Powerscreen 1500 Maxtrak

The Next Generation in Mobile Crushing

Contents

• Maxtrak Range• Product Overview• Applications• Key Features• Cone Crusher• Engine• Plant Control• Options

Powerscreen® Cone Crusher Range• 1000 Maxtrak• 1000 Automax• M. Capacity 230 tph W: 31,800kg• TL: 14.5m WL: 14.5m• TH: 3.45m TW: 2.8m

• 1000SR• 1000 Automax + after screen & recirc• M. Capacity 230 tph W: 38,500kg • TL: 17.2m WL: 17.4m• TH: 3.45m TW: 3.1m

• 1300 Maxtrak• 1300 Automax Cone• M. Capacity 350 tph W: 46,300kg • TL: 15.3m WL: 15.4m• TH: 3.8m TW: 3m

• 1500 Maxtrak• 1500 Automax Cone• M. Capacity 950tph W: 92,000kg* • TL: 21.9m* WL: 24.3m• TH: 3.8m* TW: 3.5m*

* Feed conveyor, feed box & divert chute transported separately

1500 Maxtrak

One of largest mobile machines on the market

The plant can accept an all-in feed up to 320mm from a primary crusher to produce up to

950 tph (1047 US tph) of aggregate or mineral. Utilising the second generation improved

Terex® Automax cone crusher technology, operators benefit from hydraulic overload

protection, hydraulic crusher setting adjustment, excellent product shape and a high

reduction ratio.

Further customer benefits include a highly efficient crusher direct drive system, large feed

hopper complete with metal detector and contaminated material purge facility.

1500 Maxtrak

1500 Maxtrak: Applications

Segment: Larger end users &

operators in the quarrying, mining

sectors

 

Application: Working standalone as a

primary crusher or within a crushing

spread as secondary or tertiary crusher

 

Work Environment: Large quarries,

mines, aggregate production & road

building

1500 Maxtrak: Key Features

• Throughput of up to 950 tph (1050 US tph)

• Can accept an all in feed of up to 320mm depending upon configuration

• High capacity low feed in height hopper with folding sides, liners & crash box :

– 3.82m door up

– 3.21m door down

• High reduction ratio

• Hydraulic crusher setting

• Cone overload protection

• Metal detector contaminated material purge facility

• Cone feed box level control to maintain choke feeding

• High capacity heavy duty product conveyor

1500 Maxtrak: Cone Crusher

• Updated Terex 1500 Cone chamber

• Coarse:

– Max feed size – 320mm

– Max recommended CSS – 64mm

– Min recommended CSS – 35mm

• Fine option:

– Max feed size – 150mm

– Max recommended CSS – 45mm

– Min recommended CSS – 24mm

• Cone Control integrated into the Plant Control

Panel & PLC

1500 Maxtrak: Engine

• Caterpillar C18 Tier III ACERT six cylinders, four stroke, direct injection

• Fuel tank capacity:

– 1000 L (220 G) - More than sufficient to run a 12 hour shift 50-80 L/hr depending on CSS

and rock type

– (11-17 G/hr.) Up to 10 tonnes tons of crushed product per litre of fuel consumed (45

tons/G)

• 630Hp (470kW) at 1800rpm

• Crusher Drive – direct drive via wedge belts

• Hydraulic belt tensioning system (as standard)

• Complete power pack lowers hydraulically to ease belt replacement

• Clutch - PT Tech wet clutch (HPTO14VG)

• Adjust CSS instantly whilst crushing

1500 Maxtrak: Plant Controls

Crusher control is fully integrated into the plant PLC control system.

Ability to run crusher at optimised power & pressure settings.

1500 Maxtrak: Plant Controls

Enabling crusher-setting changes to be made easily and simply on the fly and also allows the user to calibrate and monitor manganese wear:

• Full PLC control system• 320 x 240 pixel backlit screen• Complete pictorial user controls• Multi-function backlit menu buttons• High definition screen• Full system diagnostics

• A navigation wheel is fitted onto the control system to operate all of the plant functions including:

• Engine speed• Feeder (start/stop/speed)• Product conveyor (start/stop)• Cone (start/stop)• Metal purge sequence• Crusher control• Plant diagnostics

1500 Maxtrak: Options

• Hydraulic water pump –to provide high pressure water supply to the spray bars

• Radio remote control - complete with integrated tracking functions and plant stop

button. Remote can also be used to:

– Start/stop feeder

– Start metal purge sequence

• Crusher camera -provides a remote view from above the cone so that the operator

can see if the cone is choke fed without having to climb up onto the feed conveyor

catwalk

• Product conveyor belt weigher

1500 Maxtrak: In Action

Powerscreen 1500 Maxtrak: Case Study 1 – Gloucester, UK

Medium Hard Limestone

• Primary Powerscreen XA750 CSS = 200mm (8”)

• 1500 Maxtrak CSS = 38mm (1 ½”)

• Moisture content 6%

• Tonnage 720tph

• 75mm + = 5%

• 0 to 75mm = 95%

Powerscreen 1500 Maxtrak: Case Study 2 – Aberdeen, ScotlandGranite

• Primary Metso LT125 CSS = 180mm (7”)

• 1500 Maxtrak CSS = 50mm (2”)

• Moisture content 6%

• Tonnage 820tph

• 80 to 125mm = 3%

• 63 to 80mm = 7%

• 40 to 63mm = 26%

• 0 to 40mm = 64%

Powerscreen® Crusher Range

• Jaw Crushers

XA750

Metrotrak

Metrotrak HA

X400S Range

1180 Premiertrak

• Cone Crushers

1000 Maxtrak

1000SR

1300 Maxtrak

1500 Maxtrak

• Impact Crushers

XH250

XH320

XH320SR

XH500

XH500SR

• VSI Crusher

XV350

Powerscreen® Screen Range• H Range Horizontal Screens

H6203H6203RH5163H5163R

• Warrior Heavy Duty Incline ScreensWarrior 800Warrior 1400Warrior 1800Warrior 2400

• Chieftain Incline ScreensChieftain 400Chieftain 600Chieftain 1400Chieftain 1700 2 & 3 DeckChieftain 2100X 2 & 3 DeckChieftain 2100X BivitecChieftain 2400

• Washing Screens

Commander 1400 Rinser

Static Range

Trident Range Chieftain 1400 Rinser

Chieftain 1700 Rinser

Chieftain 2100X Rinser

Finesmaster 60 Compact

Finesmaster 200 + 200X Compact

Finesmaster 120 + Compact

Powerscrub 120R

Powerscrub 200

MKII Rinser

Commander 1400 Rinser

Static Range

Trident Range

Aggwash

1500 Maxtrak: Customer Support

Powerscreen provide their customers with excellent Customer Support via their global network of dealers, which ensures there is a local dealer near you.

Sales / Parts / Servicing / Warranty / Finance

Support by Powerscreen Dealer Network

1500 Maxtrak: Customer Support

Trained Sales & Service Staff

Sales staff are trained on all our crushing & screening products to ensure youget the right machines for your application - giving you the volume, shape andsize of end product you need.

Our trained and skilled service engineers will help maximise your efficiency, resolvingissues in the field to minimise downtime.

Parts: right part, right price, right time

To maximise productivity we stock a wide range of crushing & screening wear andgeneral parts. These genuine, high quality parts are engineered to last and designedspecifically for your machines.

www.powerscreen.com

The material in this document is for information only and is subject to change without notice. Powerscreen assumes no liability from errors or omissions in this document, or from the use of the information contained herein. Due to continual product development we reserve the right to change specifications without notice. Product performance figures given in this brochure are for guidance purposes only. This information does not constitute an expressed or implied warranty or guarantee, but shows test examples provided by dealers. These results will vary depending on feed material gradings, mesh sizes, feed source and types of material being processed. Photographs are for illustrative purposes only. Some or all of the machines in the illustrations may be fitted with optional extras. Please check with your dealer for details on optional extras.

Powerscreen® is a registered trademark of Terex GB Limited in the United States of America and many other countries. Copyright Terex GB Limited 2010.