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PRE-FEASIBILITY REPORT
ON
PROPOSED PROJECT
OF
MANUFACTURING OF
ORGANIC CHEMICALS
OF
AARTI INDUSTRIES LIMITED
(UNIT-II)
LOCATED AT
Plot No. Z/103/D, Dahej SEZ-II,
Dahej, Bharuch-392110
M/s. Aarti Industries Limited (Unit-II), Dahej SEZ-II, Dahej.
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. 1
1.0 EXECUTIVE SUMMARY M/s. Aarti Industries Limited (Unit-II) has proposed new project for manufacturing of Synthetic
Organic products mentioned in below table no.1 at Plot No. Z/103/D Dahej SEZ-II, Dahej, Dist.:
Bharuch, Gujarat-393110. As per EIA notification 2006, the proposed expansion is falling under
category 5(f).
TABLE NO 1:
LIST OF PRODUCTS
Sr. No.
Name of Product Total
quantity in MT/Month 1. 2, 5 Dichloro Aniline 1815 2. 2,5 Di Chloro Phenol 1500 3. Nitrosyl Sulphuric Acid 1470 4. 98% Sulphuric Acid 2350
Total 7135 MT/Month
COST OF PROJECT
The proposed project is located in GIDC Estate, Dahej. The expected cost of proposed is Rs. 178.4
crore. The total plot area of the unit is 57970 sq. m. The green belt area after proposed expansion will
be approx. 17391 sq. m.
FUEL & ELECTRICITY CONSUMPTION
The proposed unit will use diesel for D.G. Set (2 Nos of 1500 kVA). The connected electricity load
will be 3500 KW from DGVCL. Unit will use steam from neighboring sister concern industry i.e. M/s.
Aarti Industries Limited.
WATER CONSUMPTION
The unit will use 1428KL/Day fresh water for industrial purpose and 50 KL/Day fresh water for
domestic purpose. The unit will reuse 50 KLD of water from STP for gardening purpose.
WASTE WATER GENERATION, TREATMENT & DISPOSAL
The waste water generation from industrial activities will be 480 KL/Day. The sewage generation will
be 50 KL/Day. The industrial waste water will be treated in units own ETP having primary, secondary
and tertiary treatment facilities and will be sent to GIDC Pipeline. The sewage of 50 KLD will be
treated in STP and the treated wastewater will be used for gardening.
GASEOUS EMISSION
FLUE GAS EMISSION
Flue gas emission will be from2stacks; two for stack D.G. Set (1500 kVA each)
M/s. Aarti Industries Limited (Unit-II), Dahej SEZ-II, Dahej.
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. 2
PROCESS EMISSION
Process emission will be from seven stacks. Attached to Sulphur dioxide reaction, connected to NSA,
connected to DCP, connected to storage tanks and connected to reactors. Alkali Scrubbers are
provided for Scrubber connected to following stacks: Sulphur Dioxide reaction and Sulphuric Acid
Plant, Scrubber connected to NSA, Scrubber connected to DCP, Water scrubbers are provided for
following stacks: Scrubber connected to tanks, Scrubber connected to tanks.
HAZARDOUS WASTE MANAGEMENT
There will be generation of ETP sludge (400 MT/Month), Distillation residue (350 MT/Month),
Gypsum (600 MT/Month), Sulphur sludge (7 MT/Month), Discarded container and bags (Whatsoever
generated), Used oil (6KL/Annum),spent carbon (5 MT/Month), off specification product (whatsoever
generated) and insulation waste (whatsoever generated)
2.0 INTRODUCTION
2.1 THE PROJECT
M/s. Aarti Industries Limited (Unit-II) had purchased plot no. Z/103/D Dahej SEZ-II, Dahej, Bharuch,
Gujarat. Proposed production capacity is mentioned in Table no.1.As per EIA notification 2006, the
proposed expansion is falling under category 5(f).
2.2 PROJECT PROPONENT
The list of Directors is given in Table no.2.
TABLE NO 2:
CONTACT DETAILS OF DIRECTORS
Sr. No.
Name of Director Designation Address Telephone No.
1.
Shri.Rajendra V. Gogri
Chairman& Managing Director
1401, Antriksh. Murar road, Mulund (w), Mumbai 400080
022-67976666
2.
Shri.Rashesh C. Gogri
Vice chairman& Managing Director
601,Antriksh Morar Road, Mulund (W) Mumbai 400080
022-67976666
3. Shri. Parimal H. Desai
Whole-Time Director
A/1403 14TH Floor, Runwal Heights, L.S.B. Marg, Mulund (W) Mumbai- 400080
022-67976666
M/s. Aarti Industries Limited (Unit-II), Dahej SEZ-II, Dahej.
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. 3
Sr. No.
Name of Director Designation Address Telephone No.
4. Shri.Manoj M. Chheda
Whole-Time Director
Dunhill Villa CO.OP.HSG.SOC.Ltd., Besant Road, Santa Cruz (W), Mumbai- 400054
022-67976666
5. Shri.Kirit R. Mehta Whole-Time Director
10, Pushpendra Mension, Feroz shah Mehta Road, Santa Cruz (W), Mumbai– 400054
0260-2400059 2400366
6. Smt.HetalGogri Gala Whole - Time Director
558-B, Gopal Sadan, Block no. 801, 8TH Floor, Jamshed Road, Matunga(E), Mumbai– 400019
022 – 67976666
7. Shri. Renil R. Gogri Whole - Time Director
1401, Antriksh. Murar Road Mulund (W) Mumbai-400080
022 – 67976666
The directors of the company have good experience in handling the production management, financial management and all the allied areas.
2.3 NATURE OF PROJECT
The unit will be manufacturing synthetic organic chemical in the proposed project.
2.4 MARKET FEASIBILITY
The unit will contribute towards improving their quality of life since the end users of products are
industries ranging from agrochemicals and dyes to specialty chemicals and pharmaceuticals - markets
that are critical to long-term sustainability. By supplying high quality and good value products to all
customers, the unit indirectly helps people to have access to better medicines, fertilizers and diverse
items of daily use. In other words, greening the supply chain management plays a significant role in
the unit’s business strategy. The products are highly influenced by the market demand and market
rates.
3. PROJECT DESCRIPTION
3.1 TYPE OF PROJECT
The proposed project is not including any interlinked and interdependent projects.
3.2 PROJECT LOCATION
M/s. Aarti Industries Limited (Unit-II) has purchased Plot No. Z/103/D Dahej SEZ-II, Dahej Dist.:
Bharuch, Gujarat from SEZ Dahej. It is approximately 15km distance from Dist.: Bharuch The
M/s. Aarti Industries Limited (Unit-II), Dahej SEZ-II, Dahej.
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. 4
approximate geographical positioning of the project site is at Latitude 21°40'55.23"N, Longitude 72°
33' 10.44"E. The location of the project site can be identified from the location map shown in Figure-
1.The salient features of the location of the project site are presented in Table no 3.
TABLE NO 3: SALIENT FEATURES OF THE PROJECT SITE
Particulars Details
Taluka/ Tehsil Dahej (approx. 4.5 KM)
District Bharuch (approx. 42 KM)
Approx. Geographical positioning Latitude: 21°40'55.23"N
Longitude: 72° 33' 10.44"E
Nearest City Bharuch (approx. 42 KM)
Nearest Town Bharuch (approx. 42 KM)
Nearest Highway NH8 (approx. 50 KM)
Nearest State highway SH 6 (approx. 6 KM)
Nearest Railway line/ Railway station
Bharuch (approx. 45 KM)
Nearest Airport/ Airbase Vadodara(approx. 99 KM)
Protected Areas/ Sanctuaries --
Nearest State/National Boundary --
F
L
M/s
FIGURE 1:
LOCATION
IND
M/s. Aarti
s. Aarti Ind
N OF THE P
DIA MAP
DAHEJ
i Industries L
ustries Lim
PROJECT S
N
J, SEZ-II, T
Ltd. (Unit-II)
mited (Unit-
SITE
TALUKA-V
)
-II), Dahej
GUJARA
VAGRA, DI
SEZ-II, Da
AT MAP
ISTRICT-B
ahej.
HARUCH
M/s
F
A
/s. Jyoti Om Che
FIGURE 2:
AERIAL VIEW
emical Research
W OF THE PR
h Centre Pvt. Ltd
ROJECT SITE
M/s. Aart
d., Ankleshwar.
ti Industries Li
imited (Unit-II
6
II), Dahej SEZ--II, Dahej.
M/s
F
A
/s. Jyoti Om Che
FIGURE 3:
AERIAL VIEW
emical Research
W OF THE 05 K
h Centre Pvt. Ltd
KM RADIAL D
M/s. Aart
d., Ankleshwar.
DISTANCE FR
ti Industries Li
ROM THE PR
imited (Unit-II
7
ROJECT SITE
II), Dahej SEZ--II, Dahej.
M/s. Aarti Industries Limited (Unit-II), Dahej SEZ-II, Dahej.
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. 8
3.3 SITE SELECTION
The project proponent did not consider any other alternative site for proposed project.
3.4 NEIGHBORING INDUSTRIES
The industry is located in an area, which is already industrialized. The industries in the vicinity of the
proposed project are given in the table no-4.
TABLE NO 4:
NEARBY INDUSTRIES IN THE VICINITY
Name of Industry Direction w.r.t project site
Address
Aarti Industries Limited West Plot No. Z/103/H Dahej SEZ-II, Dahej, Bharuch.
Torrent Pharma West Plot No : Z/104, Z/105, Z/106 Dahej SEZ-II, Dahej, Bharuch.
Camlin Fine Sciences Ltd. South Plot No. Z/96/D Dahej SEZ-II, Dahej, Bharuch
3.5 SIZE OF PROJECT The expected cost of proposed project is Rs.178.40crores. New Plant and machinery installations will
also have to be acquired and installed.
Environment Protection and safety systems have also been considered in planning the Cost Projection.
The below given table no-5 shows the break-up of the proposed project cost.
TABLE NO 5: CAPITAL COST PROJECTION Sr. No.
Purpose Total (Rs. in crore)
1. Land 20 2. Building 36 3. Plant and Machinery 110 4. Environment Protection a) Effluent treatment Plant 6 b) Safety Equipment (PPE, fire
extinguishers, Ventilation, etc.) 6
C) Green belt development 0.4 Total 178.4
3.6 PROCESS TECHNOLOGY
Details of manufacturing process are attached as an Annexure-V.
3.7RAW MATERIAL
The proposed raw materials are organic and inorganic chemicals and they will be purchased from the
local/ Indian market. Details of raw-material consumption are attached as Annexure- IV.
M/s. Aarti Industries Limited (Unit-II), Dahej SEZ-II, Dahej.
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. 9
3.8 RESOURCE OPTIMIZATION/RECYCLING AND REUSE
The unit will reuse 50 KLD of treated wastewater from STP to Gardening.
3.9 RESOURCE REQUIREMENTS
3.9.1 LAND
The plot has been purchased by M/s. Aarti Industries Ltd. (Unit-II) from Dahej SEZ. The total plot
area of the unit is 57970 sq. m. The green belt area after proposed expansion will be approx. 17391 sq.
m.
3.9.2 BUILDING
New buildings will be constructed for proposed project.
3.9.3 POWER AND FUEL
TABLE NO 6: POWER AND FUEL REQUIREMENT
Sr. No.
Name Requirement Source
Total 1. Diesel 660 Litre/Hr. Local Market 2. Steam 30 MT/Hr. Aarti Industries Limited
(Unit-I) Dahej SEZ 3. Energy - Electricity 3500 kVA DGVCL
3.9.4 WATER
The category wise bifurcation of the water requirement is given in Table no 7. The source of water
will be from GIDC water supply scheme.
TABLE NO 7:
CATEGORY-WISE WATER REQUIREMENT Sr. No.
Purpose Total fresh water consumption (KL/day)
Recycled Water (KL/day)
Total Water Consumption (KL/day)
A Domestic 50 0 50 B Industrial
1)Process 251 0 251 2) Washing 10 0 10 3) Softener 1117 0 1117 Cooling (to be used from softener)
1092* 0 1092*
4) Gardening 0 50 50 Total (B) 1378 50 1428 Total (A+B) 1428 50 1478
*this quantity is not to be considered while addition as the water from softener will be used for cooling tower.
M/s. Aarti Industries Limited (Unit-II), Dahej SEZ-II, Dahej.
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. 10
3.9.5 MANPOWER
The manpower required for the project as well as during the construction/ commissioning activities
will be employed from the local area.
TABLE NO 8: MAN POWER REQUIREMENT Phase of project
Type of labor
No. of workers (Total)
During construction
Contractual 50
During commissioning
Contractual 50
During operations
Managerial 20 Skilled 54 Un-skilled 60
Total During Operations 134
3.10 MITIGATION MEASURES & EMP
Based on overall manufacturing & operation activities, the mitigation measures have been proposed by
the company for the control of the anticipated pollution load.
3.10.1 WASTEWATER MANAGEMENT
3.10.1.1 WASTEWATER GENERATION
The category-wise bifurcation of the anticipated wastewater generation details is given in Table 9.
TABLE NO-9: CATEGORY-WISE WASTEWATER GENERATION Sr. No.
Purpose Total wastewater generation in KL/day
A Domestic 50 B Industrial
1)Process 289 2) Washing 10 3) Softener Reject 25 4) Cooling 156
Total (B) 480 Total (A+B) 530
M/s. Aarti Industries Limited (Unit-II), Dahej SEZ-II, Dahej.
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. 11
3.10.1.2 WASTEWATER CHARACTERISTICS
Existing & proposed effluent characteristic before treatment and after treatment in ETP is covered in
Table no. 10.
TABLE NO-10: WATEWATER CHARACTERISTICS
Sr. No
Parameters UnitsBefore
Treatment After
Treatment
1 pH -- 6.5-8.5 6.5-7.5 2 Total Suspended Solids mg/l 150-200 25-80
3 Total Dissolved Solids mg/l 25000-30000
200-250
4 C.O.D. mg/l 5000-5800 100-150
3.10.1.3 WASTEWATER TREATMENT & DISPOSAL
EFFLUENT TREATMENT SCHEME
The dilute effluent from the process plant is collected in a collection sump from which it is taken to oil
& grease trap for separation, oil and grease is skimmed 0ff from the top. Effluent is then pumped to
neutralization tank where pH is neutralized between 7.00 to 8.00 and compressed air is used for
agitation. Then it is transferred to decanter for sludge dewatering then it is take to equalization tank
after that effluent is pumped to primary settling tank where suspended solids are settled and the sludge
is taken into membrane filter to separate the solid. Dried sludge is stored in a sludge storage tank.
Clear water from settling tank is taken into aeration tank In this tank, extended type aeration system is
adopted. Biological treatment is given to the effluent. Overflow is taken into secondary settling tank
for excess sludge settling, biomass is recirculated in aeration tank if required or sent to membrane
filter press. Overflow from secondary settling tank is passed through two stage activated carbon filter
and then taken into collection tank from where it is sent to GIDC Pipeline.
3.10.2 GASEOUS EMISSIONS & CONTROL
3.10.2.1 FLUE GAS EMISSIONS
Flue gas emission will be from two for stack D.G. Set (1500 kVA each). Details of stacks number,
stack height, pollutants emitted are covered in following table-11.
TABLE NO-12: FLUE GAS EMISSION Sr. No.
Stack Attached To Stack Height in Meter
Fuel APCM Type of Emission
Permissible Limit
1. D.G. Set (Standby) (2 Nos) Capacity=
11 Diesel -- PM SO2
150mg/ Nm3 100 ppm
DD
M/s. Aarti Industries Limited (Unit-II), Dahej SEZ-II, Dahej.
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. 12
Sr. No.
Stack Attached To Stack Height in Meter
Fuel APCM Type of Emission
Permissible Limit
1500 KVA (Each) NOX 50ppm
3.10.2.2 PROCESS EMISSION
The process emissions from the manufacturing activities are given in following Table. The details of
air pollution control system are also mentioned in table-13.
TABLE NO-13: PROCESS GAS EMISSION Sr. No.
Stack attached to Stack Height in Meter
APCM Parameter Permissible Limit
1. Scrubber connected to Sulphur Dioxide reaction and Sulphuric Acid Plant
30 Alkali Scrubber
SO2 40 Mg/Nm3
2. Scrubber connected to NSA
11 Alkali Scrubber
SO2 40 Mg/Nm3
3. Scrubber connected to DCP
11 Water Scrubber and Alkali Scrubber
NOX VOCs
25 Mg/Nm3 --
4. Scrubber connected to tanks
11 Water Scrubber
VOCs --
5. Scrubber connected to tanks
11 Water Scrubber
VOCs --
3.10.2.3 FUGITIVE EMISSIONS
There will be no volatile or low boiling chemicals to be used in the process. Hence, chances of fugitive
emissions are reduced to a great extent by providing proper control measures.
However, following steps will be taken to reduce chances of fugitive emissions:
All raw-materials will be stored in drums/ bags in a well-ventilated raw material storage area.
All reactions will be taken in closed reactor system.
The fugitive emissions in terms of handling losses will be reduced by proper storage and handling.
Raw-material feeding will be carried out by pumps.
Regular monitoring will be done of piping and fittings for checking of any leakages.
Good housekeeping will be maintained in the plant
M/s. Aarti Industries Limited (Unit-II), Dahej SEZ-II, Dahej.
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. 13
3.10.3 HAZARDOUS/ NON-HAZARDOUS WASTE MANAGEMENT
The following type of hazardous waste will be generated from the operational activities. All the waste
will be stored separately in a designated storage area. The details about quantity of hazardous waste
generation, storage, and disposal for existing and proposed are attached as Annexure-VIII.
In addition to the provision of above, we will ensure proper management for hazardous waste as
below:
(A) Transportation of hazardous waste to the TSDF Site will be governed as per the guidelines and
accompanied with Form-13.
(B) Annual returns of the disposal of wastes in Form-4 will be uploaded online and submitted
regularly to the local office of the GPCB.
3.10.4 NOISE CONTROL & ODOUR
The major noise generation is from D.G. Set. It will be installed in a closed room, acoustic enclosure is
provided around it. Ear plugs are provided to the operating personnel in boiler room.
The following steps will be taken for Odour control.
(A) Raw-material feeding will be carried out by pumps.
(B) All reactions will be taken in closed reactor system.
(C) Roof top ventilation will be provided in the entire plant area.
Regular monitoring will be done of piping and fittings for checking of any leakages.
3.10.5 STORAGE, HANDLING AND TRANSPORT OF HAZARDOUS CHEMICALS
The storage and mode of transport of chemicals will be done as per detailed MSDS and Chemical
hazards guide (NIOSH) for the hazardous chemicals.
Few chemical to be used in the proposed activities are listed as ‘Hazardous Chemicals’ as per the
Schedule-1 of the MSIHC Rules, as amended in 2000.
3.10.6 HEALTH AND SAFETY MEASURES
Few chemical to be used in the proposed activities are listed as ‘Hazardous Chemicals’ as per the
Schedule-1 of the MSIHC Rules, as amended in 2000.
Physical hazards may manifest as fires, explosions, excessive temperatures, or the release of large
volumes of gas or toxic or flammable gases or vapors. According to Schedule 2 & 3 of MSIHC Rules,
Moreover transport activity will be through drums, so there will be manual loading and unloading and
no unloading through pipe at the site. Hence, the risk of static charge generation during transfer of
such chemicals is not significant.
M/s. Aarti Industries Limited (Unit-II), Dahej SEZ-II, Dahej.
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. 14
4.0 SITE ANALYSIS
4.1 CONNECTIVITY
The site is located at Plot No. Z/103/D Dahej SEZ-II, Dahej Dist.: Bharuch-392110, Gujarat. The site
is 42 km from Bharuch district. The land and Infrastructure is already available. The raw materials are
easily available through the easy transport via road connectivity. Ankleshwar city has railway station
and connected to Mumbai- Ahmedabad rail line.
4.2 LAND USE AND LAND OWNERSHIP
The proposed project site is into the Dahej SEZ-II, Dahej, Bharuch, Gujarat which is meant for this
type of industries. The land is on Plot No Z/103/D Dahej SEZ-II, Dahej Dist.: Bharuch-392110. The
total plot area of the unit is 57970 sq. m. The green belt area after proposed expansion will be approx.
17391 sq. m.
Land ownership is with M/s. Aarti Industries Limited.
4.3 EXISTING INFRASTRUCTURE
The plant is located in a well-developed industrial zone, which have all essential facilities such as
well-connected road network with ease of transportation, arrangement for supply of water and power
to industries, effluent disposal facilities etc. Infrastructure is made available through Govt. approved
authorized agencies.
4.4 SOIL CLASSIFICATION
The soils of the district are derived from the Deccan trap which is main rock formation of the district.
The soil of the district can be classified as light, medium and heavy according to depth, texture and
location. There is sandy loam to loamy in texture, brownish black in color.
4.5CLIMATE DATA (SECONDARY SOURCES)
The climate is characterized by oppressive summer dampness in the atmosphere nearly throughout the
year, heavy south- west monsoon rainfall and a mild winter.
The year may be divided in to four seasons. From December to February is known as winter or cold
season. The summer or hot season is from March to May and south- west monsoon season is from
June to September, while October and November is the post monsoon season.
Based on the meteorological data, wind rose have been prepared for the summer season period
between the Dec-2016 to Feb-2017 of Ankleshwar region. The wind rose diagram prepared from
same data is given in Table no. 14.
T
M
F
W
4.
T
94
of
sc
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w
M/s
TABLE NO
MICRO ME
Month
December -January - 17February -
FIGURE 5:
WIND ROSE
.6 SOCIAL
There are 67
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M/s. Aarti Industries Limited (Unit-II), Dahej SEZ-II, Dahej.
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. 16
5.0 PLANNING BRIEF
5.1 PLANNING CONCEPT
Dahej SEZ-II is largely an industrial area dominated by medium and large scale industries, especially
chemical plants. Agencies provide many basic facilities like uninterrupted water supply, power and
road network.
5.2 POPULATION PROJECTION
Population of Vagra Taluka was reported to be 82,647. Entire Vagra Taluka region and particularly
Dahej area is all set for massive industrialization. There is large scale migrant population is anticipated
in this area. The proposed project is relatively small in size and will be employing around 170 skilled
and unskilled people all most 80% of this will be selected from local people. Even though the
population of Vagra Taluka will have some increase due to this project.
5.3 LAND USE PLANNING
The proposed project is in the established GIDC industrial area. This is not a prime agriculture land.
5.4 ASSESSMENT OF INFRASTRUCTURE DEMAND
M/s. Aarti Industries Ltd. (Unit-II) will get water from Dahej SEZ water supply scheme. So there will
be no additional stress on ground water resources and there will be no adverse effect on the ground
water resources available in the nearby area. The unit will be having 3500kVA connected load form
DGVCL.
5.5 AMENITIES
All of the villages have primary schools, 4 villages have both primary and secondary education
schools. 10 villages have adult education facility, 1 villages has higher secondary and intermediate.
There is no training school in any village. 10 villages have other education institution. 35 villages have
community health workers, 15 villages have primary health sub centre, 5 villages have registered
private practitioners while 4 villages have family planning centre, 1 village has primary health centre.
1 maternity home, 1 child welfare centers, 1 dispensary and one hospital are also available in the
impact zone. Primary source of water in villages are tap and well. Tank and hand pump are also used
in the villages. Villages are connected with paved road. Bus is the main source of transportation.
Broad guage rail line conversion work is under progress. Most of the villages have post office and
phones. All the villages have availability of electricity supply. The villages have connectivity of
mobile phone facility. All the surrounding area is covered with 108 emergency facilities.
Source: 2011, Census.
M/s. Aarti Industries Limited (Unit-II), Dahej SEZ-II, Dahej.
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. 17
6.0 PROPOSED INFRASTRUCTURE
6.1 PROCESSING AREA
The process area will cover Plant, Raw material storage area, Hazardous waste storage area, ETP and
utilities. The process area covered by the unit at ground level will be 12504.8 sq. m.
6.2 NON PROCESSING AREA
The non process area will cover Admin Building, Canteen and security cabin. The non process area
covered by unit at ground level will be 1090.5 sq.m.
6.3 GREEN BELT
Out of the total land area of 57970sq. m. approximately 17391 sq. m. is utilized for green belt
development that is approx. 30% of total plant area. There will be provision of budget of 40 lakh
rupees for green belt development.
6.4 SOCIAL INFRASTRUCTURE
The availability of basic amenities is covered as under:
(A) Training & Education: All the employees will be trained and educated periodically about the
hazardous nature of chemicals used in the process. Also, training for firefighting, work permit
system, first aid, safe handling of hazardous chemicals and integrating safety, in all activities.
(B) Medical facility: Pre-employment medical checkup at the time of employment. In order to safe
guard the health of the employees, all the employees undergo periodic health checkup.
(C) Drinking water: There will be provision of Aqua Guard/R.O. at different places to provide purified
water for drinking purpose.
(D) Transportation: The unit will provide basic transportation facility for workers.
(E) Telegraph & Post: There will be provision of telephone, fax & internet facility.
(F) Power supply: There will be connected load of 3500KVA from DGVCL.
6.5 DRINKING WATER MANAGEMENT
The source of water will be GIDC and the same is adequate and satisfactory. The unit will provide 50
KL/Day water for domestic purpose.
6.6 SEWERAGE SYSTEM
The sewage will be sent to Sewage treatment plant.
M/s. Aarti Industries Limited (Unit-II), Dahej SEZ-II, Dahej.
M/s. Jyoti Om Chemical Research Centre Pvt. Ltd., Ankleshwar. 18
6.7 INDUSTRIAL WASTE MANAGEMENT
The hazardous waste like ETP waste, , used oil, discarded containers/bags/liners, Fly Ash & Insulation
waste etc. The hazardous waste management and disposal is shown in Annexure-VIII.
6.8 SOLID WASTE MANAGEMENT
The record of non-hazardous solid waste like, Fibber board drum, Polyethylene bag, Rubber Hose
pipe, glass, wooden waste etc. will be mentioned.
6.9 POWER REQUIREMENT & SUPPLY
The unit will require 3500 kVA of connected load.
7.0 REHABILITATION AND RESETTLEMENT(R &R) PLAN
The proposed project is located in Dahej SEZ-II, Dahej Dist.: Bharuch. There will be no any human
settlement affected by proposed project. So, there is no requirement of any R & R Plan.
8.0 PROJECT SCHEDULE & COST ESTIMATES
8.1 PROJECT IMPLEMENTATION SCHEDULE
TABLE 15:
PROJECT IMPLEMENTATION SCHEDULE
Project implementation schedule after getting NOC from GPCB Sr. No.
Activity Required Period
1. Civil work Immediately after getting NOC 2. Procurement of
machinery 1 month after getting NOC
3. Eraction& installation of machinery
Immediately after competition of activity no.2
4. Trial of machinery & equipments
Within 1 months after competition of activity no.3
5. Commercial activity 1 months after competition of activity no.4
8.2 ESTIMATED PROJECT COST
Details for estimated project cost is covered in table no 6.
9.0 ANALYSIS OF PROPOSAL
All the manpower is utilized from local region around Dahej. Company shall also try to provide
indirect employment opportunities by availing local contract services during transportation during
operational phase. The company intends to carryout CSR activity as applicable to nearby village for
their welfare and upliftment.