ppn network plant process time for a change machinery … · 10 this system is designed to...

3-5 Capital Drive, Dandenong South Victoria 3175 Australia Tel: +61 3 9791 7011 | Fax: +61 3 9793 4087 | Email: [email protected] | Web: www.processplant.com

Time for a change...MACHINERY UPDATENEW & USED PROCESSING & PACKAGING EQUIPMENT - CUSTOM DESIGN SERVICESAPRIL 2010

It’s goodbye to summer and welcome to Autumn and the cooler weather. It’s also a good time to review your operation and make sure you have the machinery to do the job. Check out our latest offerings and make sure to peruse our ‘exciting new iopak product range’.On a budget, no problems choose from our extensive used range. With over 2000 machines on the floor, we’ll soon get you up and running.

PROCESSPLANT

NETWORKPPNT HE COMPLE T E PACK AGE

ahead of the pack

TIME TO UPDATE...

A Perfect combination...

A sauce for inspiration... when a dream becomes reality. Meet Lionel Miller creator of Steakhouse Supply Group.

Some 10,240 km away from Australia in Johannesburg South Africa, Lionel Miller had a dream. To run his own restaurant. Some twenty years later that dream be-came more than a reality with 8 res-taurants to date across Australia called Squires Loft. The distinctively styled res-taurants are a meat eaters delight, based on the South African style braai – which is Afrikaans for “barbecue” or “roast”.

Lionel has always produced a unique range of sauces to compliment his dishes, black pepper, garlic, blue cheese to name just a few. These sauces were supplied under contract from outside and conse-quently lacked the quality control neces-sary to meet Lionel’s high standards.

With 8 restaurants to supply a decision was made to build an operation capable of not only suppling the groups needs but with the possibility of producing the sauces for other retail outlets.

Originally Lionel was looking to purchase machinery from overseas but the GFC made the costs prohibitive.

Lionel looked to local markets for supply and began enquiries with a NSW company.

Soon he realised the need for more than a supplier of machines. His new endeavour would rely upon an organisation with the expertise and skills to design and build a system for his specific needs capable of cooking and packing his sauces.

Lionel chose PPN because of their expe-rience in all aspects of his requirements. Design, engineering, project management and the readily available supply of new and used equipment all within the PPN ware-houses where he could view and trial ma-chines on site.

This was an ideal solution. He was also delighted with the savings made with the purchase of his new iopak machines and the secondhand equipment available at PPN.

Giles Dommisse and the team went into action and designed a sure fire system to meet Lionel’s needs.

For details on this system see page 2.

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iopak CombIned metAL deteCtoR/CheCkweIgheR Weigh belt size: 330 x 430mmMetal Detection precision: Fe 1.2 mm SUS 2.0mmSorting accuracy: ±1.5 gWeighing range: 50~9999gWEB:14192

Steakhouse Supply Group

Lionel Miller at the new facility

2.

The ideal setup for dressings, marinades and sauces as used by the Steakhouse Supply Group New iopak

LIQUIMULSE 1000 WEB:14467

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iopak Model SP-M-CS Sachet Packer with Volumetric Cup Filler and Piston Pump. It has a host of new features which make it a winner with contract packers who run their machines at maximum capacity! Speed: 25 - 90 packs/min (product bag & feed rate dependent) Film Width: 30 - 150 mm. Bag Length: 50 - 200 mm. Bag Type: Pillow Pack / Stick Pack/3 sided seal/4 sided seal. Many versions available. Liquid Sachet Packer only. Dry products sachet packer only – or this fantastic combination!Web:14155

IdeAL FoR ContRACt PACkeRS!

PackersSachetPackersSachet If you’re a contract packer or manufacturer packing granules spices, soups, yeast, desserts, detergents, pharmaceutical, agricultural powders / granules, tea, pan masala, or coffee you need to trial the next generation Sachet Packers from iopak. Depending on individual applications these next generation machines will satisfy your needs for quality and performance at an affordable price.

Web:14399

iopak eXPAnded RoLLeR ConVeYoR web:13331

iopak PACk oFF ConVeYoRweb:12478

iopak SIde dRIVe CARton tAPeR Powder coated. Web:6809

iopak RotARY PACk oFF tAbLeweb:13165

USED EQUIPMENT 1. YUKI Liquid Pouch Pack-ing System with 2 inch IOPAK Lobe Pump and SMARTDATE 5 Thermal transfer printer.

2. 2 x 500 Ltr Kajiwara Gas Cookers with scrape sided stirrers (bowls tilt to discharge the sauce) - they cook and stir/mix the sauce.

Priced to clear! Call sales now (03) 9791 7011Used2

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This system is designed to manufacture steak and dressing sauces from scratch. After sauces are made they’re packed us-ing a liquid pouch packer that makes a pouch from a roll of film. Then it deposits 1 Ltr of sauce into the pouch. Pouches are printed with product name, use by dates, batch code number, ingredients listings, etc.The complete system is comprised of:1. 1 x 1,000 Ltr iopak Liquimulse High Speed Liquid Mixing System (with 15kW variable speed drive) with s/s loading stand - this system mixes up sauces that do not require cooking. Mixing is done at high speed. 2. 1 x 1000 Ltr iopak Holding Tank with stirrer (variable speed), on wheels - this holds the sauce ready for packing into pouches.3. 2” Rotary Lobe Pump with Receival Hopper on Trolley.Hopper Capacity: 50L Motor on 2” Pump: 5.5kW. Height from Ground to Top of Hopper: 750mm. Pumps the sauce to the holding tank.4. 1 x 2 inch, 5 kW iopak Sanitary Lobe Pump, variable speed, with catchment hopper (low level) and mounted on a s/s frame with wheels - the cookers tilt the sauce into the pump hopper which in turn pumps the sauces into a holding tank.5. SMARTDATE 5 Thermal transfer printer prints the 1 litre sauce pouch and the incline pack off conveyor carries it away.6. 1 x Combination iopak 2” Lobe Pump and 7.5kW Inline Shear mixer - this system is designed to mix and blend immiscible liquids such as oil and water and reduce the particle size of the sauce.7. iopak Carton Taper - tapes the top and bottom of the carton automatically.8. iopak Pack Off Conveyor. Features stainless steel construc-tion, a food grade plastic cleat belt, and is mounted on lockable castors and wheels to provide portability. Conveys finished pouches.9. 1 x iopak Extendable Gravity Roller Conveyor - this transports the cartons from the carton taper to the pallet stacking station. The conveyor is extendable from 1m to 4m and also goes around corners.10. 1 x iopak Pack Off Turntable - this pack off turntable acts as a ‘lazy susan’ or buffer to collect the liquid pouches prior to packing into cartons.

PROCESSPLANT

NETWORKPPNT HE C O MP L E T E PACK AGE

Tel: +61 3 9791 7011 | Fax: +61 3 9793 4087 | Email: [email protected] | Web: www.processplant.com

3.

iopak bw 10/50 bAg oR CARton weIgh FILLeR (ALL S/S) For fixed quantity packaging for powder & grains. Capacity,10 - 50Kg Excellent for, milk powder, seasoner, bean products, pet food, metallic powder, plastic grains & various chemical materials.web:13973

We service most capital cities in Australia & New ZealandDue to the thousands of new and used machines sold throughout Australia and

New Zealand we have national service agents to look after your needs. You’ll find agents in

Perth, Adelaide, Sydney and Brisbane. PPN’s head office is in Melbourne. We standby and

support all our new machines and used machines (when prior arrangements have been

made). At PPN our customers needs come first and we will make every effort to ensure

customer satisfaction. Spare parts are an essential part of every businesses operations,

as parts eventually do wear out. PPN carry a complete range of spare parts for our new

machines. You may order online at www.iopak.com and we’ll send it to you overnight.

iopak Combined metal detector/Checkweigher Weigh Belt Size: 330 L x 150 W mmMetal Detection precision: Fe 1.2mm SUS2.0mm (product dependent)Sorting accuracy: ±1.5 gWeighing range: 50~9500g Subject to product test.web:14192

RInC eURoPe bV FAt PUmP with 3 horizontal & 3 vertical augers. 800kg/hr max (standard model)Butter /Fat needs only to be tempered to 15°C ± 1° C . web:13117

iopak bVF/250 VALVe bAg FILLeR Double Auger Feeder. Machine full stainless steel. Weight Range : 2-50 KgPacking Accuracy : ±0.3%Packing Speed: 2 bags/min (for 50 Kg bags, faster for lower weights) web:14323

iopak model md175X350 metAL deteCtoR Aperture: 175 H x 350 W mm. Sensitivity: 1.5 mm Fe, 2.0mm SUS. Conveyor Belt Speed: 10 - 45 m/min (Product Dependent)web:14408

Rinc is a European leader in top quality food processing equipment producing a wide variety of bakery machinery. From a simple make-up table to a fully equipped line. Designed to be flexible extra tools for new products can be easily added. For more information on Rinc talk to Terry at sales (03) 9791 7011

R I N C E U R O P E

FAT PUMPA view inside the fat pump reveals three horizontal augers. These augers will take full blocks of fat and feed them consistantly into the mono pump which in turn provides the sheet of dough with a perfect layer of fat.

gReAt VALUe FoR moneY!

PROCESSPLANT



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iopak eC 500 JACketed eVAPoRAtIVe CookeR (thickening pan) Standard sizes are 250L, 500L, 1000L and 2000L. A swept surface (Teflon tipped) stirrer is top and bottom bearing supported and direct driven by a 3.0kW motor. Dimensions: 1,400mm Diameter x 620mm Deep Great for stock & sauces!web:14140

iopak S/S doUbLe heLIX RIbbon bLendeR with platform & access ladder.. Much used in the food (and chemical) industries. Extremely robust& able to blend difficult products. Effective Volume: 2000L Total Volume: 2500+Trough Dimensions: 2424mm L x 1000mm W X 1300mmDMotor Size: 22kW geared to 29Rpm. Mounted with outlet 1000mm above ground. Web:14464

SAn tUng Agm-A1 doY PoUCh FILLeR & SeALeR is highly regarded in the food manufacturing industry. It is reliable,simple to operate & clean. 25-35 packs/min (product & pack size dependent) Bag Size: 100-200 (W) x 80-300 (L) mm. Food industry grade, reliable-great value for money. Web:11926

Don’t go spare through lack of spares...

We have a complete range of spare parts and stainless steel fittings available for the machines we sell.

Order online now at: www.iopak.comSee the part you need, order online, and we’ll send it to you overnight.Payment:We accept Visa, Mastercard or American Express through Securepay. No card details are revealed.Tax Invoice:A tax invoice is issued when order is placed.Delivery:Spare parts are delivered by overnight express post. A standard postage and handling fee of $15, except for heavy items will be charged. Overseas delivery is $50.

If you don’t see what you are looking for, call sales on (03) 9791 7011

MODELNEW MODELNEW

MODELNEW

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5.

New iopak

14 head weigher with 7” touch Screen Weigh Range: 7 - 3000gSpeed: Up to 120 bags/min (Product Dependent). Web:13143

iopak 10 head multihead weigher (Flat Plate) Speed: 65 packs/min (Product Dependent). Max Weight: 1,000g. Web:13240

iopak 20 Multi Head

iopak Twin VFFS Bagmakers Twin servo drives with touch screen control. With gas flush and gusseting.

iopak twin take-off Conveyors

iopak Twin Checkweighers

iopak all stainless steel platform

iopak Take-off Conveyor

iopak Metal Detector

Finished product: Parmesan Cheese

iopak Bucket Elevator

See the iopak range of multi heads 8,10,14, 16, 20 and 24.

The ultimate bagger... with the 20 multihead. We have a system and ancillaries just right for you! Call sales now +61(03) 9791 7011

ComPLete SYStem

PROCESSPLANT



6.For the complete range of iopak products visit: www.iopak.com

Very affordable! Call sales now (03) 9791 7011New

iopak VFFS IwS 600 (Small Footprint) Bag Size: 50-150mm W x 80-200mm LCapacity: 5-60 bags/minute (Product Dependent)Hole Punch & Gusset Device Mounted Web:12238

iopak VFFS IwS 800 (Servo Driven, all stainless steel) Packing Speed: Max: 70 bags/minBag Width :- Max 300mmBag Length :- Max 450mm (Product Dependent)

iopak VFFS IwS 900 (Servo Driven, all stainless steel) Packing Speed: Max: 60bags/minBag Width: Max 350mmBag Length: Max 500mm (Product Dependent)

Web:14345 Web:14346

iopak CombIned metAL deteCtoR/CheCkweIgheRWeigh Belt Size: 330 L x 150 W mmMetal Detection precision: Fe 1.5mm SUS 2.0mm (product dependent)Sorting accuracy: ±1.5 gWeighing range: 50~9999 gweb:14192

iopak Low PRoFILe PACkAgIng SYStem wIth mULtIheAd (10) VFF This system has been designed for low profile installations. It comes complete with a multihead weigher, platform, vffs bagmaking machine and a reseal bag labelling system.(a really compact little s/s machine) plus an offtake conveyor. web:14459

newmA VFFS LARge FoRmAt hFFS modeL 701Max Bag Size: 500 (W) x 500 (L) mm (55 per min max) Web:9061

iopak twin take-off Conveyors

The ultimate bagger... with the 20 multihead. We have a system and ancillaries just right for you! Call sales now +61(03) 9791 7011

Height of VFFS: 1150mm Overall height: 2950 mm (Includes weigher & hopper)

Rear view

ComPLete SYStem See the complete range of ancillaries available visit at: www.iopak.com

iopak hFFSStandard configuration modelMulti-station filling, high packaging efficiency; Multiple station filling, good compatibility;Servo and microcomputer control, with stable operation. Mobile touchscreen, safety doors. Productivity efficiency over 90%, film attrition.

7.

EMULSYS 1000 MULTI-PURPOSE BLENDING EMULSIFIERNew iopak

Very affordable! Call sales now (03) 9791 7011New

The iopak Emulsys 1000 multi-purpose blending emulsifier system is designed for blending and emulsifying. It makes exceptional mayonnaise, sauces and dressings. It can also be custom designed specifically for your product.SPECIFICATIONS• Effective Volume: 1000 Lt • Total Volume: 1430 Lt• Material: SUS 304. Thickness 4mm• 80 °conical base• Contra rotating mixer: 15Kw/49rpm.• Scrape surface mixer: 3Kw/29rpm• 4” pneumatic Ball Valve, Triclover Fitting• Two (2)x31mm ø CIP Ball• One (1) 38mm ø Water Inlet• This unit includes 2 lids, 2 safety grids, 4 legs• Electrical Control Box, 3 x Inverters, ON/OFF Buttons, Safety Interlocks to Cat 4 standards.FEATURES • Scrape surfaces and contra rotating mixer (no sticking product) brings product to the centre

• Contra rotation for a thorough mix.• Conical profile provides good drain age of product• 4” bottom out-fit (air driven rotary ball valve). Excellent drainage capabilities. • 3” lobe pump (Bi-lobe gull wing- lobes able to pump chunky product/ easy to clean).• 3-stage in-line emulsifier (Large 15kW motor).• Variable speed stirrers and pump.• 3 way diversion valve to pump product to holding hopper.• Full stainless steel construction• Skid mounted• Simple touch screen control panelOPTIONSAuto oil bleed in/controlled pump rateJacket vessel for heating or coolingDirect steam injectionHopper on load cellsTouch screen recipe control

Web:14460

on woRkPLACe SAFetY!Significant time and effort has been spent by the various workplace safety authorities in education and advertising programs. Featuring graphic examples of fatalities and other striking injuries, the campaigns are designed to promote a serious message, to widen responsibility to all workers and to educate.It is a given that accidents in the workplace do occur, and it is the responsibility of the employer to take practical steps to minimise the likelihood of such deaths and injuries. This responsibility extends not just to employees, but also to all those that come onto your site, including contractors and customers. The manufacturing sector is particularly exposed to workplace safety claims and investigations. It is a sector where heavy or powerful machinery and hazardous chemicals are common, and vehicles such as semi-trailers and forklifts are regularly moving about on site. The potential for an accident to occur is very real. Manufactures should take heart that the workplace safety authorities expect accidents to happen. However, what manufactures need to understand is that these authorities will not be sympathetic should an accident occur which was reasonably preventable. Education campaigns have occurred, and it is clearly too late to plead ignorance.Personal and company fines are increasing, as we see from the legal cases that are often brought by the regulators. Fines serve as a punishment, but are also intended to act as a deterrent and warning to others. As preventable accidents continue to happen, the fines will increase to provide greater deterrent value.

Every business is unique, and each will have particular requirements and present particular risks. The suggestions that follow are only general, but serve as a helpful overview of what manufactures can do to help manage their risks.1.Review Your Records. A simple first step for an employer is to review the records on employee injuries. Do injuries repeatedly occur in particular areas or employee groups? Find out why. Are there repeated issues with a particular piece of machinery, or even a particular worker? Investigate this and understand what the causes may be. If you are having trouble finding relevant information on employee injuries, consider updating your injury management procedures. Ensure accurate records are being kept and maintained in line with your legal obligations.2.Understand Your Workplace. This is as simple as it sounds. Go for a walk around the entire site, and take your health and safety representative with you. Take notes of what you observe. Are steps and ramps easily identified? Are pedestrian and vehicular areas clearly separated? Are chemicals being correctly handled?Talk with employees on your walk. They may identify problems you had not considered, or suggest additional safety clothing, or a guard on a machine. Your employees are your direct link to the practical examples of what can be done in your workplace to reduce liability. There are legal obligations on employers to discuss workplace health and safety with their employees. 3.Prioritise. Review your notes following your tour of the site and discussions with employees. List the risk areas in order of priority. Take the most serious risk area that has been identified and start putting in place actions to minimise that risk. For example, replace a faulty machine or tool, re-paint work lines on the factory floor, replace filters or high visibility clothing or conduct a refresher course on safety for employees.4.Implement a Policy. An employer must not only have a written occupational health and safety policy, but must implement and uphold it.

Holding regular sessions to advise employees of potential risks and how to respond to incidents demonstrates that your business takes safety seriously.5.Education. Often we see cases where an injury has occurred as a result of someone not appreciating the risks of what they were doing or not being familiar with the safety requirements. Quite often it is a new employee who is injured.Education is essential, generally on the OH&S requirements at your site, and also specifically in relation to a machine or production line. It is not just new employees who should be trained, but employees who are changing their roles. Be especially careful where an employee fills in for a sick workmate.Review your training materials, as well as your procedures about when, who and how training is provided. Periodic refresher training is also essential - even for the most skilled employees.6.Obtain External Professional Assistance. The workplace safety authorities around Australia offer services to conduct workplace inspections, as do some law firms and OH&S consultants. Receiving advice on how to promote workplace safety is an important component of the overall strategy to manage workplace safety effectively. It is impossible for every accident to be prevented, but manufactures must take all reasonable steps to prevent accidents in what can be a hazardous industry. Manufactures should also document the steps that are taken. This should minimise both the risk of injuries and the impact of any workplace investigation or prosecution.

Paul Kirton, PrincipalMacpherson + Kelley LawyersPh: 03 9794 2621Email: [email protected]

LegAL VIew

FYI

PROCESSPLANT

NETWORKPPN

UNJACKETED SYSTEM

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8.

The Packmatic 50 ASW Automatic Sleeve Wrapper automatically collates products in the desired matrix and wraps them in film (usually LDPE film). It uses two rolls of single-wound film rolls that are sealed together by the previ-ous sealing cycle and that form a single film curtain. The collated products are pushed through the film curtain and clamped at the other end of the sealing bar before making one more seal around the bundled products with a constantly-heated sealing bar that is 50 cm wide. A distribution pack of multiple products wrapped together in film with a bull’s eye at two ends is formed after this bundle goes through the shrink tunnel. Containers can be cylindrical, oval, square or other shapes.This system consists of an automatic right hand feeding sleeve/wrapper collater direct feeding a heat shrink tunnel. The collating sec-tion automatically forms bundles of bottles, jars etc from a single or multilane input, and loosely forms a packaging sleeve over the bundle. The package is then automatically passed into the shrink tunnel which forms the final package. Speed: 8-20ppm (Product Dependent) Pack size: (Max) 500mm L x 300mm W 300mm H.

PACKMATICUsed

Web:14447

Priced to clear! Call sales now (03) 9791 7011Used

Sleeve Wrapper (Collator & Tunnel - all s/s)

TECHNOTALK FOOD TECHNOLOGY & PACKAGING

PPN would like to introduce Bradley Wardrop-Brown principle of BOI Food Tech & Packaging. For those of you who don’t know the name, Bradley has had over 20 years of involvement in the food industry with a long list of qualifications and industry experience making him an expert in the field.

Bradley works closely with PPN on many projects and his advice has been invaluable. Over coming editions he will take us through the technicalities within the industry and educate us with his great insight and know how.

As PPN has recently completed the design and manufacture of the iopakEmulsys 1000 (Multi-Purpose Blending Emulsifier), we thought it would be appropriate to talk about that wonderful food accompaniment we all love, mayonnaise. This machine is an excellent choice for this or any similar product. ED.

By Bradley Wardrop-Brownwww.bluoak.com.au

how do YoU mAke thAt?Welcome to the first of our many ex-poses on the wonders of Food Science and Technology and its application in the food manufacturing Industry. Every edition we will highlight an interesting food product and the Food Science and the equipment required to manu-facture it on a commercial scale.In this edition we will be discussing emulsified sauces, specifically mayon-naise and the materials and methods to manufacture it commercially.

PART ONEWhat is an emulsion?Mayonnaise is an oil-in-water emul-sion which traditionally contains up to 80% oil. However in our health con-scious society lower fat options are in increasing demand and whilst fat free versions of mayonnaise are available they are not actually emulsified sauces as they lack the oil phase.Emulsions are made up of a dispersed and a continuous phase; the boundary between these phases is called the interface. Emulsions tend to have a cloudy appearance, because the

many phase interfaces scatter light that passes through the emulsion. Emulsions are unstable and thus do not form spontaneously, they require significant amounts of energy to form them and generally an emulsifying agent (such as egg yolk) to assist in the stable formation of the emulsion these surface active substances (surfactants) can increase the kinetic stability of emulsions greatly, so that once formed, the emulsion does not change significantly over years of storage

Basic Recipes80% Oil FormulaVegetable oil 80%Egg yolk 6%Vinegar 4%Sugar 1%Salt 1%Spices (e.g. mustard) 0.5%Water 7.5%

low Fat FormulaVegetable oil 42%Egg yolk 4%Other thickeners 4% (Starches and vegetable gums)

Vinegar 5%Sugar 1.5%Salt 0.7%Spices 1.5%Water 42.3%

Vegetable gums (such as guar, Xanthan and carboxy methyl cellulose) and pre-gelatinised modified starches are used in low fat products to replace the viscosity and bulking effect of the oil, they enhance mouth feel, and to ensure that a stable emulsion is formed.

Large scale production is normally carried out using plant specifically designed for mayonnaise manufacture. The plant generally consist of a large holding tank with contra rotating agita-tion, a high shear multistage mixing pump, a positive displacement pump and an oil feed line.

Next edition we will put our mayon-naise together utilising the new PPN 1000 lt Mayonnaise Mixer and have a look at what other products can be made with mayonnaise as a base.

Bradley Wardrop-Brown PROCESSPLANT

NETWORKPPN

PROCESSPLANT



9.WE HAVE OVER 2000 NEW AND USED MACHINES ON OFFER

All tankspriced to go!We have just received a diverse range of affordable storage tanks. Looking for cheap storage? Then these are for you!

AUSmAde 2000L Storage Tank 1450D X 1220H = 2000L. Vertical cylindrical.Web:14440

Used

Call sales now (03) 9791 7011Used

AUSmAde Jacketed 500L tank. 860D X 860H = 500L. This tank is jacketed and s/s clad. Web:14442

AUSmAde 1200L Storage Tank 1120D X 1180H = 1200L. Vertical Cylindrical tank - slight cone at bottom. Web:14438

AUSmAde 1900L Storage Tank1120D X 1840H = 1900L (Vertical cylindrical) with forkliftable lugs. Web:14439

$1,350ex gst

$1,850ex gst

$1,850ex gst

$2,500ex gst

AUSmAde 500L lagged stainless steel separation tank. Used in the dairy industry. Web:7438

AUSmAde 2100L storage bins. 1050 X 1250D X 1600H=2100L. Alum with sliding door located at the base of 1 side and is 450 x 1030 Web:8836

PLAStIC Food hAndLIng bInS 1,000mm L x 1,000mm L x 750mm H. Approx 750L each. 19 x off priced separately. Web:7109

$550each

$125each

$750ex gst

ex gst

ex gst

ex gst

PRODUCT SAFETY TAMPER EVIDENT CAPPERINIL Single Head Automatic Pick & Place Screw Capper. This comes with a cap elevator/feeder and unscrambler. Currently set up for a 38mm plastic screw cap with tamper evident band Speed: 40 min max (product dependent-must be tested to verify speed).This machine has been designed to select and apply pre-threaded caps (both metal and plastic) onto containers at a specific torque.It comes with a cap unscrambler and feeder. Conveyor (or any retrofitting to suit your product) supplied at extra cost.

Method of OperationThe caps are supplied in bulk into the cap unscrambler, where they are gently unscrambled and exit the unscrambler the correct way into the cap chute. At the end of the chute, the caps are dispensed one at a time by means of a tic toc mechanism which is actuated by the cap arm.

The cap arm passes under the chute and sweeps a cap onto the cap button. The arm then swings in under the capping chuck, and the chuck descends to pick up the cap.

The bottles arrive at the machine by the conveyor where they are stopped by the starwheel. As the container to be capped is indexed by the starwheel and moved under the chuck, the cap arm moves away and the chuck descends to apply the cap.

If the container is round, a clamp arm (in some cases pneumatic) swings in to grip the container whilst the capping operation is taking place.

As the chuck rises again, the clamp is released and the starwheel returns the container to the conveyor, where it is free to pass onto the next operation. Options: Cap Elevating Conveyor

INIL SINGLE HEAD AUTOMATICPick & Place Screw Capper

web:14449

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SAN TUNG MODEL FST-6 (6 lane)Used


AUSmAde 2600L Tank or storage hopper. Has a steep cone with 60mm outlet fitted with a butterfly valve. Web:14445

wAUkeShA CheRRY bURReLL Heavy Duty Sanitary Centrifugal Pump. Inlet 76mm. (3”) Outlet 50mm. Web:14463

Web:14413

$2,950ex gst

AUSmAde Conical bottom tank/hopper.1100D X 1200H = 1340L. It is forkliftable! Web:14443

$1,300ex gst

AUSmAde 3100L Cooling Tank. 1600mm OD x 2100mm H = 3100L. Jacketed, insulated with large sealable door for ice removal. Web:14444

$3,500ex gst

AUSmAde 1300L Storage Tank 1180D X 1130H = 1300L It has a sloping bottom. Mounted on castors. Web:14437

$1,350ex gst

bACkUS SoRmAC kP-50 great for carrots, salad cucumbers, etc. Cap: ± manual infeed approx. 2.000 – 2500 pcs/hr. Knife peeler. Web:14410

This used 6 lane Tub or Cup Filling & Sealing machine was used in a food factory where it was filling yogurt with fruit particulates. It comes with 2 different tub sizes which were run concurrently. 70mm ID x 3 and 115 mm ID x 3. Capacity: (Cup / Min) 100-120 (product and cylinder size dependent. Air Compressor 7.5HP ( not included)Electric Power: AC220V 2HPMachine Dimensions: LxWxH(m/m) 3500x1000x1700 FEATURES This machine is fully automatic from cup filling, sealing, lidding, to discharging the finished product. It is pneumatically and electrically controlled and simple to operate.*Air compressor excludedAPPLICATIONSJelly, yoghurt, dessert, bean paste, mineral water, Juice, soups, ice - cream, snacks, frozen food, dips etc.

AUSMADE s/s framed PVC Belt Conveyor. Belt Dimensions: 260mm W x 7000mm L.Height:700mm.Fitted with speed variator. Motor size: 0.37Kw. Fitted with forkliftable channelling for easy of placementWeb:14446

PROCESSPLANT



Safety guarding

Robot arm discharge

Stainless steel construction

Foil lid sealing system

Touch screen control Dual filling

stations

11.

FmC SYntRon ICAL vibratory feeder / live hopper. Maximum capacity of 500Kg/hour. Web:14396

AUSmAde Incline Intralox Offtake Conveyor. 300mm W x 2180L overall x 865mm H offtake Web:14395

AUSmAdeCap Elevator 200mm W Belt x 2000mm outlet height all s/s Web:9001

o.P.k PoweR LIFteR Cap: 650kg.Min Fork Position: 80mm. Max Fork Position: 1,500mm. Fork: L 800mm, Load centre 400mm Slide W 270-575. Web:7974

AUSmAde bowL tIPPeR/LIFteR - hYdRAULIC set up for bowl diameter of 1060mm. L:1450 W:1500 H:1295Web:14409

AUSmAde 3 tier packing or inspection table with roller conveyor (s/s)Web:13614

LoCk PIPeLIne metAL deteCtoR with (2”-50mm) tube and 3 way valve reject. Sensitivity: 0.5mm Fe 2.00 mm SUS Good for meat, vegetables etc. Web:14407

GUALAPACK TECHPACK CPH-30Used


Web:14354

This Gualapack Techpack CPH-30 machine was filling energy drinks and fruit juices in a CHEER PACK Pouch.The theoretical speed is 30 packs/min. This may vary significantly, depending on the aperture of the pouch neck, hot or cold fill and texture of the product.CHP 30 works with a rotating board on which the bags are filled and closed.The machine is equipped with a loader which can contain up to 150 bags. The filling machine is designed for filling bags of different capacities with liquid or creamy products (from 40 ml to 1,000 ml - not verified by PPN -

please discuss with our technical staff to run your product).The production rate can be adjusted from 25% to 100% of the maximum speed, by adjusting the working speed of the dosing pump.CHP-30 constitutes:•1 bag loader;•1 rotating board;•1 hopper for the caps;•1 doser pneumatic pump (no hopper);•1 filling valve;•1 stoppers feeder;•1 screw;•1 outlet belt.Electrics: 3 Phase, 415 Volts, 10 Amps, 5 Pin Plug

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SCANDECUsed


HORIZONTAL CARTONER (END OR SIDE LOAD)

Web:14420

This fully stainless steel end or side load cartoner was used in a food factory on ready meal cartons of a fixed size. The slippers were manually fed from the end - or in this case from the side as a stainless steel side load conveyor is also suppliedThe horizontal end load style of configuration slides the product into a horizontally orientated carton. It utilizes a hot wheel roller glue indexing mechanism with a digital temperature controller. It has an inching function and auto load.Carton Dimensions: 140mm W x 190mm L x 50mm HOverall Machine Dimensions: 4200mm L x 1000mm W x 1700mm.Nominal Speed: 20 - 40 min (must be tested on your product first). Fitted with a Milford Astor autoprint hot foil date/coder stamper.Full Perspex safety guarding.Pneumatics: Steady 6 barElectrics: 3 phase, 10 amp, 5 pin

Please note all prices are

exclusive of GST All details are correct at the time of printing but subject to change

without notice. O&E 2010

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ppn network plant process time for a change machinery … · 10 this system is designed to...

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