pre commission check list for 3dp1s-ver0

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  • 7/29/2019 Pre Commission Check List for 3DP1S-Ver0

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    PageDate of

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    Pre Commissioning C hec k List for Single Section Digital Axle

    Counter SIGVer 0

    1 of 2217.08.2007

    {3DP1S Configuration}(SW Version: S002)

    Of M/s G.G.TRONICS, Bangalore

    0610

    SSDAC Unit Sl. No (UNIT A) ------------, (UNIT B) ------------, (UNIT C) ------------

    0 General Information:

    0.1 Station / Section Name0.2 Division / Zonal Railway

    0.3 Contact Details of Railways at site0.4 Contact Details of Railways at HQr / Division 0.5 Total No of Detection point / Section0.6 Contract no./PO No.0.7 Date of Pre commissioning inspection0.8 Name of firms authorized Rep

    Note : 1. System should be installed and commissioned by authorized

    technical staff of manufacturer only.2. Installation pract ices of SSDAC model SSDAC-G36 for Phase Reversal

    should be strictly adhered to and checked before commissioningcovering all points in the following document

    1 Out door(Location Box)

    ObservedSl.No.

    Item RequiredUNIT A UNIT B UNIT C

    OK / NotOK

    1.1Relay used inRelay Box VR

    Q type, 24V, 1000 Ohm(Printed Sticker of VR/PR either onfront cover or inside bottom of relaybox.)

    1.2Diode across eachrelay coil inreverse bias.

    Should be provided with BY127/ IN4007 / IN5408

    1.3 Unused Quad pair To be terminated on terminals.

    1.4Dressing of Quadpair

    To be properly dressed withinsulated tape.

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    Pre Commissioning C hec k List for Single Section Digital Axle

    Counter SIGVer 0

    2 of 2217.08.2007

    {3DP1S Configuration}(SW Version: S002)

    Of M/s G.G.TRONICS, Bangalore

    0610

    2 Outdoor (track device)

    ObservedSl.No.

    Item RequiredUNIT A UNIT B UNIT C

    OK / NotOK

    2.1Wiring of TX / RXcoils & MS couplercables

    Wired on approved Wago/

    Phoenix make terminals.

    2.2

    Condition of wornout of Rail60 Kg - 13 mm52 Kg - 8 mm90 R - 5 mm

    Should be within vertical limit ofworn out159 -172 mm148 -156 mm138 -143 mm

    2.3

    Marking of holeson rail(From bottom ofthe rail)

    GGT Jig as per drawing no.DRG-25 of Installation Manual

    Version 1.0 Revision 0 to beused as per rail section.60 Kg - 84 mm52 Kg - 68 mm90 R - 57 mmfrom the bottom of the rail.

    2.4Drilling of holes inthe web of rail

    Should be of 14mm dia. Shouldbe square (perpendicular),

    should not be oblong.

    2.5

    Torque applied tofix track deviceusing Torquewrench

    Jaicom make JPR65 orequivalent - 88 Nm.

    2.6 Fixing of TX Outside the rail

    2.7 Fixing of RX Inside the rail

    2.8Fixing of axledetectors at entry& exit end

    On the same rail as per

    drawing no. DRG-9 ofInstallation ManualVersion 1.0Revision 0

    2.9Laying of axledetector cable

    In corrugated / HDPE pipe

    2.10Screen of axledetector cable

    Should be earthed

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    PageDate of

    issue

    Pre Commissioning C hec k List for Single Section Digital Axle

    Counter SIGVer 0

    3 of 2217.08.2007

    {3DP1S Configuration}(SW Version: S002)

    Of M/s G.G.TRONICS, Bangalore

    0610

    ObservedS.No. Item Required

    UNIT A UNIT B UNIT C

    RemarksOK /

    NOT OK

    2.12 Rail section 60 Kg / 52 Kg / 90 R

    2.13Nuts, bolts &washers for fixing

    rail contacts

    Insertion of bolt from RX coilside i.e., inside of the rail

    2.14Position ofdeflector

    30 cm away from TX / RX coilsin the next sleeper

    2.15 Height of deflectorShould not be higher than therail top

    2.16Clearancebetween sleepers

    400 mm between sleepers

    2.17 Embossing on railShould not be covered by Track

    device

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    Pre-commissioning C heck List for Single-Section Digital Axle

    Counter

    {3DP1S configuration}(SW Version: S002)

    Of M/s GG TRONICS, Bangalore

    SIG 0610 Ver 0

    3 Outdoor Quad Cable

    3. Outdoor (Quad Cable / PIJF twisted pairs telecom cable for Axle counter

    system working in station area, As per RDSO letter no. STS / E / SSDAC /SPN / 177 dated-28 / 30.08.2006)

    3.1 Test format for testing of QUAD cable / PIJ F twisted pair telecom cable

    before commissioning of SSDAC in Station area

    Sl.No.

    Item ExpectedMeasured /Observed

    Remarks(OK / Not OK)

    3.1.1CommunicationMediaType of Cable

    Only Quad cable / PIJF twisted

    pair telecom cable is to beused between field units.No Signaling Cable is to beused in totality / parts.

    3.1.2 Use of pair

    Proper pair of wires to be usedfor connectivity.Annexure 1 for Quad cablemay be referred

    3.1.3 Duplication ofWires

    No wires to be paralleled forreducing conductor resistance.

    3.1.4Insulationresistance ofQuad cable

    Shall be greater than / equal to10 M ohm.

    3.1.5Loop resistanceof designatedpair

    Not to exceed 56 ohm / Kmsfor Quad Cable at 200 C &_______* ohms / Kms for PIJF

    telecom cable.Annexure 2 for correctionfactor may be referred.

    3.1.6Attenuation lossmeasured at 2KHz

    Shall not be greater than 30.0dB for full length of the cableused.

    N E d C Sh ll b b tt th 55 dB f

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    Pre-commissioning C heck List for Single-Section Digital Axle

    Counter

    {3DP1S configuration}(SW Version: S002)

    Of M/s GG TRONICS, Bangalore

    SIG 0610 Ver 0

    Sl.No.

    Item ExpectedMeasured /Observed

    Remarks(OK / Not OK)

    3.1.10Separate Earth ofQuad / PIJFtelecom cable

    Shall be less than One ohm

    3.1.11Cable allocationtable

    Shall be filled up & attached

    3.1.12Unused Quadpair

    To be terminated on terminals.

    3.1.13Dressing of Quadpair

    To be properly dressed withinsulated tape.

    3.1.14Spiral beforetermination.

    No individual conductor to bemade spiral

    3.2 Test format for testing of QUAD cable before commissioning ofSSDAC

    / BPAC / SSBPAC (D) used in between Station to station

    Sl.No.

    Item ExpectedMeasured /Observed

    Remarks(OK / Not OK)

    3.2.1Block sectionlength limit 12 Km.

    3.2.2CommunicationMediaType of Cable

    Only Quad cable is to beused between field units.No Signaling Cable is to beused in totality / parts.

    3.2.3 Use of pair

    Proper pair of wires to beused for connectivity.

    Annexure 1 may bereferred

    3.2.4Duplication ofWires

    No wires to be paralleledfor reducing conductorresistance.

    InsulationShall be greater than /

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    Pre-commissioning C heck List for Single-Section Digital Axle

    Counter

    {3DP1S configuration}(SW Version: S002)

    Of M/s GG TRONICS, Bangalore

    SIG 0610 Ver 0

    Sl. No. Item ExpectedMeasured /Observed

    Remarks(OK / Not OK)

    3.2.6Loop resistance of

    designated pair

    Not to exceed 56 ohm/Kms at20

    0C.

    See Annexure 2 forcorrection factor.

    3.2.7Attenuation lossmeasured at 2KHz

    Shall not be greater than 30.0dB for full length of the cableused.

    3.2.8Near End CrossTalk (NEXT)

    Shall be better than 55 dB forquad cable.

    3.2.9 Far End CrossTalk (FEXT)

    Shall be better than 55 dB forquad cable.

    3.2.10Continuity of cablearmour

    Continuity shall be there

    3.2.11Separate Earth ofquad cable

    Shall be less than One ohm

    3.2.12Cable allocation

    tableShall be filled up & attached

    3.2.13 Unused Quad pairTo be terminated onterminals.

    3.2.14Dressing of Quadpair

    To be properly dressed withinsulated tape.

    3.2.15Spiral beforetermination.

    No individual conductor to bemade spiral

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    Pre-commissioning C heck List for Single-Section Digital Axle

    Counter

    {3DP1S configuration}(SW Version: S002)

    Of M/s GG TRONICS, Bangalore

    SIG 0610 Ver 0

    3.3 Test format for testing of local QUAD / PIJF twisted pair telecom cable & OFC before

    commissioning of SSDAC / BPAC / SSBPAC (D) on OFC in between station to

    station.

    Sl. No. Item Expected

    Measured /

    Observed

    Remarks

    (OK / Not OK)3.3.1 QUAD / PIJF

    3.3.1.1CommunicationMediaType of Cable

    Jelly filled telecom cable /Quad cable to be usedbetween field units &OFC Equipment room.Signaling Cable shall notbe used at all.

    3.3.1.2 Use of pair

    Proper pair of wires to be

    used for connectivity.Annex-1 may be referred

    3.3.1.3Duplication ofWires

    No wires to be paralleledfor reducing conductorresistance.

    3.3.1.4Insulationresistance ofQuad cable

    Shall be greater than /equal to 10 M ohm.

    3.3.1.5Loopresistance ofdesignated pair

    Not to exceed 56

    ohm/Kms at 200 C forQuad cable & _____*ohm / Kms for PIJFtelecom cable.See Annexure 2 forcorrection factor.

    3.3.1.6Earth of quadcable

    Shall be less than Oneohm

    3.3.1.7

    Cable

    allocation table

    Shall be filled up &

    attached

    3.3.1.8Unused Quadpair

    To be terminated onterminals.

    3.3.1.9Dressing ofQuad pair

    To be properly dressedwith insulated tape.

    3.3.1.10Spiral beforet i ti

    No individual conductor tob d i l

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    Pre-commissioning C heck List for Single-Section Digital Axle

    Counter

    {3DP1S configuration}(SW Version: S002)

    Of M/s GG TRONICS, Bangalore

    SIG 0610 Ver 0

    Sl. No. Item ExpectedMeasured /Observed

    Remarks(OK / Not OK)

    3.3.2 OFC

    3.3.2.1Channel line

    up

    For 0 dB Trans signallevel, the receivedsignal level at other

    end shall not be morethan-15 dB.

    3.3.3 Test format for testing of QUAD cable before commissioning ofSSDAC

    / BPAC / SSBPAC (D) used in between Station to Location Unit

    Sl. No. Item ExpectedMeasured /

    Observed

    Remarks

    (OK / Not OK)

    CommunicationMedia

    Only Quad cable / PIJF twistedpair telecom cable is to beused between field unit toReset Box.3.3.3.1

    Type of CableNo Signaling Cable is to beused in totality / parts.

    3.3.3.2 Use of pairProper pair of wires to be usedfor connectivity.Annexure 1 for Quad cablemay be referred

    3.3.3.3Duplication ofWires

    No wires to be paralleled forreducing conductor resistance.

    3.3.3.4Insulationresistance ofQuad cable

    Shall be greater than / equal to10 M ohm.

    3.3.3.5

    Loopresistance ofdesignatedpair

    Not to exceed 56 ohm / Kmsfor Quad Cable at 200 C &_______* ohms / Kms for PIJFtelecom cable.Annexure 2 for correctionfactor may be referred.

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    Pre-commissioning C heck List for Single-Section Digital Axle

    Counter

    {3DP1S configuration}(SW Version: S002)

    Of M/s GG TRONICS, Bangalore

    SIG 0610 Ver 0

    Sl. No. Item ExpectedMeasured /Observed

    Remarks(OK / Not OK)

    3.3.3.10Separate Earthof Quad / PIJFtelecom cable

    Shall be less than One ohm

    3.3.3.11Cableallocation table

    Shall be filled up & attached

    3.3.3.12Unused Quadpair

    To be terminated on terminals.

    3.3.3.13Dressing ofQuad pair

    To be properly dressed withinsulated tape.

    3.3.3.14Spiral beforetermination.

    No individual conductor to bemade spiral

    * PIJF telecom cable is available with three types of Conductor dia-

    Sl. No Condr Dia used in PIJFcable

    Resce at 200 C Loop Resce /KM

    1 0.50 mm 86 ohm +/- 6 172 ohm / Kms

    2 0.63 mm 58 ohm +/- 4 116 ohm / Kms3 0.90 mm 28 ohm +/- 2 56 ohm / Kms

    Note: Procedure for test-

    Attenuation Loss: The output/Input impedance of signal generator / dB meter shall be 600ohm.

    Near End Crosstalk:Test tone of 150 KHz to be fed in the adjacent pa ir of the same quad &NEXT to be measured at the same end on the other pair of the samequad.

    Far End Cross talk: Test tone of 150 KHz to be fed in the adjacent pa ir of the same quad &FEXT to be measured at the far end on the other pa ir of the same quad.

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    Pre-commissioning C heck List for Single-Section Digital Axle

    Counter

    {3DP1S configuration}(SW Version: S002)

    Of M/s GG TRONICS, Bangalore

    SIG 0610 Ver 0

    4 Outdoor electronics

    ObservedSl.No

    Item RequiredUNIT A UNIT B UNIT C

    OK / NotOK

    4.1

    a. Sl. No. of SSDACunits

    b. Details of Trackcircuit

    Same serial number pairs.Example 001 (Unit A),

    001 (Unit B),

    001 (Unit C)Track circuit No.

    4.2Placement of Cards /modules

    Should be in properposition

    4.3Firmness of card /Modules

    Should be tightened withscrew / clip provided

    4.4 MS CouplersInstalled and tightenedproperly

    4.5 MS coupler cables Wired properly as percolor / label code

    4.6Earthing of SSDACunits

    Should be provided firmlythrough copper strips orother standard coppercable.Value < 1 Ohms

    4.7Earthing of RelayBox

    Should be provided firmly

    through copper strips orother standard coppercable.Value < 1 Ohms

    4.8 Fixing of SSDAC unitShould be firmly fixedusing clamp

    4.9 Fixing of Relay BoxShould be firmly fixedusing clamp

    4.10Cable for taking 24vD.C. from centrallocation to SSDACunit.

    2 X 25 sq. mm Al.

    4.11

    External SurgeProtection Devices

    i t t t d

    Indicative type, plug ableor easy to install on a DIN

    il N l bl h ll b

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    Pre-commissioning C heck List for Single-Section Digital Axle

    Counter

    {3DP1S configuration}(SW Version: S002)

    Of M/s GG TRONICS, Bangalore

    SIG 0610 Ver 0

    ObservedSl. No Item Required

    UNIT A UNIT B UNIT C

    OK / NotOK

    4.16

    Input voltage withChargerOFF.(Keep chargerOFF for 15 minutesbefore takingreading )

    22 V to 30 V DC

    4.17Ripple of InputPower Supply

    Less than 10 mVrms / 50 mV peak topeak.

    4.18

    Relay drive outputto the Vital Relay.(This may be

    checked across R1& R2 of coil of vitalrelay in relay box).

    4.18 aSectionUnoccupied (Clear)

    >20V

    4.18 b Section Occupied < 2V

    4.19

    Drive voltage ofrepeater relays inpicked up condition,when charger isOFF for 15minutes.

    4.20 VPR >22V

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    Pre-commissioning C heck List for Single-Section Digital Axle

    Counter

    {3DP1S configuration}(SW Version: S002)

    Of M/s GG TRONICS, Bangalore

    SIG 0610 Ver 0

    5.0 INDOOR POWER SUPPLY / CT RACK

    ObservedSl.No

    Item RequiredUNIT A UNIT B UNIT C

    RemarksOK / Not

    OK

    5.1 VPR RelaysShall be of Q type 24 V ,1000 ohms

    5.2 Fuse Ratings 2.0 Amps

    5.3 Power supply foraxle counter

    a) Charger should be fit foraxle counter use.b) There should not be anyother load on the powersupply except axlecounter.c) Class B & C types surge

    protection must beprovided on 230 V mainsline.

    5.4Ripple of InputPower Supply

    Less than 10 mV rms / 50mV peak to peak.

    5.5

    Glitch in InputPower Supply byputting ON / OFF

    the charger

    No glitch should be there

    5.6

    Drive voltage of theVPR. (This may bechecked across R1& R2 of coil ofrelay).

    >22V

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    Pre-commissioning C heck List for Single-Section Digital Axle

    Counter

    {3DP1S configuration}(SW Version: S002)

    Of M/s GG TRONICS, Bangalore

    SIG 0610 Ver 0

    6.0 INDOOR(Reset Box Location)

    ObservedSl.No.

    Item RequiredUNIT A UNIT B UNIT C

    RemarksOK / Not OK

    6.1 Reset BoxWired as per drg given inInstallation Manual

    6.2Reset Box

    Earthing.

    Connected to earth

    properly.a) Reset not possible whenAxle Counter section isclear and healthy.

    6.3Reset function b) Reset not possible when

    Axle counter section is inPreparatory reset mode.

    6.4

    24 VDC level at

    Reset boxinput.

    22V DC to 30 V DC

    6.5

    24 VDC level atReset box inputfrom LineVerificationBox.

    22V DC to 30 V DC

    6.6Level of resetsignal from

    reset box. 48 V

    4 V DC

    6.7

    Level of resetsignal atSSDAC unitinput.

    38 V to 50V DC 2V DC

    7.0 COMMISSIONING

    Sl.No.

    Item RequiredMeasured /Observed

    Remarks (OK/ Not OK)

    7.1 CommissioningSystem should be installed &commissioned by personal trainedby the manufacturer.

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    Pre-commissioning C heck List for Single-Section Digital Axle

    Counter

    {3DP1S configuration}(SW Version: S002)

    Of M/s GG TRONICS, Bangalore

    SIG 0610 Ver 0

    Commission ing Log sheet of SSDAC [Phase reversal detection Type]Model : SSDAC-G36, Software version: S002

    The following card version should be checked:

    Sl.

    No.Type of Card Part No. Version UNIT A UNIT B UNIT C

    RemarksOK / Not

    OK

    1 Phase Detector Card 1 H001M01R1 00

    2 Phase Detector Card 2 H001M02R1 00

    3 CPU Card 1 of Unit A H001M15R1 00 * NA * * NA *

    4 CPU Card 2 of Unit A H001M16R1 00 * NA * * NA *

    5 CPU Card 1 of Unit B H001M17R1 00 * NA * * NA *

    6 CPU Card 2 of Unit B H001M18R1 00 * NA * * NA *

    7 CPU Card 1 of Unit C H001M19R1 00 * NA * * NA *

    8 CPU Card 2 of Unit C H001M20R1 00 * NA * * NA *

    9SMCPU / Event LoggerCard

    H001M03R1 00

    10 Communication Card 1 H001M04R1 00

    11 Communication Card 2 H001M05R1 00

    12 Relay Driver Card 1 H001M07R1 00 * NA * * NA * * NA *13 Relay Driver Card 2 H001M06R1 00

    14 DC-DC Converter Card H001M08R1 00

    15 LCD Display Box H001M24R1 00

    16Relay Box with Q-type;24 V ; 1000 Ohm relay-6F/6B

    G36-RB1R00 00

    17 Filter Box G36-RSFL00 00

    18Axle detectors(Web type TX Coils)

    G36-T212500 00

    20Axle detectors(Web type RX coils) G36-R212500

    21 Reset Box G36-RSBX01 00

    22Surge VoltageProtection device

    G36-LTDU00 00

    * NA * N t li bl

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    {3DP1S configuration}(SW Version: S002)

    Of M/s GG TRONICS, Bangalore

    SIG 0610 Ver 0

    Annexure-I

    Precautions to be taken care during the wiring/connections are to be done at the time ofcommissioning of SSDAC/BPAC/SSBPAC (D)

    Posit ion of One Quad in Quad cable:

    White(A)X

    Red (C) X X (D) Grey

    X(B)

    Quad color

    1st pair = White & Quad colour i.e A & B Wires2

    ndpair= Red & Grey colour i.e C & D Wires of designated colour of Quad.

    Each Quad is binded by the respective Quad colour binder

    Table-1

    Colour scheme of PE insulated Quads

    Quad Colour

    QuadNo

    PairNo.

    A - Wire B -Wire PairNo.

    C- Wire D - Wire

    Orange 1 1A White Orange 1B Red Grey

    Blue 2 2A White Blue 2B Red Grey

    Brown 3 3A White Brown 3B Red Grey

    Green 4 4A White Green 4B Red Grey

    Yellow 5 5A White Yellow 5B Red Grey

    Black 6 6A White Black 6B Red Grey

    Precautions to be taken for using QUAD Cable:

    Designated pair of wire of the same quad (mentioned in Table -1) should be used.

    Do not use one wire from one quad and another wire from some other quad.

    If any wire of a pair of the quad is broken/Non functional, then use fresh pair of wire.

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    {3DP1S configuration}(SW Version: S002)

    Of M/s GG TRONICS, Bangalore

    SIG 0610 Ver 0

    Annexure-II

    TEMPERATURE CORRECTION FACTOR FOR CONDUCTOR RESISTANCE FOR ANNEALEDHIGH CONDUCTIVITY COPPER

    Temp.Deg C

    1.

    Corre.factor

    2.

    Temp.deg C

    1.

    Corre.Factor

    2.

    Tempdeg C

    1.

    Corre.factor

    2.

    Temp.deg C

    1.

    Corre.factor

    2.

    Temp.deg C

    1.

    Corre.Factor

    2

    5. 1.0638 17 1.0122 29 0.9653 41 0.9225 53 0.8834

    5.5 1.0618 17.5 1.0101 29.5 0.9634 41.5 0.9208 53.5 0.8818

    6. 1.0593 18 1.0081 30 0.9615 42 0.9191 54 0.8803

    6.5 1.0571 18.5 1.0060 30.5 0.9597 42.5 0.9174 54.5 0.8787

    7. 1.0549 19. 1.0040 31. 0.9579 43. 0.9158 55. 0.8772

    7.5 1.0526 19.5 1.0020 31.5 0.9560 43.5 0.9141 55.5 0.8757

    8. 1.0504 20. 1.0000 32. 0.9542 44.. 0.9124 56. 0.87418.5 1.0482 20.5 0.9980 32.5 0.9524 44.5 0.9107 56.5 0.8726

    9. 1.0460 21. 0.9960 33. 0.9506 45. 0.9091 57. 0.8711

    9.5 1.0438 21.5 0.9940 33.5 0.9488 45.5 0.9074 57.5 0.8696

    10. 1.0417 22. 0.9920 34. 0.9470 46. 0.9058 58. 0.8681

    10.5 1.0395 22.5 0.9900 34.5 0.9452 46.5 0.9048 58.5 0.8667

    11. 1.0373 23. 0.9881 35. 0.9434 47. 0.9025 59. 0.8651

    11.5 1.0352 23.5 0.9862 35.5 0.9416 47.5 0.9009 59.5 0.863612. 1.0331 24. 0.9843 36. 0.9398 48. 0.8993 60. 0.8621

    12.5 1.0309 24.5 0.9823 36.5 0.9380 48.5 0.8977 60.5 0.8606

    13. 1.0288 25. 0.9804 37. 0.9363 49. 0.8961 61. 0.8591

    13.5 1.0267 25.5 0.9785 37.5 0.9346 49.5 0.8945 61.5 0.8576

    14. 1.0246 26. 0.9766 38. 0.9328 50. 0.8929 62. 0.8562

    14.5 1.0223 26.5 0.9747 38.5 0.9311 50.5 0.8913 62.5 0.8547

    15. 1.0204 27. 0.9728 39. 0.9294 51. 0.8897 63. 0.853215.5 1.0183 27.5 0.9709 39.5 0.9276 51.5 0.8881 63.5 0.8518

    16. 1.0163 28. 0.9690 40. 0.9259 52. 0.8863 64. 0.8503

    16.5 1.0142 28.5 0.9671 40.5 0.9242 52.5 0.8850 64.5 0.8489

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    Pre-commissioning C heck List for Single-Section Digital Axle

    Counter

    {3DP1S configuration}(SW Version: S002)

    Of M/s GG TRONICS, Bangalore

    SIG 0610 Ver 0

    Annexure-III

    Response test of digital Axle Counter with different type of Trolley

    Wheels done jointly with railways

    S.No. Type of Trolley wheelObserved Result( No

    influence / Goes to error

    / Counted / other)

    Remarks

    4 spoke wheel

    Wheel Dia with flange

    Wheel base

    Flange thickness

    Wheel Flange

    1

    Spoke width

    6 spoke wheelWheel Dia with flange

    Wheel Width

    Flange width

    Flange depth

    2

    Spoke width

    Solid Wheel with 6holes

    Wheel Dia with flange

    Wheel Width

    Flange width

    3

    Flange depth

    8 spoke wheelWheel Dia with flange

    Wheel base

    Flange thickness

    4

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    Page 18 of 22

    Date of

    issue

    17.08.2007

    Pre-commissioning C heck List for Single-Section Digital Axle

    Counter

    {3DP1S configuration}(SW Version: S002)

    Of M/s GG TRONICS, Bangalore

    SIG 0610 Ver 0

    S.No. Type of Trolley wheelObserved Result( No

    influence / Goes to error

    / Counted / other)

    Remarks

    8 spoke with slots

    Wheel Dia with flange

    Wheel Width

    Flange width

    Flange depth

    5

    Spoke width

    Perforated

    No. of perforation with

    dia.Wheel Dia with flange

    Wheel Width

    Flange width

    Flange depth

    6

    Spoke width

    Solid wheelWheel Dia with flange

    Wheel Width

    Flange width

    7

    Flange depth

    Motor trolley wheel ,

    SolidWheel Dia with flange

    Wheel Width

    Flange width

    8

    Fl d h

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    Page 19 of 22

    Date of

    issue

    17.08.2007

    Pre-commissioning C heck List for Single-Section Digital Axle

    Counter

    {3DP1S configuration}(SW Version: S002)

    Of M/s GG TRONICS, Bangalore

    SIG 0610

    S.No. Type of Trolley wheel Observed Result( Noinfluence / Goes to error

    / Counted / other)

    Remarks

    Material Trolley solid wheel

    Wheel Dia with flange Wheel Width

    Flange width

    10

    Flange depth

    Motor Trolley Wheel with 6 holes

    Wheel Dia with flange

    Wheel Width

    Flange width

    11

    Flange depth

    Tower Wagon

    Wheel Dia with flange

    Wheel Width

    Flange width

    12

    Flange depth

    13 Motor Trolley following a train

    Ver 0

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    Page 20 of 22Date of

    issue

    Pre-commissioning Check List for Single-Section Digital AxleCounter

    {3DP1S configuration}(SW Version: S002)SIG 0610 Ver 0

    17.08.2007Of M/s GG TRONICS, Bangalore

    Signature of G.G.Tronics Rep Signature of Railway RepWith Name, Designation & Date with Name, Designation & Date

    Maintenance log sheet for SSDAC(UNIT A)

    DC DC Converter

    DC Volts

    Description

    Battery(24V)

    Tx1

    Vrms /freq

    Tx2Vrms /

    freq

    Rx1Vrms

    Rx2Vrms

    Phase Detector 1DC Volts

    Phase Detector2

    DC Volts

    With PushTrolley on

    axle detectors(4 spokes)

    5 V 12 V -12 V +18V 24 V

    RX PH-SIG &GND Socket

    RX PH-SIG &GND Socket

    RX PH-SIG &GND Socket

    Test

    Points FTB

    1 & 2

    FTB31 &32

    FTB33 &34

    FTB35 &36

    FTB37 &38 Normal

    Dummywheel

    NormalDummywheel

    PD1 PD2

    Monitoring Sockets on DC-DC convertercard

    (Limit)

    for

    Phase

    Date

    22-30V

    40 to70 V

    20.802to

    21.302KHz

    40 V to70V

    24.750to

    25.250KHz

    300mV to1.2V(AC)

    300mV to1.2V(AC)

    10 V to12 V

    < 1 V 10 V to12 V

    < 1 V10 Vto 12

    V10 Vto 12

    V4.75to

    5.25V

    11.75Vto12.25V

    -11.75V

    to-12.25

    V

    17.75Vto

    18.25V

    22Vto

    26V

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    Page 21 of 22Date of

    issue

    Pre-commissioning Check List for Single-Section Digital AxleCounter

    {3DP1S configuration}(SW Version: S002)SIG 0610 Ver 0

    17.08.2007Of M/s GG TRONICS, Bangalore

    Signature of G.G.Tronics Rep Signature of Railway RepWith Name, Designation & Date with Name, Designation & Date

    Maintenance log sheet for SSDAC(UNIT B)

    DC DC Converter

    DC Volts

    Description

    Battery(24V)

    Tx1

    Vrms /freq

    Tx2Vrms /

    freq

    Rx1Vrms

    Rx2Vrms

    Phase Detector 1DC Volts

    Phase Detector2

    DC Volts

    With PushTrolley on

    axle detectors(4 spokes)

    5 V 12 V -12 V +18V 24 V

    RX PH-SIG &GND Socket

    RX PH-SIG &GND Socket

    RX PH-SIG &GND Socket

    Test

    Points FTB

    1 & 2

    FTB31 &32

    FTB33 &34

    FTB35 &36

    FTB37 &38 Normal

    Dummywheel

    NormalDummywheel

    PD1 PD2

    Monitoring Sockets on DC-DC convertercard

    (Limi

    t)

    for

    Phas

    e

    Date

    22-30V

    40 to70 V

    20.802to

    21.302KHz

    40 V to70V

    24.750to

    25.250KHz

    300mV to1.2V(AC)

    300mV to1.2V(AC)

    10 V to12 V

    < 1 V 10 V to12 V

    < 1 V 10 Vto 12V

    10 Vto 12V

    4.75to

    5.25V

    11.75

    Vto12.25V

    -11.75V

    to-12.25

    V

    17.75Vto

    18.25V

    22Vto

    26V

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    Page 22 of 22Date of

    issue

    Pre-commissioning Check List for Single-Section Digital AxleCounter

    {3DP1S configuration}(SW Version: S002)SIG 0610 Ver 0

    17.08.2007Of M/s GG TRONICS, Bangalore

    Signature of G.G.Tronics Rep Signature of Railway RepWith Name, Designation & Date with Name, Designation & Date

    Maintenance log sheet for SSDAC(UNIT C)

    DC DC Converter

    DC Volts

    Description

    Battery(24V)

    Tx1

    Vrms /freq

    Tx2Vrms /

    freq

    Rx1Vrms

    Rx2Vrms

    Phase Detector 1DC Volts

    Phase Detector2

    DC Volts

    With PushTrolley on

    axle detectors(4 spokes )

    5 V 12 V -12 V +18V 24 V

    RX PH-SIG &GND Socket

    RX PH-SIG &GND Socket

    RX PH-SIG &GND Socket

    Test

    Points FTB

    1 & 2

    FTB31 &32

    FTB33 &34

    FTB35 &36

    FTB37 &38 Normal

    Dummywheel

    NormalDummywheel

    PD1 PD2

    Monitoring Sockets on DC-DC convertercard

    (Limit)

    for

    Phas

    e

    Date

    22-30V

    40 to70 V

    20.802to

    21.302KHz

    40 V to70V

    24.750to

    25.250KHz

    300mV to1.2V(AC)

    300mV to1.2V(AC)

    10 V to12 V

    < 1 V 10 V to12 V

    < 1 V10 Vto 12

    V10 Vto 12

    V4.75to

    5.25V

    11.75Vto12.25V

    -11.75V

    to-12.25

    V

    17.75Vto

    18.25V

    22Vto

    26V