power train tool guide

Dealer Service Tools 2006

Flywheel Clutch and Direct Drive Transmission 4-1Dial Indicator 8B-0722 4-1Flywheel Clutch Adjusting Tool 6H-5360 4-2Lifting Bracket FT0518 4-2Lifting Hook Bracket FT0797 4-2Limp Home Switch 1U-9069 4-3Pressing Bar FT0543 4-3Puller Plate FT0530 4-1Retaining Spanner Wrench FT0529 4-1Ring Compressor 5P-8705 4-2Seal Driver FT1647 4-3Socket Wrench 3B-3850 4-1Transmission Disassemble and Assemble Tools 4-2Transmission Stabilizer Bar FT0562 4-1

Torque Converter, Divider and Retarder 4-4Adapter FT0553 4-4Adapter FT0554 4-4Adapter FT0555 4-5Alignment Plate 162-8299 4-8Alignment Tool Assembly 1U-8756 4-7Bracket FT0901 4-4Holding Plate FT0551 4-6Lift Bracket 183-4808 4-4Lift Bracket FT0558 4-5Lifting Bracket 143-5454 4-5Lifting Bracket 143-5455 4-7Lip Seal Installers for Off-Highway Truck Torque

Converters and Transmissions 4-6Output Gear Spanner Wrench FT1065 4-5Ring Compressor FT0943 4-5Rod Assembly FT2625 4-8Seal Driver FT0501 4-4Seal Installer 208-0810 4-6Spring Guide FT0617 4-6Test Plate FT0550 4-4Thickness Gauge FT0552 4-5Torque Converter Seal Guide 217-9911 4-7Torque Convertor Tools for D9T

and D10T Track-Type Tractors 4-8Torque Divider Repair Stand FT0981 4-7

Power Shift and Hydrostatic Transmission 4-81, 2, and 4 Filter Heads 4-1616G, 14G, and 12G Motor Grader Transmission

Hydraulic Control Valve Tools 4-14Ag Tractor Transmission and Final Drive Tools 4-43Assembly Table FT2769 4-49Bench Testing D4H and D5H Transmissions 4-47Bench Testing D9N and D10N Transmissions 4-46Bracket Group 1U-9552 4-12Bracket 6V-6183 4-34Bracket FT1411 4-12Bulkhead Fitting Group 4C-5561 4-16Challanger Bearing Tools 4-39Checking Fixtures 4-26Clamp FT0833 4-14Clip FT0542 4-26Clutch Retainer Nut Spanner Wrenches 4-34Clutch Retaining Clips 4-41Clutch Spring Compressor Assembly 4C-3652 4-35Clutch Testing Nozzle FT0834 4-24Compressing Tubes and Clutch Aligning Tools 4-40Connector Pliers 6V-0006 4-21Countershaft Transmission Disassembly

and Assembly Tooling 4-38Cover Plate 139-7050 4-48Disassembly and Assembly Transmission Fixture FT1335 4-10Drive Adapter 9U-5964 4-10Driver Tool FT0587 4-25Driver 6V-4844 4-23

Electrical Connector Removal and Crimp Tools 4-23End Play Measurement Tool 149-7211 4-29Endplay Stud Assembly FT2934 4-30Engine and Transmission Shipping Stand 5P-3000 4-8Engine Bracket Assembly 158-2282 4-32Engine Support Assembly (LH) 280-7793 4-28Engine Support Assembly (RH) 271-8547 4-28Engine Support Assembly 209-8351 4-31Engine Support Bar Assembly FT2535 4-13Engine Support Bracket (Left Side) 205-7844 4-29Engine Support Bracket (Right Side) 206-8846 4-29Engine Support Bracket Assemblies 4-32Engine Support Bracket Assembly (Left Side) 214-5722 4-28Engine Support Bracket Assembly (Right Side) 214-5721 4-28Engine Support Bracket Assembly FT2807 4-27Engine Support Bracket FT1493 4-31Engine Support FT2362 4-13Engine Transmission Support Group 211-1635 4-29Filter Assembly 205-7379 4-17Filter Assembly 229-1463 4-17Filter Element 180-9549 4-16Filter Element 188-7027 4-16Filter Group 212-7768 4-18Fixture 4C-8157 4-42Flange Nut Sockets 4-25High Pressure Filter Group 185-1153 4-19High Pressure Filter Group 185-1154 4-19Holding Plate FT2973 4-44Hose Assembly 4C-5560 4-16Hydraulic Transmission Test Group 6V-4160 4-20Hydrostatic Filter Group 9U-5968 4-19Hydrostatic Transmission Tools 4-12Jaws FT0995 4-35Large Volume Filter Group 185-1152 4-18Lift Bracket Assembly 176-5528 4-9Lifting Bracket Assembly 203-5581 4-49Lifting Bracket Assembly 203-5582 4-50Lifting Bracket 5P-8693 4-13Lifting Fixture 4C-8156 4-42Locknut Spanner Wrench 9U-6237 4-25Motor Support FT1681 4-24Mounting Adapter FT1392 4-11Nut Spanner Wrench 6V-4041 4-21Nut Spanner Wrench 6V-4070 4-24Nut Spanner Wrench 6V-4074 4-24Pinion Shaft Bearing Race Adapter FT0822 4-25Plate Adapter FT0928 4-46Plate 125-4633 4-44Plate 1P-2414 4-10Pressure Adapter Group 1U-5482 4-15Pressure Gauge Group 1U-5481 4-15Ratio Selector Pressurizing Group 6V-0152 4-26Relief Valve Spanner Wrench 126-0413 4-36Repair Stand 1U-7502 4-12Restraint Group 284-0837 4-11Retainer Tool 1U-5752 4-41Retaining Nut Spanner Wrench 132-9282 4-42Ring Spacer 207-8158 4-29Rivet Roll Set 6V-7013 4-23Seal Driver FT1212 4-29Seal Installer FT2363 4-14Service Tools for Countershaft Transmission 4-47Shaft Alignment Tool FT1417 4-27Shift Analyzer 6V-4050 4-43Signal Generator/Counter Group 8T-5200 4-45Socket Assembly 6V-7798 4-34Spanner Wrench Assembly 276-6863 4-11Spin-on Heads 4-17Spin-on Thread Adapter 9U-6707 4-17Spindle Hub Adapter 9U-5963 4-10Spring Compressor 127-0899 4-36Spring Compressor 152-7055 4-37

Power Train Tools

Spring Compressor FT0947 4-14Spring Compressor FT2508 4-36Spring Compressors 4-37Stop Arm Assembly 140-2280 4-10Support Assembly 4C-6760 4-13Support Attachment Group for Transmission 1U-9892 4-44Support Bracket FT0153 4-28Support Bracket FT0154 4-30Support Bracket FT1584 4-27Support 6V-4829 4-23Test Box Cover Group 7S-8898 4-15Test Cover (Transmission) FT2936 4-21Test Fitting FT1387 4-24Threaded Adapter 153-8963 4-24Throttle Control 5P-8602 4-30Tools for 12G, 14G, 16G Transmission Hydraulic

Control Valves 4-27Tools for Adjusting Mechanical Valve Linkage 4-33

Fixture Assembly 6V-3085 4-33Protractor Group 6V-2155 4-33Puller Group 6V-2166 4-33Synchronizing Adjustment Bar 6V-2060 4-33Underspeed Raising Tool Group 6V-2067 4-33

Tools to Support and Connect Transmissions to Hydraulic Test Center 4-46

Tools to Support Transmission During Bench Testing 4-47Torque Converter Support 9U-5965 4-10Torque Converter Support FT2359 4-13Transmission Clutch Spring Compressor 207-8153 4-49Transmission Control Valve Support FT2233 4-43Transmission Repair Stand 1P-2420 4-9Transmission Shaft Handler Base Assembly 152-7085 4-49Transmission Stand FT1279 4-11Transmission Support Group 172-3928 4-9Transmission Test Cover Assembly 6V-6064 4-35Transmission Test Cover 5P-5260 4-21Transmission Test Cover 5P-5261 4-21Transmission Test Group 6V-4157 4-32Two Micron Filter Element 198-3188 4-18Underspeed Cut-In Tool Group 6V-2070 4-34Underspeed Tool Assembly 6V-2061 4-30Wiring Tester Group 1P-3550 4-23Wiring Tester Group 5P-6590 4-22

Steering Clutch and Brake 4-50Adapter Assembly 6H-3202 4-50Brake Release Hose Group FT2529 4-55Compressor Plates 4-52D5B Steering Clutch Hub and Flange Tools 4-54Gear Installation Group 8F-3671 4-53Hydraulic Service Tool Attachments 4-50Lifting Tool FT0526 4-51Portable Hydraulic Pump Group 8T-5337 4-54Retaining Nut Spanner Wrench 5P-6153 4-54Seal Installer Group 209-6381 4-51Spring Compressor Tools 4-53Steering Clutch Assembly Installation Tools 4-53Steering Clutch Stands 4-51STOR Plug Assembly 174-5354 4-53Tube Expander Tool Groups 4-52Tube Expanders for 797 Off-Highway Truck Axle Housing 4-52

Drive Line and Axle 4-55994 Wheel Loader Tools 4-85

994 Differential Disassemble and Assemble Tools and Axle Remove and Install Brackets 4-85

994 Oscillating Axle Bearing Tools 4-85Torque Adapter Wrenches and Socket 4-85

Adapter Assembly FT1870 4-80Adapter Assembly FT2350 4-69Adapter Group FT0957 4-63Adapter Lifting Bracket Assembly 143-4987 4-80

Adapter 6V-9139 4-84Adjusting Nut Spanner Wrenches 4-66Adjusting Ring Spanner Wrench FT1393 4-64Adjusting Ring Spanner Wrenches 4-83Adjustment Bolt FT2516 4-75Alignment Group 176-7553 4-72Alignment Group 4C-4562 4-72Alignment Group 4C-4566 4-72Alignment Plate Assembly FT2782 4-81Alignment Tool 6V-0188 4-64Alignment Tool 6V-3069 4-72Articulated Truck Front Axle Support Assembly 192-6402 4-84Axle Installation Tool 142-1813 4-78Axle Installation Tool FT1186 4-68Axle Installer 4C-8154 4-78Axle Installer 5P-7373 4-77Axle Removal Tools 4-94Axle Repair Tooling 4-93Axle Repair Tools 4-70Axle Support 4C-6408 4-78Backlash Gauge 127-8072 4-95Backlash Indicator FT0904 4-56Bearing Driver 173-0984 4-97Bearing Driver 179-4350 4-97Bearing Installer 179-4348 4-97Bearing Preload Tool FT2546 4-86Bearing Press Tool 159-3285 4-97Bevel Gear Clamp Assembly 135-0165 4-59Bevel Gear Nut Spanner Wrench 4C-6931 4-68Bevel Gear Nut Spanner Wrench FT1867 4-80Bevel Pinion Seal Driver FT2241 4-88Bit Socket Assembly (14 mm) FT2775 4-96Bit Socket Assembly (17 mm) FT2797 4-96Bracket 9U-6802 4-57Brake Gauge Assembly FT2514 4-75Cap FT2520 4-62Centering Shaft Group 177-3602 4-86Chain Puller FT2710 4-96Chisel 8T-0832 4-79Crossblock Puller 131-1709 4-76Crown Wheel Backlash Tools 4-92Differential Adjustment Group FT2563 4-61Differential Lifting Bracket 183-4807 4-80Differential Pinion Bearing Assembly Tools 4-66Drill Fixture FT1055 4-63Drive Socket, 17 mm 1U-6151 4-58Driver Handle FT0899 4-64Driver FT0512 4-63Driver FT0513 4-63Driver FT0540 4-65Dyno Tooling Group 210-1461 4-98Extractor Ring 4C-6487 4-94False Differential 235-2792 4-71False Pinion 235-2790 4-71Fixture 4C-8148 4-81Friction Pack Compressor Assembly 129-3252 4-62Front Axle Tooling 4-69FT Rolling Torque Bars 4-59Gauge Assembly 1U-8814 4-73Gauge Group 208-5526 4-92Gear and Pinion Spanner Wrench 202-7965 4-83Guide Bolt FT2515 4-75Handle FT0514 4-64Heavy Duty Box End Wrench 4C-6194 4-87Hub Bearing Spacer Set 131-1710 4-76Hydraulic Service Tool Attachments 4-55Installer Group 1U-6682 4-87Installer 2P-2326 4-65Lifting Bracket (24H) 143-7597 4-58Lifting Bracket 125-9612 4-81Lifting Bracket 132-1203 4-79Lifting Brackets 4-58


Lock Ring Compressor Assembly 128-6763 4-73Locknut Spanner Wrench 140-3073 4-62Locknut Spanner Wrench 141-3255 4-60Locknut Spanner Wrench 5P-4727 4-67Locknut Spanner Wrench 6V-0005 4-77Modified Hook Spanner Wrenches 4-59Offset Box Wrench 8T-3196 4-87Offset Sledging Wrench 8T-9141 4-84Pinion Lock Assembly 1U-5716 4-88Pinion Nut Socket 207-0757 4-98Pinion Nut Spanner Wrench 5P-6153 4-58Pinion Nut Spanner Wrench 8T-2843 4-79Pinion Nut Wrenches and False Pinion 4-71Pinion Set Gauge 183-7243 4-88Pinion Tools 4-88Pinion Wrench 220-8430 4-71Pinion Wrench 235-2785 4-70Plate Retaining FT2561 4-68Plate 4C-6808 4-68Plate FT2517 4-74Plug Tap 4C-4740 4-64Positioning Group FT0996 4-63PTO Alignment Tool 1U-9079 4-73PTO Seal Locator 4-77Puller Crossarm and Plates 4-74Puller Sleeve 5P-8692 4-77Pump Drive Alignment Tool 131-1711 4-76Reaction Arm FT3041 4-62Reaction Plate Assembly FT3000 4-66Reamers and Drill 4-90Receiver Sleeve FT2549 4-56Retaining Nut Spanner Wrench 120-9877 4-61Retaining Nut Spanner Wrench 125-4634 4-61Rethreading Die and Sockets 4-65Ring Gear Installer Group 4C-6985 4-73Ring Gear Installer 8T-3111 4-73Ring Gear Spanner Wrenches 4-82Ring Nut Spanner Wrenches 4-82Rolling Torque Bar FT2737 4-60Rotation Shaft 128-6762 4-73Seal Alignment Guide 220-0196 4-86Seal Driver 174-1535 4-97Seal Driver 179-4353 4-97Seal Driver 247-4298 4-69Seal Driver FT0511 4-63Seal Driver FT0942 4-65Seal Installer FT1108 4-80Setting Pinion Shim Height in Telehandler Rear Axle 4-93Sleeve FT1034 4-71Slugging Wrench 9U-7376 4-87Socket Wrench Assembly 125-5723 4-67Socket Wrenches 4-66Spacer Legs 4C-3391 4-76Spacer 4C-6488 4-94Spacer FT0627 4-77Spanner Sockets 4-68Spanner Wrench Assembly (M90) 230-7923 4-91Spanner Wrench Assembly 202-0453 4-91Spanner Wrench Assembly 225-4125 4-98Spanner Wrench Assembly 246-1149 4-83Spanner Wrench Assembly 246-1150 4-83Spanner Wrench Assembly 251-4365 4-82Spanner Wrench 207-5032 4-90Spanner Wrench 207-5033 4-90Spanner Wrench 220-8428 4-71Spanner Wrench 246-5254 4-91Spanner Wrench 4C-6369 4-60Spanner Wrench FT2338 4-60Special 90 Gear Reducer Tools 4-94Spiralock Thread Tap, 38 inch-16 6V-2091 4-64Staking Tool FT1866 4-80Step Plate 5P-7377 4-79

Step Plate 5P-7378 4-79Support Bracket Assembly 150-0361 4-67Support Bracket FT1332 4-56Tap, 116-27 NPTF 4C-9747 4-65Tools for Differential Disassembly

(Articulated Motor Graders) 4-56Tools for Setting Differential Backlash

on CP/CS323C Compactor 4-91Torque Adapter 156-2568 4-95Torque Wrench Assembly FT2582 4-96Transfer Box Bracket Assembly 9U-5126 4-57Turning Tool FT1449 4-78Wrench Assembly FT2679 4-86Wrench 8S-8303 4-65Wrench 9U-7375 4-87

Marine Gear 4-99Alignment Bar 6V-2043 4-99Alignment Yoke 6V-2042 4-99Bar FT1575 4-100Chain Assembly FT1486 4-99Cover FT1614 4-103Fabricated Tools for 3192 and 7251 Marine Gears 4-99Fabricated Tools for 7211 and 7221 Marine Gears 4-101Fabricated Tools for 7241 Marine Gear 4-100Fabricated Tools for 7271 Marine Gear 4-101Fabricated Tools for MG521 and MG527 Marine Gears 4-101Plate FT0866 4-100Rod FT0867 4-100Seal Driver FT2325 4-102Service Tools for Reintjes Marine Gears 4-103Tools for 7231 and 7241 Marine Gears 4-102

Final Drive 4-108Adapter Assembly 6H-3202 4-115Adapter Group 8T-5243 4-139Adapter Plate FT2759 4-145Adapter Ring 190-0110 4-114Adapter Ring 194-3885 4-114Adapter Sleeve 6V-0195 4-119Adapter 1U-5771 4-149Adapter 4C-9471 4-117Adapter 5P-5228 4-135Adapter 6V-4032 4-138Adapter FT0520 4-124Adapter FT0521 4-116Adapter FT0523 4-120Additional Tools for Use with the

Discontinued 5P-5200 Tool Arrangement 4-118Adjustable Bevel Gear Spanner Wrench 5F-9693 4-133Adjustable Retaining Nut Spanner Wrench 7F-9306 4-133Alignment Tool 141-8970 4-155Axle Nut Spanner Wrenches 4-158Bearing Adjusting Nut Spanner Wrench 4C-9831 4-141Bearing Installer Group 4C-9694 4-150Bearing Locknut Tools 4-137Bearing Puller Group 5P-7441 4-135Bearing Retainer Nut Tools for Excavators 4-151Bearing Spacer 142-1670 4-155Bracket Assembly FT3011 4-136Bracket Extension Assembly 128-4773 4-144Bracket Extension Assembly 128-4776 4-144Brake Hub Lifting Device 144-3488 4-146Cab Support Brackets 4-157Calibration Group 245-1893 4-148Chain Puller Assembly 5P-7311 4-119Drill Fixture Group 235-4848 4-153Drill Guide Fixture Group 240-1886 4-153Drill Jig FT1567 4-134Drive Axle Nut Spanner Wrench 4C-8757 4-141Drive Chain Tool Group FT0537 4-119Duo-Cone Seal Installation Kit 161-4350 4-122

Power Train Tools

Duo-Cone Seal Installers 4-121Fabricated Tool for 983B Final Drive 4-136Final Drive Bearing Removal Tools 4-109Final Drive Disassembly and Assembly Bench 127-8458 4-113Final Drive Disassembly and Assembly Stand FT2768 4-157Final Drive Pinion Flange Installation Tools 4-117Final Drive Pinion Flange Tools 4-118Final Drive Plate Assembly 118-6909 4-114Final Drive Torque Bracket FT2533 4-124Front Wheel Bearing Preload Adjusters 4-147Gear Final Drive Sprocket and Support Removal Tools 4-108Gear Inspection Stand Group 170-5903 4-113Gearbox Disassembly and Assembly Tooling 4-137Hook/Anvil Chain FT2522 4-119Impact Adapter 207-8160 4-157Impact Socket, 46 mm 207-8155 4-157Installer Assembly 4C-6582 4-123Installer 1U-8848 4-146Installer 4C-4907 4-121Leak Test Tooling FT2770 4-122Leverage Tool FT2553 4-146Lifting Adapter Assemblies 4-144Lifting Bracket Assembly 128-4775 4-143Lifting Bracket FT1293 4-134Lifting Eyes 4-141Lifting Plate 179-8695 4-142Load Cell Sensor 245-1895 4-148Measuring Ring 194-3884 4-154Measuring Ring 208-6034 4-153Motor Grader Tandem Removal and Installation Tooling 4-135Multi-Purpose Lifting Bracket and Adapters 4-142Pinion Nut Spanner Wrench 6V-7920 4-156Planet Shaft 4C-9924 4-150Plate 1U-5812 4-149Plate 4C-9923 4-150Plate FT1882 4-140Press Plate 142-1673 4-155Puller Adapter FT0777 4-116Rear Wheel Bearing Preload Adjusters 4-147Retaining Nut Spanner Wrench 184-7409 4-136Retaining Nut Spanner Wrench 5P-0316 4-116Ring Nut Spanner Wrench 9U-7346 4-152Rolling Torque Bar Group 209-2111 4-158Rolling Torque Bar FT2766 4-154Rolling Torque Bracket FT2803 4-156Rolling Torque Brackets FT2519 4-155Seal Installer Assembly, Stabilized Metal Ring (SMR) 205-8241 4-154Seal Installer Assembly 220-5726 4-123Seal Installer 214-3064 4-158Seal Installer 4C-5581 4-123Seal Installer 4C-9527 4-123Seal Installer 4C-9632 4-123Seal Installer FT1441 4-124Seal Installers 4-134Service Tools for Excavators 4-151Shaft Adapters and Coupling Components 4-117Shaft Adapters 4-118Shaft 1U-5813 4-149Spacer 8T-3225 4-112Spacer 8T-5289 4-112Spacer FT0628 4-116Spacer FT0629 4-118Spacer FT0664 4-120Spacer FT1675 4-134Spanner Socket Group 194-3878 4-154Spanner Socket Group 208-6033 4-153Spanner Socket 199-6557 4-114Sprocket Hub Outer Bearing Removal Tools 4-109Sprocket Removal and Installation Tools 4-110Sprocket Retaining Nut Spanner Wrench 4-133Sprocket Shaft Removal and Installation Tools 4-114Sprocket Wear Gauges 4-139

Steering Clutch and Final Drive Bracket Assembly 142-1666 4-155Stud Cylinder Group 223-2405 4-148Test Group 1U-9696 4-154Tool Arrangement 6V-0082 4-138Torque Ring Assembly FT2760 4-158Travel Drive Nut Spanner Wrench 156-5875 4-138Trunnion Assembly 5P-8633 4-138Wheel Stud Tool Group 197-5589 4-148Wrench FT1936 4-141

Wheel and Tire 4-159994 Wheel Loader Tools 4-166Adapter 1U-6313 4-165Adapter 5F-9999 4-160Air Regulated Torque Wrench Group 8T-5230 4-165Air Service Connection Assembly 7S-9394 4-159Bracket FT0919 4-162Cast Driver Gauge 155-1557 4-169Cushion Track Wrapping Adapter FT1087 4-162Drive Extensions 4-166Drive Plate Assembly 5P-6157 4-163Extension, 34 inch Drive 8T-5183 4-167Guide Bolt and Bearing Retaining

Nut Spanner Wrenches 4-168Hydraulic Hand Pump 1U-5230 4-159Impact Socket, 112 inch 1U-5715 4-166Impact Socket, 112 inch 8T-5182 4-167Inflator Adapter 135-8290 4-160Jack Groups 4-162Lifting Bracket 143-7145 4-169Locknut Spanner Wrench 4C-8155 4-169Modified Extension Assembly FT0891 4-161Nitrogen Regulator Adapter 6V-7879 4-165Nitrogen Tire Inflation Group 6V-4040 4-164Plate Assembly FT2626 4-163Plug Wrench FT1215 4-162Puller 7M-8826 4-164Retaining Nut Spanner Wrench 176-0404 4-168Retaining Nut Spanner Wrench 5P-0295 4-168Retaining Nut Spanner Wrench 5P-3042 4-167Retaining Nut Spanner Wrench 5P-3044 4-167Retaining Nut Spanner Wrenches 4-167Rubber Lubricant, 1 gallon 5P-3975 4-161Sleeve Assembly 7F-6068 4-164Sling 5P-4153 4-161Support Plate Assembly 162-4204 4-163Tank Valve 178-3832 4-160Tire Pressure Gauge Group 1P-0545 4-159Tire Pressure Gauge 4S-6524 4-159Tire Tread Depth Gauge 1U-5751 4-159Tire Valve Extension 1P-3552 4-160Tire Valve Repair Tool 7F-8240 4-160Valve Plate Repair Adapters 4-163Valve Stem Plug Wrench FT1214 4-162Wheel Bearing Nut Spanner Wrenches 4-167Wheel Bearing Retaining Nut Spanner Wrench FT1499 4-168Wheel Nut Socket 9U-5089 4-169Wheel Salvage and Reconditioning Tools 4-161

Special Tools for Track-Type Tractors 4-170Adapter Plate Assembly FT2801 4-175Adapter Plate Assembly FT2813 4-175Adjustable Hook Assembly 142-6893 4-175Adjustable Lifting Bracket Group 142-1664 4-175Radiator Service Tools 4-174Recoil Pilot FT2649 4-173Recoil Spring Compressor 4-173Service Tools for D7H Tractors 4-174Spacer 273-9373 4-176Special Service Tools for D8, D9, D10,

and D11 Track-Type Tractors 4-170Special Service Tools for D8L Tractors 4-171


Special Service Tools for D9L and D9R Tractors 4-170Special Service Tools for D10 Tractors 4-170

Special Service Tools for Series N and D9R Track-Type Tractors 4-176

Tilt Link 139-3328 4-173Transmission Bracket Assembly 139-2782 4-174

Service Tools for Wheel-Type Excavators 4-177Adapter Group 123-6701 4-185Alignment Shaft FT2511 4-189Assembly Jig 9U-6071 4-187Bearing Driver Group FT2713 4-191Bearing Installer FT2722 4-191Bearing Retaining Nut Spanner Wrench 140-1833 4-184Bracket Assembly FT2728 4-190Brake Piston Installer 188-7400 4-183Centering Disk 123-6703 4-185Centering Ring 123-6704 4-185Driver 9U-6047 4-186End Cut Pliers 212-3607 4-190Front and Rear Axle Service Tools 4-181Gauge Group FT2618 4-190Grab Sleeve 268-8781 4-181Grab Sleeve 282-4325 4-181Hook Spanner 239-7305 4-182Hook Spanner 240-8265 4-185Hydraulic Adapter 9U-6049 4-186Lifting Bracket Assembly 148-2700 4-191M325C Material Handler Transmission Tools 4-183Measuring Cover 9U-6050 4-186Measuring Ring 123-6697 4-187Measuring Ring 123-6698 4-184Measuring Screw 123-6691 4-184Pin Socket 246-9300 4-177Seal Driver 123-6694 4-187Seal Driver 123-6695 4-184Seal Driver 123-6707 4-187Seal Guide 9U-6048 4-186Seal Guide 9U-6051 4-187Seal Installer and Pinion Backlash Tools

for M300C Axles 4-186Seal Installer 9U-6053 4-187Seal Installer FT2534 4-182Separator Group 267-7513 4-182Service Tools for 206, 212, 214

and 224 Wheel-Type Excavators 4-177Service Tools for 213B and 214B Excavators 4-180Service Tools for Lexion Combines 4-189Service Tools for M312 Wheeled Excavator 4-188Socket Wrench (438 in) 195-3446 4-182Socket Wrench FT2780 4-183Spanner Insert 240-8274 4-185Threaded Adapter 246-1095 4-183Tie Rod End Removal Tools 4-181Tool Group FT2771 4-190

Service Tools for 797 Off-Highway Trucks 4-192212 x 12 Tap 199-3947 4-199Adapter Bracket Assembly 160-1728 4-196Adapter Group 196-0257 4-198Adapter Handler Group 201-7602 4-214Adapter 187-2730 4-199Adapter 194-5182 4-219Alignment Tool 160-5492 4-211Axle Adapters 4-207Ball Driver Assembly 194-1634 4-203Ball Stud Spanner Wrench 176-6538 4-194Bearing Cup Driver Group 210-4885 4-214Bearing Driver 198-4386 4-218Bearing Driver 198-4904 4-217Bearing Driver 199-8404 4-215Bearing Driver 201-1112 4-208

Bearing Drivers 4-202Bearing Puller (Welded) 194-6716 4-198Bearing Puller Group 194-3725 4-197Bearing Puller Group 194-4803 4-198Bearing Puller Group 194-4804 4-198Bearing Puller Group 196-1218 4-201Bevel Pinion Gear Tools 4-204

Adapter Bolt FT2791 4-204Gauge Group 196-1273 4-204Master Bearing Gauge 178-0344 4-204Master Gauge 195-6445 204

Carrier Lift Plate Assembly (2nd Reduction) 207-3631 4-209Carrier Support Groups and Base 4-209Center Support Assembly 176-9274 4-213Crankshaft Seal Locator Assembly 192-6339 4-192Cylinder Pin Spanner Wrench 176-6537 4-194Differential Bearing Handler 194-4790 4-205Differential Bearing Pullers 4-197Differential Bevel Pinion Tools 4-196Drive Extended 212-9332 4-213Engine Lifting Bracket Assembly 160-1729 4-192Fastener Installer 162-8064 4-219Final Drive Planet Gear Handlers 4-209Final Drive Sun Gear Handlers 4-208Forcing Bolt Assembly (M30) 196-8520 4-212Front Strut Handling Group 174-9245 4-211Front Wheel Bearing Handler 195-3175 4-205Gauge Group 194-6226 4-206Gear Extension Jack 195-4988 4-195Gear Retainer Assemblies 4-210Gear Retainer Assembly FT2764 4-207Guide Assembly 196-0406 4-200Guide Studs 4-213Handler Assembly 196-6960 4-211Hex Socket, 55 mm (Spline Drive) 159-2833 4-215Hydraulic Power Unit 162-8062 4-219Installer Extension Ring 158-6541 4-215Lift Bracket Assembly 187-2731 4-199Lifting Adapter Group 160-1831 4-195Metric Tap 156-8166 4-218Modified Socket (55 mm) 203-5430 4-194Pin Installation Tools for Rear Axle Linkage Pin

and Rear Suspension Cylinder 4-216Pinion Wrench 201-1144 4-204Plug Driver 194-8665 4-206Pneumatic Wrench Group 194-7592 4-212Press Driver Group 201-1116 4-208Press Plate 203-7705 4-215Puller Group 196-1231 4-201Radiator Cowl Support Assembly 195-9649 4-193Radiator Support Assembly 175-7532 4-193Reaction Bar FT2745 4-206Reaction Clamps 4-192Reamer 190-6107 4-203Receiver Sleeve FT2747 4-202Ring Gear Lifting Bracket 199-8230 4-208Roll-Over Stand 195-6167 4-195Seal Alignment Guide 190-6106 4-205Seal and Bearing Drivers 4-203Seal and Wear Sleeve Installer 187-1841 4-192Seal Driver 198-3488 4-218Seal Installer Assembly 149-0974 4-215Shipping Stand Assembly (797 Tandem Engine) 203-9603 4-193Shipping Stand Group (Converter) 202-2057 4-217Shipping Stand Group (Differential Bevel Gear) 202-2054 4-206Shipping Stand Group (Wheel Station) 202-2053 4-214Side Gear Handler 194-4809 4-200Skid Group, Torque Converter Stand 186-3390 4-217Spider Gear Assembly Handler 194-4810 4-200Spider Gear Plate Assembly 194-5246 4-200Spider Gear Stand 195-0991 4-201Spiral Bevel Gear Handler 194-4791 4-202

Power Train Tools

Caterpillar Inc. warrants all products sold, against defects in workmanshipor materials under normal use, for Six Months after date of purchase,unless otherwise stated.

Spiral Bevel Pinion Handler 194-4792 4-202Steering Arm Support Stand FT2677 4-194Steering Cylinder and Tie Rod Support Stand FT2678 4-194Sun Gear Retainer FT2676 4-207Torque Adapter 195-0956 4-207Torque Adjusting Tool Group 186-0354 4-205Torque Converter Mule 174-1397 4-217Transmission Removal and Installation

Bracket Assembly 169-3687 4-218Transmission Shipping Stand Group 202-2056 4-219Wheel Carrier Bracket Assembly 173-6624 4-214Wrench (30 mm) 185-0622 4-193

ID: T96704T1

Flywheel Clutch and Direct Drive Transmission

8B-0722 Dial IndicatorSMCS Code: 0760Model: All Caterpillar ModelsWarranty: Six Months

Used for zero pinion setting

FT0529 Retaining Spanner WrenchSMCS Code: 3050-015, 3050-016, 3100-017Model: 14E, D25C, D30D, D350D, D4H, 615, 615CWarranty: None

Used to adjust transmission primary reduction shaft bearing retaining nut on No. 12F and No. 14E Motor Graders

ID: D00676T1

3B-3850 Socket WrenchSMCS Code: 3071-025Model: 3T Series D7 TractorsWarranty: Six Months

Used to adjust flywheel clutch

ID: C09654T1

FT0562 Transmission Stabilizer BarSMCS Code: 3000-011Model: 12, 112 and 14 Motor GraderWarranty: None

Used to support transmission when engine is being removed and tandemsare being disconnected from main frame

ID: D00682T1

ID: D00688T1


Power Train Tools

Flywheel Clutch andDirect Drive Transmission

Torque Converter, Divider and Retarder

Power Shift andHydrostatic Transmission

Steering Clutch and Brake

Drive Line and Axle

Marine Gear

Final Drive

Wheel and Tire

Special Tools for Track-Type Tractors

Service Tools for Wheel-Type Excavators

Service Tools for 797 Off-Highway Trucks

4-1

FT0530 Puller PlateSMCS Code: 3176-010Model: D6C, D7E, D7F, D8 and older D9 Tractors; 561C, 571A, 571F, 572E and 572F Pipelayers;

983 Track Loaders; 120G, 130G, 140G, 12G and 14G Motor GradersWarranty: None

Used to remove transmission input flanges Can also be used to remove crankshaft pulleys on 3304 and 3306 Engines used in 120G,

130G, 140G, 12G and 14G Motor Graders FT0530 Puller replaced FT0531 Puller and FT0532 Puller Material: SAE1018 cr steel

ID: C09670T1

FT0797 Lifting Hook BracketSMCS Code: 1156-010, 1166-010, 3003-010, 3108-010, 3152-010,

3258-010, 4050-010, 4158-010, 4261-017Model: D10, D4E, 14G, 3306TRK, 657E, 768C, 769C, 950BWarranty: None

Used to remove flywheel clutch and housing Material: mild steel

6H-5360 Flywheel Clutch Adjusting ToolSMCS Code: 3071-025Model: Early 955 TraxcavatorsWarranty: Six Months

Used for adjusting oil flywheel clutch

ID: D00700T1

5P-8705 Ring CompressorSMCS Code: 1331-010Model: 980C, 980FWarranty: Six Months

Aids in assembly of 7155 Transmission control Used to install three large [44.5 mm (1.75 in) diameter] shift actuator pistons into their

housings (compressor not required for installation of smaller diameter pistons)

ID: A66642T1

Transmission Disassemble and Assemble ToolsSMCS Code: 3400-017Model: Challenger 35, 45, and 55Warranty: Six Months


Power Train Tools





Drive Line and Axle

Marine Gear

Final Drive

Wheel and Tire




4-2

ID: D00694T1

FT0518 Lifting BracketSMCS Code: 3050-011Model: D6C TractorWarranty: None

Used with FT0515 Lifting Beam and FT0516 Lifting Arm to remove clutch assembly

Used to disassemble and assemble transmission

1U-9089 Clutch Spring Compressor Used to compress clutch springs (Belleville washers) to remove

retaining ring during transmission removal and assembly Used with hydraulic press to compress the springs Designed to easily access retaining ring when compressor is in place

1U-9090 Bearing and Gear Puller Used to remove various press fit bearings and gears from shaft Requires two 58-18 threaded forcing screws (use 8S-9089 Bolt

or equivalent)

1U-9091 Guide Stud Used to guide rear and center housings during removal

and installation (two required) Installs into threaded holes in front housing Also helps align gaskets during installation procedure

1U-9092 Wear Sleeve Remover Used to remove gear shaft bore sleeves (114-5726 and 114-5727)

from center housing Used with slide hammer Insert remover into bore sleeve and expand it by turning hex portion

of remover (pins of expander fit into oil holes of bore sleeve)

1U-9287 Plate Group Used to lift gear, shaft, and clutch pack during transmission overhaul Removes and installs 3rd and 4th stage speed clutches in front

housing (removes both speed clutches at the same time) Removes and installs 2nd stage speed clutch (use only one hole

in plate group) Used with 1P-7407 Eye Bolt or equivalent and secured in place with

a nut Designed to fit over shaft top portion of plate group then rotates

into groove in shaft for a positive lock

ReferenceSENR8305 Service Manual, Transmission Disassembly and Assembly

ID: C66880T1

ID: C66881T1

Item Part No. Description

1 1U-9089 Clutch Spring Compressor

2 1U-9287 Plate Group

3 1U-9092 Wear Sleeve Remover

4 1U-9090 Bearing and Gear Puller

5 1U-9091 Guide Stud (two required)

FT1647 Seal DriverSMCS Code: 3071-012Model: D4E Direct Drive TractorsWarranty: None

Used to install seal in manifold of flywheel clutch oil pump Fabricated from 5P-8728 Seal Driver as indicated below

ID: D00706T1

FT0543 Pressing BarSMCS Code: 3072-011Model: 966B Wheel LoaderWarranty: None

Used to press output shaft assembly from range selector (2 bars required)

ID: D00712T1

1U-9069 Limp Home SwitchSMCS Code: 3418Model: Challenger 35, 45, and 55Warranty: Six Months

Used to operate the Challenger in forward and reverse if an electrical failure of the control valve occurs To install the switch, remove all solenoid connectors and replace with limp home switch connectors All switch connectors are clearly marked for easy connection All items in figure are included


Power Train Tools





Drive Line and Axle

Marine Gear

Final Drive

Wheel and Tire




4-3


FT0501 Seal DriverSMCS Code: 3100-012Model: All Wheel Tractor-ScrapersWarranty: None

Used to install carbon-faced seals in hydraulic retarders Material: SAE 4140 steel

ID: D00718T1

FT0550 Test PlateSMCS Code: 3133-036Model: Most Caterpillar ModelsWarranty: None

Used for bench testing torque converter relief valves

ID: D00724T1

183-4808 Lift BracketSMCS Code: 3100-010Model: 768C, 769C, 772B, 773BWarranty: Six Months

Used with a C type lifting bracket to remove and install torque converter

Bolts to converter lifting holes which provide point of attachment over center of gravity

ID: C80071T1

FT0901 BracketSMCS Code: 1006-010, 1375-010, 3001-029, 3120-010, 3159-017, 3159-029,

3258-017, 4092-010, 4101-017, 4200-010, 4208-017, 4251-017,5056-010, 5459-010, 6068-010, 7063-010, 7150-010

Model: 773 TruckWarranty: None

Mount on torque divider and use FT0556 Hook to remove and install divider Material: SAE 1020 steel

ID: D00730T1


Power Train Tools





Drive Line and Axle

Marine Gear

Final Drive

Wheel and Tire




4-4

FT0553 AdapterFT0554 AdapterSMCS Code: 3100-016, 3100-017Model: D8H, D9G, D7E, 571, 572, 583, 594Warranty: None

Required to obtain torque reading on turbine retaining spanner nut on torque converters

ID: D00736T1

Part No. Model

FT0553 D8H, D9G, 583, 594

FT0554 D7E, 571, 572

ID: A42661T1

FT0943 Ring CompressorSMCS Code: 3102-012Model: 657B, 666B ScrapersWarranty: None

Used to protect piston ring when installing scraper torque converter clutch

Material: steel straping

ID: D00742T1

FT0558 Lift BracketSMCS Code: 3252-010Model: D10N, D11N, 824, 834Warranty: None

Used to remove torque dividers Material: 2 in x 2 in x 38 in angle

ID: D00748T1

FT0555 AdapterSMCS Code: 3113-011Model: 769 TruckWarranty: None

Used with FT0515 Lifting Beam and FT0516 Lifting Arm to remove torque divider

Material: SAE 1020 steel

ID: D00754T1

FT1065 Output Gear Spanner WrenchSMCS Code: 3150-017Model: 528Warranty: None

Used to disassemble and assemble torque converter output gear Material: SAE 1018 steel

ID: D00760T1

FT0552 Thickness GaugeSMCS Code: 3112-025Model: Wheel Tractor-Scrapers, 769 Trucks, No. 16 Motor GradersWarranty: None

Used to check adjustment of torque divider shift governor Material: mild steel

ID: D00766T1

143-5454 Lifting BracketSMCS Code: 1003-010, 3101-010Model: 776, 777, 777B, 785Warranty: Six Months

European Union compliant, CE marked

Replaces 5P-7376 Lifting Bracket Used with 143-5455 Lifting Bracket to remove and install

6P-1814 Torque Converter For convenience of dealers, 5P-7376 Bracket

replaced FT1323 Lifting Bracket; dealers who fabricated bracket in accordance with FT1323 drawing may continue to use it


Power Train Tools





Drive Line and Axle

Marine Gear

Final Drive

Wheel and Tire




4-5

Safe working load 999 kg (2200 lbs.)

Grade 8 bolt used to fasten bracket to 143-5455 Bracket

ID: D01176T1

1

2

208-0810 Seal InstallerSMCS Code: 3001, 3075, 3101, 3159, 3253Model: 789 and 793C Off-Highway Truck, Transmission and Torque Converter

990 and 992 Wheel Loader, Transmission Output and Axle Housing994 Wheel Loader, Torque Converter and Axle Housing740 Articulated Truck, Output Transfer GearD11R Track Type Tractor, Torque Converter

Essential ToolWarranty: Six Months

Used to install the lip seals in various components by using the tool and machine yoke and bolt to draw the lip seal into the cage assembly

Made of durable plastic to keep yoke surface free of scratches and dents during installation of the lip seal Makes seal installation faster and easier by allowing the repair to be done in-chassis

ReferenceService Magazine Article 3250-0013-2001NEHS0891 Tool Operating Manual

ID: C80114T1

Lip Seal Installers for Off-Highway Truck Torque Converters and TransmissionsSMCS Code: 3001, 3075, 3101, 3159, 3253-012Model: 777B, 777C, 777D, 785B, 785C, 789, 793B Off-Highway TrucksEssential ToolWarranty: Six Months

NEW TOOL Used to install lip-type seals in torque converters and transmissions Can be used for in-chassis or out-of-chassis seal installation Prevents misalignment Made of durable plastic (helps prevent seal lip damage during installation) Plastic material also prevents damage (nicks and dents) to face of yoke assembly In-chassis installation is possible on some models using seal installer, a bolt, and yoke assembly

ReferenceService Manual, Power Train Disassembly and Assembly

NEHS0891 Tool Operating Manual


Power Train Tools





Drive Line and Axle

Marine Gear

Final Drive

Wheel and Tire




4-6

FT0617 Spring GuideSMCS Code: 3133-012Model: 951B TraxcavatorWarranty: None

Required to install torque converter inlet relief valve spring intoits housing (spring guide end tabs installed in housing; thenspring is slipped down guide into position)


ID: D01128T1

FT0551 Holding PlateSMCS Code: 3113-012Model: Wheel Tractor-Scrapers, 769 Truck and No. 16 Motor GraderWarranty: None

Installed on torque divider when removing retainer from end of output shaft Material: SAE 1020 steel

ID: D01132T1

Item Part No. Description Use In

1 285-8041 Lip Seal Installer install 223-9743 Lip-Type Seal torque converter of 785B and 785C Off-Highway Trucks

2 285-8042 Lip Seal Installer with 1D-4588 Bolt to install seals torque converter of 777B, 777C, 777D, and 777F Off-Highway Truckswith 0T-0857 Bolt to install seals transmission of 777B, 777C, 777D, 777F, 785B, 785C, 789, and 793B Off-Highway Trucks

ID: C09659T1

FT0981 Torque Divider Repair StandSMCS Code: 3112-012Model: 773 and 769 Trucks, No. 16 Motor Graders, and non-current Tractor-ScrapersWarranty: None

Used to mount torque dividers

143-5455 Lifting BracketSMCS Code: 1003-010, 3101-010, 4092-010Model: 773, 776 and 777 Off-Highway TrucksWarranty: Six Months

European Union compliant, CE marked

Used to remove and support torque converter assembly Used with 143-5454 Lifting Bracket for removal and installation of torque converter on 776 and 777 series trucks Used with FT0901 Bracket for removal and installation of torque divider on 773 series trucks

ReferenceSENR5606 776C Tractor and 777C Truck Power Train Disassembly and AssemblySENR3145 776B Tractor and 777B Truck Power Train Disassembly and AssemblySENR2971 776 Tractor and 777 Truck Power Train Disassembly and Assembly

ID: C78548T1

Load limit 1000 kg (2200 lbs)

Overall length 1708 mm (67.2 in)

Throat depth 404 mm (15.9 in)

Material steel

1U-8756 Alignment Tool AssemblySMCS Code: 3001-010Model: 416, 426, 428, 436, 510P, 850S, 950S, 860S, B10Warranty: Six Months

Used when mounting 7T-2742 Converter Drive Plate (formerly 642973 Converter Drive Plate) and 6T-9486 Converter Drive Plate to torque converter

Properly-aligned drive group improves reliability of flexplate connection between engine flywheel and torque converter; misalignment results in questionable life of flexplate drive system

7T-2742 Converter Drive Plate used on: 416, 426, 428 and 436 Backhoe Loaders; 510P, 850S, 950S, 860S, B10

Drive groups, with attached aligned converter, connect directly to engine flywheel

ID: B83871T1


Power Train Tools





Drive Line and Axle

Marine Gear

Final Drive

Wheel and Tire




4-7

217-9911 Torque Converter Seal GuideSMCS Code: 3101-016Model: 725, 730, 735 Articulated TrucksWarranty: Six Months

Used to guide and protect separator plate lip seal while installing separator plate over the drive gear during assembly

Protects seal from scraping against drive gear (located on the basic converter)

ReferenceRENR 3448 Disassembly and Assembly of Torque Converter Assembly

ID: C80438T1

ID: C79351T1162-8299 Plate

Diameter 206.0 mm (8.11 in)

Thickness 19.0 mm (.75 in)


Power Train Tools





Drive Line and Axle

Marine Gear

Final Drive

Wheel and Tire




4-8

ID: 86458T1

Power Shift and Hydrostatic Transmission

5P-3000 Engine and Transmission Shipping StandSMCS Code: 3010-010Model: D10Warranty: Six Months

Universal stand that meets need for shipping or storing Caterpillar 4, 6, and 8 cylinder engines and transmission arrangements

Designed to be picked up from any side with fork lift truck provides quick transportation Greatly facilitates operations where it is necessary to ship engines or transmissions from a branch

to another location for rebuild So versatile it eliminates need for wood pallets or other stands constructed to fit particular need Built with rugged steel angle and box sections, stand has very stable mounting with low center of gravity Engine supports adjustable from front to rear and side to side to provide easy adjustment and maximum adaptability Hold-down chains tightened with adjustable load binders keep engine or transmission

firmly fixed to stand while in transitItem Part No. Description Quantity

1 6D-5356 Knob 123D-6627 Stud 4

ID: D01370T1

21

FT2625 Rod Assembly


1 1P-2721 Rod

2 0S-1629 Bolt

FT2625 Rod Assembly162-8299 Alignment PlateSMCS Code: 3176-012, 1003-012Model: 769D Off-Highway Truck (OHT)Essential ToolWarranty: 162-8299 Alignment Plate: Six Months

Used to align drive shaft yokes between torque converter and transfer gear group

Also used to align engine/torque converter or install transmission/transfer gear group

Allows use of dial indicator for precise alignment

ID: D01104T1

260-0626

257-5128

Torque Convertor Tools for D9T and D10T Track-Type TractorsSMCS Code: 4197-017, 3259-012Model: D9T and D10T Track-Type TractorsEssential ToolWarranty: Six Months

NEW TOOL260-0626 Spanner Socket Assembly Used to remove 1T-0229 High Torque Locknut from torque convertor Used with 38 mm socket with 1 inch square drive Also used with a 194-7586 Pneumatic Wrench Group or 6V-6080 Torque Multiplier and torque wrench Safely removes special locknut without damage Heat-treated for added strength and durability

257-5218 Holding Fixture Used to securely hold torque convertor during disassembly and assembly Used with 1P-2420 Transmission Repair Stand

ReferenceRENR7471, D9T Torque Convertor Assembly and Disassembly

RENR8166, D10T Torque Convertor Assembly and Disassembly

Overall length 109.7 mm (4.32 in)

Inside diameter 127 mm (5.0 in)

Number of teeth 4

Tooth width 8.00 mm (.315 in)

Distance between teeth 119.0 mm (4.68 in)

Hex drive 38 mm

Locknut torque 985 Nm (726 ft lbs)

1P-2420 Transmission Repair StandSMCS Code: 3010-017Model: Track-type Tractors, Traxcavator, Wheel Loaders, Wheel Tractors, Motor Graders, 769 and 773 TrucksWarranty: Six Months

Accommodates power shift or range transmissions from track-type tractors, Traxcavator, wheel loaders, wheel tractors, motor graders and the 769 and 773 Trucks

Transmissions mounted in vertical position for disassembly and assembly Can also be used as supporting fixture for disassembly of other small transmissions such as those in D5 Tractors, 922, 944, 950 and 966 Wheel

Loaders and 955H, 955K and 977H Traxcavator, as well as direct drive transmissions, torque converters, and flywheel clutches Such versatility made possible by 4 swivel mounting shoes which can be slid from center into 4 quadrants on top of stand Also accommodates differentials and marine gear input shafts when used with FT0957 Adapter Group and FT0996 Positioning Group Very maneuverable when used with 1P-0090 Dolly (order separately)

ID: C09656T1


1 1P-2420 Repair Stand

2 1P-0090 Dolly (not part of 1P-2420)

Part No. Description Maximum Capacity Weight

172-3928 Transmission Support Group 1589 kg (3500 lbs) 32 kg (70 lbs)

176-5528 Lift Bracket Assembly 1589 kg (3500 lbs) 34 kg (75 lbs)

ID: C79713T1

1

3

2

5

4

172-3928 Transmission Support Group

Item Part No. Description Requires

1 Support Assembly

2 Bracket Assembly

3 5P-1075 Hard Washer 40S-1590 Bolt 4

4 5P-1075 Hard Washer 80S-1571 Bolt 49S-8753 Full Nut 4

5 5P-8245 Hard Washer 27B-3235 Bolt 2

Not shown 8K-1493 Bolt

176-5528 Lift Bracket Assembly

Not shown

Part No. Description Requires Use

8T-0357 Bolt 4 Use as required per application

9X-8882 Bolt 4 Use as required per application

5P-8247 Washer 4


Power Train Tools





Drive Line and Axle

Marine Gear

Final Drive

Wheel and Tire




4-9ID: C79712T1

172-3928 Transmission Support Group176-5528 Lift Bracket AssemblySMCS Code: 3150-010Model: 994 and 994D Wheel LoaderEssential ToolWarranty: Six Months

European Union compliant, CE marked (176-5528)

Used to remove and install transmission case and planetary Makes transmission removal faster and easier

Transmission Support Group Used to support and move transmission forward (in chassis) Used with lift bracket assembly Fastens to output transfer gear box Guide bolts provided with Support Group for alignment of transmission

during removal and installation

Lift Bracket Assembly Used to lift transmission from or into support group Used with lift truck having at least 3632 kg (8,000 lbs) capacity Attaches to transmission with hardware provided

ReferenceRENR2034, 994D Wheel Loader Power Train Disassembly and Assembly

ID: A45944T1

ID: C54507T1

ID: C79760T1

9U-5963 Spindle Hub Adapter9U-5964 Drive Adapter9U-5965 Torque Converter SupportSMCS Code: 3101-036Model: 789 and 793 TrucksWarranty: Six Months

Used to support torque converters on hydraulic test benches (makes testing faster and easier)

Securely and rigidly holds converter on test bench during testing Spindle holds converter on center (helps eliminate damage

to seals and bearings) Spindle and drive adapters allow converter to be rotated with less vibration

ReferenceNEHT6043 Test Procedure, 789 and 793 Torque Converter Test Procedure

FT1335 Disassembly and Assembly Transmission FixtureSMCS Code: 3000-017, 3150-017Model: 621E, 623E, 627E, 631D, 631E, 633D, 637D, 651E, 657EWarranty: None

Used with 1P-2420 Transmission Repair Stand to aid in disassembly and assembly of 7- and 8-speed transmissions

Includes shims which locate center shaft in relation to No. 3 clutch housing; this prevents damage to shaft during disassembly and insures proper shaft location during assembly

140-2280 Stop Arm AssemblySMCS Code: 3000-016, 3000-017Model: 24H Motor GradersWarranty: Six Months

Used to hold 123-0420 Input Shaft (3) in an assembled position while turning transmission over during assembly

Prevents input shaft from dropping out of position and causing damage to internal seals

Tool slides into holes drilled through 6Y-9021 Shaft Assembly (2) and bolt is tightened against a customer-supplied plug (this will lock input shaft in place)

Plug (1) is used to protect internal threads of input shaft

ReferenceSENR9011 Service Manual


Power Train Tools





Drive Line and Axle

Marine Gear

Final Drive

Wheel and Tire




4-10

1P-2414 PlateSMCS Code: 3010-010Model: 545 Wheel SkidderWarranty: Six Months

Used to adapt hole pattern on repair stand when installing transmission or axle housing Used with 1P-2416 Swivel Assembly (1P-2420 Repair Stand, Transmission)

when installing transmissions Can be mounted to axle housing during assembly and disassembly Provides safe alternative for removal and installation

ID: C66571T1

1

140-2280

23

Bolt 9F-7022

Bolt length 38 mm (1.5 in)

Bolt size 14-20

ID: A70597T1

284-0837 Restraint GroupSMCS Code: 3030, 3063Model: TH31 and TH35 Transmissions (OEM)Essential ToolWarranty: Six Months

NEW TOOL Used to securely lock output shaft when using transmissions autocalibrate feature 288-7353 Shear Bolt available for service replacement as needed

ID: D01150T1

FT1392 Mounting AdapterSMCS Code: 3010-017Model: Models with 7 and 8 Speed TransmissionsWarranty: None

Used to mount 7- and 8-speed transmissions in horizontal position on 1P-2420 Transmission Repair Stand (2 required)

Horizontal mounting provides advantage to serviceman for disassembly and assembly of transfer gears and hydraulic controls

ID: A17713T1


Power Train Tools





Drive Line and Axle

Marine Gear

Final Drive

Wheel and Tire




4-11

FT1279 Transmission StandSMCS Code: 3150-017, 3258-010Model: 12G, 120G, 130G, 140GWarranty: None

Multi-use stand for transmissions of all G Series Motor Graders Has 2 separate transmission mounting brackets and an adjustable center support; one of mounting

brackets used for 14G and 16G Motor Grader transmissions; other mounting bracket used for 12G, 120G, 130G and 140G Motor Grader transmissions

Can be used for differential housing removal and installation, disassembly and assembly, testing on hydraulic test bench, and for transmission storage and shipping

Fork slots in base of stand make it possible to quickly and easily move transmission with lift truck

276-6863 Spanner Wrench AssemblySMCS Code: 3101-016Model: TH48FT-E80, FRT1-Up Transmission

TH48FT-E70, KSH1-Up TransmissionEEsssseennttiiaall TToooollWarranty: Six Months

NEW TOOL Used to remove and install torque convertor ring nut Used with 12 inch square drive torque wrench or breaker bar Heat-treated to provide long service life

ReferenceRENR9664 Disassembly and Assembly Manual, TH48FT - E80 Transmission, Torque Converter Disassembly and Assembly

KENR6061 Disassembly and Assembly Manual, TH48FT - E70 Transmission, Torque Converter Disassembly and Assembly

ID: D01276T1

ID: C54908T1

ID: B40144T1

Hydrostatic Transmission ToolsSMCS Code: 3224-025Model: 963 and 973 Track-Type LoadersWarranty: Six Months

Used to lift, support, and test hydrostatic transmissions Using the proper hardware simplifies installation onto the test bed Reduces time spent securing transmission to test center Lifting bracket allows transmission to be lifted in a level position, making installation

of support brackets much easier Transmission supports will rigidly secure transmission to test bed or store it after testing Control cable allows test operator to control transmission from a distance Overflow assembly directs oil into test bed, preventing it from splashing onto the floor All parts, with exception of overflow tube, can also be used to test hydrostatic

transmissions on 945 and 953 Track-Type Loader

ReferenceNEHT6037 Test Procedure (973)

NEHT6040 Test Procedure (963)


1 4C-6179 Overflow Assembly

2 4C-6182 Control Cable

3 4C-6128 Shift Cable Bracket

4 9U-5162 Lifting Bracket

5 9U-5214 Transmission Support

FT1411 BracketSMCS Code: 3101-017, 3280-017, 4267-017Model: 773B, 776, 777, 777B, 825C, 826C, and Earlier 922, 944 and 966 Wheel LoadersWarranty: None

Replaces 7M-7474 Bracket Two of these fabricated brackets are used with 34 inch-10 NC bolts to support engine

when transmission is removed; brackets must be removed prior to operating machine to prevent damage to housing


ID: D01388T1


Power Train Tools





Drive Line and Axle

Marine Gear

Final Drive

Wheel and Tire




4-12

ID: B03186T1

1U-7502 Repair StandSMCS Code: 1202-010, 1210-011, 1210-012, 3108-017, 3210-010Model: Most Caterpillar ModelsWarranty: Six Months

Adjustable arms for mounting endless variety of engines, transmissions, torque converters, rear axles and other components, without special adapters

Component solidly cradled in stand, supported from both sides, just as it is in vehicle Twinpost design, featuring laterally-adjustable outboard support,

provides extremely stable workholding unit Gearbox allows full rotation of mounted unit for service, with just a turn of the crank,

then lock in position Mounted on wheels and casters, can be easily maneuvered from storage to work area Locking rear wheels anchor stand at desired work locations

Capacity 2,000 lbs

1U-9552 Bracket GroupSMCS Code: 3108-017, 3210-010, 3222-010Model: 943, 953, 963, 973Warranty: Six Months

1U-9552 Bracket Group used to mount hydrostatic transmissions on 1U-7502 Repair Stand

Repair stand allows hydrostatic unit to be rotated 360 which is necessary to set bearing clearances and install certain parts without damaging seals and gaskets

ID: C26913T1

ID: A65891T1

5P-8693 Lifting BracketSMCS Code: 3050-010Model: Later 7155 (Truck) TransmissionsWarranty: Six Months

Required to remove and install front clutch assembly because later transmissions have front clutch outer housing that prevents use of other lifting devices

Designed for use with later clutches that have 516 inch-18 threaded hole; 2B-2695 Bolt should be used for attaching lifting bracket

Earlier rotating housings can be modified by adding tapped hole according to instructions obtained from Service Engineering

Can also be used to lift other loads not exceeding 410 kg (900 lbs.) if lifting force is perpendicular to hook hole

4C-6760 Support AssemblyFT2359 Torque Converter SupportFT2362 Engine SupportSMCS Code: 3000-010Model: 416, 426, 428, 436, 438 and 446 Backhoe LoadersWarranty: None

4C-6760 Support Assembly used in removing and installing transmissions on all backhoe loaders FT2359 Torque Converter Support used on 446 Backhoe Loader to support torque converter

as transmission is being removed or installed FT2362 Engine Support used to support rear of engine when removing or installing

transmission on 446 Backhoe Loader Tools allow fast, easy, safe, one-man operation Front dash, floor plates, seat and, in some cases, brake pedals

have to be removed; support is centered over transmission with movable leg secured to one of the seat mounting locations; a chain fall, or 9S-9100 Sling Assembly, is used to raise and lower transmission

ID: D01376T1

FT2359

FT2362


1 Cover plate

2 Spacer (2 required)

3 Channel

4 8T-4223 Washer (2 required)

6 Channel

5 8T-4176 Hex Head Bolt (2 required)

7 4B-3584 Square Head Setscrew

8 6V-8188 Hex Full Nut


Power Train Tools





Drive Line and Axle

Marine Gear

Final Drive

Wheel and Tire




4-13

FT2535 Engine Support Bar AssemblySMCS Code: 3001-010Model: 416C, 426C, 428C, 436C, and 438C Backhoe LoadersWarranty: None

Used to support rear of engine during transmission removal/installation Mounts to existing holes in frame rails Cover plate (1) mounts to existing holes in engine flywheel housing Provides unobstructed access to remove and install transmission Adjustable set screw allows weight of transmission to be transferred from transmission mounting brackets (makes removal much easier) Provides a safer method of supporting rear of engine during transmission removal/installation Material for fabricated parts: SAE 1020 steel

ID: C78295T1

12

3

4

56

7

8

ID: D01394T1

FT0947 Spring CompressorFT0833 ClampSMCS Code, FT0947 Spring Compressor: 3150-015, 3150-016, 3150-017, 4251-010, 4250-015, 4250-016, 4267-017SMCS Code, FT0833 Clamp: 3000-017, 3000-017FR, 3052-017, 3150-015, 3150-016, 3150-017, 3150-017FR, 3150-017REModel, FT0947 Spring Compressor: 657B, 666BModel, FT0833 Clamp: D4D Tractor, 920 and 930 Wheel Loaders, 613 Tractor-ScrapersWarranty: None

FT0947 Spring Compressord used to clamp No. 3 clutch piston when assembling 657B and 666B range transmissions (2 required) Used to hold piston when clutches are inverted when assembling power shift transmissions on D4D Tractors, 920 and 930 Wheel Loaders,

and 613 Tractor-Scrapers (2 required)

ID: 92951-1T1

16G, 14G, and 12G Motor Grader Transmission Hydraulic Control Valve ToolsSMCS Code: 3000-010Model: 12G, 14G, 16GWarranty: Six Months

Used for transmission operations listed in chart Use with 8S-9906 Ratchet Puller for removal and installation of the transmission pressure control valve group.

ID: D00599T1

Part No. Description

5P-2187 Lifting Bracket

5P-2184 Control Bracket

5P-2181 Lifting Eye


Power Train Tools





Drive Line and Axle

Marine Gear

Final Drive

Wheel and Tire




4-14

FT2363 Seal InstallerSMCS Code: 3158-012Model: 994 Wheel LoaderWarranty: None

Used to install 6V-6899 Seal in transfer gear housing without damaging seal or housing Consists of step plate to drive the 6.5 inch I.D. by 7.5 inch O.D. seal

ReferenceSENR4740, 994 Wheel Loader Service Manual

ID: 92890-1T1 Item Part No. Description

1 9S-6332 Box

7S-8898 Cover Group

CoverPart No. Machine Models

7S-8741 D7E, 983, 571E, 572E, D7F

7S-8742 Tractor-Scraper Range Transmission, 769, 824, 834, 988, 773, 772, 768, 992

7S-8743 D6C, 977K, 561, D6D, D7G

7S-8744 621 Manual Shift

7S-8745 980, 980B

7S-8746 D8H, D9E, D9G, 583H, 594, 583K, 954H

8S-1457 D5, D5B, 561D

8S-1458 955K

8S-4628 D4D, 941, 951B, D4E

8S-7171 950B, 966C, 814, 815

8S-9966 12, 14E Motor Grader

9S-9070 920, 930, 613, 518, 528, 613B

9S-9145 637, 627, 627B, 637D, 639D

3P-2247 910

5P-3598 D3, 931, D3B

6V-0184 D3, 910, 931, D3B (Optional Transmission)

5P-6586 988B, D10, 980C, 992C, 983C, 824C, 825C, 826C

6V-4821 966D, 950B, 814B, 815B, 816B

FT1679 615 (Note: FT1679 consists of 6V-4821 modified.)

FT1611 963, 973

ID: B96641T1


Power Train Tools





Drive Line and Axle

Marine Gear

Final Drive

Wheel and Tire




4-15

Item Part No. Description Quantity

1 1U-5481 Pressure Gauge Group8T-0846 Pressure Gauge, 0-1000 kPa (0-145 PSI)8T-0848 Pressure Gauge, 0-400 kPa (0-58 PSI)8T-0849 Pressure Gauge, 0-2000 kPa (0-290 PSI)8T-0850 Pressure Gauge, 0-3400 kPa (0-580 PSI) 38T-0851 Pressure Gauge, 0-15 850 kPa (0-2300 PSI)8T-0852 Pressure Gauge, 0-39 960 kPa (0-5800 PSI)038747 Pipe Elbow 83J-1907 O-Ring 86V-3965 Nipple 88T-0841 Case

Form NEEG2220 DecalForm NEEG2224 Decal


2 1U-5482 Pressure Adapter Group1J-9671 O-Ring 2177-7861 Hose Assembly 86V-4143 Coupler 163B-6552 Elbow, Pipe 90 18 inch NPT Ext and Int Thd 23D-8884 Elbow, 90 14 inch NPT Ext and Int Thd 23J-1907 O-Ring 123J-7354 O-Ring 43K-0360 O-Ring 25P-2937 Adapter, 716 inch SAE Ext Thd x 14 inch NPT Int Thd 45P-3501 Adapter, 916 inch SAE Ext Thd x 14 inch NPT Int Thd 65P-4674 Adapter, 34 inch SAE Ext Thd x 12 inch NPT Int Thd 25P-4675 Adapter, 12 inch SAE Ext Thd x 14 inch NPT Int Thd 26V-0404 Bonded Seal 26V-0405 Bonded Seal 26V-0406 Bonded Seal 26V-0407 Bonded Seal 26V-3965 Valved Nipple, 916 inch SAE Ext Thd 46V-3966 Valved Nipple, 14 inch NPT Ext Thd 86V-3989 Unvalved Nipple, 14 inch NPT Int Thd 26V-4142 Unvalved Nipple, 18 inch Int Thd6V-6560 O-Ring 26V-8926 Adapter, M10x1.5 Ext Thd x 916 inch SAE Int Thd 26V-9028 O-Ring 27M-8489 Adapter, 90 916 inch SAE Ext Thd x 14 inch NPT Int Thd 28C-7574 Adapter, 14 inch NPT x 6 inch Ext Nipple 18C-7575 Adapter, 18 inch NPT x 112 Ext Nipple 38C-7576 Adapter, 18 inch NPT x 3 inch Ext Nipple 38T-0841 Case8T-7860 Connector, M12x1.5 Ext Thd x 716 inch SAE Int Thd 28T-7861 Connector, M14x1.5 Ext Thd x 916 inch SAE Int Thd 28T-7876 O-Ring 28T-7908 Adapter, 18 inch28 BSPP Ext Thd x 716 inch SAE Int Thd 28T-7909 Adapter, 14 inch19 BSPP Ext Thd x 716 inch SAE Int Thd 28T-7911 Adapter, 38 inch19 BSPP Ext Thd x 916 inch SAE Int Thd 28T-7913 Adapter, 12 inch14 BSPP Ext Thd x 34 inch SAE Int Thd 2

Form NEEG2222 Decal (Adapter Case Inside Lid)Form NEEG2221 Decal

4C-3723 Box (Yellow Plastic for Fittings)

1U-5481 Pressure Gauge Group1U-5482 Pressure Adapter GroupSMCS Code: 1000-025, 1000-082, 1300-038, 3000-035, 3000-038, 3000-081, 3000-038, 3000-038, 3150-035, 3150-038, 4250-038, 5050-038, 7450-081Model: All Caterpillar Power Shift Transmissions and Other Hydraulic SystemsWarranty: Six Months

Used to test all Caterpillar power shift transmissions and other hydraulic systems Both 1U-5481 and 1U-5482 required to replace discontinued 6V-4160 Transmission

Hydraulic Test Group Improvements to 1U-5482 include increased number of fittings for usage on all

applicable equipment and smaller diameter diagnostic hoses for easier handling

ReferenceREG00452 Power Shift Transmission Testing and Adjusting manual

7S-8898 Test Box Cover GroupSMCS Code: 3000-038Model: Most Caterpillar Models (see chart)Warranty: Six Months

Contains transparent plexiglass covers, in place of regular steel covers, to bolt on power shift and range transmissions to check for internal leaks

Holes provided in covers so 6V-4160 or 5P-6225 Hydraulic Test Box can be used at same time

ID: C27259T1

4C-5560 Hose Assembly4C-5561 Bulkhead Fitting GroupSMCS Code: 0784Model: 1U-5481 Pressure Gauge GroupWarranty: Six Months

Repair parts for 1U-5481 Pressure Gauge Group; when replacing any of the pressure gauges, 8-inch length of diagnostic hose is often damaged

4C-5560 Hose Assembly has 18 inch NPT pipe fittings on both ends fits current gauge groups

First generation of gauge groups has 14 inch NPT bulkhead fitting; 4C-5561 Bulkhead Fitting used to adapt these to 18 inch hose

180-9549 Filter Element188-7027 Filter ElementSMCS Code: 5068-010Model: All Caterpillar Hydraulic Filter Units and CartsWarranty: Six Months

Used to remove water from a hydraulic oil tank Economical alternative for water removal Fits on standard, low-pressure, spin-on, filter head Aluminum body with cellulose media Working pressure: 1035 kPa (150 PSI) Particle filtration size: 25 micron

ID: C80039T1Item Part No. Description Length Diameter Weight Flow Rate Water Removal

1 180-9549 Filter Element 132.3 (5.21 in) 93.7 mm (3.69 in) 0.54 kg (1.2 lb) 95 lpm (25 gpm) 170 ml (10.3 cu in) @ 20 PSI differential

2 188-7027 Filter Element 289.3 (11.39 in) 129.5 mm (5.10 in) 1.44 kg (3.2 lb) 227 lpm (60 gpm) 700 ml (42.4 cu in) @ 20 PSI differential

1, 2, and 4 Filter Heads SMCS Code: 5068Model: Caterpillar Hydraulic System or VehicleWarranty: Six Months

Used to filter oil in 300 lpm (80 gpm) to 450 lpm (120 gpm) applications Attaches to a variety of filtering tools using either pipe threads or four-bolt flanges Can be permanently attached to system/vehicle or fitted with currently available, quick-disconnect fittings Made of lightweight, cast aluminum for strength and durability Some filter heads have visual dirty element indicator to show when to change element Typical uses:

188-3242 H.D. Air Filter Cart127-8781 Filter Cart, 110 V, 60 Hz169-7159 Filter Cart, 220 V, 50 Hz174-9158 Compressed Air Filter Cart

Filter Heads for 129.5 mm (5.10 in) Diameter Filter Elements

Bypass WorkingPressure Pressure

Part No. kPa (PSI) kPa (PSI) Maximum Flow Ports Indicator

Single Filter Heads

9U-6989 170 (25) 1034 (150) 300 lpm (80 gpm) 112 inch NPT no

229-7259 None 552 (80) 300 lpm (80 gpm) 112 inch NPT no

275-8688 None 1034 (150) 265 lpm (70 gpm) 114 inch NPT yes

Two Filter Heads

9U-6991 170 (25) 1034 (150) 450 lpm (120 gpm) 178 inch SAE and no112 inch NPT

229-7260 None 552 (80) 450 lpm (120 gpm) 112 inch NPT and yes 2 inch, four-bolt flange

140-7971 170 (25) 1034 (150) 450 lpm (120 gpm) 112 inch NPT and yes 2 inch, four-bolt flange

Four Filter Heads

9U-5970 1 170 (25) 1034 (150) 450 lpm (120 gpm) 112 inch NPT yes

229-7261 None 552 (80) 450 lpm (120 gpm) 112 inch NPT yes1 9U-5970 comes as a complete assembly with four 9U-5870 Elements, 25 micron.


Power Train Tools





Drive Line and Axle

Marine Gear

Final Drive

Wheel and Tire




4-16

ID: D00452T1

ID: D00447T1

Filter Elements for 1, 2, and 4 Filter Heads (single head shown)(Elements fit heads of 5.1 inch diameter and 112 inch-12thd)

Nominal Media Dirt Holding HeightMicron Rating Material Capacity Inch (mm) Part No.

2 Synthetic 11.39 (289.3) 198-3188

5 Synthetic 64 grams 11.39 (289.3) 9U-6983



18 Synthetic/Cellulose Water-20 oz. 10.66 (270.8) 188-7027

149 Cellulose/WireMesh 11.39 (289.3) 9U-6985

9U-6707 Spin-on Thread AdapterWarranty: Six Months

Can be used with 5.10 inch diameter elements 114 inch NPT male to 112 16 thrd

ID: D00827T1

Spin-on HeadsWarranty: Six Months

Heads and elements sold separately Heads accept spin-on elements of 3.7 inch diameter, 1 inch-12 thrd Typical uses:

4C-9475 Transfer Cart, 115 VAC, 60 Hz169-7158 Transfer Cart, 220 VAC, 50 Hz

Heads

Nominal Working No. of DEBGPM (LPM) PSI (kPa) Ports Elements Psid DEI Part No.

25 (95) 150 (1034) 34 in-16 SAE 1 25 No 4C-3498

25 (95) 150 (1034) 34 in NPT 1 25 No 9U-6987

25 (95) 150 (1034) 1116 in SAE 1 25 No 9U-6988

DEB = Dirty Element Bypass Cracking Pressure

DEI = Dirty Element Indicator (pop-up style)

Elements for Heads of 3.7 inch diameter and 1 inch-12 thd

Nominal Media Dirt Holding HeightMicron Rating Material Capacity Inch (mm) Part No.

5 Synthetic 15 grams 5.5 (140) 9U-6978

8.5 Synthetic 15 grams 5.5 (140) 9U-6980

18 Synthetic 23 grams 5.5 (140) 9U-6981

25 Synthetic/Cellulose 6 oz. water 5.5 (140) 180-9549

149 Wire mesh 5.5 (140) 9U-6982

205-7379 Filter Assembly229-1463 Filter AssemblySMCS Code: 5068Warranty: Six Months

Used to filter oil in applications requiring low pressure, high volume Small and lightweight Comes standard with a 205-7380 Synthetic Filter Element, 3 micron 205-7381 Filter Elements, 5 micron, also available Head section is made from die cast aluminum with a steel body Internal 2 bar (30 PSI) bypass has an orange pop up indicator

(requires manual reset) on 205-7379; 229-1463 has differential pressure switch, 240 VAC, 1-phase, for panel readout or light

For use on hydraulic test benches or other systems needing kidney loopingID: C80389T1


Power Train Tools





Drive Line and Axle

Marine Gear

Final Drive

Wheel and Tire




4-17

Overall height 810 mm (31.9 in)

Width and depth of head 159 mm (6.26 in)

Canister diameter 119 mm (4.7 in)

Ports (in/out) 112 inch NPT

Bypass (cracking) pressure 2 bar (30 PSI)

Flow rate (maximum) 379 lpm (100 gpm)

Cartridge Elements for 205-7379 and 229-1463 Filter Groups

Nominal Media Dirt Holding Height andMicron Rating Material Capacity Diameter Part No.

3 Synthetic 345 grams 27 in (685.8 mm) 205-73804 in (101.6 mm)

5 Synthetic 258 grams 27 in (685.8 mm) 205-73814 in (101.6 mm)

N/A Polymer 443 ml (15 oz) 27 in (685.8 mm) 283-56654 in (101.6 mm)

198-3188 Two Micron Filter ElementSMCS Code: 5068Model: All Caterpillar bulk hydraulic fluid storage tanksWarranty: Six Months

Used to remove contamination from fluids held in bulk storage tanks Use in high-volume applications Two micron filtration capability Large dirt holding capacity Water absorption style filter media Can be used with the following filter carts:

188-3242 H.D. Air Filter Cart127-8781 110V 60 Hz Filter Cart169-7159 220V 50 Hz Filter Cart174-9158 Compressed Air Filter Cart

ID: C80327T1

Overall size 289 x 129 mm (11.4 x 5.1 in)

Filter media synthetic

Weight 1.44 kg (3.2 lbs)

Body style spin-on

Pressure rating 1034 kPa (150 PSI)

185-1152 Large Volume Filter GroupSMCS Code: 5068-070Model: All Caterpillar bulk hydraulic fluid storage tanksWarranty: Six Months

Used to filter oil in high-volume applications Provides extended time between element changes Uses synthetic fiber or cellulose filter elements Canister-style body is made of cast aluminum for strength and durability Visual dirty element indicator shows when to change element Filter has increased dirt holding capacity over a conventional filter

ID: C79891T1

Elements for 185-1152 Filter Group (Not shown)


2 Synthetic 660 grams 22 inch (559 mm) 212-71257.5 inch (109 mm)



23 Cellulose 450 grams 22 inch (559 mm) 185-13757.5 inch (109 mm)

Service/Repair Parts


077-8298 Filter Housing O-Ring

221-4490 Cup Seal (Internal)

3H-0976 O-ring (Element to Head)


Power Train Tools





Drive Line and Axle

Marine Gear

Final Drive

Wheel and Tire




4-18

ID: D00141T1

12

Elements for 212-7768 Filter Group





23 Cellulose 450 grams 22 inch (559 mm) 185-13757.5 inch (109 mm)

Length 825.5 mm (32.50 in)

Diameter 273.1 mm (10.75 in)

Weight 57 kg (125 lbs)

Ports 4 inch NPT

No bypass

Working pressure 1,034 kPa (150 PSI)

Maximum flow rate 2271 lpm (600 gpm)

Operating temperature -29 to 107C (-20 to 225F)

212-7768 Filter GroupSMCS Code: 5068-070Model: All Caterpillar hydraulic fluidsWarranty: Six Months

Used for high-volume filtering of petroleum fluids Can be used on a mobile truck or trailer and/or in the shop Equipped with a standard 25 micron filter element

(optional elements are also available) NPT ports for easy hose connections Designed to use optional 218-8445 Delta Pressure Gauge Multiple outlets allow versatility in hookup configuration


1 6Y-8134 O-ring Replacement Seal

2 8J-8879 O-ring Replacement Seal

Inlet port (located in bottom of housing) 212 NPT

Outlet ports (located on opposite sides) 212 NPT

Drain and/or pressure gauge ports 38 NPT(two, located in bottom of housing)

Maximum operating pressure 689 kPa (100 psi)

Internal bypass none

Material steel

Dry weight 43 kg (95 lbs)

Overall size 787 mm (31.0 in) high by 394 mm (15.5 in) wide with a 330 mm (13.0 in) cover diameter

Flow rate up to 2271 lpm (600 gpm)

Discon

tinued

Service

/Repai

r Parts

Availab

le

185-1153 High Pressure Filter GroupSMCS Code: 5068-070Model: All Caterpillar bulk hydraulic fluid storage tanksWarranty: Six Months

Used to filter oil in high-volume applications Provides extended time between element changes Uses synthetic fiber filter elements Machined-tube body is made of ductile iron for strength and durability Visual dirty element indicator shows when to change element Filter has increased dirt holding capacity over a conventional filter

ID: C79899T1

Cartridge Elements for 185-1153 Filter Group


8 Synthetic 25.87 inch (657 mm) 185-13775 inch (127 mm)

18 Synthetic 104 grams 25.87 inch (657 mm) 185-13765 inch (127 mm)

185-1154 High Pressure Filter GroupSMCS Code: 5068-070Model: All Caterpillar bulk hydraulic fluid storage tanks with pneumatic pumpsWarranty: Six Months

Used to filter oil in high-volume applications Provides extended time between element changes Uses synthetic fiber filter elements Especially suited in the output line from 4C-7195 Dispersing Pump and 4C-7228 Dispersing Pump Filter head is made of cast aluminum and bowl is made of impact-extruded aluminum for strength and durability Visual dirty element indicator shows when to change element Filter has increased dirt holding capacity over a conventional filter

ID: C79900T1

Cartridge Elements for 185-1154 Filter Group


5 Synthetic 4 grams 8.12 inch (206.2 mm) 185-13782.5 inch (63.5 mm)

18 Synthetic 9 grams 8.12 inch (206.2 mm) 185-13792.5 inch (63.5 mm)

Elements for 9U-5968 Filter Group


6 Cellulose 94 grams 14.72 inch (374 mm) 9U-59663.11 inch (79 mm)


Power Train Tools





Drive Line and Axle

Marine Gear

Final Drive

Wheel and Tire




4-19

Length 884.7 mm (34.83 in)

Diameter 152 mm (6.0 in)

Weight 28.5 kg (63 lbs)

Ports 2 inch SAE four-bolt flange

Bypass none




Length 292 mm (11.5 in)

Diameter 89 mm (3.5 in)

Weight 2.49 kg (5.5 lbs)

Ports 34 inch SAE O-ring

Bypass 345 kPa (50 PSI)




Service/Repair Parts


9U-5969 Check Valve

9U-5967 Check Valve Seal Kit

4C-5093 Quick Disconnect Nipple

4C-5094 Quick Disconnect CouplerID: C79154T1

9U-5968 Hydrostatic Filter GroupSMCS Code: 5050-041, 3200-019, 3218-070Model: All modelsWarranty: Six Months

Used to filter out contamination (particles) after catastrophic pump or motor failure 6 micron absolute rating Works in closed-loop hydrostatic hydraulic systems Simple to install, as rectifier block automatically routes oil through filter in correct flow direction, regardless of inlet and outlet connections Can be permanently attached to system or vehicle Easily fitted with currently available quick disconnect fittings for fast and easy installation one unit can serve several machines

Overall size 300 x 250 x 558 mm (12.0 x 10.0 x 22.0 in)

Maximum working pressure 41,364 kPa (6000 PSI)

Flow rate 342 lpm (90 gpm)

Filter rating 6 micron, absolute

Inlet/outlet port connection 114 inch quick disconnect


ID: C78468T1

ID: B46765T1

6V-4160 Hydraulic Transmission Test GroupDiscontinued Service Parts Available

Discontinued and replaced by both 1U-5481 Pressure Gauge Group and 1U-5482 PressureAdapter Group

6V-0198 Repair Kit available, consisting of box (1), gauge panel (2), tray (3) and cover (4)

ReferenceREG00452 Testing and Adjusting Module, Manual for Testing and Adjusting Power Shift Transmissions

ID: B46766T1


8T-0850 Oil Pressure Gauge, 0-3400 kPa (0-580 PSI) (3)

8T-0851 Oil Pressure Gauge, 0-15 850 kPa (0-2300 PSI)

8T-0852 Oil Pressure Gauge, 0-39 960 kPa (0-5800 PSI)

8T-0848 Oil Pressure Gauge, 0-400 kPa (0-58 PSI)



8M-2887 Tachometer (400 - 4800 RPM)

6V-4144 Coupling Assembly (eight)

All part numbers in the table have a six month warranty

These connectors and hoses are included with the 6V-4160 Test Box. Space is provided in the case for storage.

Hardware


1 1S-2432 Tachometer Drive Cable Assembly

2 Hose Group, each consisting of: 8177-7861 Hose Assembly6V-4143 Coupler Assembly6V-4142 Nipple

3 3B-7740 Seamless Nipple, 152.4 long (14 inch NPT x 6 inch)

4 3B-7734 Seamless Nipple, 76.2 long (18 inch NPT x 3 inch) 3

5 3B-7263 Seamless Nipple, 51 long (18 inch-27 NPT x 2 inch)

6 3B-7733 Seamless Nipple, 38.1 long (18 inch NPT x 1.5 inch) 2

7 8M-1052 Bearing

8 1S-7479 Tachometer Drive Adapter Assembly

9 8M-8622 Cover

10 8M-5135 Gear Assembly

11 6V-3966 Nipple Assembly, External, 14 inch NPT 8

12 6V-3965 Nipple Assembly, External, 916 inch SAE Thread 2

13 5P-3501 Adapter, 916 inch-18 Ext. Thread, 14 inch-18 NPT Int. Thread 63J-1907 Seal 6

14 5P-2937 Adapter Assembly, 716 inch-20 Ext. Thread, 314 inch-18 NPT Int. Thread

3J-7354 Seal 3

15 7M-8489 Adapter Assembly, 90, 916 inch-18 Ext. Thread, 214 inch-18 NPT Int. Thread

3J-1907 Seal Part of 7M-8489 2

16 6V-3989 Nipple, 14 inch NPT Internal 2

17 5K-5068 Nipple 18 inch-27 NPTF Thread Attach to 6V-4142 2

18 6V-4142 Nipple, 18 inch NPT Internal two with 5K-5068 6

19 3D-2675 Adapter 2

20 3D-8884 Elbow, 90, 14 inch NPT

21 5P-4674 Adapter Assembly, 34 inch-16 Ext. Thread, 212 inch-20 Internal Thread

3K-0360 Seal 2

22 5P-4675 Adapter Assembly, 12 inch-20 Ext. Thread, 214 inch-18 NPT Int. Thread

1J-9671 Seal 2

23 3B-6552 Elbow, 90, 18 inch-27 NPTF 2


139-7050 Cover PlateSMCS Code: 3150-025Model: 120H through 163H Motor GradersWarranty: Six Months

Used to adjust initial pressure on transmission Reduces time required to perform initial pressure adjustment as removal

of control valve is not recommended or necessary Procedure to use cover plate: (1) Remove bolts from control valve cover,

EXCEPT for three bolts across top. (2) Loosen three top bolts only enough to lift cover and slide cover plate into place. (3) Tighten bolts as recommended, and then follow normal adjustment procedure as outlined in Service Manual.

ReferenceSENR9121 Systems Operation, Testing and Adjustment

Power Train Tools





Drive Line and Axle

Marine Gear

Final Drive

Wheel and Tire




4-20

ID: A50414T1

ID: A37639T1

FT2936 Test Cover (Transmission)SMCS Code: 3000-038Model: 16H Motor GraderWarranty: None

NEW TOOL Used for visual inspection and easier testing of articulated

motor grader transmissions Transparent plastic is bonded to flat, rigid steel frames Required for transmissions having components protruding outside case

which occurs on this articulated motor grader transmission Made from a modified 5P-5260 Test Cover

ID: D01134T1

6V-4041 Nut Spanner Wrench6V-4070 Nut Spanner WrenchSMCS Code: 3150-017, 3258-017, 4205-010, 7051-029, 7054-077Model: 65, D4E Tractor, 941B and 951C Track LoadersWarranty: Six Months

Either of these 34 inch drive wrenches can be used to remove and install bearing locknut in transfer gear

6V-0006 Connector PliersSMCS Code: 1256-010, 1250-036, 1353-010Model: E200B, 213B, 224, 3114, 3116, 657E, 910EWarranty: Six Months

Provide needed mechanical assistance to lock and unlock rings on multipin electrical wiring harness connectors used on many Caterpillar machines The 4C-6484 Replacement Tips are used to replace torn or worn tips on the pliers.

ID: B11769T1

Item Part No, Description

1 6V-0006 Connector Pliers

2 4C-6484 Replacement Tips


Power Train Tools





Drive Line and Axle

Marine Gear

Final Drive

Wheel and Tire




4-21

5P-5260 Transmission Test Cover5P-5261 Transmission Test CoverSMCS Code: 3000-038Model: 5P-5260 16G, 14G

5P-5261 12G, 140G, 130G, 120GWarranty: Six Months

Used for visual inspection and easier testing of articulated motor grader transmissions

Transparent plastic sheets bonded to flat, rigid steel frames; construction allows them to be used on transmissions having components protruding outside case which occurs on articulated motor grader transmissions

If replacement is necessary, the plastic sheet material can be ordered from:Cope Plastics1710 W. Detweiller DrivePeoria, IL 61614

When ordering, request MP1880 Elastomer, 0.5 mm thick in the size needed. Use 5P-3429 Adhesive to bond the new plastic to the steel frame or repair the bond. Bonding instructions are provided with the adhesive.

ID: A09465-1T1

5P-6590 Wiring Tester GroupDiscontinued Service Parts Available

ID: D00310T1


1 5P-0959 Ground Adapter Assembly (16 pin)

2 8S-4627 Continuity Tester

3 5P-7277 Voltage Tester

4 5P-8561 Test Harness Assembly (10 pin)

5 5P-9719 Ground Adapter (35 pin)


7 5P-6597 Harness Assembly (2 pin)

8 1P-2858 Battery Lead Wire (black)

9 1P-2857 Battery Lead Wire (red)

10 1S-9532 Wire Assembly

11 5M-3215 Test Prod

12 6V-6036 Lamp (five)


Auxiliary Equipment for Use With 5P-6590and Discontinued 1P-3550 Tester Group

ID: C80297T1


657A and 666A (with 7 pin connectors)

1P-2861 Cable Assembly (7 pin to 16 pin)

1P-2863 Overlay (included with 1P-3550)

773 Truck

1P-2861 Cable Assembly (7 pin to 16 pin)



ID: C80307T1

627B Tractor-Scraper


1 5P-4192 Cable Assembly

2 5P-5229 Ground Adapter

3 5P-4191 Overlay

4 5P-4190 Overlay



666B Rear Engine Electric Start (with 16 pin connectors)




657B and 666B (with 10 and 16 pin connectors)


5P-8561 Cable Assembly, 10 pin to 16 pin, (included with 5P-6590); 1P-3072 and 1P-3077 Cable Assemblies (part of 1P-3550) can be used instead



5P-8561 Cable Assembly, 10 pin to 16 pin, (included with 5P-6590); 1P-3072 and 1P-3077 Cable Assemblies (part of 1P-3550) can be used instead.


657B with Eight Speed Scraper Transmission


1 5P-0164 Overlay (16 pin connections engine and transmission)

2 5P-0165 Overlay (35 pin)

3 5P-0163 Adapter Cable Assembly (35-16 pin)


5 5P-0959 Ground Adapter Assembly, 16 pin, (included with 5P-6590)

6 5P-0162 Voltmeter Probe Assembly



1 6V-7839 Harness Adapter



4 6V-7875 Overlay



Power Train Tools





Drive Line and Axle

Marine Gear

Final Drive

Wheel and Tire


power train tool guide

Documents

engine bracket assembly

filter assembly

engine support bracket

bracket group

engine support assembly

engine support assembly

engine support bracket

engine support ft2362