Power & Signal Group Presents…

CONNECTING YOU, HARSH ENVIRONMENTS & MOLEX

Extra Rugged Circular (XRC) Sealed Plugs and Receptacles Extra Rugged Circular (XRC) Sealed Plugs and Receptacles

XRC Product ScopeXRC Product ScopeTo develop a circular product series that is a drop in replacement to the Deutsch HDP series with additional product features

Advantages vs. the competition

Housing Features and BenefitsHousing Features and Benefits

Visual Alignment Marking

Hex Nut

Enlarged Imprinting

Seal Retainer Collar

Notched Retainer for Custom Backshells & Overmolding

Visual Alignment Marking

Hex Nut

Enlarged Imprinting

Seal Retainer Collar

Notched Retainer for Custom Backshells & Overmolding

Terminals Features and BenefitsTerminals Features and Benefits

Specifications– Current rating: 13Amps– Accommodates 14-18awg UL &

SAE wire– Nickel and gold plating

Design benefits– Stainless steel hood

• Protects female cantilevers from getting bent

– Pin & Socket design• Eliminates terminal alignment when

installing wire leads

Features and BenefitsFeatures and BenefitsEnvironmentally sealed to IP67 industry standard

Protects against the ingress of dust, water and other contaminates to maintain the integrity of the mated pair

Standard and reverse terminal genders Allows design flexibility and polarizationEnlarged imprinting on wire seals Easy identification of circuits to aid in

installation/servicing wire leads for reduced applied costs

Bayonet style latch Provides quick and easy connections for reduced installation and service time as well as ensures proper depth when mating

Seal retainer lip Supports backshell and overmolding applications

Tactile and audible mating feedback Facilitates reliable matingVisual markings on outer shell Allow for visual alignment to facilitate

easier matingSimple crimp-and-poke technology Does not require terminal alignment

when installing crimped wires

XRC TimelineXRC TimelineCircular Roadmap

– Shell 18-14ckt• Size 16 terminals• Released

– Shell 24-31ckt• Size 16 terminals• March 2009

Shell 24

Shell 18

Product ValidationProduct ValidationThe following tests have been performed to validate the

performance of the XRC as compared to others in the field.– Durability– Current / Voltage Drop– High Temperature Exposure– Thermal Cycling– Temperature/Humidity Cycling– Salt Spray– Immersion– Fluid Compatibility– Crimp Pullout– Housing Retention– Vibration with Temperature/Humidity

Housing Features and BenefitsHousing Features and Benefits

Shell 24-31ckt– Size 16 terminals– Standard & reverse gender– With and with out retainer lip– Wire insulation range

• Competitor calls out 2 seals– Thin (Gray identifier)– Extra Thin (Blue identifier)

XRC 24-31ckt validation– Will consist of min and max

insulation OD– Passing environmental testing will

allow us to market an one seal solution vs. two

W/ Lip

W/O Lip

Application ToolingApplication Tooling

Hand tools and applicators– Double nested OEM hand tool– Industry standard applicators that fit into

standard crimping presses for high speed crimping

MX150LMX150L

MX150L configurations in wire to wire, panel mount, and PCB Available in 2,4,6,8,10,12 and 16 circuit versionsRated at 600V / 18AWire range of 22-14AWGProduct has a separate molded seal that can be applied on either side of the flangeProduct uses existing MX150L terminalsSealed IP67 rating with– UL, CSA, Marine UL

5 years in market

MX150L Product FamilyMX150L Product Family

A MX150L addition for 12/10/8 AWG applications Available in 2 and 4 circuit wire to wire and panel mount2 independent terminals– 12-10 AWG: 30.0A– 8 AWG: 40.0A

Will not mate with existing MX150L– 7.62mm centerline spacing– 2.50mm male blade width

Terminals– 19434: female– 19431: male

Housings– 19432: receptacle– 19433: plug

Environmentally sealed to IP 67UL recognition

MX150L – 12, 10 and 8 AWGMX150L – 12, 10 and 8 AWG

Note the wire seals and interfacial seal are internal so they are protected inside the connector.

MX150L – Cross sectionMX150L – Cross section

MX150 Sealed Connector SystemMX150 Sealed Connector System1. Matte Sealed Connectors

2. Cable Sealed Connectors

3. Terminals

MX150

MX150 InformationMX150 Information

Since Inception in 2003 Model Year– 3 Billion+ Terminals Sold– 164 Million+ Matte Sealed Connectors Sold– 93 Million+ Cable Sealed Connectors Sold

Approved for Use at 11 Major OEM’s Globally– Automotive and Non Automotive Customers

Suitable for TXL Style of Wire

MX150 Product InformationMX150 Product InformationCompetitive StrengthsCompetitive Strengths

Superior Performance– Engineered Balance between Opposing Requirements

• Low Insertion Force• Superior Electrical Performance / Reliability

– IP6k7 and IP6k9 Sealing Performance– Class 3 -40 to 125C (Tin) and Class 4 -40 to 155C (Gold/Silver)

Smaller– Smallest 1.5mm Sealed Connector in the Market– 3.5mm Pitch / 6.0mm Row to Row Spacing (Up to 14ga. UTX wire)– USCAR Single & Dual Row Footprints– Terminal Retention 2X Industry Standard

• 223% Stronger than Delphi GT-150

– Connector Retention 2X Industry Standard– Uses 0.8mm thick male blade – USCAR standard

Easy to Use– Product Shipped in One Piece – No Extra Parts Needed– Matte Seal Technology - No Wire Seal Crimping

Simple to Service– Needle Nose Pliers, Standard Screwdriver– Terminal Extraction Tool

Yazaki Molex Delphi

MX150 Sealed ConnectorsMX150 Sealed ConnectorsTerminal System OverviewTerminal System Overview

Base Specifications– Current Rating 22 amps– Wire Gauge:

• Accommodates 14 AWG (UTX) - 22 AWG• Accommodates 2.0mm^2 – 0.35mm^2

Plating– Tin Product

• Pre-Plated 100% Reflow Sn (20-40u”) over Advanced Olin Engineered Barrier (10-40u”)

– Gold Product • Post-Plated, Contact Area - Au (30u” min.) over Ni (50-90u”);

Body & Grip - 100-160u” Electro-Tin Solder (88-98% Tin) over Ni (5-30u”)

– Pure Silver• 80-130u” Pure Silver over 50-90u” Nickel; Body & Grip - 100-

160u” Electro-Tin Solder (88-98% Tin) over Ni (5-30u”)

MX150 Sealed ConnectorsMX150 Sealed Connectors

Matte Sealed Product Line – Wire to Wire– 1x2, 1x3, 1x4, 1x5, 1x6, 16-way Hybrid– 2x2, 2x3, 2x4, 2x6, 2x8, 2x10

Cable Sealed Product Line – Wire to Wire– 1x2, 1x3

Wire to Board Stick Headers– Vertical and Right Angle Configurations

MX150 Additional InformationMX150 Additional Information

Full Line Sealed Sample KitMX150 1x2 Cable Sealed Sample Kit

Molex Part NumberMolex Part Number9999999999--30123012

Molex Part NumberMolex Part Number987650987650--25612561

Full Line Color Full Line Color CatalogCatalog

P/NP/N987650987650--26422642

Mini-Fit H2OMini-Fit H2OSealed version utilizing proven Mini-Fit contact systemIP67 rated system, utilizing mat seals vs. individual wire sealsSeals are preinstalled. No assembly required, lowering application costs. Housings are made from UV stabilized materialCurrently offered in a 2 circuit version. Other circuit sizes & versions planned.Space-saving, compact design – see comparison:

Mini-Fit H2OMini-Fit H2OCan be used with 18 or 20awg wiresCan handle up to 9A/circuit94V-0 RatedPositive lock prevents accidental unmatingPossible applications include: Vending, Industrial Equipment, Recreational Vehicles, Agricultural Equipment, Material Handling Equipment, HVAC, Medical

Molex CMC Interconnect SystemMolex CMC Interconnect System

The Molex CMC interconnect system is a high density, fully sealed, compact interconnect system used in multiple applications throughout the automotive and non-automotive transportation industries.

((CConnectors for onnectors for MModular odular CControllers)ontrollers)

Power Connectors 0.635mm + 1.5mm + 2.8mm terminals

– 22 - way

– 53 - way

Hybrid Connectors 0.635mm + 1.5mm terminals

– 32 – way– 36 – way– 48 - way

Back plate

Lever

Matte seal

TPA

Front seal

Top housing

Bottom housing

Connector OverviewConnector Overview

Exploded View

53 way22 way

48 way32 way 36 way

CMC TerminalsCMC Terminals2 piece terminal design with tang locking system (copper alloy & stainless steel)

Robust design with fully protected contact beam

Sn plating (Au available)

Various wire sizes available

0.635mm

2.8mm

1.5mm

Mating Header ExamplesMating Header Examples

48-Circuit Header Series 36638

96-Circuit Header Series 36638

48-Circuit Header Series 500762

80-Circuit Header Series 50225

53-Circuit Header Series 64321

Molex SRCTMMolex SRCTM

Heavy duty sealed rectangular power connector system with high density pin countRugged shells for heavy duty applicationEnvironmentally sealed to IP69K and excellent oil fluid resistanceMultiple levels of power / signal carrying capability

SRCTMSRCTM

J2030 Environmental rating incudes IP69KTemperature rating - 40C to + 125C84 circuit- 18 Amp/contact6-60 circuit- 6-40amp & 60 14AmpIn developement: Wire to board, Straight and Right Angle Models. 60 & 128 circuit sizesMounting flange compatible with DRC 70-way

Brad Harrison® ConnectorsBrad Harrison® ConnectorsMini, Micro, & Nano-ChangeDIN 43650 connectors, Largest offering available

Brad® Product Line Overview Brad® Product Line Overview Mini-Change®

– Best selection best choice– Used primarily for power applications

Micro-Change® (M12) & Nano-Change® (M8)– Largest breath of product available– Ideal solution for sensors and switches– Network cabling & blocks

43650 DIN Connectors– Used on solenoid operated pneumatic and

hydraulic valves, flow sensors, pressure switches and other devices related to air (pneumatic) or fluid (hydraulic) operated systems

Next Generation M12 Connector Technology

FASTSIMPLE

SECURE

Brad® Ultra-LockTM Connector SystemBrad® Ultra-LockTM Connector System

Brad® Ethernet & NetworkingBrad® Ethernet & NetworkingM12 & Ultra-LockTM Cables and ConnectorsFull CAN Bus versions availableDeviceNet, NMEA2000, RV-C also

Sealed RJ45 & USB & M12Over molded cables & field attachableSealed to IP67

Brad® ApplicationsBrad® ApplicationsHarsh Commercial• Non-Automotive Transportation (NAT)

– Ideal solution for sensors and switches– Vehicle mounted, mobile crane for

loading and unloading of bulk and loose product

Circular connectors, receptacles, jumpers and in-line splitters with mPm junior timer connectors

DIN connectors for valves– Road and pavement sweeping

machines

mPm DIN field attachable connectors and splitters with molded connectors

Perma-Seal™ Heat-Shrinkable Terminals and Splices Perma-Seal™ Heat-Shrinkable Terminals and Splices

Perma-Seal terminals and splices provide a rugged, environmentally sealed connection that will insulate, seal and protect connections from physical abuse and abrasion– Manufactured using a propriety

polymer called NiAc™Provides a long lasting, moisture proof connection even in the most hostile environments– Withstands water, salt, condensation,

corrosion and heat, all of which can cause serious problems for conventional, unsealed connections

Perma-SealTM Product FamilyPerma-SealTM Product FamilyMolex offers a full line of heat shrinkable terminals and splices 22-8AWGLow shrink temperature for fast installationReduces chance of damage to wireExcellent insulation clarityHigh resistance to solvents, moisture and abrasionAvailable on Mylar Tape for machine applied terminal UL Listed at 600VRoHs compliant3:1 shrink ratio

Solderless Terminal LugsSolderless Terminal Lugs

Heavy Duty Industrial LugsCrimp in Industry Standard ToolingSizes 8 AWG up to 250 MCM

Insulated and Non Insulated26-4/0 AWG+

Power & Signal Group ContactsPower & Signal Group Contacts

Samples/Quotes ContactsNorth America

Phone: 440-836-6600 or 1-800-722-5273Email: salesna@powersignal.comOnline: www.powerandsignal.com/molex

EMEASAPhone: +49 (0) 2102 1677Email: saleseurope@powersignal.comOnline: www.powerandsignal.de/molex

Asia PacificPhone: +86 21 28932000Email: salesasia@powersignal.com