ppm catalogue 2014 pdf
DESCRIPTION
PPM catalogue 2014TRANSCRIPT
also European
©
Pride of India
Spirit of Excellencein Panel Process ingYears
CELEBRATING
i n d e x
• Due to continuous product improvement the technical specifications are subject to change without prior information.• Some accessories shown fitted on the machine may not be part of standard accessories.
Notes :
● www.JAIindustries.comGujarat, India
SCM Group is one of the giant mfg. conglomerate. With 20 factories, 25 subsidiaries and an export of 75%, SCM is one of the top producers of wood-working equipment. SCM is your guarantee of ultimate machine quality and finest wood work possible!
European panel and wood process m/cs
Turanlar range offers unique feature based m/cs. TurkishTuranlar is known for its technological advancement and design based innovations. It is exported to 80 countries. Jai Industries, the leader here, is now Turanlar's Indian partner.
Specialized panel-process m/cs
©
Pride of IndiaWorld-class panel processing m/cs
©
This is the Euro-precision machinery range built in-house by JAI Industries.With this POI m/cs, JAI enters the global league of world class manufacturers.
Beam Saws
model : J-320 MB (manual)
Drive by rack : It ensures finishing quality and long-life performance
Wincut :The operator interface software is easy to use, it manages m/c programs to reduce theproduction idle times
Automatic Aligner :It slides on THK guides ensuring precision on cross-way cut, reducing cutting times
model : Sigma Impact 90 (auto)
380mm 90mm
Spirit of Excellence. Energizing JAI’s Growth & LeadershipAdvanced Saw Carriage
An advanced saw carriagewith high feed rate driven byrugged wire and guided onhard guide rods that ensureshigh cutting accuracy.
A uniform holding pneumaticclamping beam ensuringsynchronized cylinderactuation at both ends
2 3
modula scm
Model No.
Cutting dimensions Max. cutting thickness
Capacity
Max. blade diameterArbor diameterMain saw blade speed Main blade projection
Max. blade diameterArbor diameterScoring saw blade speed
Feed speed Retract speedPusher Speed -Max.Main saw unit, motorScoring saw motor
Main saw unit
Scoring saw unit
Saw carriage
Sigma Impact 110Sigma Impact 90Sigma Prima 67J-320 MB
3300 x 320062
32080
460067
16055
6300
6 to 30-
249.51.7
325080
35530
480085
16025.46500
12 / 16 / 21 / 2624 / 32 / 42 / 52
-13
included in above
Unit
mmmm
mmmmrpmmm
mmmmrpm
m/minm/minm/min
hphp
3200 x 320085
38080
390090
20080
4200
6 to 60-
279.52.5
3200 x 3200105
40080
3900110
20080
4200
0 to 135-
70202.5
Beam Saws...........................................................
Panel Saws...........................................................
Curvilinear Edge Banders.....................................
Edge Trimmers......................................................
Auto Edge Banders...............................................
Multi Borings, CNC Boring & Grooving Center.....
Spindle Moulders...................................................
Post Form & Soft Form..........................................
Hot Press, Cold Press...........................................
Roller Press...........................................................
Vacuum Membrane Press.....................................
CNC Routers & High Speed Router......................
Wide Belt Sander..................................................
Tenoner & Mortiser................................................
Four Side Moulder, Auto copy Shaper,
Single Line Rip Saw..............................................
Dust Collectors......................................................
3
4 to 7
8
9
10 to 15
16 to 17
18 to 19
20 to 21
22
23
24 to 25
26 to 27
28
29
30
31
Years
CELEBRATING
Precision sliding table with linear bearing developed with advanced technology with multi-chamber system for maximum rigidity of the double roller carriage.
Pride of India model : J-3200.in plus(manual)
Precision sliding table made from large section extruded aluminum profile with a closed structure to offer the maximum tensile strength. The system for carriage is on hardened ground, prism guides, which allows precise, straight cutting.
Salient Features :• Sturdily built heavy duty m/c that suit Indian
working condition for precise cut with burr free cutting
• Lifting and tilting of saw unit by hand wheels both on front side for more convenience
• Electronic Digital readout of saw unit tilt• Scoring pin with memory reference stop for
rapid re-position of the saw to a previous setting
• Extra second support for large sheet• Rip fence with fine setting for precise
positioning• Made in India with best service support &
very economical spares
Panel Saws
model : J-3200.in(manual)
Pride of India
Easy & fast, saw-scoring blades changing. Also entire saw unit on heavy duty cast-iron trunnion.
Anodized alluminum rip fence with sliding system on heavy round bar for parallel cutting up to 1250mm. Fine setting mechanism allows for precise measurements for parallel cuts.
Saw unit vertical movement on precise round guides ensures smooth operation. Its
closed structure guarantees high rigidity & a
vibration free unit.
* 5 Years warranty on sliding table.
4 5
J-3200.inJ-3200.in PlusModel No.
Sliding Table
Sliding table length mmSliding table width mm 415 360Main Saw Unit
Max. diameter saw blade mm 355 x 30 355 x 30Saw blade speed rpm 3000 / 4000 / 5000 3000 / 4000 / 5000Tilting of saw blade degree 90°- 45° (manual) 90° - 45° (manual)
with electronic with electronicdigital read out digital read out
Max. cutting depth at 90° mm 102 102Max. cutting depth at 45° mm 72 72Up-down movement of saw blade mm Manual ManualMotor for saw blade hp 7.5 5Scoring Saw Unit
Max. diameter scoring blade mm 120 x 20 120 x 20Scoring blade speed rpm 8500 8500Tilting of scoring blade degree 90°- 45° (manual) 90°- 45° (manual)
with electronic with electronicdigital read out digital read out
Up-down movement of scoring blade mm Manual ManualLateral adjustment scoring blade mm ± 3 ± 3Max. depth of cut off scoring blade mm 5 5Motor for scoring blade hp 1 1Approx. net weight kg 800 750
3200 3200
Unit
°45TILT
3000 / 4000
5000 RPM 1 hp5 hp
Ø mmØ mm
355 x 30 120 x 20
3603200
The Sturdy frame provides a rigid support for all cutting with telescopic cross-cut fence with alluminum guides for precise and easy positioned. Also panels to be squared and cuts at an angle up to 45°on both sides of the table.
Scoring saw precision lever mechanism for manual adjustment controls of the scoring saw with memory reference stop.
415
3200 °45TILT
3000 / 4000
5000 RPM 1 hp7.5 hp
Ø mmØ mm
355 x 30 120 x 20
5Years
5Years
Smooth operation motion guaranteed overtimeBy the system of sliding bearings running on hardened steel guides using an exclusive method of mechanical fixing.
model : S 400 elite S (manual)
model : SI-400 Nova (manual)
Top quality sliding carriage for smooth action and lasting accuracy.The carriage is on hardened ground, prism guides for precise straight cutting * 5 Years warranty on sliding table.
• A very useful accessory. This pneumatic clamp allows more maneuverability in panel handling, sizing and cutting. Also quality cuts on irregular Panels or thin work pieces.
• PC (Plus) : 3 step Pneumatic Clamp : This 3 step clamp allows more flexibility for handling small pieces.
Pneumatic Clamp for Panel Saws :Two models :- PC & PC (Plus)
model : SC 4 Elite (manual)
model : SC 2 Classic (manual)
Top quality extruded anodized sliding table, sliding on high precision hardened steel quide-ways.
5Years
10 YEARSGUARANTEE onPrecision Sliding table
NEW
6 7
SI 400 Nova S 400 elite S
minimax
SC 4 Elite SC 2 Classic
scm
Model No.
Sliding table lengthSliding table widthMax. dia. / bore - saw bladeMax. dia. / bore - scoring bladeSaw blade speed Scoring blade speed Tilting of saw unit - ManualMotor for saw blade / scoringApprox. net weight
3200360
400 x 30120 x 20
37008500
90°- 45°9.5 / 1.2
750
3200330
400 x 30120 x 20
40009200
90°- 45°5.5 / 0.75
700
3200290
315 x 30100 x 20
38007800
90°- 45°5.5(common)
510
1600270
305 x 3080 x 2040007000
90°- 45°4 (common)
275
Unit
mmmmmmmmrpmrpm
degreehpkg
NEW
3700 RPM 1.2 hp9.5 hp
°45TILT
Ø mmØ mm
400 x 30 120 x 20
3603200
4000 RPM 0.75 hp5.5 hp
°45TILT
Ø mmØ mm
400 x 30 120 x 20
3303200
3800 RPM
°45TILT
Ø mmØ mm
315 x 30 100 x 20
2903200
5.5 hp(common)
4000 RPM
°45TILT
Ø mmØ mm
305 x 30 80 x 20
2701600
4 hp (common)
NEW
5Years
Radius TrimFor chamfering of the Panel Corner,manually.
Woodenstrip
Edge Trimmer (top & bottom trimming for straight & curved panels)
Curvilinear Edge Banders Edge Trimmers
The pneumatic cuttingdevice can be set to actuatethe cut of band for a pre-defined length using anelectronic counter.
The glue pot, glue leveler,wiper, extrusion screw andthe heating element allmake a bonding system.
model : J-3000.in (manual)Pride of India
Hylum surface working table can 0be tilted from 0 to 45 & a unique
"Swivel Bar Roller system" for guiding & supporting the work piece.
model : J-2000.in (manual)Pride of India
Coil holdingcapacity
Digital countermeter
Pneumaticcutter
Gluing Woodenstrip
The most efficient entry-level edge-bander, thepanel industry can get in this category. Do all yourbasic edge-banding work on it with Euro standardfeatures like optimal and consistent glue-spreading,heat bonding and pneumatic edge-cutting.
model : J-3003R.in (Radius Trim)(manual)Pride of India
model : J-3003.in(manual)
Pride of India
model : T-FE 140 (manual)
Top Trimming Bottom Trimming
Pneumatic end- cutter for excess edge band
Spindle mechanism for setting trimming cutters and buffing wheels
Common features forboth Edge Trimmers :
EdgeBuffing
End Cutting EdgeTrimming
Radius Trim
NEWImproved
NEWImproved
NEWImproved
98
J-3000.in J-2000.inModel No.
Minimum work piece lengthWork piece thickness rangeEdge Banding Thickness for PVC & ABS in coil form Thickness of wooden stripsMin-Radius for curved EdgingFeed speed Front table tilt angleHeating elementElectric motorPower supply
28010 - 60
0.5 - 3.0
Up to 320
5 to 120° - 45°
20.37
220V, 1O
28010 - 60
0.5 - 3.0
Up to 320
6 & 12n/a2
0.75415V, 3O
Unit
mmmmmm
mmmm
m/mindegree
kWkW
voltage / Ø
Trimming
Work piece thickness range Max.Trimming Thickness Spindle Speed Power Buffing
Workpiece Thicknees Range Spindle Speed Power Radius Trimming PowerTotal power
Model No. J-3003.in J-3003R.in
10 - 553
120000.33
10 - 5514000.5n/a
0.83
10 - 553
120000.33
10 - 5514000.50.4
1.23
Unit
mmmmrpmhp
mmrpmhphphp
Electrical level Edge material thicknessBoard thicknessTotal electrical powerTrimming power
220 - 50 / 601 - 3
18 - 400.8
2 x 0.37 /12000
Model No. T-FE 140Unit
V - HzmmmmkW
kW/rpm
• Trimming & Buffing unitshave linear bearings forprecision movements• Lateral adjustment byposition indicator for edgetrimming thickness 0.4 to 2mm with 2Rcutter• Workpiece thicknessadjustment by positionindicator.
Salient Features :
NEW
EdgeBuffing
EndCutting
EdgeTrimming
Buffing UnitTrimming Unit
End Cutting Unit
Pressure Unit
Front telescopic supportwith Roller Conveyer
Anti friction smoothwork table surface
Panel Thickness adjustmentwith numerical read out
model : J-4000.in (auto)
Pride of India
model : J-4700 (auto)
model : J-4000R.in (auto) (Radius Trim)
Pride of India
Edge CuttingGluing End-Cutting BuffingTrimming Edge Scraping
Edge CuttingGluing End-Cutting Trimming Buffing
Auto Edge Banders
Radius Trim
Edge CuttingGluing End-Cutting Trimming Buffing Radius Trim(manually)
NEW
NEWImproved
NEW
1110
Work piece thickness rangeMinimum work piece width Minimum work piece length Edge Banding Thickness for PVC & ABS in coil form Workpiece Feed Trimming Motor Power Trimming Cutter Speed Radius Trimming Power Working Temperature RangeTotal power
Model No. J-4000.in J-4000R.in
11 - 4590
1800.4 - 3.0
60.33
11000n/a
180 - 2003.08
11 - 4590
1800.4 - 3.0
60.33
110000.4
180 - 2003.48
Unit
mmmmmmmm
m/minhp
rpmhp°Chp
High-Precision panel feed on a friction-freeworktable with 6 rollers, by means of a topfeeder with high quality toothed timing belt,which gives high traction, linear & vibrationfree movement with optimal panel holding.
Unit
mmmmmmmm
m/minkg/cm²
°CkW
Work piece thickness rangeMinimum work piece width Minimum work piece length Edge Banding Thickness for PVC & ABS in coil form Workpiece FeedAir Pressure RequireWorking Temperature RangeTotal power
Model No. J-4700
12 - 5580
1200.4 - 3.0
96 to 7
180 - 2005.11
Salient Features• Automatic Edge loading system for rolled edges
with pneumatic shear for the coil cut. • Powered and automatic edge feeding at work
piece infeed. • Electric control panel positioned on the front side
to facilitate its use any working conditions. • Machine base made of steel is stable and rigid,
keeping the adjustments. • Front telescopic support with roller conveyor for
bigger work piece.• Glue temperature electronic control with digital
read out.• Easy adjustment of trimming & Buffing Units.
- Robust feed chain & conveyor system with German gearbox gives straight movement & effectivepressure on small / big panels.
Pre-Milling(Applicable only for J-5100 PRc.in)
- A special glue spreading roller provides precise & consistent glue application.- Perfect adhesion with 3 pressure rollers actuated by pneumatic cylinders & gas spring. Ensuring pressure for effectivebanding of PVC/ABS strips.- Heavy duty knife & pneumatic pressure cuts the edge banding materials up to 50 mm height & 3 mm thickness.
Gluing, banding, edge cutting
Features :
The feed track
- An optimal unit for panel edge pre-milling with two high frequency motors. Individual pneumatic cylinder for perfect preparing panel for gluing.- Smoothen panel for achieving perfect joint line of the edge.
-Compact high frequency Italian electro spindles (motors) to generate high power for best quality finishing.
Italian Electro Spindles (Motors)
Salient Features :
Ÿ Sturdy built heavy-duty machine to suit Indian working condition for precise application of edge banding material with round cornering.
Ÿ High performance machine with feeding speed of 14 m/min gives more production. Very easy to operate & nominal setting required during operation.
Ÿ Robust feed chain & conveyor system with German gearbox (with long life synthetics lubricant) for effective pressure on small /big panels.
Ÿ Specially designed glue tank which consumes less glue.Ÿ Three edge banding pressure rollers actuated by pneumatic cylinders
& gas spring, gives adequate pressure on edge for effective banding.Ÿ High frequency Italian motors sliding on prismatic guide ways for
perfect finishing with trouble free performance.Ÿ All electronic & pneumatic parts are from well known international
brands Schneider & Pneumax (Italy).Ÿ Easy accessible, user friendly PLC touch screen control panel
positioned at machine in-feed, for quick operations.Ÿ No setting required to change thin to thick PVC edge band.Ÿ Low maintenance machine, easily available cost effective spares with
best service support.
NEW
13
Process:
J-5100PRc.in
x
AutoConveyor
PLC Pre Milling Gluing Banding Edge Cutting Round Corne--ring Bottom
Round Corne--ring Top
EdgeScraping
BuffingAnti adhesion liquid
J-5100Rc.in
J-5100 Rc.in J-5100 PRc.inModel No.
10 - 509090
0.4 - 3.0
Work piece thickness rangeMinimum work piece width Minimum work piece lengthEdge Banding thickness ofrolled edgesWorkpiece feedPremilling motor powerTrimming motor powerBuffing motor powerAir pressure requiredWorking temperature rangeGlue pot capacityTotal power
14n/a
2 x 12 x 0.56 to 7
180 - 2001.57.5
10 - 509090
0.4 - 3.0
142 x 22 x 1
2 x 0.56 to 7
180 - 2001.511.5
mmmmmmmm
m/min.no/hpno/hpno/hpkg/cm²
°Ckghp
Unit
- Compact and powerful, it guarantees great finish on edge.- Trimmer 2R cutter for PVC/ABS, gives perfect rounding on straight, chamfered and regular post formed edges.- Always the best finishing on all operations, using high frequency motors(12000 rpm) sliding on prismatic guide ways.
Trimming, rounding, cutting
- Gives the best finishing touch to the PVC/ABS edges, leaving no trimming marks on the job. - Unit completes with rotating copiers.
Edge scrapingIn order to prevent glue to adhere on panel, this liquid is sprayed to edge surface of the panel.
Anti adhesion liquidIndependently adjustable buffing wheels, for cleaning & polishing of the edge.
Buffing
12
User friendly PLC touch screen control panel positioned at machine in-feed, for easy & quick operations.
Control Panel
Advancedtechnology &highest featuresat unbeatableprice
Machining Exampleswith theRound cornering Group
Note : Model with Round cornering J-5100 Rc.in also available
model : J-5100 PRc.in (auto) with Pre milling & Round corneringPride of India
14 mtr/min
High feeding speed
0.4 - 3mmCoils-PVC/ABS
10 - 50mmWork Piece Thickness
Panel Movement System : With 'Megaline' feed belt SCM patented design for
a perfect finish, long-lasting sturdiness and stability. External high-adherence polyurethane
layer for an optimal panel holding. High traction, linear and vibration free movement thanks to the
synchronous teeth of belt and pinion. No maintenance.
‘K-2’ End Cutting Unit : (with Radius function) Cut and
‘Radius’ in a Single Operation.
systemAutomatic and error free cut of thick
edge with two blades that allows the solid wood straight cut
and the chamfering of the thin edge.
0.4 - 5mmWooden Strips
Trimming Unit
Trimmer unit adjustmentis easy thanks to theprecision numeric indicators.
Glue Pot Unit, Edge Loading and Pressing
System : Teflon-coated hot melt glue pot allows easy glue
replace-ment. Optimal edge gluing with special glue
spreading roller, for consistent gluing on all materials. Autoedge-loading for strips and rolled edges (max. 3 mm)
with shear device.
‘Round 1’ Rounding Unit : Automaticrounding of front & rear edges angle of straight or Postformed panels• High frequency motor• Front and Vertical copying device for
an accurate positioning with reference to the working point
• Complete with Diamond cutter with radius (R=2)
Rounding Unit :Incomparable productivity and
quality with 2 motors technology. Auto-trimming and
rounding of edge angles without stopping the workpiece. Trimming / Rounding of
post/soft formed panels using up to 3 mm PVC/ABS applied on straight sides. Rounding in
one single pass (each side) without manual intervention.
model : Olimpic K-600 ER2 / K-600T-ERL (auto)
(Supplied as a standard feature on the entire range)• Basic and intuitive for error-free
machining• Memory capacity up to 60 working
programs• Large characters for easy reading
Orion 110 Control System :
model : Olimpic K-230 (auto) model : Olimpic K-400 ER1 / K-400T-ER1 (auto)
model : ME-20 (auto)
K-230 Radius
K-230
Pre-MillingProcess: Gluing
EdgeCutting
K-230T Radius
K-400T ER1
K-600T ERL
K-600 ER2
K-400 ER1
ME-20
EndCutting Trimming
RoundCornering-1
RoundCornering-2
EdgeScraping Buffing
EndCutting
Edge
NEWImproved
1514
Model No.
Work piece thickness rangeMin. work piece width Min work piece length -Coil/StripEdge Banding Thickness of rolled edgesEdge Banding Thickness of wooden strip edgesWorkpiece Feed Premilling Motor Power Working Temperature Range Total power
K 400 ER 1 K 400T ER 1 K 600 ER 2 K 600T ERL
8 - 60100
180 / 2200.4 - 3.0
up to 6
11 & 13-
180 - 2006.26
8 - 60100
180 / 2200.4 - 3.0
up to 6
11 & 132 x 1.8
180 - 2009.86
8 - 60100
140 / 2200.4 - 3.0
up to 8
11 & 16-
180 - 2006.91
8 - 60100
140 / 2200.4 - 3.0
up to 8
11 & 162 x 1.8
180 - 20010.51
Unit
mmmmmmmm
mm
m/minno/kW
°CkW
Work piece thickness rangeMin. work piece width Min work piece length -Coil/StripEdge Banding Thickness of rolled edgesEdge Banding Thickness of wooden strip edgesWorkpiece Feed Premilling Motor Power Working Temperature RangeTotal power 0
Model No. K-230K-230
with RadiusK-230T
with RadiusME 20
8 - 50100
160 / 2200.4 - 3.0
up to 3
9-
180 - 2004.11
8 - 50100
160 / 2200.4 - 3.0
up to 3
9-
180 - 2004.31
8 - 50100
160 / 2200.4 - 3.0
up to 3
92 x 1.8
180 - 2007.91
12 - 5065
1800.4 - 2.0
up to 5
6-
180 - 2002.38
scmminimax
mmmmmmmm
mm
m/minno/kW
°CkW
Unit
model : J-2103.in Triple head Multi boring Pride of India
Horizontal & vertical Boring
model : J-2102.inDouble head Multi boring Pride of IndiaMulti Borings
CNC Boring & Grooving Center
model : Cyflex F-900 PRO BR(with Routing)
NEW
For vertical boring application. Both heads work parallel vertically
16 17
model : Advance 21 Single head Multi boring
Working table size ( L x B )Panel length rangePanel thickness range / width rangeNumber of spindle head Center distance between each spindleMax.height of horizontal boring operationShank diameter of drillElectric motor-3 phase
Model No.
905 x 372 x 9003000
10 to 85 / 833One3260101.8
Advance 21Unit
mmmmmmnommmmmmkW
Salient Features:• Semi automatic boring machine equipped with 1 horizontal & 2 rotating vertical boring heads (0-90°) with 21 spindles for executing holes in a line for the wardrobe - side processing.
Easy setting with quick & precision boring.•
The aluminum fence has 4 reference stops that slide on support rollers for smooth positioning. This makes it easy to feed long workpiece.
Boring depth adjustment can be easy & quick setting of horizontal boring head.
Auxiliary support frame gives better solution for long panels.
The two vertical heads can slide away on rolling guides from each other. They also rotate by 90° giving more location positioning.
oring depth.Digital
counter for adjusting b
NEW
Also available : J-2100.in Single Head Multi Boring
CNC Boring & Grooving Center
model : Cyflex H-800
Model No. J-2100.in J-2102.in J-2103.in
Max. working thicknessMax. size of workpieceNo. of spindle headNo. of spindles per head Min./ Max. center distancebetween 2 vertical headsShank diameter of drillDrilling depth
Elect. Motor / Total Power
702000 x 640
One21n/a
100 - 50
1 x 2 = 2
702000 x 640
Two21
392 / 472
100 - 50
2 x 2 = 4
drill length-70mm drill length-70mm
703000 x 1220
Three21
200 / 1220
100 - 50
3 x 2 = 6drill length-70mm
mmmmnosnosmm
mmmm
no/hp
Unit
mmmmmm
m/minnono
kW / hpkW / hp
Max./ Min. panel lengthMax./ Min. panel widthMax. / Min.panel thicknessMax. X / Y axis stroke Vertical spindles Horizontal spindles Spindles motor power Electro Spindle power/rpm
3000 / 150900 / 7050 / 10
4012 (7X-5Y)
2+2 (X), 2(Y)2, 2 (3)
n/a
3050 / 200900 / 7060 / 10
4012 (7X-5Y)
2+2 (X), 2(Y)2, 2 (3)
5.5 (7.5) / 18000
3050 / 200800 / 9060 / 10
188 (5X-3Y)
2+2 (X), 2(Y)2, 2 (3)
n/a
Model No. Cyflex H-800Cyflex F-900 Pro Cyflex F-900 Pro BRUnit
Process:
T-FC 180
T-FC 196
T-FC 198
AutoConveyor Spindle- 1 Spindle- 2 Grooving Speed
Adjustment
xx
x
model : J-3400.inPride of India
For auto feeding of workpiece with safety Improves production, reduce cost and better finishing with accuracy.
• 1HP 3 phase motor 3 Rollers 8 Speed• •Setting the available speed is a combination of motor speed (Pole change by switch,R/F) & gear setting. Speed is very important to achieve effeciency & quality of workpiece.
AF-38 (Heavy duty) Auto Feeder
Auto Feeder : (Optional)For auto feeding of workpiece & can be bought any time separately
Through-feed spindle moulders : It allows you to mould edge profiles on the chip board or MDF board panel directly. The range has other higher capacity, high-end feature models
model : T-FC 196 (Through feed - auto)
Adjustable fence with micro metric adjustment complete with vertical and horizontal process.
model : T55W elite S
model : T45W classic
Spindle MouldersFull RoundMoulding Rebating Grooving Tenoning Spindle Tilt Half Round
Full RoundMoulding Rebating Grooving Tenoning Spindle Tilt Half Round
NEWImproved
Routing Moulding Rebating Grooving ArchMoulding
Tenoning SpindleTilt
Full Round Half Round
1918
Model No.
Electrical level (Board thicknessSpeedSpindle dimensionCutter speed Total electrical powerSpindle motorGrooving motor
V - Hz)T-FC 180 T-FC 196 T-FC 198
400 - 5010 - 502 - 11Ø 3060004.75
4-
400 - 5010 - 502 - 11Ø 306000
64
1.1
400 - 5010 - 502 - 11Ø 306000
102 x 41.1
Unit
mmmm
m/minmmrpmkWkWkW
BothNEW
Model No.
Sliding table lengthSliding table widthSpindle diameterSpindle speed
Electric motor-3 phase
130031530
5000 / 7000 /9000
5
mmmmmmrpm
hp
J-3400.inUnit
Note : The speed of 9000 RPM is advisable for routing work only
Model No.
Sliding table dimensions (L x B)Spindle diameterMax.spindle working lengthSpindle speed
Power
1200 x 33030
1253500 / 6000 /8000 / 10000
5
1000 x 27030
1003500 / 7000 /
100004
T55 W Elite S T 45 W ClassicUnit
mmmmmmrpm
kW
Electronic & pneumatic compartments
Post Form
Soft Form
This m/c can take work piece with 60mm thickness max. and tackles all kind of laminates up to 1.00 mm. Adjustconveyor speed & temperature for best results.
SpeedAdjustment
Trimming Grooving BuffingAutoConveyor
InfraredHeaters
InfraredHeaters
Triple Prof--ile Cartridge
Profiles :
AutoConveyor
Hot AirBlower -1
Hot AirBlower -2
EdgeCutting
Triple Prof--ile Cartridge Trimming Scraping Buffing Speed
Adjustment
model : T-PF 280 Throughfeed (auto)
model : T-SF 161-G Throughfeed (auto)
The m/c applies the soft bands on the profile edges. Soft forming band must be pre-glue. It is equiped with hot air blower,profile cartridge, guillotine unit, trimming & scraping unit.
Material is softened by heater group and then silicon rollers wrap it around the edge profile
High frequency milling cleans the excesses of 0laminate during 90 postforming process
Vertical/horizontal grooving is done by 0grooving saw during 180 postforming process
Triple cartridge group can handle 3 differentprofiles together
Pride of India
AutoConveyor
HeatingElement
HeatingElement
Single ProfileCartridge
Trimming SpeedAdjustment
model : T-PF 190Throughfeed (auto)
Specially shaped curved and grooved profile edges need soft-banding.
20 21
model : J-2400.in (auto)
Profiles :
Salient Features :• 8 pneumatic cylinders for
uniform pressure on work-piece through forming rail for better bonding of laminate.
• Ground and hard chrome plated heater bar for smooth operation & long life.
• Backstops facility provided to support long and odd shape jobs.
• It can laminate more than one small board at a time.
Pneumatic Cylinders Panel with heater bar
Model No.
Max. length of work pieceMin. length of work pieceWork piece thickness rangeMin. work piece widthMax. heating temperatureHeating element Electric motor - 3 phase
2440 / 8600
16 - 1052002003
0.5
J-2400.inUnit
mm/feetmmmmmm
degreekWhp
Model No.
Electrical level Banding material thicknessBanding material heightSpeedTotal electrical power Trimming power Hot air blower
400 - 500.4 - 1
606.58
2 x 0.37 / 120002 x 2600
T-SF 161-GUnit
V - Hzmmmm
m/minkW
kW/rpmwatt
• Facilities for dry runs and manual runs provided for settings and trials.
• Auto post-forming cycle with variable heating time, stop and go time & holding time, can be adjusted to profile.
• Drive motor with brakes, to avoid slippage of rotary motion of the heater frame.
• Mechanical drive control by limit switch.
Model No.
Electrical level Laminate thicknessLaminate heightSpeedTrimming motor Grooving motor Buffing motorTotal electrical power
400 - 501
702 - 8
0.55 / 11000--
5.5
400 - 501
702 - 8
0.37 / 120000.550.187.25
T-PF 190 T-PF 280Unit
V - Hzmmmm
m/minkW/rpm
kWkWkW
Kitchen TopsDesk TopsTable TopsShutters CabinetsShelves CupboardsOffice Furniture etc.
For Manufacturing
PLC Based ControlPanel As standardfeature with capacity of20 programs
Spl. Pneumatic gauge Operated by 2 cylinders for repetitive jobs' setting
Pressure clamp Having rubber pad, for better grip on workpiece and to avoid damage.
CT: ExtraProfile cartridge
available to save the setting time (optional)
Buffing SpeedAdjustment
NEWImproved
model : J-100T1Single Layer Hot Press
Hot Pressmodel : J-1200.in
(auto)
Roller PressPride of India
NEWImproved
model : J-50TCold Press
22 23
model : T-RP 135 Throughfeed (auto)
model : J-100T3Three Layer Hot Pressalso available
motorized
Model No.
Max.Load On Work TablePlaten SizeMax.Platen Opening No of Hydraulic Cylinders Bore Size of Hydraulic CylindersInstalled Power
502500 x 1300
10002
1255
802500 x 1300
10002
1505
1002500 x 1300
10004
1255
2002500 x 1300
10004
1607.5
J-80TJ-50T J-100T J-200TUnit
Tonmmmmnosmmhp
Model No.
Maximum Workpiece widthMaximum Workpiece thicknessWorkpiece feed Air Pressure require Total Power
136080
1 - 75 to 76.83
J-1200.inmmmm
m/min2kg/cm
hp
Unit
Model No.
Maximum Workpiece widthMaximum Workpiece thicknessWorkpiece feed Air Pressure require Total Power
136080
2 - 6.55 to 72.37
T-RP 135
mmmm
m/min2kg/cm
kW
Unit
Application• M/c suitable for pressing various types of laminations on
composite wood, cork board, fiber board, honeycomb board.• Having various applications for furniture & boards lamination
Industry.
Control Panel
Control Panel
Easy accessible mobile control Panelfor convenient operations.
In-feed & out-feed wide conveyers,for mass production.
It is used to cover laminates / papers / acrylics / veeners / PVC foil on the materials such as MDF, particle board / plywoodIt is appropriate for mass production as it is a continuous systemHard rubber rollers and four heater elements, that ensures perfect fix of laminates on board.Motorized up / down movement for thickness adjustment.No waiting period like other press, No limit to the workpiece length, easy to use.Consumes less energy as compare to other press.Adjusting roller speed and temperature gives the best results.
Salient Features :
Model No.
Max. Load / Pressure RatingPlaten SizeNumbers Of Layers Opening between layersNo of Hydraulic Cylinders Size of Hydraulic CylindersHeating Power Hot oil Delivery Pump Power Hydraulic Pump Power
J-100T1
Ton/kg-cm²mmnosmmnosmmkWhphp
J-100T3
100 / 3.12500 x 1300 x 42
One380
685 Ø1825
100 / 3.12500 x 1300 x 42
Three100
685 Ø2735
Unit
Vacuum Membrane Press
model : J-1100.in (Compact)
Easy accessible Control Panel at front,
provides convenient operations.
24
Pride of India
Work TableWork table with single sideopening for easy loading
Control PanelCentralized control panel forcontrols & display.
NEW
model : J-1100.inPride of India
• Used for applying a uniform lamination of PVC, Decorative papers and Veneer till .4mm on top surface & borders on flat & designed work piece having smooth shape.
• Vacuum abnormity wrapping technology.• Lamination on one sided Prelam MDF / Particle board.• One set of tray minizer with m/c for optimal usage of work tray.• Silicon membrane offered for veneer application on flat surface only.• Short pressing cycles.
Salient Features :
25
Model No.
No. of working tables Work table size ( L x B)Max. height of work pieceVacuumTotal power
J-1100.in(Compact)
12300 x 1100
50- 0.124.3
nommnosmpahp
Unit
Vacuum Laminationwith high quality high production
model : J-1102.inPride of India
Compact machine with open lid >>
Model No.
No. of working tables Work table size ( L x B)Max. height of work pieceVacuumTotal power
J-1100.in J-1102.in J-1250.in J-1252.in
12300 x 1100
50- 0.122
22300 x 1100
50- 0.122
22500 x 1250
50- 0.126
12500 x 1250
50- 0.126
nosmmmmmpahp
Unit
Most suitable for factories having space constraint
*
26
model : Pratix S 15
model : J-1060
Model : RT
•exclusively designed for carving / designing on cylindricals workpieces like tables / chairs legs• Maximum working Diameter 100 mm x Length 1000 mm
Rotary attachment is
Separatecontrolcabinet makes operationsmoreconvenient
Performance features :• Taiwan linear rail with high precision• Heavy ball screw with high accuracy • Digital Signal Processing for control system.
27
CNC Routers
< Designed for high speed production routing for getting clean, fast cuts when routing, moulding, making dovetails, grooving, mortising, tenoning & rebating.
model : J-903 (Pneumatic)
Linear tool changer for tools & heads
Note : Various Models of SCM CNC Routers & Boring Centersare available. Detailed Technical Quotation on request
Boring Head & 6.6 kW (9 hp) Electro Spindle
model : J-1325 VT (A)
CNC Routing & Boring CentreThe entry level machine for nesting operations
Precision vacuumworking table : (optional)For fixing and sure clampingof the workpiece(In VT Models)
Note :Technical quotations available on request for below machines:* CNC Routers with higher capacity Spindle* J-1535 / J-2030 CNC Routers* 4 / 6 Head CNC Routers* CNC Routers with Auto Tool Changer (ATC)
Note : (AI) models with Italian Air-cooled spindle also available at extra cost.
Rotary attachment
for all Modula
CNC Routers
(Optional)
Model No.
X-Y-Z axis working areaResolutionsSpindle
Drive motorsCommand codeCollet type & sizeSoftwareControls
J-1060 J-1325 (A)
600 x 1000 x 1200.025
2 HP, Water cooling,24000 rpm
StepperG Code
ER11 (6, 3.175)Type 3
Digital signalprocessor 0501
1300 x 2500 x 2000.025
5 HP, Air cooling,18000 rpm
StepperG code
ER25 (12.7, 6, 3.175)Type 3
Digital signal processor 0501
mmmm
Unit
Model No.
Throat clearanceSpindle rpm Guide pin dia.Shank dia. of cutterSpindle actuationInstalled power
J-903
7508000 / 16000
6 & 12.712
Pneumatic2.4 / 3
mmr/minmmmm
-kW
Unit
Wide Belt Sander
* Wide Belt Sander for Lacquered Panel also available
model : Sandya S600 RCS 135
model : J-941 Round-end Tenoner (auto)
model : J-1300R-RP Double Head Wide Belt Sander
R-RP
RP
28
Tenoner & Mortiser
The Sandya S 600 is versatile. The wide range of
options and accessories available means that
the m/c can be customized to virtually any production
requirements.
Pneumatic Clamping forbetter gripping
model : J-940Oscillation Mortiser (auto)
29
NEW
NEW
Various tenon axis angles :
NEW
Max. quadrate tenoning sizeMax.horizontal tenoning widthMax.tenoning widthMax.round tenoning diameterSpindle speed Motor power
Model No. J-941
140 x 80430 / 140
8080
67005.5
Unit
mmmmmmmmrpmkW
Due to PLC Programmable device, the movable cutter runs as per data & design. Theprocessing more stable due to only cutter is turning.
Model No. J-940
Max. mortise widthMax. mortise depthTilting of table Table strokeSpindle speed Motor power
14090
± 20°80
95002.2
Unit
mmmm
degreemmrpmkW
On the “CS”combined unit, for example,
the roller and the pad can be used separately. the graphite coated sheet is screwed to a
removable bar to make changeover quick and easy.
Model No.
Working widthMin.working length
Working thicknessSanding belt speed (front) Sanding belt speed (rear) Feeding speed Main motor power Feed belt motor powerWorking Table Motor PowerTotal motor powerFront roller diameterRear rubber roller diameterHardness of rubber roller
modula
1350140mm (1st) - 420mm (2nd)
4 - 17016
8 / 16 (2 speed)4.5 - 9
150.750.19
15.94140 (steel)
16045 sh (second)
40 - 1300580 mm
2.5 - 80 18n/a
6 - 45224
0.3726.37
215 (Rubber)n/a
30 sh
40 - 1300580 mm
2.5 - 80 2218
6 - 3037 + 22
40.37
63.37240 (Steel)
21585 sh
scm
Sandya S600 RCS 135 J-1300 RP J-1300 R-RPUnit
mmmm
mmm/sm/s
m/minkWkWkWkWmmmm
shore
model : J-4423
0360 Profiling to universal spindle. E
rise and fallasy to control
for
Feed rollers are driven through gearboxes to give smooth feed of components.
Salient Features :• For making wooden floor, door/photo frames, wooden linings etc.• Available in different configurations i.e. 4/5/6/ &
with universal spindles• Separate motor for each spindle to ensure efficient power
transmission.• Digital read out of spindle positions.• Adjustable feed speed.• Hard chrome plated durable work table• Bottom driven bed rollers for increased feeding performance.
30
Four Side Moulder
model : J-153
Note : Technical specifications available on request
NEW
Salient Features :• Statically balanced high speed impellers give vibration
free efficient suction.• Available in different sizes, depending on suction capacity• Mounted on base frame with wheels for easy portability.
model : DC-32 (Double Bag) model : DC-74 (Four Bag)model : DC-21 (Single Bag)
31
Dust Collectors
WudPro is the highest selling solid wood working machinery in India. Selling 10 times more than its nearest competitor, it has all the m/cs a workshop need. With widest range of m/cs and models, economy of install-operate and maintain, sturdily built to give long life of productive performance.
The m/cs are available in 4 different series, based on their engineering built, features, performance and budget options. The most premium of them 'Prima' is launched recently. These m/cs are easily available through-out India in more than 120 cities/centres. JAI is the leader since 50 years now. JAI WudPro is the first choice of this nation.
India’s Best
pr ma1s e r i e s
Premium range. High-end features with more precision
Launching
European Solid Wood m/cs
COMBI PLANERS SURFACE PLANERS THICKNESS PLANERS
• Combiplaners • Surface Planers• Thickness Planers• Moulders• Spe. Design m/cs• Wood saws • Sanders• Mortisers • Tenomac• Other m/cs
J-153
85230300
13.3 - 23.30.757.5
Max.Working thicknessMin.working lengthMax.Main Saw Blade Dia.Feeding speed Feeding Motor Power Saw Spindle Motor Power
Model No. Unit
mmmmmm
m/minkWkW
Model No.
Micron rating offabric filter bagAir suction capacity Motor-3 ø
DC 31 DC 42DC 21 DC 32 DC 52 DC 7430
22003
30
30004
30
15002
30
22003
30
40005
30
65007.5
-
3m /hrhp
Unit
www.JAIindustries.com
Rev. 01 01 14
©
Sp i r i t o f Exc e l l e n c e
India’s Best > India’s Biggest
Dedicated Customer Service
The partner in growth for the whole wood-work and panel-process industry
JAI industries has grown multifold over its journey of 50 years. It has proved to be the most innovative and happening player in this field, always launching new machines, expanding manufacturing facilities & marketing networks, making everything customer oriented. Thus growing the whole industry along with its own growth.
JAI has incomparable manufacturing muscles & people-power. A total 250,000 sq. ft. of mfg. floor, staff strength of 550 people, ensure best quality of m/cs always. Reflected in total installation number of 350,000 m/cs!
The work culture at JAI is professional management and personal / friendly rapport. There is a full fledge services department committed to complete customer satisfaction on sales-service & spares support. JAI has established the biggest network of business partners nationwide.
For the Panel industry, JAI created special outlets, called "International Pan'wood MachineMall" that provide exclusive experience to its customers. The central hub "PanWood Grand" located at Ahmedabad, is Asia'sbiggest such machinemall, measuring 25,000 sq.ft.
man
avm
edia
.com