powerflex dc stand-alone regulator (sar) bimetal
TRANSCRIPT
PowerFlex DC Stand-Alone Regulator (SAR) Bimetal Thermostat
Installation InstructionsPowerFlex DC Stand-Alone Regulator (SAR)
Bimetal Thermostat
What This Kit Includes • One bimetal thermostat with wire harness • Static strap
Tools That You Need • Phillips® screwdriver • Hexalobular screwdriver • Nut driver or wrench for hex stand-offs and bimetal thermostat • Isopropyl alcohol • Thermal grease
Phillips® is a registered trademark of Phillips Screw Company.
ATTENTION: Only qualified personnel familiar with DC drives and associated machinery should plan or implement the installation, start-up, and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage.
ATTENTION: To avoid an electric shock hazard, ensure that all power to the SAR has been removed before performing the following.
ATTENTION: This SAR contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing, or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference A-B publication 8000-4.5.2, “Guarding Against Electrostatic Damage,” or any other applicable ESD protection handbook.
23P-IN007A-EN-P
What You Need to Do The list below is an overview of the steps needed to remove and replace the bimetal thermostat. See each step for detailed procedures.
1. Remove Power
3. Remove the Control Circuit Board
4. Remove the Power Interface Circuit Board and Switching Power Supply Circuit Board
5. Remove the Field Circuit Board
6. Remove the Bimetal Thermostat
7. Install the New Bimental Thermostat and Reassemble the SAR
8. Document the Change
Step 1: Remove Power
Remove and lock-out all incoming power to the SAR.
IMPORTANT The SAR has many different cables, wires, and plugs with different connections and routing. For ease of reassembly:
• Make note of cable and wire routing between and within the different circuit boards.
• Label connectors and plugs with the name of the connection and circuit board from where it was disconnected.
ATTENTION: Remove power before making or breaking cable connections. When you remove or insert a cable connector with power applied, an electrical arc may occur. An electrical arc can cause personal injury or property damage by:
• sending an erroneous signal to your system’s field devices, causing unintended machine motion
• causing an explosion in a hazardous environment Electrical arcing causes excessive wear to contacts on both the module and its mating connector. Worn contacts may create electrical resistance.
L1 L2 L3
Step 2: Remove the Covers
1. Disconnect the Device Peripheral Interface (DPI) cable from the HIM assembly (if present).
2. Loosen the captive screws that secure the bottom front cover to the SAR, then slide the cover down and off the chassis.
3. Press in on the sides at the bottom edge of the top cover and pull the cover toward you until the cover is partially off the chassis. Then pull the top of the cover toward you until the mounting pins align with the keyholes in the top of the cover. Then carefully lift the cover off of the chassis.
=
Tightening torque: 1.5 N•m (13.3.lb•in)
When mounting pins fits in keyhole, lift cover off SAR chassis.
IMPORTANT The HIM assembly is connected to the control board via a communication cable. Carefully set the top cover down next to the chassis.
Rockwell Automation Publication 23P-IN007A-EN-P - June 2011 3
Step 3: Remove the Control Circuit Board
1. Label and disconnect the ribbon cables at connectors XA, XR, and XFCD.
2. Unplug the terminal block connectors (6) from the control board (if wired).
3. Remove the EMI shield mounting screws (5), and save for reassembly.
4. Remove the EMI shield ground screw (1), and save for reassembly.
Note: The control board remains mounted to the EMI shield.
5. Carefully lift the EMI shield and control board (to provide clearance from cabling below), and slide the EMI shield and control board out of the chassis, and carefully set aside.
EMI Shield Mounting Screws (5) Tightening torque: 1.0 N•m (8.9 lb•in)
Terminal Block Connectors (6)
XA
XR
XFCD
EMI Ground Screw (1) Tightening torque: 1.0 N•m (8.9 lb•in)
4 Rockwell Automation Publication 23P-IN007A-EN-P - June 2011
Step 4: Remove the Power Interface Circuit Board and Switching Power Supply Circuit Board
1. Label and disconnect the plugs at connectors X3 and X4.
2. Label and disconnect the plugs at connectors XCD and XCD_IO.
3. Label and disconnect the ribbon cable at XPT1.
4. Label and disconnect the plugs at TH-CT and XF.
5. Label and disconnect the plugs at connectors at XP1 and XP2.
6. Label and disconnect the plug from connector XUVW.
7. Unplug the control power and relay terminal block.
8. Label and disconnect any external burden resistor circuit wires from the XCT terminal.
9. Remove the mounting screws (2), and save for reassembly.
IMPORTANT The power interface circuit board and the switching power supply circuit board are removed together, as an assembly.
X3
X4
XCD
Control Power and Relay Terminal Block
XCT Terminal Mounting Screws (2) Tightening torque: 1.0 N•m (8.9 lb•in)
XR
Rockwell Automation Publication 23P-IN007A-EN-P - June 2011 5
10. Remove the cooling vent mounting screws (4) on top of the stand-alone regulator, and save for reassembly.
11. Disconnect the fan plug from the XV connector on the switching power supply circuit board.
12. Remove the cooling vent and fan assembly.
13. Carefully slide the power interface circuit board and the switching power supply circuit board assembly out of the chassis.
Step 5: Remove the Field Circuit Board
1. Label and disconnect the plug at X3.
Cooling Vent Mounting Screws (4) Tightening torque: 1.0 N•m (8.9 lb•in)
Fan plug XV connector (behind cooling vent)
IMPORTANT The screws for the field circuit board are different lengths. Be sure to replace the correct length screw back to the correct fastener location when reinstalling the field circuit board.
Also, note the location of the mounting points for the transducer cable for reassembly.
Field Power Terminal Screws (4, long)
X3
Dual Diode Module Bus Screws (3, medium)
Field SCR Module Bus Screws (3, medium)
Stand-off
Ribbon Cable Removed from Hoop Harness
Note: Tightening torque for all screws: 2.5 N•m (22.0 lb•in)
6 Rockwell Automation Publication 23P-IN007A-EN-P - June 2011
2. Remove the ribbon cable from its plastic hoop harness (if needed to make more room for removing the mounting screws).
3. Remove the mounting screws (4, long) to the field power terminals, and save for reassembly.
4. Remove the mounting screws (3, medium) from the dual diode module, and save for reassembly.
5. Remove the mounting screws (3, medium) from the field SCR module, and save for reassembly.
6. Remove the mounting screw (1, short) for the transducer cable to the glastic stand-off. Save the transducer cable and mounting screw for reassembly.
7. Remove the stand-off and washer from the heatsink, and save for reassembly.
8. Lift the front edge of the field circuit board up at an angle and carefully pass the mounting screw wells over the glastic spacer stack, and remove the field circuit board.
IMPORTANT Lift the Front of the Field Circuit Board at an Angle Until you can Pull the Mounting Screw Wells Over the Glastic Spacer Stack.
Rockwell Automation Publication 23P-IN007A-EN-P - June 2011 7
Step 6: Remove the Bimetal Thermostat
1. Remove the stand-off and washer from the heatsink (if needed for additional clearance).
2. Remove the bimetal thermostat from the heatsink and dispose of properly.
Step 7: Install the New Bimental Thermostat and Reassemble the SAR
1. Install the new bimetal thermostat in reverse order of removal. See Remove the Bimetal Thermostat on page 8.
2. Install the field circuit board in reverse order of removal. See Remove the Field Circuit Board on page 6.
3. Install the power interface circuit board and switching power supply circuit board in reverse order of removal. See Remove the Power Interface Circuit Board and Switching Power Supply Circuit Board on page 5.
4. Install the control circuit board in reverse order of removal. See Remove the Control Circuit Board on page 4.
Stand-off
Bimetal Thermostat Tightening Torque: 1.0 N•m (8.9 lb•in)
IMPORTANT Thermal grease must be applied to the bottom of the bimetal thermostat before securing it to the heatsink. Clean the surface of the heatsink and the new bimetal thermostat with isopropyl alcohol, then apply a thin coat of thermal grease to the bimetal thermostat.
8 Rockwell Automation Publication 23P-IN007A-EN-P - June 2011
Step 8: Document the Change 1. Record the installation of the new bimetal thermostat and date of installation on the field installed option label on the side of the SAR (as shown below).
2. Replace the SAR covers in the reverse order of removal. See Remove the Covers on page 3.
3. Install DPI cable (if present).
Additional Resources These documents contain additional information concerning related Rockwell Automation products.
You can view or download publications at http://www.rockwellautomation.com/literature. To order paper copies of technical documentation, contact your local Rockwell Automation distributor or sales representative.
Resource Description
PowerFlex DC Stand-Alone Regulator and Gate Amplifier User Manual, publication 23P-UM001
Provides installation instructions and connection and configuration information for the PowerFlex DC Stand-Alone Regulator (SAR).
PowerFlex Digital DC Drive User Manual, publication 20D-UM001 Provides additional installation, configuration, and programming information for the PowerFlex DC Stand-Alone Regulator (SAR).
Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1
Provides general guidelines for installing a Rockwell Automation industrial system.
Product Certifications website, http://ab.rockwellautomation.com Provides declarations of conformity, certificates, and other certification details.
Rockwell Automation Publication 23P-IN007A-EN-P - June 2011 9
Copyright © 2011 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
Power, Control and Information Solutions Headquarters Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444 Europe/Middle East/Africa: Rockwell Automation NV, Pegasus Park, De Kleetlaan 12a, 1831 Diegem, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640 Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846
www.rockwel lautomation.com
What This Kit Includes
Tools That You Need
Step 1: Remove Power
Step 3: Remove the Control Circuit Board
Step 4: Remove the Power Interface Circuit Board and Switching Power Supply Circuit Board
Step 5: Remove the Field Circuit Board
Step 6: Remove the Bimetal Thermostat
Step 7: Install the New Bimental Thermostat and Reassemble the SAR
Step 8: Document the Change
Additional Resources
Back Cover
Introduction_Catagory Types
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards. It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printing. Find your publication type in the first section below. Use the assigned Printing Category information to determine the standard print specifications for that document type. The Printing Categories are defined below the Publication Type section. Note there may be slightly different print specifications for the categories, depending on the region (EMEA or Americas). For more information on Global Sales and Marketing Printing Standards, see publication RA-CO004 in DocMan.
Publication Type and Print Category
Publication Type
JIT Spec. (See table below)
Description
AD
5
100
(press releases should not be checked into DocMan or printed)
AT
PP
A3
D1
Profile (Single Product or Service). NOTE: Application Solutions are to be assigned the AP pub type.
5
100
NA
Sales Promotion NOTE: Service profiles are to be assigned the PP pub type.
5
100
D5, D6
Technical Data
Presale / External
** Minimum order quantities on all JIT items are based on the publication length. **
Publication length
33 to 76 pages
Pre-sale / Marketing
All paper in this category is White Brightness, 90% or better. Opacity 90% or better
Category
A1
A2
A3
80# gloss cover, 80# gloss text
A4
A5
A6
A7
Category being deleted
A8
2 color text
Selection Guide
Post Sale / Technical Communication
B1
B3
B4
B5
Catalogs
Category
C1
JIT / POD
All paper in this category is White Brightness, 82% or better. Opacity 88% or better
Category
D1
D2
D3
80# gloss cover, 80# gloss text coated 2 sides
D4
90# index, 20# bond
90# index, 20# bond
Cover 160gsm with Body 80gsm
90# index, 20# bond
Just In Time (JIT) or Off Set (OS)?
Use these guidelines to determine if your publication should be JIT (just in time/print on demand) or if it would be more economical to print OS (offset/on a press). OS print jobs require an RFQ (Request For Quote) in US. If your job fits into the “Either” category, an RFQ is recommended, but not required. In the US, RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category. Guidelines differ for black & white and color printing, so be sure to check the correct tables.
Black & White Printing
D5
Select Print Category A,B,C or D from category list, on "Introduction_Catagory Types" tab
11” x 17”
LOOSE -Loose Leaf
8.5” x 11”
8.5” x 11”
PERFECT - Perfect Bound
A4
BOTTOM
SIDE
PowerFlex DC Stand-Alone Regulator (SAR) Bimetal Thermostat Installation Instructions
Sample: ElectroGuard Selling Brief 80 character limit - must match DocMan Title
36” x 24” Poster
STAPLED1B - bottom 1 position
19010
As entered in DocMan - enter number only, no description. Example - 19021
CMKMKE CM Integrated Arch - 19021 CMKMKE Market Access Program - 19105
4.75” x 7” (slightly smaller half-size)
THERMAL - Thermal bound (Tape bound)
A7
Binding/Stitching:
Review key on right...
Saddle-Stitch Items All page quantities must be divisible by 4. Note: Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location. 80 pgs max. on 20# (text and cover) 76 pgs max. on 20# (text) and 24# (cover) 72 pgs max. on 24# (text and cover) Perfect Bound Items 940 pgs max. w/cover (90# index unless indicated otherwise) 70 pgs. min. for spine without words 200 pgs min. for spine with words Plastcoil Bound Items 530 pgs max. of 20# (if adding cover deduct equivalent number of pages to equal cover thickness) (90# index unless indicated otherwise) Tape Bound Items 250 pgs max. on 20# no cover 240 pgs max. w/cover (90# index unless indicated otherwise)
4.75” x 7.75”
A8
10
5.5” x 8.5” (half-size)
6” x 4”
7.385” x 9” (RSI Std)
B1
NO
All drilled publications use the 5-hole standard, 5/16 inch-size hole and a minimum of ¼ inch from the inner page border.
8.25” x 11” (RA product profile std)
B3
None
Number of Pages per Pad:
Average sheets of paper.. 25, 50 75,100 Max
9” x 12” (Folder)
Ink Color
One color assumes BLACK / 4 color assume CMYK / Indicate PMS number here…
A4 (8 ¼” x 11 ¾”) (210 x 297 mm)
Catalogs
DbleParll
C1
Sample
Fold:
None
Comments:
C2
Part Number:
JIT / POD
Microfold or French Fold - designate no. of folds in Comments - intended for single sheet only to be put in box for manufacturing
D1
D2
Folds Half, V, Single C or Tri Dble Parll Z or Accordian Microfold or French Double Gate Short Fold
D3
D4
D5
D6
D7
D8
D9
MBD000CCD74.bin
MBD000D141F.bin
MBD000E357A.bin
MBD000D05AE.bin
MBD000B37AA.bin
MBD000C2CF0.bin
MBD000CBFEF.bin
MBD000B71E5.bin
MBD000AB9B4.bin
MBD000AF7AA.bin
What This Kit Includes • One bimetal thermostat with wire harness • Static strap
Tools That You Need • Phillips® screwdriver • Hexalobular screwdriver • Nut driver or wrench for hex stand-offs and bimetal thermostat • Isopropyl alcohol • Thermal grease
Phillips® is a registered trademark of Phillips Screw Company.
ATTENTION: Only qualified personnel familiar with DC drives and associated machinery should plan or implement the installation, start-up, and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage.
ATTENTION: To avoid an electric shock hazard, ensure that all power to the SAR has been removed before performing the following.
ATTENTION: This SAR contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing, or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference A-B publication 8000-4.5.2, “Guarding Against Electrostatic Damage,” or any other applicable ESD protection handbook.
23P-IN007A-EN-P
What You Need to Do The list below is an overview of the steps needed to remove and replace the bimetal thermostat. See each step for detailed procedures.
1. Remove Power
3. Remove the Control Circuit Board
4. Remove the Power Interface Circuit Board and Switching Power Supply Circuit Board
5. Remove the Field Circuit Board
6. Remove the Bimetal Thermostat
7. Install the New Bimental Thermostat and Reassemble the SAR
8. Document the Change
Step 1: Remove Power
Remove and lock-out all incoming power to the SAR.
IMPORTANT The SAR has many different cables, wires, and plugs with different connections and routing. For ease of reassembly:
• Make note of cable and wire routing between and within the different circuit boards.
• Label connectors and plugs with the name of the connection and circuit board from where it was disconnected.
ATTENTION: Remove power before making or breaking cable connections. When you remove or insert a cable connector with power applied, an electrical arc may occur. An electrical arc can cause personal injury or property damage by:
• sending an erroneous signal to your system’s field devices, causing unintended machine motion
• causing an explosion in a hazardous environment Electrical arcing causes excessive wear to contacts on both the module and its mating connector. Worn contacts may create electrical resistance.
L1 L2 L3
Step 2: Remove the Covers
1. Disconnect the Device Peripheral Interface (DPI) cable from the HIM assembly (if present).
2. Loosen the captive screws that secure the bottom front cover to the SAR, then slide the cover down and off the chassis.
3. Press in on the sides at the bottom edge of the top cover and pull the cover toward you until the cover is partially off the chassis. Then pull the top of the cover toward you until the mounting pins align with the keyholes in the top of the cover. Then carefully lift the cover off of the chassis.
=
Tightening torque: 1.5 N•m (13.3.lb•in)
When mounting pins fits in keyhole, lift cover off SAR chassis.
IMPORTANT The HIM assembly is connected to the control board via a communication cable. Carefully set the top cover down next to the chassis.
Rockwell Automation Publication 23P-IN007A-EN-P - June 2011 3
Step 3: Remove the Control Circuit Board
1. Label and disconnect the ribbon cables at connectors XA, XR, and XFCD.
2. Unplug the terminal block connectors (6) from the control board (if wired).
3. Remove the EMI shield mounting screws (5), and save for reassembly.
4. Remove the EMI shield ground screw (1), and save for reassembly.
Note: The control board remains mounted to the EMI shield.
5. Carefully lift the EMI shield and control board (to provide clearance from cabling below), and slide the EMI shield and control board out of the chassis, and carefully set aside.
EMI Shield Mounting Screws (5) Tightening torque: 1.0 N•m (8.9 lb•in)
Terminal Block Connectors (6)
XA
XR
XFCD
EMI Ground Screw (1) Tightening torque: 1.0 N•m (8.9 lb•in)
4 Rockwell Automation Publication 23P-IN007A-EN-P - June 2011
Step 4: Remove the Power Interface Circuit Board and Switching Power Supply Circuit Board
1. Label and disconnect the plugs at connectors X3 and X4.
2. Label and disconnect the plugs at connectors XCD and XCD_IO.
3. Label and disconnect the ribbon cable at XPT1.
4. Label and disconnect the plugs at TH-CT and XF.
5. Label and disconnect the plugs at connectors at XP1 and XP2.
6. Label and disconnect the plug from connector XUVW.
7. Unplug the control power and relay terminal block.
8. Label and disconnect any external burden resistor circuit wires from the XCT terminal.
9. Remove the mounting screws (2), and save for reassembly.
IMPORTANT The power interface circuit board and the switching power supply circuit board are removed together, as an assembly.
X3
X4
XCD
Control Power and Relay Terminal Block
XCT Terminal Mounting Screws (2) Tightening torque: 1.0 N•m (8.9 lb•in)
XR
Rockwell Automation Publication 23P-IN007A-EN-P - June 2011 5
10. Remove the cooling vent mounting screws (4) on top of the stand-alone regulator, and save for reassembly.
11. Disconnect the fan plug from the XV connector on the switching power supply circuit board.
12. Remove the cooling vent and fan assembly.
13. Carefully slide the power interface circuit board and the switching power supply circuit board assembly out of the chassis.
Step 5: Remove the Field Circuit Board
1. Label and disconnect the plug at X3.
Cooling Vent Mounting Screws (4) Tightening torque: 1.0 N•m (8.9 lb•in)
Fan plug XV connector (behind cooling vent)
IMPORTANT The screws for the field circuit board are different lengths. Be sure to replace the correct length screw back to the correct fastener location when reinstalling the field circuit board.
Also, note the location of the mounting points for the transducer cable for reassembly.
Field Power Terminal Screws (4, long)
X3
Dual Diode Module Bus Screws (3, medium)
Field SCR Module Bus Screws (3, medium)
Stand-off
Ribbon Cable Removed from Hoop Harness
Note: Tightening torque for all screws: 2.5 N•m (22.0 lb•in)
6 Rockwell Automation Publication 23P-IN007A-EN-P - June 2011
2. Remove the ribbon cable from its plastic hoop harness (if needed to make more room for removing the mounting screws).
3. Remove the mounting screws (4, long) to the field power terminals, and save for reassembly.
4. Remove the mounting screws (3, medium) from the dual diode module, and save for reassembly.
5. Remove the mounting screws (3, medium) from the field SCR module, and save for reassembly.
6. Remove the mounting screw (1, short) for the transducer cable to the glastic stand-off. Save the transducer cable and mounting screw for reassembly.
7. Remove the stand-off and washer from the heatsink, and save for reassembly.
8. Lift the front edge of the field circuit board up at an angle and carefully pass the mounting screw wells over the glastic spacer stack, and remove the field circuit board.
IMPORTANT Lift the Front of the Field Circuit Board at an Angle Until you can Pull the Mounting Screw Wells Over the Glastic Spacer Stack.
Rockwell Automation Publication 23P-IN007A-EN-P - June 2011 7
Step 6: Remove the Bimetal Thermostat
1. Remove the stand-off and washer from the heatsink (if needed for additional clearance).
2. Remove the bimetal thermostat from the heatsink and dispose of properly.
Step 7: Install the New Bimental Thermostat and Reassemble the SAR
1. Install the new bimetal thermostat in reverse order of removal. See Remove the Bimetal Thermostat on page 8.
2. Install the field circuit board in reverse order of removal. See Remove the Field Circuit Board on page 6.
3. Install the power interface circuit board and switching power supply circuit board in reverse order of removal. See Remove the Power Interface Circuit Board and Switching Power Supply Circuit Board on page 5.
4. Install the control circuit board in reverse order of removal. See Remove the Control Circuit Board on page 4.
Stand-off
Bimetal Thermostat Tightening Torque: 1.0 N•m (8.9 lb•in)
IMPORTANT Thermal grease must be applied to the bottom of the bimetal thermostat before securing it to the heatsink. Clean the surface of the heatsink and the new bimetal thermostat with isopropyl alcohol, then apply a thin coat of thermal grease to the bimetal thermostat.
8 Rockwell Automation Publication 23P-IN007A-EN-P - June 2011
Step 8: Document the Change 1. Record the installation of the new bimetal thermostat and date of installation on the field installed option label on the side of the SAR (as shown below).
2. Replace the SAR covers in the reverse order of removal. See Remove the Covers on page 3.
3. Install DPI cable (if present).
Additional Resources These documents contain additional information concerning related Rockwell Automation products.
You can view or download publications at http://www.rockwellautomation.com/literature. To order paper copies of technical documentation, contact your local Rockwell Automation distributor or sales representative.
Resource Description
PowerFlex DC Stand-Alone Regulator and Gate Amplifier User Manual, publication 23P-UM001
Provides installation instructions and connection and configuration information for the PowerFlex DC Stand-Alone Regulator (SAR).
PowerFlex Digital DC Drive User Manual, publication 20D-UM001 Provides additional installation, configuration, and programming information for the PowerFlex DC Stand-Alone Regulator (SAR).
Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1
Provides general guidelines for installing a Rockwell Automation industrial system.
Product Certifications website, http://ab.rockwellautomation.com Provides declarations of conformity, certificates, and other certification details.
Rockwell Automation Publication 23P-IN007A-EN-P - June 2011 9
Copyright © 2011 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
Power, Control and Information Solutions Headquarters Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444 Europe/Middle East/Africa: Rockwell Automation NV, Pegasus Park, De Kleetlaan 12a, 1831 Diegem, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640 Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846
www.rockwel lautomation.com
What This Kit Includes
Tools That You Need
Step 1: Remove Power
Step 3: Remove the Control Circuit Board
Step 4: Remove the Power Interface Circuit Board and Switching Power Supply Circuit Board
Step 5: Remove the Field Circuit Board
Step 6: Remove the Bimetal Thermostat
Step 7: Install the New Bimental Thermostat and Reassemble the SAR
Step 8: Document the Change
Additional Resources
Back Cover
Introduction_Catagory Types
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards. It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printing. Find your publication type in the first section below. Use the assigned Printing Category information to determine the standard print specifications for that document type. The Printing Categories are defined below the Publication Type section. Note there may be slightly different print specifications for the categories, depending on the region (EMEA or Americas). For more information on Global Sales and Marketing Printing Standards, see publication RA-CO004 in DocMan.
Publication Type and Print Category
Publication Type
JIT Spec. (See table below)
Description
AD
5
100
(press releases should not be checked into DocMan or printed)
AT
PP
A3
D1
Profile (Single Product or Service). NOTE: Application Solutions are to be assigned the AP pub type.
5
100
NA
Sales Promotion NOTE: Service profiles are to be assigned the PP pub type.
5
100
D5, D6
Technical Data
Presale / External
** Minimum order quantities on all JIT items are based on the publication length. **
Publication length
33 to 76 pages
Pre-sale / Marketing
All paper in this category is White Brightness, 90% or better. Opacity 90% or better
Category
A1
A2
A3
80# gloss cover, 80# gloss text
A4
A5
A6
A7
Category being deleted
A8
2 color text
Selection Guide
Post Sale / Technical Communication
B1
B3
B4
B5
Catalogs
Category
C1
JIT / POD
All paper in this category is White Brightness, 82% or better. Opacity 88% or better
Category
D1
D2
D3
80# gloss cover, 80# gloss text coated 2 sides
D4
90# index, 20# bond
90# index, 20# bond
Cover 160gsm with Body 80gsm
90# index, 20# bond
Just In Time (JIT) or Off Set (OS)?
Use these guidelines to determine if your publication should be JIT (just in time/print on demand) or if it would be more economical to print OS (offset/on a press). OS print jobs require an RFQ (Request For Quote) in US. If your job fits into the “Either” category, an RFQ is recommended, but not required. In the US, RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category. Guidelines differ for black & white and color printing, so be sure to check the correct tables.
Black & White Printing
D5
Select Print Category A,B,C or D from category list, on "Introduction_Catagory Types" tab
11” x 17”
LOOSE -Loose Leaf
8.5” x 11”
8.5” x 11”
PERFECT - Perfect Bound
A4
BOTTOM
SIDE
PowerFlex DC Stand-Alone Regulator (SAR) Bimetal Thermostat Installation Instructions
Sample: ElectroGuard Selling Brief 80 character limit - must match DocMan Title
36” x 24” Poster
STAPLED1B - bottom 1 position
19010
As entered in DocMan - enter number only, no description. Example - 19021
CMKMKE CM Integrated Arch - 19021 CMKMKE Market Access Program - 19105
4.75” x 7” (slightly smaller half-size)
THERMAL - Thermal bound (Tape bound)
A7
Binding/Stitching:
Review key on right...
Saddle-Stitch Items All page quantities must be divisible by 4. Note: Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location. 80 pgs max. on 20# (text and cover) 76 pgs max. on 20# (text) and 24# (cover) 72 pgs max. on 24# (text and cover) Perfect Bound Items 940 pgs max. w/cover (90# index unless indicated otherwise) 70 pgs. min. for spine without words 200 pgs min. for spine with words Plastcoil Bound Items 530 pgs max. of 20# (if adding cover deduct equivalent number of pages to equal cover thickness) (90# index unless indicated otherwise) Tape Bound Items 250 pgs max. on 20# no cover 240 pgs max. w/cover (90# index unless indicated otherwise)
4.75” x 7.75”
A8
10
5.5” x 8.5” (half-size)
6” x 4”
7.385” x 9” (RSI Std)
B1
NO
All drilled publications use the 5-hole standard, 5/16 inch-size hole and a minimum of ¼ inch from the inner page border.
8.25” x 11” (RA product profile std)
B3
None
Number of Pages per Pad:
Average sheets of paper.. 25, 50 75,100 Max
9” x 12” (Folder)
Ink Color
One color assumes BLACK / 4 color assume CMYK / Indicate PMS number here…
A4 (8 ¼” x 11 ¾”) (210 x 297 mm)
Catalogs
DbleParll
C1
Sample
Fold:
None
Comments:
C2
Part Number:
JIT / POD
Microfold or French Fold - designate no. of folds in Comments - intended for single sheet only to be put in box for manufacturing
D1
D2
Folds Half, V, Single C or Tri Dble Parll Z or Accordian Microfold or French Double Gate Short Fold
D3
D4
D5
D6
D7
D8
D9
MBD000CCD74.bin
MBD000D141F.bin
MBD000E357A.bin
MBD000D05AE.bin
MBD000B37AA.bin
MBD000C2CF0.bin
MBD000CBFEF.bin
MBD000B71E5.bin
MBD000AB9B4.bin
MBD000AF7AA.bin