. Infrastructure is made available through Govt. approved authorized agencies. 4.5 Soil Classification The soils of the district are derived from the Deccan trap which is main rock formation of the district. The soil of the district can be classified as light, medium and heavy according to depth, texture and location. There is sandy loam to loamy in texture, brownish black in color. 4.6 Climate data (Secondary Sources) The climate is characterized by oppressive summer dampness in the atmosphere nearly throughout the year, heavy south- west monsoon rainfall and a mild winter. The year may be divided in to four seasons. From December to February is known as winter or cold season. The summer or hot season is from March to May and south- west monsoon season is from June to September, while October and November is the post monsoon season. Valsad is the nearest meteorological observatory station to the project site. The various meteorological details of Valsad station for the year March 2014 to May 2014are given in table 11.



Table no 11: Micro meteorological Data (Data from Indian Meteorological Department, Ahmadabad, Station:-VALSAD) Month -- Temp.

(°C) Relative Humidity (%)

Rainfall mm

March-14 Min 12.8 24 0.0 Max 33.6 85 Average 23.2 54.5

Apr-14 Min 19.2 33 0.0 Max 40 84 Average 29.6 58.5

May-14 Min 19.2 39 0.0 Max 36.6 81 Average 27.9 60

Figure 3: Wind rose diagram for period of March 2014 to May 2014



4.7 Social Infra structure The Vapi city falls at Vapi Taluka of Gujarat. It is positioned on the bank of River Daman Ganga. It is situated to east of Daman (Central Territory) and to the West of Dadra and Nagar Haveli. Vapi is largely an industrial area dominated by small scale industries, especially chemical plants. Infrastructure like Airport is at the distance of 84 km in North-waste direction. Nearest habitation is Vapi Town, 3.85 km away from project site in West direction. All the required infrastructure facilities are available in this town. National highway no.8 is 3km away in west direction from project site. 5.0 PLANNING BRIEF 5.1 Planning Concept Vapi is largely an industrial area dominated by small scale industries, especially chemical plants. At present, the unit is manufacturing 2013 for manufacturing of Copper Phthalo Cyanine Blue, Alpha Blue and Mono Chloro CPC products. The unit has proposed expansion for manufacturing of same products. Vapi in Gujarat has a largest industrial area with common effluent treatment plant and land fill site. Govt. agencies provide many basic facilities like uninterrupted water supply, power and road network. 5.2 Population projection As per provisional reports of Census India, Population of Vapi in 2011 is 163 605 of which male and female are 94, 338 and 69,267 respectively. The sex ratio of Vapi city 734 per 1000 males. In education section, total literates in Vapi city are 143,706 of which 83, 720 are males while 59, 986 are females. Average literacy rate of Vapi city is 100.00 percent.



5.3 Land use planning The proposed project is in the established GIDC industrial area. This is not a prime agriculture land. 5.4 Assessment of Infrastructure Demand The M/s. A-one Phthalo Colors Pvt. Ltd. shall get water from GIDC water supply scheme. So there will be no additional stress on ground water resources and there will be no adverse effect on the ground water resources available in the nearby area. The unit has 15400 unit/day connected load form DGVCL as per CCA. Additional requirement for proposed expansion will 9400 Unit/Day. The transportation facilities will also expect to improve due to increase in the movement of workers and raw material and finished products. 5.5 Amenities The available basic amenities are as under:

(A) Education Facilities: Education Facilities are available and the literacy rate is about 45.67 % within 5 km periphery. All the villages have a minimum of one primary school.

(B) Medical Facilities: The medical facilities are available in satisfactory amount in study area. These facilities are available in form of child welfare centre, primary health sub centre, and allopathic dispensary, maternity & child welfare centers, registered private medical practitioners and family welfare centre within the range.

(C) Drinking water Facilities & Power Supply: All the villages have potable water supply and in 100% area the drinking water is supplied through taps, wells and tube wells. All the villages have power supply facilities in the study region.

(D) Post, Telegraph & Telephone facilities The information collected clearly indicates that the infrastructural facilities are provided by respective government agencies for the development of this area. For communication



purpose, post office and phones are available in most of the villages. The villages having non-availability of these facilities can get these facilities within 5-10km distance.

(E) Transport Facilities: Bus services are available in all the villages of the study region within 5 km area and are the most preferable mode of transport in the region. Auto-rickshaw is also used as transport facility. Villages are connected with paved roads.

Source: 2001, Census. 6.0 Proposed Infrastructure 6.1 Processing Area The process area will cover Plant, Raw material storage area, Hazardous waste storage area, ETP and utilities. The process area covered by the unit at ground level will be 4948.09 sq. m 6.2 Non Processing Area The non process area will cover Admin, Building, Canteen and security cabin. The non process area covered by unit at ground level will be 131.13 sq.m. 6.3 Green Belt Out of the total land area of 14, 664 sq. m. approximately 5249 sq.m is utilized for green belt development. There is a provision of budget of 12 lakh rupees for green belt development. 6.4 Social Infrastructure The availability of basic amenities is covered as under: (A) Training & Education: All the employees will be trained and educated periodically about the

hazardous nature of chemicals used in the process. Also, training for fire fighting, work permit system, first aid, safe handling of hazardous chemicals and integrating safety, in all activities.

(B) Medical facility: Pre-employment medical checkup at the time of employment. In order to safe guard the health of the employees, all the employees undergo periodic health checkup. Drinking water: There will be provision of Aqua



(C) Guard/R.O. at different places to provide purified water for drinking purpose. (D) Telegraph & Post: There will be provision of telephone, fax & internet facility. (E) Power supply: There will be connected load of 15400 Unit/Day from DGVCL. 6.5 Connectivity 6.6 Drinking water Management The source of water is already availability from existing water works of GIDC and the same is adequate and satisfactory. 6.7 Sewerage system The sewage will be treated in ETP. 6.8 Industrial waste management The hazardous waste like ETP waste, used oil, discarded containers/bags/liners,sludge from wet scrubber, spent acid and ammonium carbonate solution will be generated from proposed project activity. The hazardous waste management and disposal is shown in Annexure-IX. 6.9 Solid waste management The record of non hazardous solid waste like, Fibber board drum, Polyethylene bag, Rubber Hose pipe, glass, wooden waste etc. will be mentioned. 6.10 Power requirement & supply

At present, the unit has 15400 Unit/Day connected load. As per CCA, and additional 9400 Unit/Day connected load for proposed expansion. The unit will use total 24800 Unit/Day electricity connected load from DGVCL. 7.0 Rehabilitation and Resettlement(R &R) Plan The proposed project is located in Vapi Industrial Estate, Tal. Pardi, Dist.Valsad and the project is. There will be no any human settlement affected by proposed project. So, there is no requirement of any R & R Plan.



8.0 Project Schedule & cost estimates 8.1 Project implementation Schedule Table 12: Project Implementation Schedule

Project implementation schedule after getting NOC from GPCB Sr. No.

Activity Required Period 1 Civil work Immediately after getting NOC 2 Procurement of

machinery 1 month after getting NOC

3 Eraction& installation of machinery

Immediately after competition of activity no.2 4 Trial of machinery &

equipments Within 1 months after competition of activity no.3

5 Commercial activity 1 months after competition of activity no.4 8.2 Estimated project cost Details for estimated project cost is covered in table no 6. 9.0 Analysis of proposal All the manpower is utilized from local region around Vapi. Company shall also try to provide indirect employment opportunities by availing local contract services during transportation during operational phase. The company intends to donate 2% of the profit to agencies like NGOs or social welfare societies for projects carried out in nearby village for their welfare and upliftment.

pre feasibility report-11-08-2016environmentclearance.nic.in/writereaddata/online/tor/11... ·...

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