ppg protective & marine coatings municipal wastewater ...ppgpmctech.com/docs/wastewater systems...

PPG Protective & Marine Coatings Offerings

PPG Protective & Marine Coatings Municipal Wastewater Systems Guide

Ensuring quality protection at each stage of treatment

PPG Protective & Marine CoatingsOne PPG Place • Pittsburgh, PA 15272 USACustomer Service: 1-888-9PPGPMC

©2011 PPG IndustriesPM1698609/2011

For decades, PPG Protective & Marine

Coatings (PMC) has ensured the protection

of America’s wastewater treatment facilities.

We off er:

• A quality solution. Our coatings provide optimal protection from acids, chemicals and abrasion in an atmosphere and immersion environment.

• A cost-eff ective solution. We off er systems that require less surface preparation while also incorporating in more solids per gallon, meaning more protection.

• An Easy Solution. We off er streamlined product off erings which reduce inventory and application complexity for contractors and maintenance crew.

• A convenient solution. PPG has more than 2,000 locations nationwide to serve you locally.

Amercoat 240Universal Epoxy CoatingAmercoat 240 is a surface-tolerant, direct-to-metal universal epoxy. It provides a much superior high-fi lm build (up to 12 mils in single coat) and optimal corrosion protection in immersion, non-potable and corrosive chemical environments. Best for use with immersion surfaces as well as for exterior protection, it can be applied down to 40°F and cures down at 32°F. It off ers excellent edge coverage (75% compared to the typical 25% with other coatings), meaning less stripe coating is required.

Amerlock SeriesAmerlock 2/ Amerlock 400/Amerlock 400BFAmerlock 2 and Amerlock 400 surface-tolerant epoxy coatings are high-solid, high-build epoxy coatings that off er superior chemical resistance to splash, spillage and fumes. They also resist high humidity and moisture. Both epoxies are NSF standard 61 approved for potable water. Amerlock 400BF Block Filler is an epoxy block fi ller suitable for use on prepared interior or exterior masonry block. Glass Flake version is available for surfaces exposed to high heat. The Amerlock series off ers a fast dry formula with a 3-hour recoat window (at 70°F), higher coverage protection (6-8 mils coverage in one coat), low VOC and the option to tint in a custom color or top-coat with urethanes.

NovaGuard 840Amine-Cured Phenolic Epoxy CoatingNovaGuard 840 is a single-coat, solvent-free phenolic epoxy that is resistant to severe H2S, chemicals and heavy abrasion environments. It off ers excellent resistance against a wide range of chemicals and solvents and is optimal for surfaces that are exposed to hydrogen sulfi de.

Amerlock SealerSolvent-Free Epoxy SealerAmerlock Sealer adheres to aged coatings. It is compatible with many older coatings as well as damp substrate and can be used as a concrete-curing compound.

Amercoat 100ASpray-On Epoxy SurfaceAmercoat 100A is a spray-applied, reinforced epoxy surface for use in severe immersion and H2S environments.

Amercoat 238Abrasion Resistant Epoxy CoatingAmercoat 238 protects surfaces against unusual abrasive conditions, immersion environments and chemicals.

Amercoat 114AEpoxy Filler CompoundAmercoat 114A is a 100% solid epoxy-fi ller compound that fi ll pits, voids or seams in steel and concrete water tanks. It forms concrete or concrete blocks up to one inch across as measured in their largest dimension. A single application will fi ll or seal most air bubbles and holes.

*Contact your local Sales Representatives for ordering information.

Distribution Centers PPG Stores & Dealers

T:11 inT:17 in

Asset No. 79318-P1CMYK PPG_flow_brochure_FINAL.indd REMAY 79318 PPG trim: 17.000" x 11.000" bleed: 0.125" Digital/IAM

100 100 100 100 50 50,40,40 100,100 100,100 2550,40,405010010010010075,66,667550,40,4050100100100100505050,40,405010010010010050100,10050,40,4050100100100100 25,19,190100 100 100 100 50 50,40,40 SLUR

PPG Protective & Marine CoatingsEnsuring quality protection at each stage of treatment

The selection of coating systems is one of the most

critical phases of creating and maintaining an

effi cient wastewater treatment facility. PPG

Protective & Marine Coatings (PMC) understands

your unique needs to protect your assets against

corrosion and abrasion. PMC off ers durable

protection in all phases from inside-out, and for

both an atmosphere and immersion environment.

Power of Protection. PPG PMC off ers long track-records of protection against abrasion and corrosive biogenic gases, such as hydrogen sulfi de, carbon dioxide and methane. We understand you need an even stronger barrier coat for areas that are stationary or enclosed, or areas reacting with water (where gases convert to more aggressive compounds).

Protect at Every Stage. This Municipal Wastewater Systems Guide illustrates the essential protection provided by PMC products at each stage of the wastewater treatment process for:

• Steel, Concrete, Non-ferrous substrate

• Interior or Exterior

• Atmosphere and Immersion

For more information, please contact your local sales representative or visit us at: www.ppgpmc.com

High Performance Where It Matters the Most

Wastewater Process Coating SystemsCollective Sewers Pumping Systems Bar Screens Settling Tanks Aeration Tanks Final Clarifi ers Chlorine Disinfection UV Disinfection Final Filtration Systems Water Re-use Storage Solids Processing Digestion Processes Solids Dewatering

Steel – 2 coats of NovaGuard™ 840 at 16-20 mils per coat

Concrete – 1 coat of Amerlock® Sealer + 2 coats of NovaGuard 840 at 16-20 mils per coat

Deteriorated Concrete – 1 coat of Amerlock Sealer + 1 coat of Amercoat 100A + 1 coat of NovaGuard 840 at 8-12 mils

Steel – 2 coats of Amercoat 240 at 8-10 mils per coat

Concrete – 1 coat of Amerlock Sealer + 2 coats of Amercoat 240 at 8-10 mils per coat

Deteriorated Concrete – 1 coat of Amerlock Sealer + 1 coat of Amercoat 100A at 80-125 mils + 2 coats of Amercoat 240 at 8-10 mils per coat


Steel – 1 coat of NovaGuard 840 at 16-20 mils

Concrete – 1 coat of Amerlock Sealer + 1 coat of NovaGuard 840 at 16-20 mils

Deteriorated Concrete – 1 coat of Amerlock Sealer + 1 coat of Amercoat 100A at 80-125 mils + 1 coat of NovaGuard 840 at 8-12 mils



Deteriorated Concrete – 1 coat of Amerlock Sealer + 1 coat of Amercoat 100A 80-125 mils + 2 coats of Amercoat 240 at 8-10 mils per coat

Steel – 2 coats of Amercoat 240 at 6-8 mils per coat + stripe coat

Concrete – 2 coats of Amercoat 240 at 8-12 mils per coat; fi ll surface voids with Amercoat 114A

Deteriorated Concrete – 1 coat of Amerlock Sealer + 1 coat of Amercoat 100A at 80-125 mils + 1 coat of Amercoat 240 at 8-12 mils


Concrete – 1 coat of Amerlock Sealer + 1 coat NovaGuard 840 at 16-20 mils





Deteriorated Concrete – 1 coat Amerlock Sealer + 1 coat Amercoat 100A at 80-125 mils + 1 coat Amercoat 240 at 8-12 mils







Steel – 2 coats of NovaGuard 840 at 10-16 mils per coat


















Concrete – 1 coat of Amerlock Sealer + 2 coats of Amercoat 240 at 8-10 mils per coat*













*Depending on the level of chlorination, the concrete may need an alternative system: 1 coat of Amerlock Sealer + 1 coat of NovaGuard 840 at 16-20 mils.

Mai

nten

ance

New

Con

stru

ctio

n

T:11 in

T:17 in


100 100 100 100 50 50,40,40 100,100 100,100 2550,40,405010010010010075,66,667550,40,4050100100100100505050,40,405010010010010050100,10050,40,4050100100100100 25,19,190100 100 100 100 50 50,40,40 SLUR

PPG Protective & Marine CoatingsEnsuring quality protection at each stage of treatment

The selection of coating systems is one of the most

critical phases of creating and maintaining an

effi cient wastewater treatment facility. PPG

Protective & Marine Coatings (PMC) understands

your unique needs to protect your assets against

corrosion and abrasion. PMC off ers durable

protection in all phases from inside-out, and for

both an atmosphere and immersion environment.

Power of Protection. PPG PMC off ers long track-records of protection against abrasion and corrosive biogenic gases, such as hydrogen sulfi de, carbon dioxide and methane. We understand you need an even stronger barrier coat for areas that are stationary or enclosed, or areas reacting with water (where gases convert to more aggressive compounds).

Protect at Every Stage. This Municipal Wastewater Systems Guide illustrates the essential protection provided by PMC products at each stage of the wastewater treatment process for:

• Steel, Concrete, Non-ferrous substrate

• Interior or Exterior

• Atmosphere and Immersion

For more information, please contact your local sales representative or visit us at: www.ppgpmc.com

High Performance Where It Matters the Most

Wastewater Process Coating SystemsCollective Sewers Pumping Systems Bar Screens Settling Tanks Aeration Tanks Final Clarifi ers Chlorine Disinfection UV Disinfection Final Filtration Systems Water Re-use Storage Solids Processing Digestion Processes Solids Dewatering



Deteriorated Concrete – 1 coat of Amerlock Sealer + 1 coat of Amercoat 100A + 1 coat of NovaGuard 840 at 8-12 mils



Deteriorated Concrete – 1 coat of Amerlock Sealer + 1 coat of Amercoat 100A at 80-125 mils + 2 coats of Amercoat 240 at 8-10 mils per coat







Deteriorated Concrete – 1 coat of Amerlock Sealer + 1 coat of Amercoat 100A 80-125 mils + 2 coats of Amercoat 240 at 8-10 mils per coat





Concrete – 1 coat of Amerlock Sealer + 1 coat NovaGuard 840 at 16-20 mils





Deteriorated Concrete – 1 coat Amerlock Sealer + 1 coat Amercoat 100A at 80-125 mils + 1 coat Amercoat 240 at 8-12 mils

























Concrete – 1 coat of Amerlock Sealer + 2 coats of Amercoat 240 at 8-10 mils per coat*













*Depending on the level of chlorination, the concrete may need an alternative system: 1 coat of Amerlock Sealer + 1 coat of NovaGuard 840 at 16-20 mils.

Mai

nten

ance

New

Con

stru

ctio

n

T:11 inT:17 in


100 100 100 100 50 50,40,40 100,100 100,100 2550,40,405010010010010075,66,667550,40,4050100100100100505050,40,405010010010010050100,10050,40,4050100100100100 25,19,190100 100 100 100 50 50,40,40 SLUR

PPG Protective & Marine Coatings Offerings

PPG Protective & Marine Coatings Municipal Wastewater Systems Guide

Ensuring quality protection at each stage of treatment

PPG Protective & Marine CoatingsOne PPG Place • Pittsburgh, PA 15272 USACustomer Service: 1-888-9PPGPMC

©2011 PPG IndustriesPM1698609/2011

For decades, PPG Protective & Marine

Coatings (PMC) has ensured the protection

of America’s wastewater treatment facilities.

We off er:

• A quality solution. Our coatings provide optimal protection from acids, chemicals and abrasion in an atmosphere and immersion environment.

• A cost-eff ective solution. We off er systems that require less surface preparation while also incorporating in more solids per gallon, meaning more protection.

• An Easy Solution. We off er streamlined product off erings which reduce inventory and application complexity for contractors and maintenance crew.

• A convenient solution. PPG has more than 2,000 locations nationwide to serve you locally.

Amercoat 240Universal Epoxy CoatingAmercoat 240 is a surface-tolerant, direct-to-metal universal epoxy. It provides a much superior high-fi lm build (up to 12 mils in single coat) and optimal corrosion protection in immersion, non-potable and corrosive chemical environments. Best for use with immersion surfaces as well as for exterior protection, it can be applied down to 40°F and cures down at 32°F. It off ers excellent edge coverage (75% compared to the typical 25% with other coatings), meaning less stripe coating is required.

Amerlock SeriesAmerlock 2/ Amerlock 400/Amerlock 400BFAmerlock 2 and Amerlock 400 surface-tolerant epoxy coatings are high-solid, high-build epoxy coatings that off er superior chemical resistance to splash, spillage and fumes. They also resist high humidity and moisture. Both epoxies are NSF standard 61 approved for potable water. Amerlock 400BF Block Filler is an epoxy block fi ller suitable for use on prepared interior or exterior masonry block. Glass Flake version is available for surfaces exposed to high heat. The Amerlock series off ers a fast dry formula with a 3-hour recoat window (at 70°F), higher coverage protection (6-8 mils coverage in one coat), low VOC and the option to tint in a custom color or top-coat with urethanes.

NovaGuard 840Amine-Cured Phenolic Epoxy CoatingNovaGuard 840 is a single-coat, solvent-free phenolic epoxy that is resistant to severe H2S, chemicals and heavy abrasion environments. It off ers excellent resistance against a wide range of chemicals and solvents and is optimal for surfaces that are exposed to hydrogen sulfi de.

Amerlock SealerSolvent-Free Epoxy SealerAmerlock Sealer adheres to aged coatings. It is compatible with many older coatings as well as damp substrate and can be used as a concrete-curing compound.

Amercoat 100ASpray-On Epoxy SurfaceAmercoat 100A is a spray-applied, reinforced epoxy surface for use in severe immersion and H2S environments.

Amercoat 238Abrasion Resistant Epoxy CoatingAmercoat 238 protects surfaces against unusual abrasive conditions, immersion environments and chemicals.

Amercoat 114AEpoxy Filler CompoundAmercoat 114A is a 100% solid epoxy-fi ller compound that fi ll pits, voids or seams in steel and concrete water tanks. It forms concrete or concrete blocks up to one inch across as measured in their largest dimension. A single application will fi ll or seal most air bubbles and holes.

*Contact your local Sales Representatives for ordering information.

Distribution Centers PPG Stores & Dealers

T:11 in

T:17 in


100 100 100 100 50 50,40,40 100,100 100,100 2550,40,405010010010010075,66,667550,40,4050100100100100505050,40,405010010010010050100,10050,40,4050100100100100 25,19,190100 100 100 100 50 50,40,40 SLUR

ppg protective & marine coatings municipal wastewater ...ppgpmctech.com/docs/wastewater systems...

Documents