PP KANBAN

PPKANBAN

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(PP KANBAN) (SAP AG)

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Contents

PP KANBAN .................................................................................................................................................. 7

PP - KANBAN ................................................................................................................................. 8KANBAN Versus MRP Material Requirements Planning......................................................... 10KANBAN Procedure .................................................................................................................... 11

Classic KANBAN ...................................................................................................................... 12

Event-Driven KANBAN............................................................................................................. 13

One-Card KANBAN.................................................................................................................. 15

KANBAN with Quantity Signal.................................................................................................. 17

KANBAN Replenishment: With or Without MRP...................................................................... 19

Storage Location Assignment for KANBAN........................................................................ 20

Storage Location and Supply Area Determination in BOM Explosion .......................... 21

KANBAN Without MRP ....................................................................................................... 22

KANBAN With MRP ............................................................................................................ 24

Master Data for KANBAN............................................................................................................ 25

Supply Area.............................................................................................................................. 27

Define the Supply Area ....................................................................................................... 28

Person Responsible for KANBAN....................................................................................... 29

Control Cycle............................................................................................................................ 30

Creating/Changing Control Cycle for Classic KANBAN ..................................................... 31

Defining the Replenishment Strategy in the Control Cycle ........................................... 35

Defining the Automatic Kanban Calculation in the Control Cycle.................................. 36

Creating/Changing Control Cycle for Event-Driven KANBAN ............................................ 38

Replenishment Strategy........................................................................................................... 41

Create Replenishment Strategies ....................................................................................... 42

Change Replenishment Strategies ..................................................................................... 43

Automatic Kanban Calculation .................................................................................................. 44

Carrying Out the Automatic Kanban Calculation ..................................................................... 46

Checking and Copying the Automatic Kanban Calculation ..................................................... 47

Accessing the Error Log........................................................................................................... 50

Calculating Depndt Reqmts for Automatic Kanban Calculation............................................... 51

Smoothing the Dependent Requirements................................................................................ 52

Calculating Replenishment Lead Time and Converting Requirements ................................. 54

Calculating the Number of Kanbans/Kanban Quantity ............................................................ 55

KANBAN Control ......................................................................................................................... 56

Status Change/Kanban Signal ................................................................................................. 58

Status Sequence................................................................................................................. 62

Triggering the Kanban Signal ............................................................................................. 63

Trigger Kanban Signal for Event-Driven KANBAN ........................................................ 66

Trigger the Quantity Signal ............................................................................................ 68

One-Card KANBAN / Special Logic for Triggering Kanban Signal................................ 69

Mobile Data Entry for KANBAN ..................................................................................... 70

Backflush............................................................................................................................. 72

Backflushing .................................................................................................................. 73

Separating the Status Change from the GR Posting .......................................................... 74

Independent Supply Source/Separation of Status Change and Replenishment................ 75

The Kanban Board ................................................................................................................... 76

The Kanban Board from Demand Source View.................................................................. 79

The Kanban Board from Supply Source View .................................................................... 81

User Exit for Customer-Specific Fields in the Kanban Board ............................................. 83

Error Handling .......................................................................................................................... 84

Kanban Correction .............................................................................................................. 85

Correcting the Kanban................................................................................................... 88

Printing and Circulating Kanbans............................................................................................. 89

Set to Single Kanban Print.................................................................................................. 91

Set to Regular Kanban Print ............................................................................................... 92

Collective Kanban Print....................................................................................................... 93

Print Kanbans Collectively ............................................................................................. 94

Sending EDI Messages............................................................................................................ 95

Replenishment Strategies ........................................................................................................ 96

Replenishment Strategies for In-house Production ............................................................ 97

Replenishment Using Manual KANBAN........................................................................ 98

Replenishment Using Run