prc-srp-00066 rev. 0 perf spec floor saw sys final draft v2_rev._0... · 5.7 failure condition ......

PRC-SRP-00066, Rev. 0

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Contents

1.0 Introduction ........................................................................................................................1

2.0 Scope....................................................................................................................................2 2.1 Contractor Scope of Work .......................................................................................2 2.2 Work by Others ........................................................................................................3

3.0 Specifications Precedence ..................................................................................................3

4.0 Codes and Standards .........................................................................................................3 4.1 Structural ..................................................................................................................3 4.2 Welding ....................................................................................................................3 4.3 Electrical ..................................................................................................................4 4.4 Hoisting & Rigging ..................................................................................................4 4.5 Human Factors .........................................................................................................4

5.0 Technical Requirements ....................................................................................................4 5.1 Performance Characteristics ....................................................................................4 5.2 Physical Characteristics ...........................................................................................5 5.3 Cooling Water System Requirements ......................................................................7 5.4 General Design Requirements .................................................................................7 5.5 Hoisting and Rigging Design ...................................................................................8 5.6 Electrical, Instrumentation and Control Equipment ................................................9 5.7 Failure Condition ...................................................................................................11 5.8 Cleanliness and Decontamination ..........................................................................11 5.9 Reliability, Availability, and Maintainability ........................................................11 5.10 Fire Protection Requirements ................................................................................12 5.11 Documentation Requirements ................................................................................13 5.12 Factory Acceptance Testing and Delivery Requirements ......................................14

6.0 Buyer Furnished Information .........................................................................................16

7.0 References .........................................................................................................................16

Figures

Figure 1: Floor Saw System (as tested at MASF)............................................................................1 Figure 2: Floor Saw System (FSS) ..................................................................................................2


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Tables

Table 1. REC Hot Cell Combustible Loading Limits ....................................................................13

Appendices

A Floor Saw Installation ........................................................................................................18 B Design and Analysis ..........................................................................................................19 C Cable Carrier Support Change ...........................................................................................21 D Depth of Cut Indicator .......................................................................................................22 E RJ45 Pass Through Connectors .........................................................................................23 F EPROM Parameters ...........................................................................................................24 G VFD Parameters .................................................................................................................25

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Acronyms and Definitions

AISC American Institute of Steel Construction

ALARA As Low As Reasonably Achievable

ANSI American National Standards Institute

ASME American Society of Mechanical Engineers

AWS American Welding Society

CCW Counter Clockwise

CHA Cask Handling Area

CHPRC CH2M HILL Plateau Remediation Company

COTS Commercial Off The Shelf

CW Clockwise

DOE Department Of Energy

DTI Diamond Technology, Inc.

FEA Finite Element Analysis

FSCS Floor Saw Cooling System

FSS Floor Saw System

FSF Floor Saw Frame

IEEE Institute of Electrical and Electronics Engineers

In-Ft. Unit representing inches of depth x feet of horizontal, or translated, movement of floor saw cut

MASF Maintenance and Storage Facility

NEC National Electrical Code (NFPA 70)

NEMA National Electrical Manufacturers Association

NFPA National Fire Protection Agency

NRTL Nationally Recognized Testing Laboratory

O&M Operations and Maintenance

OEM Original Equipment Manufacturer

REA Remote Excavator Arm

NFPA 70, National Electrical Code, is a registered trademark of the National Fire Protection Association, Quincy, Massachusetts.


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REC Radiochemical Engineering Complex

RSEP Remote Soil Excavation Project

SOW Statement of Work

SS Stainless Steel

SSC Structures, Systems and Components

VFD Variable Frequency Drive

WCH Washington Closure Hanford


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1.0 Introduction The purpose of this document is to define performance specifications for the Floor Saw System (FSS). This will ensure that the equipment provided will perform necessary functions and provide reliable service in this hazardous radioactive environment.

The FSS will be used to support remote operations in a high radiation environment located in the 324 Radiochemical Engineering Complex (REC) on the Hanford Site, Richland, Washington. Remote operations are described in further detail in the Operations Plan (300-296 Soil Remediation Project, PRC-SRP-00030).

The FSS (Figure 1) is a special system designed to be used as a remote tool. It will be used in the 324 Building B-Cell to cut the floor into segments prior to floor removal using a Remote Excavator Arm (REA). FSS design is based on a commercially available wall saw mounted in a special frame and operated remotely. The FSS utilizes three (3) electric drives for saw plunge, blade rotation and saw translation. Floor saw functional requirements are specified in CHPRC Functional Requirements Document PRC-SRP-00060.

CHPRC built and tested a preliminary FSS at the Maintenance and Storage Facility (MASF). Testing was successfully completed and is documented in CHPRC floor saw test report PRC-SRP-TR-00096. Test report recommendations have been evaluated and key points have been incorporated into this performance specification.

Figure 1: Floor Saw System (as tested at MASF)


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Figure 2: Floor Saw System (FSS)

2.0 Scope This specification provides the performance requirements for the Contractor to design, analyze, fabricate, examine, inspect, and test the FSS and any specialized equipment required for its lifting, installation, and removal in the 324 Building and Mockup. Quantities, inspection, packaging and shipping will be specified in the governing procurement Statement of Work (SOW).

The FSS equipment shall include:

1. A Floor Saw

2. A Floor Saw Cooling System

3. A Floor Saw Control System

4. FSS handling equipment, installation fixtures/jigs, and other tools as needed

2.1 Contractor Scope of Work

Refer to the SOW, for a complete listing of scope of work and deliverables.


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2.2 Work by Others

1. Mockup preparation for installation and operation of the FSS.

2. Installation of the FSS at the Buyer’s Mockup.

3. Operation of the equipment at the Buyer’s Mockup.

4. Preparations for installation and operation of the FSS in the 324 Building.

5. Installation of the FSS in the 324 Building.

6. Operation of the FSS at the 324 Building.

7. Design, build, and installation of the audio/visual, lighting, and REA systems.

8. Water wash down system.

3.0 Specifications Precedence The following documents, of exact issue shown, form part of the Basis of Design to the extent specified in the applicable sections of this document. In the event of conflict between documents referenced herein and the requirements of this specification, the requirements of this specification shall take precedence. However, all conflicting requirements shall be presented to the Buyer for reconciliation and disposition.

If a revision number or document year is not given, then the Contractor shall apply the latest issue, including addenda at the time of issuance of the contract.

4.0 Codes and Standards The design for the FSS shall meet, at a minimum, the following applicable codes and standards.

4.1 Structural

AISC 325-11, Steel Construction Manual, 14th Edition, American Institute of Steel Construction

4.2 Welding

AWS D1 .1, 2015, Structural Welding Code – Steel

AWS QC1, 2016, Standard for AWS Certification of Welding Inspectors

ASME BPVC-Section IX, 2017, Welding and Brazing Qualifications


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4.3 Electrical

NFPA 70, 2014, National Electrical Code (NEC)

NEMA 250, 2014, Enclosures for Electrical Equipment (1000V Maximum)

ANSI/IEEE C2, 2017, National Electrical Safety Code

4.4 Hoisting & Rigging

ASME B30.20-2013-Below-the-Hook Lifting Devices

ASME BTH-1-2017, Design of Below-the-Hook Lifting Devices

DOE/RL-92-36, 2016, Hanford Site Hoisting and Rigging Manual

4.5 Human Factors

Nuclear Regulatory Guide (NUREG) 0700, Human-System Interface Design Review Guidelines;

MIL-STD-1472F, Department of Defense Design Criteria Standard: Human Engineering;

Institute of Electrical and Electronics Engineers (IEEE) Std. 1023-2004, IEEE Recommended Practice for the Application of Human Factors Engineering to Systems, Equipment, and Facilities of Nuclear Power Generating Stations and other Nuclear Facilities.

5.0 Technical Requirements The FSS design has been reviewed, built, and tested. Additional items for consideration have been identified during fabrication and testing. Some fabrication issues have been incorporated into the design drawings referenced in this specification. The Contractor shall use this design as a basis to incorporate the requirements found in this document into their design.

The Contractor shall demonstrate compliance with the Functional Requirements Document, PRC-SRP-00060, and Technical Requirements in the Performance Specification either through analysis or factory acceptance testing (see Section 5.12).

5.1 Performance Characteristics

The FSS shall:

1. Be remotely deployable, by crane.

2. Cut to a minimum depth of 8 inches. Note that this is a change in plunge depth from the current design.

3. Retract the blade a minimum of 2” above the normal low point of the frame.


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4. Incorporate a change in saw blade motor VFD parameter H4-02, Multi-Function Analog 1 (Analog Terminal/Analog Monitor Gain), from 66% to 55%. Default parameter inputs are shown in Appendix G.

5. Have a gross weight, unit deployed in the cell, between 3000 and 3500 lbs.

6. Maintain a flat and level orientation to within 2° when suspended at the center pick point when the carriage is centered.

7. Be water tolerant to a facility water wash-down system using a spray at 110psig (provided by others) at approximately 5gpm. The water wash down system is outside the scope of the FSS.

5.2 Physical Characteristics

5.2.1 Floor Saw System Requirements

The Floor Saw System shall use the following items:

1. DTI AK-400 Hycycle®1 wall saw, 480V, with Yaskawa V1000 VFDs (or equivalent VFDs).

2. Concut®2 saw blade WS-5M-30187, 1 inch arbor.

3. Floor saw cooling system as detailed in drawing H-3-318013, sheet 1, revision 1, and sheet 5, revision 0, H-3-318046, revision 1, H-3-318050, sheet 11, revision 0 and sheet 12, revision 0, with the following changes:

Analog temperature, pressure, and fluid reservoir level instruments.

Add analog flow meter for cooling the saw motors and VFD control enclosure.

Add analog flow meter to the blade cooling water supply line.

Instrument range shall be twice the operating value, +/-20%.

Instruments shall be in the Gallery and within 10 ft of the south B-cell window at the Mockup. (Near the utility penetration through the South B-Cell wall, just west of the viewing window.)

Integrate the OEM DTI Enclosure (VFD) cooling system.

The FSS cooling system shall incorporate castors or standard pallet jack features for transport.

4. A cable carrier mount attached to the motor, as shown in Appendix C.

5. A depth of cut indicator, illustrated in Appendix D or equivalent.

1 Hycycle is a registered trademark of Diamond Tech, Inc, 4355 Pacific St., Rocklin, CA 95677 2 Concut is a registered trademark of Concut Diamond Products, 6815 S. 220th St., Kent, WA 98032


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6. New RJ45 pass-through connectors in the control box, as shown in Appendix E.

7. DTI Integrated Control System, with EPROM parameter inputs as shown in Appendix F.

5.2.2 Floor Saw Frame Requirements

The Floor Saw Frame (FSF) shall use, as a basis, the existing frame design, shown on H-3-318013, 11 sheets total, H-3-318014, 3 sheets total, H-3-318015, 4 sheets total, H-3-318016, 2 sheets total, H-3-318045, 2 sheets, with the following modifications:

1. Have a feature to protect or clear the carriage drive track of debris and accumulations from cutting.

2. Size reduction shear points, for floor saw frame disposal, shall be modified to accommodate a Caterpillar®3 S305 Hydraulic Demolition Shear. The current shear point cutout width is only 8 inches wide on the floor saw frame. The Caterpillar® S305 shear width is about 9 inches. Contractor is responsible for determining dimensions for shear points that will allow the Caterpillar® S305 Hydraulic Demolition Shear to cut the FSF.

2a. The FSS must be fully capable of being cut into separable segments using the Caterpillar® S305 Hydraulic Demolition Shear.

3. Contractor shall analyze, verify, and document that designed shear points will result in pieces that will fit through the A-Cell doorway with the lower cell dam installed. Lower dam is approximately 13ft high (H-3-318024, sheet 3). A-Cell crane high hook elevation is 29ft (H-3-300262, sheet 8). A-Cell door frame opening is 5ft wide per Hot Pilot Cells Crane & Shield Doors Air Lock Pyro And Mech Cell drawing H-3-20241.

4. Item 23, drawing H-3-318013, sheet 6, revision 1, shall be changed to accommodate 8 inch saw plunge depth. Current design causes interference between Item 23 and the saw blade plunge arm.

5. Use a single, 12 foot long, track, cut to fit as needed.

6. Add visible indication marks to the outside surface of the floor saw frame, 4 sides, as follows:

6a. Three inch increment marking along the length of the frame, to aid in verifying the position of the saw carriage.

6b. Emphasize six inch and twelve inch marks.

6c. Marks shall be legible at a distance of 30 feet.

6d. Marks shall be high contrast and 3 inches high minimum

6e. Marks shall be resistant to water and to a dose rate of 715/hr. for 6 months (see Section 5.9.2).

7. Incorporate features allowing the FSF to be lifted from the end plates to hang vertically.

3Caterpillar is a registered trademark of Caterpillar Inc., 100 N.E. Adams Street, Peoria, IL


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5.2.3 Structural Materials

The items below are minimum requirements:

1. Structural items will be identified with minimum ASTM or ASME material specifications.

2. Welding materials for carbon steel shall be in compliance with American Welding Society (AWS) D1.1 and use minimum 70ksi electrodes.

5.3 Cooling Water System Requirements

1. Contractor shall supply 10 Micron filters with transparent housings on the Gallery side of the water cooling system to ensure that any particles in the facility water will not clog nor interfere with controller, saw, motor cooling, or blade cooling spray nozzles.

2. The water cooling system shall have manual isolation valves located in the gallery on the inlet and outlet lines.

3. Blade cooling water flow shall be no less than 9gph, +1/4gph/- 1/4gph, (all 4 nozzles operating at once) at 60psig +/- 5 psig.

4. Blade cooling water nozzles shall be Hago™4 M3 stainless steel cone spray misting nozzles.

5. Blade and saw motor cooling water flows shall be separately adjustable via operating controls in the gallery.

6. Control system cooling water shall be in series with and upstream of motor cooling water and returned to the water cooling system reservoir (H-3-318046) located in the gallery.

7. Control system/motor cooling water flow shall be 1gpm (+1/2gpm, - 0 gpm) at 60psig +/- 5 psig.

8. Cooling water supply temperature shall not exceed 90°F given 1gpm (+1/2gpm, - 0 gpm) flow rate at 60psig +/- 5 psig, and steady state conditions.

9. The cooling water recirculator system assembly must be sized to fit thru a 6-ft. by 9-ft. door frame opening.

10. The cooling water recirculator system assembly shall not exceed the floor loading limits of 200 pounds per square foot or 4,000 pounds concentrated load on a 3.5-ft. by 3.5-ft. area.

5.4 General Design Requirements

1. Design shall use industry-standard OEM and OTS components wherever possible.

4 Hago is a registered trademark of the Hago Manufacturing Company, Mountainside, New Jersey.


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2. All in-cell equipment shall be designed and analyzed to meet an operating duration of six (6) months.

3. Components shall be permanently lubricated (e.g., sealed bearings) to the maximum extent practical.

4. Equipment operating in the B-Cell shall be considered highly contaminated and cannot be repaired or maintained. A failed FSS shall be designed to be sectioned using the Caterpillar® S305 shear tool attached to the upper REA and disposed of in the A-Cell.

5. The Contractor shall provide nameplates for each assembly as defined by the Buyer. The Buyer will provide nameplate requirements in the SOW.

6. The FSS shall be operated from the South Gallery directly in front of the B-Cell shielded viewing window at elevation 0ft-0in. (first floor), shown on drawing H-3-20160, Architectural Floor Plan El 0’-0” Area 3, Rev. 3. Note that there is existing equipment, piping, conduit, and other components present in the Gallery which are not shown on drawing H-3-20160.

7. The FSS shall be controlled independently from other structures, systems and components (SSCs) integrated safety system or interlocks.

8. The saw shall be operated using existing shielded viewing windows and/or the remote vision system. The remote vision system is outside of the scope of this contract and consists of in-cell cameras, in-cell lights, and viewing stations in the Gallery.

9. Human factors engineering principles shall be incorporated into the design and layout of the system, including placement and location of visual indicators, calibration equipment, and maintenance access areas.

10. The human factor elements that should be considered include, but are not limited to, the following: equipment labeling; workplace environment (temperature and humidity, lighting, noise, vibration, and aesthetics); human dimensions; operating panels and controls; component arrangement; warning and annunciator systems; and communication systems.

5.5 Hoisting and Rigging Design

1. The lifting system shall be designed to Hanford Site hoisting and rigging requirements, in accordance with DOE/RL-92-36.

2. The FSS and any associated lifting attachments shall be self-centering. Equipment which is required to be hoisted for installation or replacement shall hang in its normally installed orientation without the aid of tag lines or other assistance.

5.5.1 Below-the-Hook Lifting Device Requirements

Structural and mechanical below-the-hook lifting devices, as defined by ASME B30.20, shall conform to the requirements of B30.20 and ASME BTH-1.


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5.5.2 Critical Welds

1. Critical welds on the FSS shall be identified in the design media. For the purpose of this requirement, critical welds are defined as those welds whose failure could result in loss of load or loss of load control or loss of pressure retaining boundary.

2. Critical welds on lifting devices shall be full-penetration welds, if possible, and shall be verified by an approved nondestructive examination.

5.6 Electrical, Instrumentation and Control Equipment

Drawings H-3-318304, Sheets 1-6 (Single line diagrams), H-3-318305, Sheets 1-9 (Control Logic Diagrams), and H-3-318316, Sheets 1-3 (Floor Saw Cooling Unit) show the most current electrical and control system designs.

1. Contractor shall revise and provide redline versions of the control scheme where the electrical and control system designs have been changed, per this document.

2. The contractor shall provide all of the cabling and hardware required to install and operate the FSS control system, including a minimum 20 ft long power supply cable for the floor saw control system that is separate from the umbilical system.

3. The Buyer shall provide the power receptacles or isolation for wiring or connecting power to the control system.

4. An emergency stop switch shall be provided on the floor saw control console.

5.6.1 Indication and Feedback

The FSS shall incorporate the following items:

1. Position sensors type: FT 55-RLAP-5-PNSI-L5 with cable: LS-10M-G-PUR manufactured by Sensopart, or equivalent, shall be integrated into the DTI control system to provide position readouts on the control console for both the carriage position and the blade height position.

2. Carriage position indication shall have a digital readout at the control console in the gallery and accuracy within +/- 0.25 inches.

3. A data logger shall record carriage position as a function of time and process the data such that the carriage speed as a function of carriage position can be recorded and plotted.

4. Velocity readout (in Hz) directly from the VFD Servo (driving either the carriage travel or vertical blade travel) shall be displayed at the control console. An indication light shall identify which motor is being driven (Carriage or Blade Plunge).

5. Blade depth shall also be indicated at the control console in the gallery using a digital readout and accuracy within +/- 0.25 inches.


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6. Wiring shall be protected from moving parts and potential impacts during transportation and relocation.

5.6.2 Operator Interface

Contractor shall use DTI’s control system, including controls enclosure and remote control pendant. Additional displays, readouts, indicators and logging hardware shall be mounted in a separate enclosure(s).

5.6.3 Umbilical Management

The FSS is tethered to the power control and water supply system via an umbilical system. The system will include power, signal and water utilities. Hose clamp details are shown in H-3-318016, sheets 1, revision 0, and 2, revision 0.

The umbilical shall:

1. Be designed and staged in such a way to avoid the possibility of snagging the umbilical during transport into B-Cell.

2. Be protected from damage due to tearing, pinching, kinking, scraping and snagging.

3. Fit through an existing 4.5inch diameter penetration, BS011-08, shown on drawing H-3-317768, in the B-Cell south wall, just east of the viewing window.

4. Incorporate a rotating guide positioned near the center lifting point of the frame. This shall minimize the rotating effect of the umbilical on the frame during crane hoisting movements.

5. Be of sufficient length to reach from the motor controller/driver enclosure and water connections (within 15 ft of the gallery side of penetration BS011-08), to the FSF, which may be placed everywhere, with any orientation, within the B-Cell floor area. Reference Architectural Floor Plan Elevation 0ft-0 in Area 3 drawing H-3-20160 for B-Cell floor area and wall thickness.

6. The umbilical shall be retrieved through B-Cell wall with a floor saw hook, detailed in H-3-318013, sheet 8, revision 0, and connected in the Gallery to the control and cooling systems.

7. Have connections that are extended into the Gallery

a. Connections must be able to be performed by gloved workers and follow ALARA principles.

5.6.4 Electrical Equipment Listing

All electrical equipment used in the FSS shall be listed, and labeled, by a nationally recognized testing laboratory (NRTL) such as an Underwriters Laboratory. Equipment without a listing mark by an NRTL is not approved for use in the design, unless an NRTL category for that type


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of equipment does not exist. If an NRTL category does not exist, the Contractor is responsible to obtain approval for the equipment prior to fabricating the FSS in accordance with the SOW.

5.6.5 Electrical Cabinet Design

Cabinets containing motor control systems shall be designed, constructed, and labeled to the UL508A Standard or UL field evaluated. Indoor and outdoor electrical equipment enclosures shall be National Electrical Manufacturers Association (NEMA) rated for the applicable environment.

5.7 Failure Condition

1. Equipment subject to potential failure shall be designed to fail in a safe configuration (fail-safe).

2. The system shall be designed to recover from an unexpected loss of power.

3. Upon power loss, the equipment shall not be allowed to move inadvertently.

4. The system shall be designed to recover from loss of power with no inadvertent actuation.

5. In the event of a catastrophic failure, the FSS shall be shear-able so that it can be transported over the lower A-cell dam and into A-Cell.

5.8 Cleanliness and Decontamination

The frame will be rinsed with water prior to transport to A-Cell. To minimize spread of contamination, the following items are required:

1. Contractor shall cap any open ended tubes on the frame sufficiently to prevent water intrusion. Caps on metal tubes shall be seal welded.

5.9 Reliability, Availability, and Maintainability

The FSF will be installed within the 324 REC B-Cell and will be inaccessible by personnel. Due to the potential contamination, CHPRC does not intend to remove or repair the FSF once installed. Therefore, the design shall include features to ensure reliable performance during the installation and operation period within the Mockup and/or B-Cell. Nevertheless, should its functionality fail, the saw frame unit and umbilical will not be repaired, but replaced in whole.

5.9.1 Design Loads

The following design factor information shall be used except in the case of below-the-hook devices, which shall be in accordance with Section 5.5, Hoisting and Rigging:

1. A design factor of 2 against the material yield strength will be used to determine allowable stresses. Design factor is a measure of the relative safety of a load-carrying component. (Mott, Robert L. Machine Elements in Mechanical Design. Upper Saddle River, NJ: Pearson/Prentice Hall, 2004)


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2. A design factor, N = 2.5, shall be used for machine elements under dynamic loading with average confidence in all design data (for ductile materials). (Mott, Robert L. Machine Elements in Mechanical Design. Upper Saddle River, NJ: Pearson/Prentice Hall, 2004)

3. If Finite Element Analysis (FEA) is used, the allowable stress will be calculated by dividing the yield strength of the material by the design factor. The allowable stress will be compared to the maximum von Mises stress reported for any part or assembly being evaluated. Satisfactory design shall be represented by the von Mises stress being less than the allowable stress.

5.9.2 Radiological Conditions

1. The FSS components installed in the B-Cell will be subjected to radioactive dose. Measured and calculated radiological conditions are documented in PRC-SRP-00009, 300-296 Soil Remediation Project Radiation Material Evaluation. Table 7-24, page 29, Floor Saw Tolerance to Life Factor, shows the dose rates calculated for the FSF when located on the B-Cell floor is 715R/hr. on the average.

2. If necessary, the design shall incorporate shielding and features to ensure that components such as seals, wire insulation, plastic and any other non-metallic material or component located within B-Cell can withstand the radiation exposure rate for 6 months.

3. The contractor shall provide shielding for 4.5-inch FSF penetration to reduce radiological exposure from 115 R/hr to less than 5 mrem/hr at 30 cm in the Gallery area.

5.9.3 Environmental Conditions

The FSS components will be stationed in three primary areas and be subjected to temperatures as follows. Equipment shall be protected from damage due to these conditions.

1. 324 Operating Gallery

a. This is a climate controlled area that will fluctuate between 60°F and 90°F.

2. B-Cell

a. Operating temperatures in the B-Cell are between 80°F and 95°F.

3. The Mockup

a. Ambient temperatures in the Mockup may range between -23°F and 113°F.

5.10 Fire Protection Requirements

The combustible materials within the REC Cells and nearby the oil-filled cell windows shall be meet the limits shown in Table 1 (CHPRC-02984, 324 Building Fire Hazards Analysis (Formerly WCH-361, Rev. 2) Section 10.2). These combustible loading limits were developed to ensure the quantities of combustible materials present are insufficient to result in flashover conditions, to result in failure of oil-filled hot cell windows, and to result in filter plugging, which would cause an unfiltered release via alternate release pathways.


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Table 1. REC Hot Cell Combustible Loading Limits

Location Baseline

(Plastic Equivalence)

Combustible load in each cells and airlock 380 kg (836 lb.)

Within 0.91 m (3 ft.) of oil-filled cell windows 13.8 kg (30.4 lb.)

1. The contractor shall calculate the plastic equivalence combustible material for the system design in accordance with procedure 324-PRO-OP-53669, Hot Cell Combustible Material Inventory, and submit it to CHPRC for review and approval prior to final design completion. Plastic equivalence combustible material quantities are to be calculated separately for components located in the cell and the gallery.

2. Contractor should use materials that reduce the combustible material inventory, if reasonably possible, while ensuring system meets performance requirements.

5.11 Documentation Requirements

5.11.1 Design Documents

Prior to the completion of the contract and delivery of the FSS, the contractor shall provide the following media:

1. 3D native CAD files (Solidworks or AutoCAD) such as drawings, parts, assemblies, and default system files.

2. Native FEA models and FEA result files, if used.

3. Contractor fabrication and assembly drawings, including As-Built drawings, in Adobe Acrobat (PDF) format.

4. FSS analyses and calculations per Appendix B.

5. Installation, Operations and Maintenance Manual

6. Operational parameters, procedures and best practices as part of the Operations and Maintenance Manual.

7. Additional deliverables and details are specified in the Statement of Work.

5.11.2 Operation and Maintenance Procedures

The contractor shall provide an operations and maintenance (O&M) manual for the FSS that provides a system description including the functional capabilities and physical features of the equipment, general safety precautions for handling and operation, installation procedures, operations procedures, troubleshooting guide, and maintenance procedures for the equipment. OEM documentation, manuals, descriptions, specifications, and maintenance information shall also be included. Appendix A provides a summary for installation of the floor saw system in the 324 Building for the Contractor to use as input to the O & M manual. The O&M manual shall also include any O&M and installation manuals provided with any purchased equipment.


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The contractor shall provide a recommended list of spare parts. (This will only apply for the Mockup testing and training unit.)

5.12 Factory Acceptance Testing and Delivery Requirements

5.12.1 Deployment

The contractor shall demonstrate the following deployment requirements:

1. Using an overhead crane, demonstrate lifting and transporting the Floor Saw with the umbilical and umbilical deployment system secured.

2. Demonstrate the umbilical deployment system by remotely presenting and retrieving the umbilical using the umbilical hook tool (as shall be done in the B-Cell).

3. Demonstrate the mobility of the cooling and control system.

5.12.2 Installation

The contractor shall demonstrate the following installation requirements:

1. Demonstrate the connection and commissioning process of the cooling and control systems.

2. Demonstrate the use of any installation tools or fixtures.

5.12.3 Operation

It is not intended that the Contractor construct a full-scale B-Cell floor Mockup, however, the contractor shall construct a test facility sufficient to demonstrate the following operation requirements:

1. Demonstrate compliance with the FSS requirements identified in this document and the functional requirements document (PRC-SRP-00060) including:

a. Cutting 200 in-ft of concrete without the presence of reinforcing bar.

b. Cutting at least 12 ft of concrete, 8 inches deep, in 2 inch deep passes.

c. Plunging saw blade a minimum of 8 inches below the bottom of the frame feet, +1 inch, -0 inches.

d. Traveling 140 inches in carriage translational motion, + 1 inch, - 1 inch.

2. Saw motor carriage position indication capable of 140 inch measurement within 0.25 inch accuracy.

3. Demonstrate remote positioning of the FSS in simulated footprint of B-Cell.

4. Demonstrate FSS can hang within 2° of level when suspended by a crane with the same hoisting and rigging components as shown in the Functional Requirements Document, PRC-SRP-00060.


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5. Analog gauge ranges are no more than 20% over twice the operating values and the gauges operate per their OEM specifications.

6. Demonstrate FSF stability (e.g. no movement) during a 2in. deep cut through concrete without the presence of reinforcing bar.

7. Cutting operations shall be down cutting (blade is cutting down into the concrete in the direction of travel).

8. Demonstrate different cutting speeds (carriage translation) as the saw translates through cement only and cement with an equivalent liner (11 gauge SS) and embed cross-section (1 ½ x 1 ½ x ¼ inches SS).

5.12.4 Umbilical Management

1. Demonstrate the functionality of the hose management system to maneuver and maintain control of the umbilical during operations.

5.12.5 Cooling

The Contractor shall demonstrate the following cooling system requirements:

1. Blade cooling water flow of 9gph, +1/4gph/- 1/4gph, at 60psig, +/- 5 psig.

2. Saw motor cooling water flow of 1gpm, +1/2gpm, - 0 gpm, at 60psig, +/- 5 psig, of motor cooling water flow

3. Saw motor cooling water temperature does not exceed 90°F given 1gpm flow at 60psig, during steady state conditions.

4. Control system cooling is in series with motor cooling water.

5.12.6 Control System

The Contractor shall demonstrate the following control system requirements:

1. Positioning feedback within 0.25 inches (carriage and blade depth).

5.12.7 Failure Recovery

The Contractor shall demonstrate the following failure recovery requirements:

1. Emergency stop and restart.

2. Power loss and restart.

5.12.8 Disposal

Provide documentation (analysis report, redlined drawings) that shows FSS shear points have been evaluated and modified to accommodate a Caterpillar® S305 Shear and that the pieces will be small enough to fit over the A-cell dam and through the A-Cell door opening. Contractor shall supply any special tools or equipment necessary for removal of the floor saw.


16

6.0 Buyer Furnished Information

The Buyer will provide the following design media for the FSS System:

1. 3D SolidWorks native CAD files (drawings, parts, assemblies and default system files).

2. Native FEA models and analysis results.

3. Hanford (H-3 titled) drawings in native AutoCAD or PDF format. Testing and fabrication redlines have been incorporated into these drawings.

7.0 References 324-PRO-OP-53669, Rev. 0, Hot Cell Combustible Material Inventory, 2016, CH2MHILL

Plateau Remediation Company, Richland, WA

CHPRC-02984, Rev. 1, 324 Building Fire Hazards Analysis (Formerly WCH-361, Rev. 3), 2016, CH2MHILL Plateau Remediation Company, Richland, WA

DOE/RL-92-36, Hanford Hoisting and Rigging Manual, 2016, U.S. Department of Energy, Richland Operations Department, Richland, WA

H-3-20160, Sheet 1, Rev. 3, Architectural Floor Plan Elevation 0ft – 0in Area 3, 1989, U.S. Department of Energy, Richland Operations Department, Richland, WA

H-3-20241, Rev. 1, Hot Pilot Cells Crane & Shield Doors Air Lock Pyro And Mech Cell, 1966, Vitro, Richland, WA

H-3-300262, Sheet 8, Rev. 0, Facility Drawings Cell Area El. at Sect C-C, 1993, Pacific Northwest Laboratory, Richland, WA

H-3-318013, Sheets 1-11, Machine Floor Saw Assembly and Details, 2017, CH2MHILL Plateau Remediation Company, Richland, WA

H-3-318014, Sheets 1-3, Machine Floor Saw Modifications and Details, 2017, CH2MHILL Plateau Remediation Company, Richland, WA

H-3-318016, Sheets 1-2, Machine Floor Saw Hose Clamp Assembly and Details, 2017, CH2MHILL Plateau Remediation Company, Richland, WA

H-3-318024, Sheet 3, Rev. 1, Civil/Structural A-Cell Dam Lower Dam Assembly, 2017, CH2MHILL Plateau Remediation Company, Richland, WA

H-3-318045, Sheets 1-2, Machine Floor Saw Hose Carriage Weldment and Details, 2017, CH2MHILL Plateau Remediation Company, Richland, WA

H-3-318046, Sheet 1, Rev. 1, Machine Floor Saw Cooling Water System Assembly and Details, 2017, CH2MHILL Plateau Remediation Company, Richland, WA

H-3-318050, Sheet 11, Rev. 0, Process Fluid Power Schematics Floor Saw, 2017, CH2MHILL Plateau Remediation Company, Richland, WA


17

H-3-318050, Sheet 12, Rev. 0, Process Fluid Power Schematics Floor Saw, 2017, CH2MHILL Plateau Remediation Company, Richland, WA

H-3-318304, Sheet 1-6, Rev. 0, Electrical Single-Line Diagrams, Cable Routing, 2017, CH2MHILL Plateau Remediation Company, Richland, WA

H-3-318305, Sheets 1-9, Rev. 0, Electrical Control Logic Diagrams, 2017, CH2MHILL Plateau Remediation Company, Richland, WA

H-3-318316, Sheet 1-3, Rev. 0, Electrical Floor Saw Cooling Unit Enclosure Assembly, 2017, CH2MHILL Plateau Remediation Company, Richland, WA

PRC-SRP-00009, Rev. 0, 300-296 Soil Remediation Project Radiation Material Evaluation, 2016, CH2MHILL Plateau Remediation Company, Richland, WA

PRC-SRP-00030, Rev. 1, Operations Plan (300-296 Soil Remediation Project), 2017, CH2MHILL Plateau Remediation Company, Richland, WA

PRC-SRP-00060, Rev. 0, Functional Requirements Document 300-296 Remote Soil Excavation Project – Floor Saw System, 2017, CH2MHILL Plateau Remediation Company, Richland, WA


18

Appendix A

Floor Saw Installation


19

Appendix B

Design and Analysis

Design & Analysis

Calculations and analyses shall include the information listed below. Calculations and analyses shall be sufficiently detailed that a person technically qualified in the subject can review and understand the analyses and verify adequacy without recourse to the originator. All civil/structural calculations (if required) shall be stamped and signed by a registered Washington State Professional Engineer.

1. Design inputs – confirmed design inputs and known quantities with source listed

2. Assumptions – should distinguish between technically justified assumptions and unverified assumptions.

3. References used

4. Methodology used – (e.g., relevant ASME B&PVC Section VIII, Division 1 formulas and source paragraphs)

5. Values used in formulas

6. Calculated results

7. Comparison with accepted values or allowable stresses – identify the design margin or safety factor associated with the calculated result

8. For calculations using utility calculation software (e.g., MathCAD, Excel), identify the equations used or provide a printout of the equations used in an appendix. Results shall be checked for errors the same as hand calculations.

9. For calculations performed with engineering analysis/design commercial off-the-shelf (COTS) software (e.g. SolidWorks Simulation, ANSYS, COMPRESS, PV Elite), identify software used, revision, description of the software, a statement that it has been verified and validated to the Manufacturer’s QA program, and a statement that the user is authorized. (Note: Section 6.1.3 identifies additional documentation for COTS software that shall be submitted and approved prior to calculation acceptance.)

10. Coversheet with originator and checker printed name and signature.

11. If a revision, description and reason for the revision.

12. Calculation review (peer review) checklist with checker printed name and signature

The following documentation shall be submitted for engineering analysis/design COTS software used in the performance of this work. COTS software refers to an existing application which will be implemented on a standard operating system without the need for modification of its executable/object code.

1. Description of the COTS software


20

2. Standard data set(s) used to verify operation of the COTS application.

3. The results expected from the standard data set(s) including the basis for accepting the standard data expected results, such as:

a. Comparison with hand calculations,

b. Comparison with calculations using comparable proven problems,

c. Comparison with information from published data,

d. Comparisons with other validated computer programs, or

e. Comparisons with experiments and tests.

4. The output generated by the COTS application using the standard data set(s). This output shall include a statement warranting that the output accurately reflects the use of the standard data set(s) with the COTS application.

5. The Manufacturer shall describe the process for reporting and documenting software problems/errors, evaluating the impacts of problems on measurements and uses, and determining the appropriate corrective action(s).

For calculations performed using software, the electronic native file shall be provided even if the file can only be used with proprietary software.


22

Appendix C

Cable Carrier Support Change


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Appendix D

Depth of Cut Indicator


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Appendix E

RJ45 Pass Through Connectors


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Appendix F

EPROM Parameters

PARAMETER 1 = 4

PARAMETER 2 = 100

PARAMETER 3 = 3

PARAMETER 4 = 1

PARAMETER 5 = 254

PARAMETER 6 = 70

PARAMETER 7 = 140

PARAMETER 8 = 235

PARAMETER 9 = 1

PARAMETER 10 = 5

PARAMETER 11 = 2

PARAMETER 12 = 5

PARAMETER 13 = 50

PARAMETER 14 = 100

PARAMETER 15 = 15

PARAMETER 16 = 45


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Appendix G

VFD Parameters


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SAW MOTOR VFD INITIAL PARAMETERS

The following sheets identify the saw VFD parameters as they were set at the beginning of testing.


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Change parameter H4-02 input to 55%.

Information

Parameter Settings Report (Program) 3/14/2017 11:01:11 AM

Drive Type / Model:

Software: 1022

V1000 CIMR-V*4*0038***

Project:

Program (Drive Selected / Connected):

User:

Parameter

Value

DefaultSetting

Information

Access level 2 2Advanced Level Access A1-01

2 0Open-loop vector control 1

Enter password 0 0 A1-04

Select password 0 0 A1-05

Select application 0 0General A1-06

DWEZ Function Selection 0 0Disabled A1-07

User parameter 1 A1-02 A1-02Control method A2-01

User parameter 2 b1-01 b1-01Reference selection A2-02

User parameter 3 b1-02 b1-02Operation method selection A2-03

User parameter 4 b1-03 b1-03Stopping method A2-04

User parameter 5 C1-01 C1-01Acceleration time 1 A2-05

User parameter 6 C1-02 C1-02Deceleration time 1 A2-06

User parameter 7 C6-01 C6-01Duty Cycle A2-07

User parameter 8 C6-02 C6-02Carrier frequency selection A2-08

User parameter 9 d1-01 d1-01Frequency reference 1 A2-09




User parameter 13 d1-17 d1-17Jog frequency reference A2-13

User parameter 14 E1-01 E1-01Input voltage setting A2-14

User parameter 15 E1-03 E1-03V/F pattern selection A2-15

User parameter 16 E1-04 E1-04Max. output frequency A2-16

User parameter 17 E1-05 E1-05Max. voltage A2-17

User parameter 18 E1-06 E1-06Base frequency A2-18

User parameter 19 E1-09 E1-09Min. output frequency A2-19

User parameter 20 E1-13 E1-13Base voltage A2-20

User parameter 21 E2-01 E2-01Motor rated current A2-21

User parameter 22 E2-04 E2-04Number of motor poles A2-22

User parameter 23 E2-11 E2-11Motor rated output A2-23

User parameter 24 H4-02 H4-02Multi-Function Analog 1(Analog Terminal Output Gain) A2-24

User parameter 25 L1-01 L1-01Motor protection selection A2-25

User parameter 26 L3-04 L3-04StallP deceleration selection A2-26

1/11DriveWizard Industrial for Windows (C) by Yaskawa America, Inc.


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Parameter

Value

DefaultSetting

Information

User parameter 27 Not Mapped -N/M- A2-27






User parameter Automatic registration

Function

0 0Automatic registration is unavailable(Totally user setting from

A2-01 toA2-32)

A2-33

0 1Digital operator

Operation method selection 1 1Control circuit terminal b1-02

1 0Coast to stop

Reverse operation 0 0Reverse enabled b1-04

Local/remote run selection 0 0Cycle External Run - If the run command is closed when

switching from LOCAL mode or alternative reference to

REMOTE mode, the drive will not run.

b1-07

Run command at programming 0 0Cannot operate b1-08

Phase Turn Selection 0 0Normal b1-14

Reference Selection in Local case 0 0Digital Operator b1-15

Operation method selection in Local case 0 0Digital Operator b1-16

Operation permission with power ON/OFF 0 0Prohibition b1-17

DC injection start frequency 0.5 Hz 0.5 Hz b2-01

DC injection current 50 % 50 % b2-02

DC injection time at start 0.00 sec 0.00 sec b2-03

DC injection time at stop 0.50 sec 0.50 sec b2-04

Field compensation 0 % 0 % b2-08

Speed search at start 0 0Disabled b3-01

Speed search current 100 % 100 % b3-02

Speed search deceleration time 2.0 sec 2.0 sec b3-03

Search wait time 0.2 sec 0.2 sec b3-05

Output current 0.5 A 0.5 A b3-06

ACR Gain for Speed Search 0.50 0.50 b3-08

Speed Search Detection Compensation Gain 1.05 1.05 b3-10

Bidirectional search selection 0 0Disabled b3-14

Retry current level 150 % 150 % b3-17

Retry detection time 0.10 sec 0.10 sec b3-18

Retry count 3 3 b3-19

Speed search method selection 0 0Current detection type b3-24

Speed search retry interval time 0.5 sec 0.5 sec b3-25

Delay-ON timer 0.0 sec 0.0 sec b4-01

Delay-OFF timer 0.0 sec 0.0 sec b4-02

PID control mode selection 0 0Disabled b5-01

PID P gain 1.00 1.00 b5-02

PID I time 1.0 sec 1.0 sec b5-03

PID I limit 100.0 % 100.0 % b5-04

PID D time 0.00 sec 0.00 sec b5-05

PID limit 100.0 % 100.0 % b5-06

PID offset adjustment 0.0 % 0.0 % b5-07

PID primary delay time constant 0.00 sec 0.00 sec b5-08

Output level selection 0 0PID output is forward. b5-09

PID output gain 1.00 1.00 b5-10

PID output reverse selection 0 00 limit when PID putput is negative b5-11



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Value

DefaultSetting

Information

Feed back loss detection selection 0 0Disabled. No detection PID feedback loss. b5-12

Feed back loss detection level 0 % 0 % b5-13

Feed back loss detection time 1.0 sec 1.0 sec b5-14

PID sleep level 0.0 Hz 0.0 Hz b5-15

PID sleep time 0.0 sec 0.0 sec b5-16

Accel/Decel time for PID reference 0 sec 0 sec b5-17

PID Setpoint Selection 0 0Disabled b5-18

PID Setpoint Value 0.00 % 0.00 % b5-19

PID Setpoint Scaling 1 10.01% units b5-20

PID Output Lower Limit 0.0 % 0.0 % b5-34

PID Input Limit 1000.0 % 1000.0 % b5-35

PID Feedback High Detection Level 100 % 100 % b5-36

PID Feedback High Detection Time 1.0 sec 1.0 sec b5-37

PID Fref monitor Selection 0 0Fref Monitor with PID b5-40

PID Output Reverse Selection2 1 1Reverses when PID output is negative. b5-47

Dwell frequency at start 0.0 Hz 0.0 Hz b6-01

Dwell time at start 0.0 sec 0.0 sec b6-02

Dwell frequency at stop 0.0 Hz 0.0 Hz b6-03

Dwell time at stop 0.0 sec 0.0 sec b6-04

Energy-saving mode selection 0 0Disabled b8-01

Energy-saving gain 0.7 0.7 b8-02

Energy-saving filter time constant 0.50 sec 0.50 sec b8-03

6.0 sec 10.0 sec

6.0 sec 10.0 sec

20.0 sec 10.0 sec

4.0 sec 10.0 sec

Acceleration time 3 for motor2 10.0 sec 10.0 sec C1-05

Deceleration time 3 for motor2 10.0 sec 10.0 sec C1-06



Emergency stop time 10.0 sec 10.0 sec C1-09

Accel/Decel time setting unit 1 10.1-second units C1-10

Accel/Decel switching frequency 0.0 Hz 0.0 Hz C1-11

Picking up speed and slowing down rate

setting standard frequency

0.0 Hz 0.0 Hz C1-14

S-curve acceleration at start 0.20 sec 0.20 sec C2-01

S-curve acceleration at end 0.20 sec 0.20 sec C2-02

S-curve deceleration at start 0.20 sec 0.20 sec C2-03

S-curve deceleration at end 0.00 sec 0.00 sec C2-04

Slip compensation gain 1.0 1.0 C3-01

Slip compensation time 200 ms 200 ms C3-02

Slip compensation limit 200 % 200 % C3-03

Slip compensation regeneration 0 0Disabled C3-04

Output V Limit 0 0Disabled C3-05

Torque compensation gain 1.00 1.00 C4-01

Torque compensation time 20 ms 20 ms C4-02

Forward starting torque 0.0 % 0.0 % C4-03

Reverse starting torque 0.0 % 0.0 % C4-04



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Value

DefaultSetting

Information

Torque compensation delay time 10 ms 10 ms C4-05

Starting torque time constant 150 ms 150 ms C4-06

0 1HD(CT)

Carrier frequency selection 03 03Fc = 8.0 kHz C6-02

400.00 Hz 0.00 Hz

Frequency reference 2 0.00 Hz 0.00 Hz d1-02















Jog frequency reference 6.00 Hz 6.00 Hz d1-17

Frequency reference upper limit 100.0 % 100.0 % d2-01

Frequency reference lower limit 0.0 % 0.0 % d2-02

Master speed reference lower limit 0.0 % 0.0 % d2-03

Jump frequency 1 0.0 Hz 0.0 Hz d3-01



Jump frequency width 1.0 Hz 1.0 Hz d3-04

MOP reference memory 0 0Disabled d4-01

Frequency reference bias steps(up/down2) 0.00 Hz 0.00 Hz d4-03

Accel/Decel rate selection(up/down2) 0 0Bias value Accel/Decel at the rate of current selected

Accel/Decel time

d4-04

Bias mode selection(up/down2) 0 0Hold bias value while both of UP/DOWN command are

ON/OFF

d4-05

Bias value(up/down2) 0.0 % 0.0 % d4-06

Analog change limit 1.0 % 1.0 % d4-07

Frequency Reference Bias Upper Limit

(up/down2)

100.0 % 100.0 % d4-08

Frequency Reference Bias Lower Limit

(up/down2)

0.0 % 0.0 % d4-09

Up/Down Frequency Reference Limit

Selection

0 0The lower limit is determined by d2-02 or analog input

(H3-02/10 = 0)

d4-10

Bi-directional Output Selection 0 0Disabled d4-11

Stop Position Gain 1.00 1.00 d4-12

Offset frequency 1 0.0 % 0.0 % d7-01



Input voltage setting 460 VAC 460 VAC E1-01

FF 0FUser-defined V/f pattern (w/o Voltage limit)

400.0 Hz 60.0 Hz

416.0 VAC 460.0 VAC



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Value

DefaultSetting

Information

400.0 Hz 60.0 Hz

Mid output frequency 3.0 Hz 3.0 Hz E1-07

3.4 VAC 25.4 VAC

Min. output frequency 0.5 Hz 0.5 Hz E1-09

0.6 VAC 4.6 VAC

Mid output frequency 2 0.0 Hz 0.0 Hz E1-11

Mid output frequency voltage 2 0.0 VAC 0.0 VAC E1-12

416.0 VAC 0.0 VAC

Motor rated current 26.5 A 26.5 A E2-01

10.41 Hz 1.60 Hz

12.0 A 7.6 A

Number of motor poles 4 4 E2-04

0.454 Ohm 0.550 Ohm

Motor leak inductance 17.2 % 17.2 % E2-06

Saturation Comp 1 0.50 0.50 E2-07


Motor mechanical loss 0.0 % 0.0 % E2-09

Motor rated output 15.00 kW 15.00 kW E2-11


Current Detection Delay Time 0 us 0 us E5-39

Operation selection after communications

error

1 1Coast to stop F6-01

Selection of External Fault from

Communication Option Board

0 0Always detect F6-02

Stopping Method for External Fault from


1 1Coast to Stop F6-03

BUS error detection delay 2.0 sec 2.0 sec F6-04

Fref Priority Selection 1 1MultiStep Speed is vailable. F6-07

Comm Parameter Initialize Selection 0 0Comm Parameters are not initialized due to A1-02. F6-08

Node Address 0 0 F6-10

Communication Speed 0 0156 Kbps F6-11

BUS Error Auto Reset 0 0Disabled F6-14

M-II Station Address 21 21 F6-20

M-II Frame length 0 032byte mode F6-21

M-II Link Speed 0 010 Mbps F6-22

M-II Mon E register 0000 0000 F6-23

M-II Mon F register 0000 0000 F6-24

M-II WDT error selection 1 1Coast to stop F6-25

M-II Number of bUS error detection 2 2 F6-26


Clear Mode Selection 0 0Resets back to zero. F6-31

ProfibusMap Selection 0 0PPO Type F6-32

CanOpen Node Address 0 0 F6-35



Communication Speed 1 1Auto-adjust F6-41

MAC Address 64 64 F6-50

Baud Rate 4 4Detect automatically F6-51

PCA Setting 21 21 F6-52

PPA Setting 71 71 F6-53

Idle Mode Fault Detection 0 0No Detection F6-54

Speed Scaling 0 0 F6-56

Current Scaling 0 0 F6-57



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Value

DefaultSetting

Information

Torque Scaling 0 0 F6-58

Power Scaling 0 0 F6-59

Voltage Scaling 0 0 F6-60

Time Scaling 0 0 F6-61

Heart Beat 0 0 F6-62

Dynamic Output Assembly 109 Parameter 1 0000 0000 F6-64




Dynamic Input Assembly 159 Parameter 1 0000 0000 F6-68





IP Address1 192 192 F7-01




Subnet Mask1 255 255 F7-05




Gateway Address1 192 192 F7-09




Address Startup Mode 2 2 F7-13

Duplex Mode Setting 1 1Auto Negotiate F7-14

Speed Mode Setting 10 1010 Mbps speed setting F7-15

Timeout Value 0 0 F7-16

























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Value

DefaultSetting

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Terminal S1 function selection 40 40Forward Run Command H1-01

Terminal S2 function selection 41 41Reverse Run Command H1-02

Terminal S3 function selection 24 24External fault, N/O Detect always, coast stop H1-03

Terminal S4 function selection 14 14Fault reset H1-04

07 03Accel/Decel time 1

Terminal S6 function selection 04 04Multi-step speed reference 2 H1-06

Terminal S7 function selection 06 06Jog frequency reference H1-07

Terminal MA/MB-MC Selection 000E 000EFault H2-01

Terminal P1 Selection 0000 0000During run H2-02

Terminal P2 Selection 0002 0002Frequency agree 1 H2-03

Output unit selection 0 00.1kWh unit H2-06

Terminal A1 Signal Level Selection 0 00 to +10 V H3-01

Terminal A1 Function Selection 00 00Frequency bias H3-02

110.0 % 100.0 %

Terminal A1 Bias Setting 0.0 % 0.0 % H3-04

Terminal A2 Signal Level Selection 2 24 to 20 mA H3-09


Terminal A2 Gain Setting 100.0 % 100.0 % H3-11


Filter Avg time 0.03 sec 0.03 sec H3-13

Terminal Analog Input Selection(when H1-xx

= C)

7 7Terminal A1 and A2 Enable H3-14

A1 Offset 0 0 H3-16

A2 Offset 0 0 H3-17

103 102Output current

66.0 % 100.0 %

Multi-Function Analog 1(Analog Terminal

Output Bias)

0.0 % 0.0 % H4-03

Station address 1F 1F H5-01

Communication speed selection 3 39600 bps H5-02

Communication parity selection 0 0No parity H5-03

Serial fault selection 3 3Operation continued H5-04

CE Detection Selection 1 1Enabled H5-05

Send wait time 5 ms 5 ms H5-06

RTS control ON/OFF 1 1Enabled H5-07

CE detection time 2.0 sec 2.0 sec H5-09

Output voltage monitor(Register No.25) unit 0 00.1V unit H5-10

ENTER function selection of transmission 1 1In the case of changing a constant, constant is reflected and

be memorized by inputting ENTER

H5-11

Run Command Method Selection 0 0FWD/STOP,REV/STOP type H5-12

Pulse train input function selection 0 0Frequency reference H6-01

Pulse train input scaling 1440 Hz 1440 Hz H6-02

Pulse train input gain 100.0 % 100.0 % H6-03

Pulse train input bias 0.0 % 0.0 % H6-04

Pulse train input filter time 0.10 sec 0.10 sec H6-05

Pulse train monitor selection 102 102Output frequency H6-06



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DefaultSetting

Information

Pulse train monitor scaling 1440 Hz 1440 Hz H6-07

Pulse Train Min Input Frequency 0.5 Hz 0.5 Hz H6-08

Motor protection selection 1 1General-purpose motor protection L1-01

Motor protection time constant 1.0 min 1.0 min L1-02

MOL thermistor input 3 3Operation continued L1-03

MOL filter time 1 1Coast to stop L1-04

MOL reserved 1 0.20 sec 0.20 sec L1-05

Electronic thermal continues 1 1Continue Electronic thermal L1-13

Momentary power loss detection 0 0Disabled L2-01

Momentary power loss ridethru time 2.0 sec 2.0 sec L2-02

Min. baseblock time 1.0 sec 1.0 sec L2-03

Voltage recovery time 0.6 sec 0.6 sec L2-04

Undervoltage detection level 380 VDC 380 VDC L2-05

KEB deceleration time 0.0 sec 0.0 sec L2-06

Momentary recovery time 0.0 sec 0.0 sec L2-07

KEB Frequency 100 % 100 % L2-08

Desired DC Bus Voltage during KEB 480 V 480 V L2-11

StallP acceleration selection 1 1Enabled L3-01

StallP acceleration level 150 % 150 % L3-02

StallP CHP level 50 % 50 % L3-03

StallP deceleration selection 1 1General Purpose - The deceleration will be stop when the Vdc

reaches the stall prevention level. And decelerates again when

the Vdc recovered.

L3-04

OV Inhibit selection 0 0Disable L3-11

Overvoltage Suppression and Deceleration

Stall and Desired DC Bus Voltage during

Motor Stall

740 V 740 V L3-17

Adjustment Gain 0.30 0.30 L3-20

Deceleration rate operation gain 1.00 1.00 L3-21

StallP running level output auto reduction 0 0Sets the stall prevention level throughout the entire frequency

range to the value in parameter L3-06.

L3-23

Inertia conversion motor acceleration time 0.244 sec 0.244 sec L3-24

Load inertia P 1.0 1.0 L3-25

Speed agreement level 0.0 Hz 0.0 Hz L4-01

Speed agreement width 2.0 Hz 2.0 Hz L4-02

Speed agreement level +- 0.0 Hz 0.0 Hz L4-03

Speed agreement width +- 2.0 Hz 2.0 Hz L4-04

Reference loss selection 0 0Stop L4-05

Frequency reference at floss 80.0 % 80.0 % L4-06

Conditions of Frequency detection 0 0No detection during baseblock. L4-07

Speed agreement condition selection 0 0Speed agreement detect by SFS output. L4-08

Number of auto restart attempts 0 time(s) 0 time(s) L5-01

Auto restart operation selection 0 0Not output(Fault contact is not activated) L5-02

Fault Reset Interval Time 10.0 sec 10.0 sec L5-04

Auto restart selection 0 0Count the number of restart which was carried out (G7

formula)

L5-05

Torque detection selection 1 0 0Overtorque/undertorque detection disabled L6-01

Torque detection level 1 150 % 150 % L6-02

Torque detection time 1 0.1 sec 0.1 sec L6-03


Torque detection level 2 150 % 150 % L6-05

Torque detection time 2 0.1 sec 0.1 sec L6-06

Machine degradation detection selection 0 0Machine degradation detection invalid L6-08



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Value

DefaultSetting

Information

Machine degradation detection speed level 110.0 % 110.0 % L6-09

Machine degradation detection time 0.1 sec 0.1 sec L6-10

Machine degradation detection start time 0 0 L6-11

150 % 200 %

150 % 200 %

150 % 200 %

150 % 200 %

50 ms 200 ms

Torque limit selection 0 0Proportional control L7-07

DB resistor protect 0 0Disabled L8-01

Overheat pre-alarm level 110 deg 110 deg L8-02

Overheat pre-alarm selection 3 3Operation continued(monitor display only) L8-03

Phase loss input selection 1 1Enabled L8-05

Phase loss output selection 1 11PH loss detection L8-07

Ground protection selection 1 1Enabled L8-09

Cooling fan control selection 0 0Operates when inverter is running L8-10

Cooling fan control delay time 60 sec 60 sec L8-11

Ambient temperature 40 deg 40 deg L8-12

OL characteristics at low speeds 1 1L8-16,17 setting enable L8-15

Software CLA selection 1 1Software CLA enable L8-18

Frequency Reduction Rate during OH

Pre-Alarm

0.8 0.8 L8-19

Carrier frequency decel selection 2 2Overload career frequency decreases gradually L8-38

Reduction carrier frequency time 0.50 sec 0.50 sec L8-40

Current warning 0 0Disable L8-41

AFR gain 1.50 1.50 n2-01

AFR time 50 ms 50 ms n2-02

AFR time 2 750 ms 750 ms n2-03

Over exciting deceleration gain 1.10 1.10 n3-13

Over slip inhibit current level 100 % 100 % n3-21

Over Excitation Run 0 0Disable n3-23

Line-to-Line Motor Resistance Online Tuning 1 1Enable n6-01

Monitor selection 106 106Output voltage o1-01

Monitor selection after power up 1 1Frequency reference o1-02

Display scaling 0 00.01Hz units o1-03

LCD Contrast 3 3 o1-05

LOCAL/REMOTE key enable/disable 1 1Enabled o2-01

Operation STOP key 1 1Always enabled o2-02

KVA selection 9D 9DCIMR-V*4*0038*** o2-04

Frequency Reference Setting Method

Selection

0 0Enter key needed o2-05

Operator detection 0 0Operation continues even if the dig. Operator is disconnected o2-06

Bidirectional when the inverter power is on 0 0Forward run o2-07

Initialize mode selection 1 1American spec o2-09

Copy Allowed Selection 0 0Disabled - No digital operator copy functions are allowed. o3-02

Cumulative operation time selection 0 0Cumulative time when the Inverter power is on o4-02



45

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Parameter

Value

DefaultSetting

Information

Fan operation time setting 13 1=10H 13 1=10H o4-03

Capacitor maintenance setting 0 % 0 % o4-05

Rush-in prevention relay maintenance setting 0 % 0 % o4-07

IGBT maintenance setting 0 % 0 % o4-09

Custom Parameter 1 0.00 % 0.00 % q1-01









Custom Parameter 10 00 00 q1-10

Drive U1 Monitor Select 1 0 0 q2-11


Timer #1 Delay 0.0 sec 0.0 sec q3-01



1 Shot On Time 0.0 sec 0.0 sec q3-04

Interval Timer Off Time 0.0 sec 0.0 sec q3-05

Interval Timer On Time 0.0 sec 0.0 sec q3-06

Ramp Time 0.0 sec 0.0 sec q4-01

Delay Filter Time 0.5 sec 0.5 sec q4-02

Scale #1 Multiplier 1 1 q4-03

Scale #1 Divisor 1 1 q4-04

Scale #1 Bias 0.00 0.00 q4-05

Upper Limit 1 0.00 % 0.00 % q4-06

Lower Limit 1 0.00 % 0.00 % q4-07

Upper Limit 2 0.00 % 0.00 % q4-08

Lower Limit 2 0.00 % 0.00 % q4-09

Dead Zone 0.00 % 0.00 % q4-10

Limit/Dead Zone Properties 00 00 q4-11



Scale #2 Bias 0.00 0.00 q4-14

MOP Time 0.0 % 0.0 % q5-01

MOP Min Value 0.0 % 0.0 % q5-02

MOP Max Value 0.0 % 0.0 % q5-03

MOP Reset Value 0.0 % 0.0 % q5-04

Step MOP Amount 0.0 % 0.0 % q5-05

Step MOP Min Value 0.0 % 0.0 % q5-06

Step MOP Max Value 0.0 % 0.0 % q5-07

Step MOP Reset Value 0.0 % 0.0 % q5-08

0.00 % 0.00 % q5-09

Compare = Bandwidth 0.00 % 0.00 % q5-10

Compare >= Hysteresis Level 0.00 % 0.00 % q5-11



46

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Parameter

Value

DefaultSetting

Information

PI Properties 0 0 q6-01

PI Log Input Sel 10 10 q6-02

PI Prop Gain 1.00 1.00 q6-03

PI Int Time 1.0 sec 1.0 sec q6-04

PI Int Limit 100.0 % 100.0 % q6-05

PI Limit 100.0 % 100.0 % q6-06

PI Output Gain 1.00 1.00 q6-07



47

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CARRIAGE SERVO VFD INITIAL PARAMETERS

The following sheets identify the carriage servo VFD parameters as they were set at the beginning of testing.


48

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h8439800

Typewritten Text

No changes were made to the parameters during testing.

Information

Parameter Settings Report (Program) 3/14/2017 10:46:06 AM

Drive Type / Model:

Software: 1022

V1000 CIMR-V*4*0005***

Project:

Program (Drive Selected / Connected):

User:

Last Updated: 3/14/2017 10:30:43 AM

Parameter

Value

DefaultSetting

Information

Access level 2 2Advanced Level Access A1-01

2 0Open-loop vector control 1

Enter password 0 0 A1-04

Select password 0 0 A1-05

Select application 0 0General A1-06

DWEZ Function Selection 0 0Disabled A1-07

User parameter 1 A1-02 A1-02Control method A2-01

User parameter 2 b1-01 b1-01Reference selection A2-02

User parameter 3 b1-02 b1-02Operation method selection A2-03

User parameter 4 b1-03 b1-03Stopping method A2-04

User parameter 5 C1-01 C1-01Acceleration time 1 A2-05

User parameter 6 C1-02 C1-02Deceleration time 1 A2-06

User parameter 7 C6-01 C6-01Duty Cycle A2-07

User parameter 8 C6-02 C6-02Carrier frequency selection A2-08





User parameter 13 d1-17 d1-17Jog frequency reference A2-13

User parameter 14 E1-01 E1-01Input voltage setting A2-14

User parameter 15 E1-03 E1-03V/F pattern selection A2-15

User parameter 16 E1-04 E1-04Max. output frequency A2-16

User parameter 17 E1-05 E1-05Max. voltage A2-17

User parameter 18 E1-06 E1-06Base frequency A2-18

User parameter 19 E1-09 E1-09Min. output frequency A2-19

User parameter 20 E1-13 E1-13Base voltage A2-20

User parameter 21 E2-01 E2-01Motor rated current A2-21

User parameter 22 E2-04 E2-04Number of motor poles A2-22

User parameter 23 E2-11 E2-11Motor rated output A2-23

User parameter 24 H4-02 H4-02Multi-Function Analog 1(Analog Terminal Output Gain) A2-24

User parameter 25 L1-01 L1-01Motor protection selection A2-25

User parameter 26 L3-04 L3-04StallP deceleration selection A2-26



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Parameter

Value

DefaultSetting

Information







User parameter Automatic registration

Function

0 0Automatic registration is unavailable(Totally user setting from

A2-01 toA2-32)

A2-33

Reference selection 1 1Control circuit terminal b1-01

Operation method selection 1 1Control circuit terminal b1-02

Stopping method 0 0Deceleration to stop b1-03

Reverse operation 0 0Reverse enabled b1-04

Local/remote run selection 0 0Cycle External Run - If the run command is closed when

switching from LOCAL mode or alternative reference to

REMOTE mode, the drive will not run.

b1-07

Run command at programming 0 0Cannot operate b1-08

Phase Turn Selection 0 0Normal b1-14

Reference Selection in Local case 0 0Digital Operator b1-15

Operation method selection in Local case 0 0Digital Operator b1-16

Operation permission with power ON/OFF 0 0Prohibition b1-17

DC injection start frequency 0.5 Hz 0.5 Hz b2-01

DC injection current 50 % 50 % b2-02

DC injection time at start 0.00 sec 0.00 sec b2-03

DC injection time at stop 0.50 sec 0.50 sec b2-04

Field compensation 0 % 0 % b2-08

1 0Enabled

Speed search current 100 % 100 % b3-02

Speed search deceleration time 2.0 sec 2.0 sec b3-03

Search wait time 0.2 sec 0.2 sec b3-05

Output current 0.5 A 0.5 A b3-06

ACR Gain for Speed Search 0.50 0.50 b3-08

Speed Search Detection Compensation Gain 1.05 1.05 b3-10

Bidirectional search selection 0 0Disabled b3-14

Retry current level 150 % 150 % b3-17

Retry detection time 0.10 sec 0.10 sec b3-18

Retry count 3 3 b3-19

1 0Speed calculation

Speed search retry interval time 0.5 sec 0.5 sec b3-25

Delay-ON timer 0.0 sec 0.0 sec b4-01

Delay-OFF timer 0.0 sec 0.0 sec b4-02

PID control mode selection 0 0Disabled b5-01

PID P gain 1.00 1.00 b5-02

PID I time 1.0 sec 1.0 sec b5-03

PID I limit 100.0 % 100.0 % b5-04

PID D time 0.00 sec 0.00 sec b5-05

PID limit 100.0 % 100.0 % b5-06

PID offset adjustment 0.0 % 0.0 % b5-07

PID primary delay time constant 0.00 sec 0.00 sec b5-08

Output level selection 0 0PID output is forward. b5-09

PID output gain 1.00 1.00 b5-10

PID output reverse selection 0 00 limit when PID putput is negative b5-11



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Parameter

Value

DefaultSetting

Information

Feed back loss detection selection 0 0Disabled. No detection PID feedback loss. b5-12

Feed back loss detection level 0 % 0 % b5-13

Feed back loss detection time 1.0 sec 1.0 sec b5-14

PID sleep level 0.0 Hz 0.0 Hz b5-15

PID sleep time 0.0 sec 0.0 sec b5-16

Accel/Decel time for PID reference 0 sec 0 sec b5-17

PID Setpoint Selection 0 0Disabled b5-18

PID Setpoint Value 0.00 % 0.00 % b5-19

PID Setpoint Scaling 1 10.01% units b5-20

PID Output Lower Limit 0.0 % 0.0 % b5-34

PID Input Limit 1000.0 % 1000.0 % b5-35

PID Feedback High Detection Level 100 % 100 % b5-36

PID Feedback High Detection Time 1.0 sec 1.0 sec b5-37

PID Fref monitor Selection 0 0Fref Monitor with PID b5-40

PID Output Reverse Selection2 1 1Reverses when PID output is negative. b5-47

Dwell frequency at start 0.0 Hz 0.0 Hz b6-01

Dwell time at start 0.0 sec 0.0 sec b6-02

Dwell frequency at stop 0.0 Hz 0.0 Hz b6-03

Dwell time at stop 0.0 sec 0.0 sec b6-04

Energy-saving mode selection 0 0Disabled b8-01

Energy-saving gain 0.7 0.7 b8-02

Energy-saving filter time constant 0.50 sec 0.50 sec b8-03

0.0 sec 10.0 sec

0.0 sec 10.0 sec

Acceleration time 2 10.0 sec 10.0 sec C1-03

Deceleration time 2 10.0 sec 10.0 sec C1-04





Emergency stop time 10.0 sec 10.0 sec C1-09

Accel/Decel time setting unit 1 10.1-second units C1-10

Accel/Decel switching frequency 0.0 Hz 0.0 Hz C1-11

Picking up speed and slowing down rate

setting standard frequency

0.0 Hz 0.0 Hz C1-14

S-curve acceleration at start 0.20 sec 0.20 sec C2-01

S-curve acceleration at end 0.20 sec 0.20 sec C2-02

S-curve deceleration at start 0.20 sec 0.20 sec C2-03

S-curve deceleration at end 0.00 sec 0.00 sec C2-04

Slip compensation gain 1.0 1.0 C3-01

Slip compensation time 200 ms 200 ms C3-02

Slip compensation limit 200 % 200 % C3-03

Slip compensation regeneration 0 0Disabled C3-04

Output V Limit 0 0Disabled C3-05

Torque compensation gain 1.00 1.00 C4-01

Torque compensation time 20 ms 20 ms C4-02

Forward starting torque 0.0 % 0.0 % C4-03

Reverse starting torque 0.0 % 0.0 % C4-04



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Parameter

Value

DefaultSetting

Information

Torque compensation delay time 10 ms 10 ms C4-05

Starting torque time constant 150 ms 150 ms C4-06

0 1HD(CT)

Carrier frequency selection 03 03Fc = 8.0 kHz C6-02

















Jog frequency reference 6.00 Hz 6.00 Hz d1-17

Frequency reference upper limit 100.0 % 100.0 % d2-01

Frequency reference lower limit 0.0 % 0.0 % d2-02

Master speed reference lower limit 0.0 % 0.0 % d2-03




Jump frequency width 1.0 Hz 1.0 Hz d3-04

MOP reference memory 0 0Disabled d4-01

Frequency reference bias steps(up/down2) 0.00 Hz 0.00 Hz d4-03

Accel/Decel rate selection(up/down2) 0 0Bias value Accel/Decel at the rate of current selected

Accel/Decel time

d4-04

Bias mode selection(up/down2) 0 0Hold bias value while both of UP/DOWN command are

ON/OFF

d4-05

Bias value(up/down2) 0.0 % 0.0 % d4-06

Analog change limit 1.0 % 1.0 % d4-07

Frequency Reference Bias Upper Limit

(up/down2)

100.0 % 100.0 % d4-08

Frequency Reference Bias Lower Limit

(up/down2)

0.0 % 0.0 % d4-09

Up/Down Frequency Reference Limit

Selection

0 0The lower limit is determined by d2-02 or analog input

(H3-02/10 = 0)

d4-10

Bi-directional Output Selection 0 0Disabled d4-11

Stop Position Gain 1.00 1.00 d4-12




460 VAC 400 VAC

V/F pattern selection 0F 0FUser-defined V/f pattern E1-03

400.0 Hz 60.0 Hz

200.0 VAC 400.0 VAC



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Parameter

Value

DefaultSetting

Information

400.0 Hz 60.0 Hz

Mid output frequency 3.0 Hz 3.0 Hz E1-07

1.8 VAC 24.0 VAC

Min. output frequency 0.5 Hz 0.5 Hz E1-09

0.4 VAC 5.0 VAC

Mid output frequency 2 0.0 Hz 0.0 Hz E1-11

Mid output frequency voltage 2 0.0 VAC 0.0 VAC E1-12

200.0 VAC 0.0 VAC

4.80 A 3.10 A

9.37 Hz 2.50 Hz

2.21 A 1.40 A

Number of motor poles 4 4 E2-04

4.032 Ohm 10.100

OhmMotor leak inductance 18.3 % 18.3 % E2-06

0.49 0.50


Motor mechanical loss 0.0 % 0.0 % E2-09

0.60 kW 1.50 kW


Current Detection Delay Time 0 us 0 us E5-39

Operation selection after communications

error

1 1Coast to stop F6-01

Selection of External Fault from


0 0Always detect F6-02

Stopping Method for External Fault from


1 1Coast to Stop F6-03

BUS error detection delay 2.0 sec 2.0 sec F6-04

Fref Priority Selection 1 1MultiStep Speed is vailable. F6-07

Comm Parameter Initialize Selection 0 0Comm Parameters are not initialized due to A1-02. F6-08



BUS Error Auto Reset 0 0Disabled F6-14

M-II Station Address 21 21 F6-20

M-II Frame length 0 032byte mode F6-21

M-II Link Speed 0 010 Mbps F6-22

M-II Mon E register 0000 0000 F6-23

M-II Mon F register 0000 0000 F6-24

M-II WDT error selection 1 1Coast to stop F6-25

M-II Number of bUS error detection 2 2 F6-26


Clear Mode Selection 0 0Resets back to zero. F6-31

ProfibusMap Selection 0 0PPO Type F6-32

CanOpen Node Address 0 0 F6-35



Communication Speed 1 1Auto-adjust F6-41

MAC Address 0 0 F6-50

Baud Rate 0 0125 Kbps F6-51

PCA Setting 21 21 F6-52

PPA Setting 71 71 F6-53

Idle Mode Fault Detection 0 0No Detection F6-54





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Parameter

Value

DefaultSetting

Information





Heart Beat 0 0 F6-62










Terminal S1 function selection 40 40Forward Run Command H1-01

Terminal S2 function selection 41 41Reverse Run Command H1-02

Terminal S3 function selection 24 24External fault, N/O Detect always, coast stop H1-03

Terminal S4 function selection 14 14Fault reset H1-04



Terminal S7 function selection 06 06Jog frequency reference H1-07

Terminal MA/MB-MC Selection 000E 000EFault H2-01

000E 0000Fault

Terminal P2 Selection 0002 0002Frequency agree 1 H2-03

Output unit selection 0 00.1kWh unit H2-06

Terminal A1 Signal Level Selection 0 00 to +10 V H3-01


101.0 % 100.0 %

-1.0 % 0.0 %

0 20 to +10 V

0F 00Unused

Terminal A2 Gain Setting 100.0 % 100.0 % H3-11


0.10 sec 0.03 sec

Terminal Analog Input Selection(when H1-xx

= C)

7 7Terminal A1 and A2 Enable H3-14

A1 Offset 0 0 H3-16

A2 Offset 0 0 H3-17

103 102Output current


Output Gain)

100.0 % 100.0 % H4-02


Output Bias)

0.0 % 0.0 % H4-03

Station address 1F 1F H5-01

Communication speed selection 3 39600 bps H5-02

Communication parity selection 0 0No parity H5-03

Serial fault selection 3 3Operation continued H5-04

CE Detection Selection 1 1Enabled H5-05

Send wait time 5 ms 5 ms H5-06

RTS control ON/OFF 1 1Enabled H5-07

CE detection time 2.0 sec 2.0 sec H5-09



54

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Parameter

Value

DefaultSetting

Information

Output voltage monitor(Register No.25) unit 0 00.1V unit H5-10

ENTER function selection of transmission 1 1In the case of changing a constant, constant is reflected and

be memorized by inputting ENTER

H5-11

Run Command Method Selection 0 0FWD/STOP,REV/STOP type H5-12

Pulse train input function selection 0 0Frequency reference H6-01

Pulse train input scaling 1440 Hz 1440 Hz H6-02

Pulse train input gain 100.0 % 100.0 % H6-03

Pulse train input bias 0.0 % 0.0 % H6-04

Pulse train input filter time 0.10 sec 0.10 sec H6-05

Pulse train monitor selection 102 102Output frequency H6-06

Pulse train monitor scaling 1440 Hz 1440 Hz H6-07

Pulse Train Min Input Frequency 0.5 Hz 0.5 Hz H6-08

Motor protection selection 1 1General-purpose motor protection L1-01

Motor protection time constant 1.0 min 1.0 min L1-02

MOL thermistor input 3 3Operation continued L1-03

MOL filter time 1 1Coast to stop L1-04

MOL reserved 1 0.20 sec 0.20 sec L1-05

Electronic thermal continues 1 1Continue Electronic thermal L1-13

Momentary power loss detection 0 0Disabled L2-01

Momentary power loss ridethru time 0.3 sec 0.3 sec L2-02

Min. baseblock time 0.4 sec 0.4 sec L2-03

Voltage recovery time 0.3 sec 0.3 sec L2-04

Undervoltage detection level 380 VDC 380 VDC L2-05

KEB deceleration time 0.0 sec 0.0 sec L2-06

Momentary recovery time 0.0 sec 0.0 sec L2-07

KEB Frequency 100 % 100 % L2-08

Desired DC Bus Voltage during KEB 480 V 480 V L2-11

StallP acceleration selection 1 1Enabled L3-01

StallP acceleration level 150 % 150 % L3-02

StallP CHP level 50 % 50 % L3-03

3 1Stall Prevention with Braking Resistor - Stall prevention during

deceleration is enabled in coordination with dynamic braking.OV Inhibit selection 0 0Disable L3-11

Overvoltage Suppression and Deceleration

Stall and Desired DC Bus Voltage during

Motor Stall

740 V 740 V L3-17

Adjustment Gain 0.30 0.30 L3-20

Deceleration rate operation gain 1.00 1.00 L3-21

StallP running level output auto reduction 0 0Sets the stall prevention level throughout the entire frequency

range to the value in parameter L3-06.

L3-23

0.142 sec 0.166 sec

Load inertia P 1.0 1.0 L3-25

Speed agreement level 0.0 Hz 0.0 Hz L4-01

Speed agreement width 2.0 Hz 2.0 Hz L4-02

Speed agreement level +- 0.0 Hz 0.0 Hz L4-03

Speed agreement width +- 2.0 Hz 2.0 Hz L4-04

Reference loss selection 0 0Stop L4-05

Frequency reference at floss 80.0 % 80.0 % L4-06

Conditions of Frequency detection 0 0No detection during baseblock. L4-07

Speed agreement condition selection 0 0Speed agreement detect by SFS output. L4-08

Number of auto restart attempts 0 time(s) 0 time(s) L5-01

Auto restart operation selection 0 0Not output(Fault contact is not activated) L5-02



55

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Parameter

Value

DefaultSetting

Information

Fault Reset Interval Time 10.0 sec 10.0 sec L5-04

Auto restart selection 0 0Count the number of restart which was carried out (G7

formula)

L5-05


170 % 150 %

0.5 sec 0.1 sec


10 % 150 %

0.3 sec 0.1 sec

Machine degradation detection selection 0 0Machine degradation detection invalid L6-08

Machine degradation detection speed level 110.0 % 110.0 % L6-09

Machine degradation detection time 0.1 sec 0.1 sec L6-10

Machine degradation detection start time 0 0 L6-11

Forward drive torque Limit 200 % 200 % L7-01

Reverse drive torque Limit 200 % 200 % L7-02

Forward regenerative torque limit 200 % 200 % L7-03

Reverse regenerative torque limit 200 % 200 % L7-04

Torque limit time 200 ms 200 ms L7-06

Torque limit selection 0 0Proportional control L7-07

DB resistor protect 0 0Disabled L8-01

Overheat pre-alarm level 90 deg 90 deg L8-02

Overheat pre-alarm selection 3 3Operation continued(monitor display only) L8-03

Phase loss input selection 0 0Disabled L8-05

Phase loss output selection 0 0Disabled L8-07

Ground protection selection 0 0Disabled L8-09

Cooling fan control selection 0 0Operates when inverter is running L8-10

Cooling fan control delay time 60 sec 60 sec L8-11

Ambient temperature 40 deg 40 deg L8-12

OL characteristics at low speeds 1 1L8-16,17 setting enable L8-15

Software CLA selection 1 1Software CLA enable L8-18

Frequency Reduction Rate during OH

Pre-Alarm

0.8 0.8 L8-19

Carrier frequency decel selection 1 1Frequency of overload decreases gradually when the

frequency is less than 6Hz

L8-38

Reduction carrier frequency time 0.50 sec 0.50 sec L8-40

Current warning 0 0Disable L8-41

AFR gain 1.00 1.00 n2-01

AFR time 50 ms 50 ms n2-02

AFR time 2 750 ms 750 ms n2-03

Over exciting deceleration gain 1.10 1.10 n3-13

Over slip inhibit current level 100 % 100 % n3-21

Over Excitation Run 0 0Disable n3-23

Line-to-Line Motor Resistance Online Tuning 1 1Enable n6-01

Monitor selection 106 106Output voltage o1-01

Monitor selection after power up 1 1Frequency reference o1-02

Display scaling 0 00.01Hz units o1-03

LCD Contrast 3 3 o1-05

LOCAL/REMOTE key enable/disable 1 1Enabled o2-01



56

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Parameter

Value

DefaultSetting

Information

Operation STOP key 1 1Always enabled o2-02

KVA selection 94 94CIMR-V*4*0005*** o2-04

Frequency Reference Setting Method

Selection

0 0Enter key needed o2-05

Operator detection 0 0Operation continues even if the dig. Operator is disconnected o2-06

Bidirectional when the inverter power is on 0 0Forward run o2-07

0 1Japanese spec

Copy Allowed Selection 0 0Disabled - No digital operator copy functions are allowed. o3-02

Cumulative operation time selection 0 0Cumulative time when the Inverter power is on o4-02

Fan operation time setting 14 1=10H 14 1=10H o4-03

Capacitor maintenance setting 0 % 0 % o4-05

Rush-in prevention relay maintenance setting 0 % 0 % o4-07

IGBT maintenance setting 0 % 0 % o4-09










Custom Parameter 10 00 00 q1-10






1 Shot On Time 0.0 sec 0.0 sec q3-04

Interval Timer Off Time 0.0 sec 0.0 sec q3-05

Interval Timer On Time 0.0 sec 0.0 sec q3-06

Ramp Time 0.0 sec 0.0 sec q4-01

Delay Filter Time 0.5 sec 0.5 sec q4-02



Scale #1 Bias 0.00 0.00 q4-05

Upper Limit 1 0.00 % 0.00 % q4-06

Lower Limit 1 0.00 % 0.00 % q4-07

Upper Limit 2 0.00 % 0.00 % q4-08

Lower Limit 2 0.00 % 0.00 % q4-09

Dead Zone 0.00 % 0.00 % q4-10

Limit/Dead Zone Properties 00 00 q4-11



Scale #2 Bias 0.00 0.00 q4-14

MOP Time 0.0 % 0.0 % q5-01

MOP Min Value 0.0 % 0.0 % q5-02



57

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Parameter

Value

DefaultSetting

Information

MOP Max Value 0.0 % 0.0 % q5-03

MOP Reset Value 0.0 % 0.0 % q5-04

Step MOP Amount 0.0 % 0.0 % q5-05

Step MOP Min Value 0.0 % 0.0 % q5-06

Step MOP Max Value 0.0 % 0.0 % q5-07

Step MOP Reset Value 0.0 % 0.0 % q5-08

0.00 % 0.00 % q5-09

Compare = Bandwidth 0.00 % 0.00 % q5-10

Compare >= Hysteresis Level 0.00 % 0.00 % q5-11

PI Properties 0 0 q6-01

PI Log Input Sel 10 10 q6-02

PI Prop Gain 1.00 1.00 q6-03

PI Int Time 1.0 sec 1.0 sec q6-04

PI Int Limit 100.0 % 100.0 % q6-05

PI Limit 100.0 % 100.0 % q6-06

PI Output Gain 1.00 1.00 q6-07



58

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