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    Insulators

    Lecture No. 1

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    Sub- transmission and Distribution line

    Distribution line 13.8 kV

    Transformer

    240/120V line

    Fuse and disconnector

    Telephone line

    Distribution Cable 13.8 kV

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    H ow e l ec t r ic i t y ge t s t o y ouH ow e l ec t r ic i t y ge t s t o y ou

    When electricity leaves a powerplant (1), its voltage is increased

    at a step-up substation (2).

    Next, the energy travels along a

    transmission line to the area

    where the power is needed (3).

    Once there, the voltage is

    decreased, or stepped-down,

    at another substation (4), and a

    distribution power line (5) carries

    the electricity until it reaches a

    home or business (6).

    EEI, Getting Electricity Where Its Needed,May 2000

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    Transmission Lines

    Double circuit69 kV line

    Distribution line12.47kV

    Wooden tower

    Shieldconductor

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    Power System

    generation transmission distribution

    the network of electric power

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    Transmission lines Extra-high-voltage lines

    Voltage: 345 kV, 500 kV, 765 kV Interconnection between systems

    High-voltage lines Voltage: 115 kV, 230 kV

    Interconnection between substations, power plants

    Sub-transmission lines Voltage: 46 kV, 69 kV

    Interconnection between substations and large industrial customers

    Distribution lines Voltage: 2.4 kV to 46 kV, with 15 kV being the most commonly

    used

    Supplies residential and commercial customers

    High-voltage DC lines Voltage: 120 kV to 600 kV

    Interconnection between regions (e.g., Oregon-California)

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    Insulators

    Overhead transmission lines aresupported on the towers. Sincetowers are at ground potential, thelines must be insulated with thetower structure. Insulatorsare used

    to insulate tower from the bareconductors.

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    Ideal insulators Properties There should not be any pores or air spaces. There should not be any impurities. There should be perfectly homogeneous material. Leakage current through insulators should be

    minimum. Insulators should be able to withstand over-

    voltage and normal working voltage. It should be mechanically strong to bear the

    conductor load.

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    Material for Insulator

    Porcelein Toughened glass

    Moulded material polymers

    Porcelein and toughned glass is usedfor high voltages where mouldedmaterials are used for low voltages.

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    Porcelain

    Should be thoroughly vitrified and glazed. Vitrification is very important because

    presence of pores and dirt particles

    reduces the di electric strength of theporcelain.

    Sealed in impurities reduces the dielectricstrength and mechanical strenght too.

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    Porcelain

    Glazing is important to provide asurface which can be kept relativelyfre from dirt and moisture.

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    Porcelain

    It should have the required electricalcharecteristics as well as the strongmechanical strength because it willhave to support the weight of theoverhead line conductorsunder all

    conditions of wind and weather.

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    Porcelain

    Dielectric strength of the porcelainis of order of 12 to 28 kV/mm.

    Ultimate strength in compression isabout 690 MN/sq.m

    And 48 MN/sq.m in tension

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    Porcelain

    Porcelain consists of 20% silica, 30%feldspar and 50% clay and having thedielectric strength of 120-280 kV/cm.

    Any impurity will reduce the dielectricstrength of the insulator. It is difficult to manufacture perfectly

    homogenous porcelain in the thicknessrequired and therefore, it is necessary togo for different pieces and cemented

    together.

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    Toughened glass

    Toughened glass, which is normallyhaving dielectric strength of 1200kV/cm, is another material used for

    insulators. The glass is toughened tomake skin more resistant to damage

    by chipping and arc.

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    Advantages of Glass

    Insulators High dielectric strength Longer life High thermal sock resistant thus reduced

    damage from the flashover Lower coefficient of thermal expansion Greater mechanical strength under the

    compression but in tension it is same asporcelain

    Fault can be easily seen from the nakedeyes.

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    Disadvantages

    Moistures are readily condensed onthe surface.

    It is expensive than porcelain.

    Its resistance to continuousmechanical load and temperature

    changes is poor compared to porcelainand toughened glass.

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    Ratings

    Insulators are rated by threevoltages:

    working voltage (or rated voltage)

    puncture voltage

    flashover voltage.

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    Working voltage

    The workingvoltage rating is thevoltage at which an insulator isdesigned to bear the steady state

    voltage stress. If the line voltage isVLLthe working voltage will be

    VLL/ sqrt (3).

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    Flashovervoltage

    The flashovervoltage is the voltageat which flashover occurs through airsurrounding the insulator

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    Puncture voltage

    Thepuncturevoltage is the voltage atwhich the insulator breaks throughbetween conductor and pin. It

    destroys the insulator. This rating isdetermined by applying the voltage

    while insulator is emerged in oil. This is done because before the

    puncture, there will be flashover.

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    Ratings Flashover voltage is less than puncture

    voltage and higher than working voltage ofinsulators.

    A safety factor is defined relating the

    flashover and working voltages.Mathematically, it is written as

    Flashover voltage Safety factor =

    Working voltage

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    TYPES OF INSULATORS

    There are four types of insulators whichare used in overhead transmission lines:

    Sackle type,

    Pin type,

    Suspension type

    Strain type.

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    Shackletype

    Sackletype insulators are normallyused in 230-440-V lines.

    A sackle insulator looks like a dumblyshape and is used in one unit.

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    Pin type Insulator

    They are used for medium voltage. Small in size.

    Simple construction. Low price

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    Pin Type Insulator

    Groove for condutor

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    Pin Type Insulator Pin bolt is used to clamp the insulator to

    cross arm on the pole. There should be sufficient thickness of

    porcelain between line conductor and the

    insulator pin to give a safety factor of 10against puncture. The groove at the top of insulator is used for

    conductor placing. The insulator and pin must have a sufficient

    mechanical strength to bear the weight ofconductor, wind pressure and ice loading .

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    Pin type Insulator The cost of such insulators increases if the

    voltage rating increased. Pin type insulators are uneconomical for

    higher voltage. They are used upto 33 kV. Safety factor for 11 kV line is 8.2 in dry

    condition and 5 in wet condition. They are now availabe upto 50 kV. Repalcement is not easy.

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    Pin type Insulator

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    String type Insulators Also called suspension type insulator. As the voltage increases cost of pin type

    insulator increases so string type

    insulators are used. It is hung from cross-arm and carrying

    power conductor at the lowest extremity.

    It is free to swing and therefore largercross-arm is required, than the pin typeinsulators.

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    String type Insulator

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    Locking Key

    Insulator's Head

    Expansion Layer

    Imbedded Sand

    Skirt

    Petticoats

    Iron Cap

    Ball Socket

    Compression

    Loading

    Cement

    Insulating Glassor Porcelain

    BallCorrosion Sleevefor DC Insulators

    Steel Pin

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    Suspension type Insulator

    Line Voltage

    Number of Insulators per String

    69 kV 46

    115 kV 79

    138 kV 810

    230 kV 12

    345 kV 18

    500 kV 24

    765 kV 3035

    Advantages of String type

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    Advantages of String type

    Insulator

    Economical for voltage above 33 kV. Each insulator is designed for 11 kV

    and hence for any operating voltage, astring can be made.

    Failure of any unit can be replaced

    without changing the whole string.

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    Advantages

    Since it is allowed to swing in the air,mechanical stress at a point ofattachment is reduced.

    Flexible in extension of voltage ratingby adding more units. Since the conductors lay below the

    cross-arm, the line outages due tolightening strokes are reduced.

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    String InsulatorsS h i e l d

    c o n d u c t o r

    I n s u l a t o r

    P h a s e

    c o n d u c t o r

    T o w e r

    6 9 k V

    L i n e

    Line post- composite

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    Line post- composite

    Insulator

    (1) is the clevisball, (2) is the socket

    for the clevis, (3) is the yoke

    plate, and

    (4) is thesuspensionclamp. (Source:Sediver)

    Line post- composite

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    Line post- composite

    Insulator

    C o m p o s i t e

    I n s u l a t o rC r o s s a r m

    C o m p o s i t ei n s u l a t o r

    S t e e l t o w e r

    T w oc o n d u c t o r

    b u n d l e

    S h i e l d c o n d u c t o r

    Hewlett type

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    Hewlett type

    Insulator

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    Strain insulators Strain insulators are similar to suspension

    type insulators in shape but they are usedin vertical plane rather than horizontal

    plane as suspension type of insulators areused.

    Strain insulators are used at dead ends or

    at anchor towers. When the tension in theconductor is very high, two or moreinsulators are used in parallel.

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    Electrical Equivalent

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    VOLTAGE DISTRIBUTION Normally, the string units are similar in

    shape and size, the capacitance of eachunit can be taken as the same.

    The capacitance between metal part andstructure (at the earth potential) isformed which is not negligible because thecross-arms are not longer.

    If the cross-arm length is long enough, thecapacitance between the metal structureand the earth (tower) can be neglected.

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    VOLTAGE DISTRIBUTION Under this condition, the current flows in

    each string will be the same and thepotential distribution will also be the same

    in each insulator. But this assumption is not true and the

    current in lower string is larger than the

    topmost string and this uneven distributionof current causes the different voltageacross the string.

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    VOLTAGE DISTRIBUTION

    Let the capacitance of each unit (alsocalled mutual capacitance)is mCanddefined a ratio mas

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    VOLTAGE DISTRIBUTION Let us calculate the voltage across

    each string (unit). In is current through capacitance

    between nth pin to the earth and in is current through nth string.

    Vn is the voltage across nth string and vn is the voltage between nth pin to

    the earth.

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    VOLTAGE DISTRIBUTION

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    VOLTAGE DISTRIBUTION

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    VOLTAGE DISTRIBUTION

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    Voltage distribution If m=5 voltage across each unit in terms of the voltage

    of the top String is V2= 1.2 V1 V3= 1.64V1 V4=2.408V1 This shows that the voltage across the unit

    nearest to the conductor is the highest andtherefore the unit near to the conductor is highlystressed and the topmost string is less utilized.

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    Electrical Equivalent

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    String Efficiency

    Normally,efficiency

    is defined as aratio of output to input.

    However, string efficiencyis a

    measure of utilization of material inthe string. If the number of units

    used in the string is n, the stringefficiency is defined as

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    String Efficiency

    From this definition, if the voltage distribution is

    same across each unit, the string efficiency will be100%.

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    Problem A string insulator has 4 units and

    each unit is having capacitance C. Thepin to-earth capacitance is C/10; find

    the voltages across each unit of thestring, and the string efficiency.

    METHODS TO IMPROVE STRING

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    METHODS TO IMPROVE STRING

    EFFICIENCY

    String efficiency can be improved bythe following four ways: Increasing the value of m

    Grading of units Static shielding

    Conducting glazes

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    Increasing value of m .If the value of mis increased, which can be

    achieved by increasing the cross-arm length sothat the capacitance between pin to earth isdecreased, the voltage distribution across the unitcan be improved and thus higher efficiency can beachieved. However, increasing the cross-armlength after certain value will not be economical.Mathematically, we can achieve 100% efficiency

    (equal voltage across each unit), .if the value of mis infinity. It is found that the value of mgreaterthan 10 is not economical

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    Grading of units Since the current in each unit is different which is not

    possible to eliminate, voltages across each unit can beequalized using the different capacity units. As the currentin the lowest string is highest, the low-impedance unit (orhigh-capacitance unit) near to the conductor will improve thestring efficiency. This shows that if discs are arranged in

    decreasing order of capacitance from bottom (near to theconductor) to top, the voltage across each unit can beequalized. In other words, if the product of a capacitivereactance to the current flowing through discs is the same,the voltage across each unit will be the same. This is

    possible only if the capacitance of the upper unit is less thanthat of the lower unit.

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    Capacitance Grading Grading of units is also called capacitance grading. This method of improving the efficiency will result

    in the need for large stock of different sizes ofunits, which outweighs the advantages of string

    insulators. Good results can be obtained by using insulators of

    one size for most of the units and larger units forthe one or two adjacent to the line.

    In practice this method is used for very highvoltage lines.

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    Grading of unit

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    Grading of units

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    Static shielding. In this method, current from pin to earth is

    equalized by injecting current from the line to thepin, as shown in Figure, so that equal current flowsthrough the unit and therefore the voltage acrosseach unit can be the same. This is achieved by theemployment of a grading or guard ring, whichusually takes the form of a large metal ringsurrounding the bottom unit, and connected to the

    line. Due to this arrangement, capacitancesbetween line to pin of the units are formed.

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    Guard Ring

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    Static Shielding

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    Conducting glazes. Since there are uneven voltages in each unit due

    to unsymmetrical current, each mutual capacitance(also called self-capacitances) could be shunted bya resistor of such a magnitude that thecapacitance currents were swamped by the effectof the leakage current through the resistors.Then a more uniform voltage division can beobtained. This can be achieved by coating

    insulators with a conducting glaze. This method ispractically impossible due to difficulty ofproducing glaze for long time.

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    TESTING OF INSULATORS

    Three type of tests are performed onthe insulators.

    Flashover tests,

    Sample tests and routine tests.

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    Flashover tests Flashover tests are a design test

    made on three insulators, only toprove the correctness of the design. 50% dry impulse flashover test. Impulse withstand test.

    Dry flashover and dry one-minute test. Wet flashover and one-minute rain test.

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    Sample Tests Sample tests are to prove the quality

    of manufacture and are made on 50%of the insulators supplied.

    Temperature cycle test. Mechanical test . Electro-mechanical test. Puncture test. Porosity test.

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    Routine tests Routine tests are carried out on all

    insulators. Electrical routine tests.

    Mechanical routine tests.

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    Note See the details of the test from your

    text book

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    Impulse Ratio Insulator must be tested under two

    different voltage conditions, namelyimpulse and power frequency, and

    that the required impulse withstandlevel is much greater than the powerfrequency value.

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    Impulse Ratio

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    Problem A suspension type insulator is having 5

    units and the value of pin-to-earthcapacitance is C. Find the line-to-pin

    capacitances to equalize the voltageacross each unit.

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    Solution The line-to-pin capacitances S\, S2, 53

    and S4as shown in Figure can be obtainedby using Equation. However, here the sameis calculated with basic principle. Letpotential across each disc is V. The linevoltage will be 5 V. Potential of point Awillbe V. For equal voltages across each unit,the current through each disc having same

    capacitance will be same. Therefore, thecurrent through S1 will be same as currentthrough pin-to earth capacitance. Hence

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    Solution

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    Solution

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    References The Transmission and Distribution of

    Electrical Energy by H. Cotton. Power Transmission and Distribution

    Systems by S.M. Singh Power Transmission and Distribution

    by J.B Gupta