pre - feasibility report · 2018. 12. 4. · 1 electricity requirement – contract demand 1200 kva...
TRANSCRIPT
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PRE - FEASIBILITY REPORT
for
PROPOSED EXPANSION OF DISTILLERY UNIT
of
M/s. LUNA CHEMICALS IND. PVT. LTD.
R.S. NO. 86, VILLAGE: ASNAD,
TAL: OLPAD, DIST: SURAT-393001,
(Guj.)
NABL Accredited Testing Laboratory
ISO 9001:2008 Certified Company
Aqua-Air Environmental Engineers P. Ltd.
403, Centre Point, Nr. Kadiwala School, Ring
Road, Surat - 395002
Prepared By:
NABL Accredited Testing Laboratory
ISO 9001:2008 Certified Company
Aqua-Air Environmental Engineers P. Ltd.
403, Centre Point, Nr. Kadiwala School, Ring
Road, Surat - 395002
NABL Accredited Testing Laboratory
ISO 9001:2008 Certified Company
Aqua-Air Environmental Engineers P. Ltd.
403, Centre Point, Nr. Kadiwala School, Ring
Road, Surat - 395002
Prepared By:
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CONTENTS
Sr.
No.
Description Page No.
1. Executive Summary 3
2. Introduction of the Project/Background information 5
3. Project Description 8
4. Site Analysis 13
5. Planning Brief 15
6. Proposed Infrastructure 16
7. Rehabilitation and resettlement (R & R) Plan 17
8. Project Schedule & Cost Estimates 17
9. Analysis of Proposal (Final Recommendations) 18
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1.0 EXECUTIVE SUMMARY
1.1 Project Details
1.1.1 Products along with Production Capacity
Quantity (MT/Month) Sr.
No.
Name of the
Products
CAS No.
Existing Additional Total
End-use of
Product
1. Rectified Spirit /
Ethanol –
Industrial
Alcohol
64-17-5 90 KL/day 90 KL/day 180 KL/day Raw Material for
Petroleum,
Pesticide
Industries.
2. Fusel Oil 8013-75-0 900 Lit/Day 900 Lit/Day 1800 Lit/Day --
3. Bio Fertilizer -- 1500
MT/Month
1500
MT/Month
3000
MT/Month
As a Fertilizer
4. Ethyl Acetate 141-78-6 0 300
MT/Day
300
MT/Day
Paints, Varnish &
as a Pharma
Intermediate
1.2 Water Requirement, Waste Water Generation and Treatment
Total water requirement will be 2253 KL/Day (Existing: 713 KL/Day + Additional: 1540 KL/Day) out of
which (Industrial: 2216 KL/Day + Domestic: 10 KL/Day + Gardening: 27 KL/Day), out of which Fresh
Water will be 1116 KL/Day (which shall be met through Kakrapar Right Bank Canal) and remaining 1137
KL/Day will be recycled water which shall be reused back in Utilities, Process as well as Gardening. Total
wastewater generation will be 1355 KL/Day (Existing: 471 KL/Day + Additional Proposed: 884 KL/Day)
out of which (Industrial: 1346 KL/Day + Domestic: 9 KL/Day).
Industrial wastewater generation will be 1346 KL/Day (Industrial: 1346 KL/Day + Domestic: 9 KL/Day).
Industrial wastewater shall be given Bio-Methanation Treatment followed by ETP & MEE and ultimately
condensate will be recycled/ reused in Plant Utilities (720 KL/Day), Process (407 KL/Day) as well as
Gardening (10 KL/Day). Domestic wastewater generation will be 9 KL/Day which shall be disposed in
Septic tank & Soak Pit.
1.3 Air Pollution Source and Control Management
There will be emissions from Flue gas Stacks like Dual Fired Boiler (Thermic Fluid Heater), Dual Fired
Boiler (Thermic Fluid Heater = 40 Lac Kcal/Hr x 2), Dual Fired Boiler 32 Lac Kcal/Hr x 2 (MEE) & D.G. Sets
(750 KVA, 380 KVA, 500 KVA, 1250 KVA & 1500 KVA). Multi Cyclone Separator will be provided to control
Air Pollution.
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1.4 Hazardous Waste
Quantity Sr.
No.
Type/Name
of Hazardous
waste
Source of
generation
Category and
Schedule as
per HW Rules
Existing Additional Total
Disposal Method
1 Used Oil Machineries Sch I-5.1 40
Lit/Year
80
Lit/Year
120
Lit/Year
Collection, Storage,
Transportation and disposal
by selling to registered
refiners.
2 Discarded
barrels/
containers/
liners
Production
Plant
Sch I-33.1 0.167
MT/Annum
0.167
MT/Annum
0.334
MT/Annum
Collection, Storage,
Transportation and disposal to
authorized decontaminator
3 ETP Sludge ETP Sch I-35.3 30
MT/Day
30
MT/Day
60
MT/Day
Bio composting within plant
premises
4 MEE Salt MEE Sch I-37.3 82
MT/Day
60
MT/Day
142
MT/day
Bio composting within plant
premises
1.5 Green Belts
Total 2,27,676 m2
land area is available at site; out of this 75,000 m2 (Existing = 22,500 m
2 + Additional
Proposed = 52,500 m2) (i.e. approx 32.94 % of total area) will be developed as greenbelt and other forms
of greenery.
1.6 Power & Fuel Requirements
TOTAL POWER REQUIREMENT
Note: DG Set will be kept for emergency power back up.
DETAILS ON FUEL & SOURCE
Sr.
No.
Type of Fuel Existing Additional Total Requirement
1 Coal/ Lignite 14.8 MT/Day 79.8 MT/Day 94.6 MT/Day
2 Diesel 276 Lit/Hr 350 Lit/Hr 626 Lit/Hr
3 Gas 38000 m3/day 38000 m
3/day 76000 m
3/day
Requirement Sr.
No.
Description
Existing Additional Total
Source
1 Electricity Requirement
– Contract Demand
1200 KVA 2068 KVA
(1000 KVA + 1068 KVA)
3268 KVA DGVCL
2 D.G. Set 750 KVA
380 KVA
500 KVA
1250 KVA
1500 KVA
4380 KVA --
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2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION
2.1 Identification of the project and project proponent. In case of mining project, a copy of mining
lease/letter of intent should be given.
Identification of the project
RLG Group began its journey in 1974, when the company was established and formed by Sh. Ram Lal
Goyal as a Plasticizer manufacturing company. Today, the company has grown into a large & dynamic
business house, which currently occupies a leading position in the field of Chemical Manufacturing,
Pharmaceutical’s Manufacturing, Power Plant, Marketing & Exports in the Domestic as well as the
International Market. The corporation also includes hard work & dedication by Mr. Raman Goyal, and
Mr. Rahul Goyal.
As a global manufacturer of pharmaceuticals, chemicals & power the vision and leadership of those at
the helm is critical to success. The team of approx 800 people (as counted in the year 2015), comprises
of skilled and experienced professionals, who are technically sound and enterprising. Foreseeing the
standards that would be expected for manufacturing of world class quality, they implement the same
ahead of time. It is because of this focused dedication and hard work that RLG had accounted total
revenue of 60 Million Dollars in the year 2014-15.
The team in the organization has been carefully handpicked to provide right mix of diverse skills that
complement each other. Under the guidance of RLG’ management, the technical team and support
personnel have achieved exceptional levels of productivity and success in product development, quality
control, quality assurance and all aspects of business and operations.
The Corporate Headquarters at New Delhi, India, houses capable staff that is thoroughly dedicated in
understanding the requirements of RLG’s partners and provides realistic customer solutions. With this
balanced mix of young dynamism and experienced perspective, the company has unfurled its flag across
the globe and is doggedly stepping into new territories, widening the customer across the globe.
Over a period of years, RLG has grown as a company and achieved greater heights. Today, the business
has 9 state-of-the-art manufacturing facilities which includes chemical manufacturing units for
production of Acetic Anhydride, Monochloro Acetic Acid, Acetanilide Flakes, Power Alcohol, Aniline Oil,
and Nitro Benzene.
The group has around 50% market share of total production of Acetic Anhydride in India and is one of
the top 10 manufacturers of Acetanilide Flakes in the world. The group has a combined Cycle Power
Plant of 225 MW at Kashipur is the 1st Gas Based power Plant of Uttrakhandand is one of the leading
power supplier to Uttrakhand government, the power plant cost about Rs. 850.00 cr.
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The Board of Directors of the Company are very experienced industrialists, they are:
Sr. No. Name of Directors Residential Address & Phone Nos. CONTACT NO.
1. OM PRAKASH
AGGARWAL
C-122, Mahendra Enclave
Azadpur, Delhi : 110033 0265-2326673
2. SOBH NATH VIBHUTI
SHUKLA
B/15, GIDC Colony
Nandesari, Baroda : 391320 0265-2326673
3 SATPAL SINGH
DHANDA
A4, Jaganath Puram
Refinery Road
Gorwa, Baroda : 390016
0265-2326673
2.2 Brief description of nature of the Project
Proposed Expansion of Distillery Unit.
2.3 Need for the project and its importance to the country and or region
Molasses is a raw material for production of alcohol which gains importance for its use as a fuel in
admixture with petrol, as main ingredients in beverages and as a starting raw material for various
organic chemicals. Molasses is a renewable resource and dispense the use of petroleum for fuel and
organic chemicals. Alcohol has assumed very important place in the country economy. It is vital raw
material for a number of chemicals. It has been a source of large amount of revenue by way of excise
duty levied by state government. Ethanol has a potentiality as fuel in the form of “power alcohol” for
blending with petrol in the ratio of 10:90. This trend is continuing and will continue in the view of the
fact that potable liquor has larger revenue generating potential for the governments. The demand for
alcohol will always be there for industrial purposes. Further the use of alcohol in automobile fuel will
enhance the demand for alcohol. Other than the above mention major requirement, alcohol is also
being used in the production of many downstream chemicals including drugs, polymers, plastic. The
proposed expansion project will create additional employment opportunities in terms of factory
employment, transportation, petty shops etc.
2.4 Demands-Supply Gap
Based on their informal survey of the market with their current customers and various traders, they
have found that there is a big potential for the range of the products they are planning. These products
will be an addition to the current range of their products.
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2.5 Imports vs. Indigenous production
Based on the current cost of indigenous raw materials will make them very competitive against
imported finished products and they will be able to increase the export of their finished products.
2.6 Export possibility
We shall explore the possibility to export the products.
2.7 Domestic/Export Markets
Majority of the products will be used for domestic market and some products will be exported
depending on the international market.
2.8 Employment Generation (Direct and Indirect) due to project.
M/s. Luna Chemicals Ind. Pvt. Ltd. will give direct employment to (Direct 25 & Indirect 15) local people
based on qualification and requirement. In addition to direct employment, indirect employment shall
generate ancillary business to some extent for the local population.
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3.0 Project Description
3.1 Type of Project including interlinked and interdependent projects, if any.
No interlinked project has been submitted.
3.2 Location (map showing general location, specific location and project boundary & project site
layout) with coordinates.
Map showing general location
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Google map: Specific location and project boundary
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Plot Layout
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3.3 Details of alternate sites considered and the basis of selecting the proposed site, particularly the
environmental considerations gone into should be highlighted.
Major factors involved in the selection of site are listed below:
Site is very well connected by road
Proximity to Raw Material suppliers
Availability of sufficient land free from cultivation
Availability of power evacuation facilities
Availability of surface water for industrial use
Modern infrastructure support and amenities at par with nearest city in global markets, including:
Efficient transport facilities within the area and to & fro the city area.
Environment-friendly zone.
Uninterrupted power supply.
3.4 Size or Magnitude of Operation
Please refer Section-1.1.1, Page No. 3
3.5 Project Description with process details (a schematic diagram/flow chart showing the project
layout, components of the project, etc. should be given)
Please refer Please refer Form-I, Annexure-III.
3.6 Raw Material required along with estimated quantity, likely source, marketing area of final
product/s, mode of transport of raw material and Finished product.
For raw material required along with quantity; Please refer Form-I, Annexure-III. Majority of the
products will be used for domestic market and some products will be exported depending on the
international market.
3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be briefly
outlined.
Industrial wastewater generation will be 1346 KL/Day (Industrial: 1346 KL/Day + Domestic: 9 KL/Day).
Industrial wastewater shall be given Bio-Methanation Treatment followed by ETP & MEE and ultimately
condensate (1137 KL/Day) will be recycled/reused in Plant Utilities (720 KL/Day), Process (407 KL/Day)
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as well as Gardening (10 KL/Day). Domestic wastewater generation will be 9 KL/Day which shall be
disposed in Septic tank & Soak Pit.
3.8 Availability of water its source, energy/power requirement and source should be given.
Water Source
Total water requirement shall be met through Kakrapar Right Bank Canal.
Power & Fuel Requirement
TOTAL POWER REQUIREMENT
Note: DG Set will be kept for emergency power back up.
DETAILS ON FUEL & SOURCE
Sr.
No.
Type of Fuel Existing Additional
Proposed
Total Requirement
1 Coal/ Lignite 14.8 MT/Day 79.8 MT/Day 94.6 MT/Day
2 Diesel 276 Lit/Hr 350 Lit/Hr 626 Lit/Hr
3 Gas 38000 m3/day 38000 m
3/day 76000 m
3/day
3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their management/disposal.
Please refer Please refer Form-I, Annexure-V.
Requirement Sr.
No.
Description
Existing Additional Total
Source
1 Electricity Requirement
– Contract Demand
1200 KVA 2068 KVA
(1000 KVA + 1068 KVA)
3268 KVA DGVCL
2 D.G. Set 750 KVA
380 KVA
500 KVA
1250 KVA
1500 KVA
2750 KVA --
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3.10 Schematic representations of the feasibility drawing which give information of EIA purpose.
4.0 Site Analysis
4.1 Connectivity
Site is very well connected by road
Availability of fuel, water, power, etc.
4.2 Land Form, Land Use and Land Ownership
AREA (SQ. MT.) SR.
NO.
LAND USE
Existing Proposed Total
1 Production Plants 2331.00 2000.00 4331.00
2 Parking 99.30 - 99.30
3 Security Building 53.40 - 53.40
4 Effluent Treatment plant 19369.90 1000.00 20369.90
5 Utility 2426.90 500.00 2926.90
6 Raw Material and Finished Products Storage 8035.75 - 8035.75
7 Gas Tonner Storage 405.00 - 405.00
8 Tank Farm Area 4900.00 500.00 5400.00
RECONNAISSANCE SURVEY OF EXISTING PLANT ANNUAL REPORT
MARKET ASSESSMENT
FINANCIAL REPORT
PROJECT REPORT
INTRODUCTION
MONITORING OF AIR, WATER & SOIL QUALITY & NOISE
LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC STATUS
& BASIC AMENITIES. SITE VISITS BY AND INTERVIEWS WITH
LOCALS
BASELINE
ENVIRONMENTAL
STATUS
ENVIRONMENTAL INFORMATION CENTRE
CENTRAL GROUND WATER BOARD
GUJARAT POLLUTION CONTROL BOARD (GPCB)
PUBLIC HEALTH ENGINEERING DEPT.
AGRICULTURE DEPARTMENT
FOREST DEPARTMENT
IRRIGATION DEPARTMENT
EMPLOYMENT EXCHANGE
HEALTH CENTER
CENSUS DEPT.
INDIAN METEOROLOGICAL DEPT.
SOCIOECONOMIC
STATUS &
INFRASTRUCTURE
PROPOSED EXPANSION
PLANT
FACILITY DESCRIPTION
IMPACTS
METHODOLOGY OF
IMPACT
ASSESSMENT
IDENTIFICATION & ASSESSMENT OF IMPACTS
EVALUATION OF IMPACTS BY MATRIX METHOD
SOURCE OF INFORMATION OVERVIEW OF
E. I. A. STUDIES
ACTIVITIES
ENVIRONMENTAL
MANAGEMENT PLAN
DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR
POLLUTION CONTROL, HAZARDOUS WASTE MANAGEMENT,
GREEN BELT DEVELOPMENT MONITORING PROGRAM
RISK ANALYSIS
STUDIES &
DISASTER
MANAGEMENT PLAN
SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY
DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR. CONSEQUENCE ANALYSIS
PREPARATION OF DISASTER MANAGEMENT PLAN
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9 Green Belt 22500.00 52500.00 75000.00
10 Road 14800.00 - 14800.00
11 Open Area 96254.75 - 96254.75
Total 171176.00 56500.00 227676.00
4.3 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area under
CRZ)), shortest distances from the periphery of the project to periphery of the forests, national park,
wild life sanctuary, eco sensitive areas, water bodies (distance from HFL of the river), CRZ. In case of
the notified industrial area, a copy of the Gazette notification should be given.
4.4 Existing Infrastructure
AREA (SQ. MT.) SR.
NO.
LAND USE
Existing Proposed Total
1 Production Plants 2331.00 2000.00 4331.00
2 Parking 99.30 - 99.30
3 Security Building 53.40 - 53.40
4 Effluent Treatment plant 19369.90 1000.00 20369.90
5 Utility 2426.90 500.00 2926.90
6 Raw Material and Finished Products Storage 8035.75 - 8035.75
7 Gas Tonner Storage 405.00 - 405.00
8 Tank Farm Area 4900.00 500.00 5400.00
9 Green Belt 22500.00 52500.00 75000.00
10 Road 14800.00 - 14800.00
11 Open Area 96254.75 - 96254.75
Total 171176.00 56500.00 227676.00
4.5 Soil Classification
It will be incorporated in the EIA Report.
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4.6 Climatic data from secondary sources.
Primary source: our own weather station & Secondary Sources: Indian Meteorological Department,
Ahmedabad.
4.7 Social infrastructure available.
Depending on the growth of the company the required social infrastructure will be provided.
5.0 Planning Brief
5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country
planning/Development authority classification.
Type of Industry: Proposed Expansion of Distillery Unit.
5.2 Population Projection
It will be incorporated in the EIA Report.
5.3 Land use planning (breakup along with green belt etc.)
Total 2,27,676 m2
land area is available at site; out of this 75,000 m2 (Existing = 22,500 m
2 + Additional
Proposed = 52,500 m2) (i.e. approx 32.94% of total area) will be developed as greenbelt and other forms
of greenery.
5.4 Assessment of Infrastructure Demand (Physical & Social)
Employment would be as per prevailing norms of state government for skilled and unskilled people
for the proposed expansion project activity.
Social Welfare
Cordial relation with the industry shall be established and representation shall be made to villagers
for help for creation of facilities related to health, education, etc.
5.5 Amenities/Facilities
It will be incorporated in the EIA Report.
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6.0 Proposed Infrastructure
Depending on the growth of the company the required infrastructure will be developed within premises
as well as region.
6.1 Green Belt
M/s. Luna Chemicals India Pvt. Ltd. shall develop an effective green belt within the factory and on
periphery of the factory. Total 2,27,676 m2
land area is available at site; out of this 75,000 m2 (Existing =
22500 m2
+ Additional Proposed = 52500 m2) (i.e. approx 32.94% of total area) will be developed as
greenbelt and other forms of greenery.
6.2 Social Infrastructure
Depending on the growth of the company the required social infrastructure will be provided.
6.3 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways, etc.)
Major factors involved in the selection of site are listed below:
Already existing operating unit
Site is very well connected by road
Proximity to Raw Material suppliers
Availability of sufficient land free from cultivation
Availability of power evacuation facilities
Availability of surface water for industrial use
6.4 Drinking water Management (Source & Supply of water)
Total water requirement shall be met through Kakrapar Right Bank Canal.
6.5 Sewerage System
Sewage pipes are laid in entire company for the removal and disposal of mainly non-harmful liquid
wastes from the offices, canteen and domestic waste coming from different section of industry.
6.6 Solid Waste Management
Please refer Form-I, Annexure-V.
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6.7 Power Requirement & Supply/Source
Please refer Section 3.8, Page No. 11 of this report.
7.0 Rehabilitation and Resettlement (R & R) Plan
7.1 Policy to be adopted (central/state) in respect of the project affected including home oustees, land
oustees and landless laborers (a brief outline to be given)
There is no habitation on the proposed project area and it is open industrial land within premises, so
that R & R policy is not applicable to this project. There shall not be displacement of any population in
project area. Any major activity that may lead to resettlement of the people is considered as permanent
impact. Hence, there is no permanent impact on this account. The increasing industrial activity will
boost the commercial and economical status of the locality up to some extent.
8. Project Schedule & Cost Estimates
8.1 Likely date of start of construction and likely date of completion (Time schedule for the project to
be given).
We shall start construction of the project after getting EC and CTE.
8.2 Estimated Project cost along with analysis in terms of economic viability of the project.
Total Project Cost for Proposed Project will be Rs. 5918.66 Lakhs (Existing = Rs. 1918.66 Lakhs +
Additional Proposed = Rs. 4000 Lakhs). Cost for EMS will be Rs. 1493.10 Lakhs (included in Project Cost)
(Existing = Rs. 493.10 Lakhs + Additional Proposed = Rs. 1000 Lakhs). Recurring Cost for EMS will be Rs.
125 Lakhs/ Annum.
BREAK-UP PROJECT COST
Estimated Cost (Rs. in Lakhs) Sr.
No.
Particulars
Existing Additional Total
1 Land and Site Development 215.50 200 415.50
2 Building 193.43 300 493.43
3 Plant and Machineries 1016.63 2500 3516.63
4 Environment protection measures (includes cost of ETP, Tree
Plantation, Evaporator System and Rain Water Harvesting etc.)
493.10 1000 1493.10
TOTAL 1918.66 4000 5918.66
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EMS Cost & Recurring Cost/Annum to be given for EMS
S. No. Description Capital Cost
(Rs. in Lakhs)
Recurring Cost
(Rs. in Lakhs)
1. Air Pollution Control 470 5
2. Water Pollution Control 320 105
3. Solid waste Management 50 1
4. Environmental Monitoring and Management -- 10
5. Rainwater Harvesting 100 1
6. Occupational Health 40 2
7. Greenbelt Development 20 1
Total 1000 125
9. Analysis of Proposal (Final Recommendations)
9.1 Financial and social benefits with special emphasis on the benefit to be local people including
tribal population, if any, in the area.
Employment would be as per prevailing norms of state government for skilled and unskilled people
for the proposed expansion project.
Social Welfare activities shall be done.
Cordial relation with the industry shall be established and representation shall be made to villagers
for help for creation of facilities related to health, education, etc.