power plants · pdf fileabrasion and corrosion protection of a franzis turbine impel-ler....

The data contained herein are intended as reference only. Please contact your local Henkel Technical Support Group for assistance and recommendation on specifications for these products.

Henkel – The Solution Provider

Henkel offers much more than outstanding products, it provides solutions to many of the biggest challenges – and to the problems that you face in ensuring reliability, safety and durability. People in 125 countries around the world trust in brands and technologies from Henkel. Strong brands with proven and trusted names are incorporated into this common platform and have long been the key to Henkel’s success.

At Henkel, we understand power plant maintenance – and the problems that you face in ensuring reliability, safety and durability. We see our duty as being an active partner in providing products that are going to help in the cost-efficient, trouble-free and effective maintenance and repair of power plant facilities and equipment.

We’re here to ensure that you receive all the help and support you need.Just get in contact with us!

Meets all Needs

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Turbine Service & Overhaul

Power Plant Infrastructure

Challenge:

Challenge:

Abrasion and corrosion protection of a Franzis turbine impel-ler.

Repair headwater tunnel, pressure tunnel and run-off tunneland build abrasion resistant layer on concrete.

Repair badly worn areas on impeller, e.g. holes, with Loctite®

Nordbak® Wear Resistant Putty. Apply two coats of Loctite®

Nordbak® Brushable Ceramic Grey / White onto the entire surface of the impeller.

Repair and rebuild cracks, chipping and spalling of concrete areas with Loctite® Magna Crete. Repair and seal large concrete surfaces and provide chemically resistant coat with Loctite® High Performance Quartz.

Loctite® Solution:

Loctite® Solution:

11

Loctite® Solutions for Power PlantsMaintain, Repair, Rebuild and Protect

Did you Know?

• Concrete is used for its compressive strength,

however, concrete itself is not suitable for

repair of concrete surfaces. Repairs using

concrete are prone to delaminate and crack.

• A common cause of concrete degradation

is corrosion - spalling. Because concrete is

permeable, it is prone to water damage which

causes embedded steel reinforcement bars to

corrode. The corroded steel bars expand and

exert a force on the surrounding concrete

causing the concrete to bulge and crack.

Loctite® Fixmaster® Concrete Surface Repair & Rebuild

Loctite® Fixmaster® high strength concrete repair products offer the solution to fi ll and restore concrete permanently, while minimising disruption to production.

• Chemical and corrosion resistant.

• Self leveling.

• Stronger then concrete.

• Bonds to concrete, wood, metals, bricks and other common building materials.

Concrete vs. Loctite® Fixmaster®

Magna-Crete and Loctite® Fixmaster®

High Performance Quartz

Property Concrete Loctite® Fixmaster®

Magna-crete and High Performance

Quartz

Requires chemical bonding agents to adhere to concrete

Yes No

Minimum thickness required to achieve compressive strength

100mm 6mm

Curing time 28 days 1 to 24 hours

Chemical resistance Low High

Freeze/thaw resistance No Yes Technical Data Sheets

Material Safety Data Sheets

Product Literature

Product Application Assistance

New Product Information & News

Visit the web for immediate access to:

Henkel Australia Pty. Ltd.135-141 Canterbury Road, Kilsyth, Victoria, 3137Phone: 1300 88 555 6www.loctite.com.au

1300 88 555 6www.loctite.com.au

Henkel New Zealand Ltd.PO Box 58 493Greenmount 1730Auckland, New ZealandPhone: (64) 09/272 6710www.loctite.co.nz

09 272 6710www.loctite.co.nz

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4231 Power Plants_6pp Cover_5.indd 1 9/7/09 9:11:51 AM

This guide has been designed to provide quick and easy assistance to the specialists who service power plants and look for reliability, longevity and cost reduction.

Power plant engineers know about the importance of equipment reliability and predictability. They must keep the machinery running 24 hours a day, 7 days a week without downtime. Henkel offers a wide range of Loctite®, Fixmaster® and Nordbak® products to help service engineers keep the downtime short and find the best solution for any specific maintenance or repair problem.

With the help of this guide, you can:Easily select the right products to help you service and maintain power plant assembliesPrevent wear proactively for new equipmentPinpoint the most suitable solution for servicing worn partsDetermine the best product for your particular maintenance or repair problem

Our commitment to power plant operators and utility companies:Dedicated power plant maintenance program“Hands-on” product application advice and technical supportOn-site product and maintenance trainingWorldwide industry experience and resourcesNational distribution network

•

•••

•••••

Henkel Solutions for Power Plants Loctite® MRO Workshop

The Loctite® MRO Workshop is a practical hands-on training program on the use of Loctite® products in Maintenance, Repair and Overhaul (MRO) environments. Learn to cut maintenance time and costs while increa-sing the reliability of your equipment.

Your work force will have a knowledge and the tools to do the following:

Save timeReduce routine maintenance tasksReduce standard repair timeReduce redundant repairsReduce extended repair timesReduce unnecessary repairs

Improve reliabilityQuality productionExtend Mean Time Between FailureReduce minor stoppages for adjustmentFewer needless variables for Planned MaintenanceEnlarged reliability culture

Reduce energy costs Air leak 1mm @ 600kPa @15¢ per Kwh = $360 lost per yearLoose connector on 480 volt, 30 amp, 3 phase motor = 13% more energy needed to run

Improve safetyImprove safety by eliminating personal injury hazards

Reduce fluid consumptionHydraulic leak @ 1 drop/second @ $12.00ltr = $18,396 lost per yearReduce disposal costsReduce clean up time and materialsMinimise environmental impact, i.e. oil disposal

•••••

•••••

••

•

•

•••

Plant pre-survey to identify maintenance needs

Tailor made hands-on training to fit your specific needs

Conducted on site

Review of common causes of failure and prevention

In-plant follow up and support

Suitable for staff at all levels in the organisation

All training materials will be supplied

•

•

•

•

•

•

•

After a MRO Workshop

Key Maintenance Workshop features

Join Australia’s leading industrial companies who have attended the Loctite® MRO Workshop

Leading industrial attendees

Alcoa

Australian Paper

BHP

Cadbury Schweppes

Energy Australia

•

•

•

•

•

Nestlé

One Steel

Qantas

Siemens

Tenix

•

•

•

•

•

For more information or to schedule a training session at your workplace, call Australia: 1300 88 55 6

New Zealand: (64) 09/272 6710.

Trained, motivated and equipped personnel drive costs down!

•

2 12

Australia: 1300 88 555 6www.loctite.com.auNew Zealand: (64) 09/272 6710www.loctite.co.nz

Australia

4231 Power Plants_6pp Cover_5.indd 2 6/7/09 8:54:53 PM

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Most assemblies run in harsh environments and operating conditions which result in wear, erosion, corrosion, cavitation, mechanical damage and leaks.

Table of Contents

Fossil Thermal Power Plants

Coal Fired Power PlantsGas Fired Power Plants

Renewable Power Plants

Hydroelectric Power Plants

Loctite® MRO Workshop:

Loctite® Maintenance Workshop

Ask for a customised on site training!

Let us show you how Henkel Solutions can:• Save time• Reduce maintenance costs• Improve overall reliability

See page 12 for further information

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4231 Power Plants_8pp text_5.indd 3 6/7/09 8:55:30 PM

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Coal Fired Power Plants

Equipment Challenges Loctite® SolutionConveyor (Bucket / Belt)

Wear to chutes and transfer points Nordbak® Wearing Compound, Nordbak® Brushable Ceramic – Grey, Loctite® 7070 Cleaner, Nordbak® Sprayable Brushable Ceramic

Uneven wear to lag or idler pulleys Loctite® Superior Metal, Nordbak® Brushable Ceramic – Grey, Loctite® 7070 Cleaner

Assembling press and slip fitted parts Loctite® 641 Retainer

Crusher House Abraded discharge chutes Nordbak® Wearing Compound, Nordbak® Brushable Ceramic – White, Loctite® 7070 Cleaner, Nordbak® Sprayable Brushable Ceramic

Coal Bunker Wear to cone and discharge areas Nordbak® Wearing Compound, Nordbak® Brushable Ceramic – White, Loctite® 7070 Cleaner

Coal Feeder Worn chutes and ringsNordbak® Wearing Compound, Nordbak® Brushable Ceramic – White, Nordbak® Sprayable Brushable Ceramic

Coal Pulveriser Abraded pipe, walls, and cone Nordbak® High Temperature Pneu-Wear, Nordbak® High Temperature Brushable Ceramic – Grey, Loctite® 7070 Cleaner

Wear to shafts and housings Loctite® Superior Metal, Loctite® 7070 Cleaner


Sealing flanges Loctite® 518 Flange Sealant, Loctite® 7070 Cleaner, Loctite® 790 Gasket Remover

Preventing pipes and fittings from leaks Loctite® 577 Thread Sealant

Primary Air Fan Worn housing and blades Nordbak® Pneu-Wear, Nordbak® Brushable Ceramic – White, Loctite® 7070 Cleaner, Nordbak®

Sprayable Brushable Ceramic

Secure bolts on housing and blades Loctite® 271 or 2701 Threadlocker


Fuel Lines and Elbows

Abraded surfaces Nordbak® High Temperature Pneu-Wear, Nordbak® High Temperature Brushable Ceramic – Grey, Loctite® 7070 Cleaner

Install and repair ceramic tiles Nordbak® High Temperature Pneu-Wear

Sealing flanges Loctite® 518 Flange Sealant


Forced Draft Fan Worn shafts Loctite® Superior Metal

Wear to housings and blades Nordbak® Pneu-Wear, Nordbak® Brushable Ceramic – White, Nordbak® Sprayable Brushable Ceramic



Ash Hopper Wear in ash hopper Nordbak® High Temperature Pneu-Wear, Nordbak® High Temperature Brushable Ceramic – Grey, Loctite® 7070 Cleaner


Fly Ash Collector Abraded collector and separator Nordbak® High Temperature Pneu-Wear, Nordbak® High Temperature Brushable Ceramic – Grey, Loctite® 7070 Cleaner, Nordbak® Sprayable Brushable Ceramic



Coal fired power plant equipment operates in very harsh environments. Machinery and components used in coal and ash handling, such as coal conveying systems or coal feeders, are exposed to extreme erosion and to some of the most abrasive materials found in a power plant.This guide will help you to easily select the best products to help you service and maintain the facili-ties in your plant.

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Equipment Challenges Loctite® SolutionInduced Draft Fan Abraded housing and blades Nordbak® High Temperature Pneu-Wear, Nordbak® High Temperature Brushable Ceramic – Grey,

Loctite® 7070 Cleaner, Nordbak® Sprayable Brushable Ceramic

Worn shaft and bearing housing Loctite® Superior Metal



Condenser Pitted or corroded water box Loctite® Superior Metal, Nordbak® Brushable Ceramic – Grey, Loctite® 7070 Cleaner, Nordbak®


Corroded tube sheet Loctite® Superior Metal, Nordbak® Brushable Ceramic – Grey, Loctite® 7070 Cleaner



Cooling Towers Corrosion or cavitation Loctite® Superior Metal, Nordbak® Brushable Ceramic – Grey, Loctite® 7070 Cleaner, Nordbak®


Wear to fan blades Loctite® Superior Metal, Nordbak® Brushable Ceramic – Grey, Loctite® 7070 Cleaner, Nordbak®





Cooling Water Pump

Cavitation in castings Loctite® Superior Metal, Nordbak® Brushable Ceramic – Grey, Loctite® 7070 Cleaner, Nordbak®


Erosion to impeller Loctite® Superior Metal, Nordbak® Brushable Ceramic – Grey, Loctite® 7070 Cleaner, Nordbak®




Water Service Pumps

Reseat bearing housings Loctite® Superior Metal


Precipitator/Scrubber System

Damage due to impingement Nordbak® Pneu-Wear, Nordbak® Brushable Ceramic – Grey, Loctite® 7070 Cleaner, Nordbak®


Wear to lining Nordbak® Pneu-Wear, Nordbak® Brushable Ceramic – Grey, Loctite® 7070 Cleaner, Nordbak®


Thickener tank rake and cone Nordbak® Pneu-Wear, Nordbak® Brushable Ceramic – Grey, Loctite® 7070 Cleaner, Nordbak®


Floors, Decks, Roofs

Spalled or broken concrete Fixmaster® Magna Crete, Fixmaster® High Performance Quartz

Turbine Deck Reassemble unit Loctite® 5910, Loctite® 7070 Cleaner, Loctite® 790 Gasket Remover


Transformers Sealing flanges Loctite® 518 Flange Sealant


5


Did you Know?Hard Face WeldSTEP 1: Preheat surfaceSTEP 2: Preheat rods and substratesSTEP 3: Lay (6mm x 3mm beads) x 210mm long. Overlap each bead by 50%STEP 4: Lay second pass of beads to achieve 6mm thickness. Total of 176 passes

STEP 5: Relieve stress caused by application of heatTotal Labour = 8 HoursLoctite® Nordbak® Wearing CompoundSTEP 1: Preheat surfaceSTEP 2: Mix resin and hardenerSTEP 3: Apply to surface with trowelTotal Labor = 1 Hour(No fl ame, No heat distortion of the substrate)

Loctite® Nordbak® Wear Resistant Coating

Loctite® Nordbak® Wearing Compounds utilise the superior wear properties of ceramic and the convenience of two part epoxies to protect equipment like pumps, chutes and augers in harsh industrial environments. Loctite®

Nordbak® Products stand up to almost any corrosion, abrasion and wear problems power plants can encounter and are ideal for all those large scale repairs that have to last.

• Restores worn surfaces, use on new parts to extend life.

• Provides superior protection from environmental impact.

• Eliminates and breaks corrosion/erosion cycle.

• Non-shrinking and non-sag formulations. High compressive strength.

• Broad chemical resistance, broad range tailored to specifi c applications.

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Coal Fired Power Plants

Coal Handling

Boiler Room / Pulveriser

Challenge: Challenge:

Challenge:

All the coal handlingequipment, like bucket loadersand shufflersare stressed under strong abrasion and corrosion.

Grinding rollof pulveriser suffers through heavy vibration and high loads when it grinds coal into a fine powder.

Feed line of pulverised coal. Severe abrasion from the fine coal particles, especially on elbows.

The arm of the grinding roll was worn by coal particles.

After surface preparation by abrasive blast cleaning, two coats of Loctite® Nordbak®

Brushable Ceramic Grey were applied to create a non-slip, wear and corrosion resistant surface. The high gloss finish reduces sticking of coal particles to the shuffle inner surface.

Threadlocking of fasteners or fittings on grinding roll to ensure that this part of equipment works without interruption and costly down time with Loctite® 277, 243 or 262.

Loctite® Nordbak® High Temperature Pneu-Wear was used to coat inner part of the elbow. The product is designed to rebuild, repair and protect equipment exposed to extreme abrasive wear from fine particles of pulverized coal, up to 230 °C.

Loctite® Nordbak® High Temperature Wearing Compound is used to rebuild, repair and protect against sliding abrasion at temperatures up to 232 °C.

Loctite® Solution: Loctite® Solution:

Loctite® Solution:

Challenge:

Loctite® Solution:

6


Did you Know?

What is Polymer Composites?

• An epoxy or urethane (polymer) system that

contains a reinforcement component such

as fi bers, beads, powders ect.… These added

composites increased performance.

Loctite® Nordbak® and Fixmaster® Polymer

Composites are formulated with 100% solids.

This means that unlike solvent-based systems,

Loctite® Nordbak® and Fixmaster® polymer

composites will not shrink when cured.

Loctite® Fixmaster® Metal Surface Repair & Rebuild

Loctite® Fixmaster® composites repair, rebuild and restore damaged machinery and equipment permanently, without the need for heating or welding. Technology advanced and manufactured with over 50 years know-how, the range includes putty or pourable formulations for aluminium, steel or stainless steel.

• Non-shrinking, high compressive strength, durable.

• Can be drilled, tapped of machined after cure.

• Superior adhesion to metal, ceramic, wood, glass and some plastic.

• Excellent resistance to aggressive chemicals.

• Choice of mild steel, aluminium or non-metallic fi llers.

18 1415

Water CirculationBoiler Room & Pollution Control

Challenge:Challenge:Water condenserpipes are attacked by bi-metalliccorrosion on the weld lines to the back plate. This corrosion caused leakage.

Corrosioncaused by acids or alkalines stored in tanks of water purificationunits.

Loctite® Nordbak® Chemical Resistant Coating was applied to the inner parts of the water condenser, providing a chemically and corrosion resistant coating.

Loctite® Nordbak® Sprayable Ceramic is applied onto the inner surface of the tank to protect against chemical attack. This has extended the service life of the tank.

Loctite® Solution:Loctite® Solution:

Power Generation & Transmission Challenge:

Challenge:

Challenge:

After years of work the mainwater supply pump was worn, resulting in decreased pump efficiency.

Leakage from the casting of turbine / generator block

Turbine / generatorblock is exposed to vibration which causes loosening of bolts and fasteners.

Loctite® Nordbak® Brushable Ceramic Grey and Loctite® Nordbak® Wear Resistant Putty were used to rebuild and recoat the inner parts of pump case and impeller. This resulted in higher efficiency of the pump plus lower energy consumption.

Loctite® Superior Metal was used to repair the cracks from which oil was leaking. This product is a ferro silicon, filled repair putty resistant to corrosion, with superior adhesion to the cast surface.

Loctite® Solution:

Loctite® Solution:

Loctite® 272 Threadlocker securely locks any threaded fastener or fitting against vibration loosening and shock loads.

Loctite® Solution:

7


Did you Know?What is the function of a Gasket?• Maintains a seal.• Remains impervious to industrial fl uids.• Compatable with the materials

around the gasket.Why do Gaskets leak?• Stress distortion is a primary cause of cork, paper and cut gasketing products failure.• Cause of Stress Distortion:

– Uneven and Localised stress causes leaks.– Over-tightening bolts causes stress distortion.– Pressure surges causes leaks.– Different rates for thermal expansion causes leaks.

Loctite® Gasketing

Loctite® anaerobic gasketing technology has revolutionised fl ange sealing in all industries. Anaerobic gasketing materials remain liquid when exposed to air, but cure when confi ned between mating fl anges. They are best suited for small gap applications and rigid metal-to-metal assemblies.

With excellent fl uid resistance, formulated for higher operating temperatures, Loctite®

silicone gasketing materials are best suited for large gap applications and stamped metal assemblies.

• No shimming effect - controlled tolerances, no need for re-torquing.

• Fill all voids - reduce the need for a fi ne surface fi nish of fl anges.

• Parts can be disassembled easily after extended service.

• Resists high pressure when fully cured.

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Gas Fired Power Plants

Gas fired power plants are either single-cycle plants fuelled entirely by natural gas, or combine the gas turbine cycle with a coal fired unit. In most cases, gas fired power plants operate in a combined cycle process using a gas and a steam turbine to generate electricity.Therefore, many applications are similar to those in coal fired plants, e.g. on the cooling cycle, cooling pumps or steam turbine. Applications on the gas turbine, the gas pipes, the intake air or the flue gas duct etc. require different maintenance and service solutions. Henkel offers products tailored specifically to these needs.

Feed water tank Heavy machinery / shaft & assemblies

Challenge: Challenge:Corrosion protection of feed water tanksand repair of corroded tank inside surface. Corrosion protection of the external surface of industrial water pipes.

Prevent loosening and corrosion of the bearing blockfastener to ensure reliability of compo-nents mounted onto the base plate.

After surface preparation by abrasive blast cleaning, coat the entire inside surface with Loctite® Sprayable Ceramic to achieve a uniform corrosion protection coating on the inner tank surface. Coat the external sur-face of water pipes with Loctite® Sprayable or Loctite® Nordbak® Brushable Ceramic.

Apply Loctite® 2701 High Strength Threadlocker onto the bearing block faste-ner and secure the assembly.


Feedwater & cooling pump Base plates & foundation

Challenge: Challenge:Prevent gasket failure at the pump housing and mounted components of the centrifugal pump.

Repair cracks, spalling and chipping of bedplates, pumps, gearboxes or aggregates. Chemical resistant coating on concrete bedplate to avoid leakage of foundation.

Seal all pump housing flanges with Loctite®

518 Flange Sealant in order to avoid any leakage. Please consult also the compre-hensive manual describing the complete range of solutions Henkel offers for the repair and maintenance of pumps.

Repair any cracks or other damage to small areas of the bedplate with Loctite® Magna Crete. For damages to large areas of the bedplate or if you need a smooth concrete layer resistant to chemicals, use Loctite®

High Performance Quartz.


8


Did you Know?

Why Do Bearings Fail?

• Defective bearing seats on shafts and

in housings

• Misalignment

• Faulty mounting practice

• Incorrect shaft and housing fi ts

• Inadequate sealing

• Ineffective sealing

• Vibration while bearing is not rotating

• Electrical current passage

through bearing

Loctite® Retaining

Pioneered anaerobic technology, Loctite®

Retaining Compound fi ll the “inner space” between components, cure to form a strong precision assembly and increase the shear strength of cylindrical, non-threaded assemblies. Loctite® Retaining Compounds have gained wide acceptance as a standard method for assembling press and slip-fi tted parts.

• Bond and secure non-threaded cylindrical metal assemblies

• High and moderate strength products – can carry high loads and eliminate fretting

• Fill all voids – prevent corrosion

• Reduce the need for tolerances

• 100% contact - load and stress are distributed evenly over the joint

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Natural gas pipes, fittings & pressure reducing stations

Challenge:Prevent leaks from threaded fittings of the gas pipes and pressure reducing station.

Seal all fittings with Loctite® 577 Thread Sealant. Use for max. 3 thread size. If applied below 5 °C, Loctite® 577 cures only in combi-nation with Loctite® 7649 Activator. Recommended for pressure up to 7 bar.

Loctite® Solution:

Challenge:

Rusted, corroded and seized parts.

Use Loctite® Freeze and Release to instantly chill seized and rusted parts (bolts, nuts, studs). The exceptional shock-freeze effect causes microscopic cracks in the layer of rust, allowing the lubricating ingredient to wick directly into the rust by capil-lary action. The assembly can be easily dismantled after allowing 1-2 minutes reaction time. Released parts remain lubricated and protected from corrosion.

Loctite® Solution:

9


Did you Know?• Leakage from threaded and fl angedfi ttings cost industry and ultimately usas consumers, millions of dollars annually.• Re-work of pipe sealing leads to further

downtime and unnecessary expense.• When fully cured, Loctite® Thread

Sealants seal to the burst strength of mostpiping systems

Loctite® Thread Sealing

Loctite® liquid thread sealants seal and secure metal pipes and fi ttings, fi lling the space between threaded metal parts and harden to prevent leakage. Designed for low and high pressure applications, liquid thread sealants seal instantly for low pressure testing. The new innovation semi-solid formula in a stick format offers added convenience and portability for general maintenance and hard-to-reach applications

• Replaces tapes and pastes

• Liquid ensures complete contact between threads for a 100% seal.

• Liquids will not creep, shrink, shred or block systems (including fi lters)

• Disassembly can be achieved easily with basic hand tools

• Prevents leaks, corrosion and galling in threads

1

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Hydroelectric Power Plants

Hydroelectric power plants are classified into three types: Run-of-river, storage, and pump reservoir facilities.The biggest challenge in hydroelectric power plants is the corrosion and wear protection of equipment made of metal, but repair of the concrete infrastructure plays an important role. Henkel offers a wide range of service solutions covering the infrastructure of the plant, the turbine service, engine house, generator and valves.

Valves, Pipes & Turbine Inlets

Challenge: Challenge:Seal the flanges of the Pelton turbine inlet and attached components.

Rebuild butterflyvalve after corrosion and/or abrasion.

Use Loctite® 518 Flange Sealant to achieve reliable sealing of the flange and avoid corrosion.

Rebuild and coat the valve and butterfly with Loctite® Nordbak® Brushable Ceramic Grey / White.


Rebuild and protect the entire outer and inner surface of the ball valve and build up abrasion and corrosion protection

Prevent leakage on all threaded fittingsand pipes, espe-cially on hydraulic systems.

Fill the gaps, pin holes and surface defects with Loctite® Nordbak® Wear Resistant Putty. Afterwards coat the entire surface (inside and outside) of areas subjected to abrasion and corrosion with Loctite®

Sprayable Ceramic, using an airless spray system.

Seal course threaded assembles with Loctite® 577 Thread Sealant. For hydraulic oil pipes and fine threaded fittings use Loctite® 542 Thread Sealant. Thread seal-ants prevent fittings from loosening, yet allow easy disassembly with normal hand tools.

Challenge: Challenge:


10







Meets all Needs

3

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2



Challenge:

Challenge:







Loctite® Solution:

Loctite® Solution:

11


Did you Know?















• Self leveling.








Quartz


Yes No


100mm 6mm





Product Literature








11


This guide has been designed to provide quick and easy assistance to the specialists who service power plants and look for reliability, longevity and cost reduction.

Power plant engineers know about the importance of equipment reliability and predictability. They must keep the machinery running 24 hours a day, 7 days a week without downtime. Henkel offers a wide range of Loctite®, Fixmaster® and Nordbak® products to help service engineers keep the downtime short and find the best solution for any specific maintenance or repair problem.

With the help of this guide, you can:Easily select the right products to help you service and maintain power plant assembliesPrevent wear proactively for new equipmentPinpoint the most suitable solution for servicing worn partsDetermine the best product for your particular maintenance or repair problem

Our commitment to power plant operators and utility companies:Dedicated power plant maintenance program“Hands-on” product application advice and technical supportOn-site product and maintenance trainingWorldwide industry experience and resourcesNational distribution network

•

•••

•••••

Henkel Solutions for Power Plants Loctite® MRO Workshop

The Loctite® MRO Workshop is a practical hands-on training program on the use of Loctite® products in Maintenance, Repair and Overhaul (MRO) environments. Learn to cut maintenance time and costs while increa-sing the reliability of your equipment.

Your work force will have a knowledge and the tools to do the following:

Save timeReduce routine maintenance tasksReduce standard repair timeReduce redundant repairsReduce extended repair timesReduce unnecessary repairs

Improve reliabilityQuality productionExtend Mean Time Between FailureReduce minor stoppages for adjustmentFewer needless variables for Planned MaintenanceEnlarged reliability culture

Reduce energy costs Air leak 1mm @ 600kPa @15¢ per Kwh = $360 lost per yearLoose connector on 480 volt, 30 amp, 3 phase motor = 13% more energy needed to run

Improve safetyImprove safety by eliminating personal injury hazards

Reduce fluid consumptionHydraulic leak @ 1 drop/second @ $12.00ltr = $18,396 lost per yearReduce disposal costsReduce clean up time and materialsMinimise environmental impact, i.e. oil disposal

•••••

•••••

••

•

•

•••

Plant pre-survey to identify maintenance needs

Tailor made hands-on training to fit your specific needs

Conducted on site

Review of common causes of failure and prevention

In-plant follow up and support

Suitable for staff at all levels in the organisation

All training materials will be supplied

•

•

•

•

•

•

•

After a MRO Workshop

Key Maintenance Workshop features

Join Australia’s leading industrial companies who have attended the Loctite® MRO Workshop

Leading industrial attendees

Alcoa

Australian Paper

BHP

Cadbury Schweppes

Energy Australia

•

•

•

•

•

Nestlé

One Steel

Qantas

Siemens

Tenix

•

•

•

•

•

For more information or to schedule a training session at your workplace, call Australia: 1300 88 55 6

New Zealand: (64) 09/272 6710.

Trained, motivated and equipped personnel drive costs down!

•

2 12

Australia: 1300 88 555 6www.loctite.com.auNew Zealand: (64) 09/272 6710www.loctite.co.nz

Australia

4231 Power Plants_6pp Cover_5.indd 2 6/7/09 8:54:53 PM






Meets all Needs

3

1

3

2



Challenge:

Challenge:







Loctite® Solution:

Loctite® Solution:

11


Did you Know?















• Self leveling.








Quartz


Yes No


100mm 6mm





Product Literature








11


power plants · pdf fileabrasion and corrosion protection of a franzis turbine impel-ler....

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