power module output module
TRANSCRIPT
Performance Specifications ........................................ 2Notes MC2KW ........................................................... 3POWER MODULERear Panel .................................................................. 3Section Location ........................................................ 3Block Diagram ........................................................... 4Interconnection Diagram ...................................... 5 - 6Amp Schematic and PCB ..................................... 7 - 9Heatsink Schematic and PCB ............................ 10 - 11Heatsink Slave Schematic and PCB ................... 12 - 13Capacitor Schematic and PCB .................................. 14Logo Schematic and PCB ......................................... 15
Logo Schematic and PCB ......................................... 16Parts List ............................................................ 17 - 19OUTPUT MODULERear Panel ................................................................ 20Section Location ...................................................... 20Interconnection Diagram .................................. 21 - 22Main Schematic and PCB ................................. 23 - 28Meter Power Supply Schematic and PCB ........... 29 - 32Meter Led Schematic and PCB .......................... 33 - 34Parts List ............................................................ 35 - 37Repacking Instruction .............................................. 39
POWERMODULE
CONTENTS
OUTPUTMODULE
SERVICE MANUAL
POWER AMPLIFIERPRELIM
INARY
SERIAL NO.POWER MODULE WJ-A001 And AbovePOWER MODULE WJ-B001 And Above
OUTPUT MODULE WJ-C001 And Above
PERFORMANCE SPECIFICATIONSPower Output2000 watts into an 8, 4 or 2 ohm load is the minimum sinewave continuous average power output. The output RMSvoltage is:126.5V across 8 ohms89.5V across 4 ohms62.2V across 2 ohms
Output Load Impedance8, 4 and 2 ohms (with three paors of terminals each forimpedance)
Rated Power Band20Hz to 20,000Hz
Total Harmonic Distortion0.005% maximum harmonic distortion at any power level from250 milliwatts to 2000 watts, 20Hz to 20,000Hz
Dynamic Headroom2dB
Frequency Response+0, -0.25dB from 20Hz to 20,000Hz+0, -3dB from 10Hz to 100,000Hz
Sensitivity5.0 Volts Balanced Input2.5 Volts Unbalanced Input
A-Weighted Signal To Noise Ratio90dB Unbalanced (123dB below rated output)94dB Balanced (127dB below rated output)
Intermodulation Distortion0.005% maximum, if instantaneous peak power output doesnot exceed 4000 watts, for any combination of frequenciesfrom 20Hz to 20kHz.
Wide Band Damping FactorGreater than 40
Input Impedance10,000 ohms
Power GuardLess than 2% THD with up to 14dB overdriveGeneral Specifications
MC2KW Output Module Power Requirements100 Volts, 50/60Hz at 35 watts110 Volts, 50/60Hz at 35 watts120 Volts, 50/60Hz at 35 watts220 Volts, 50/60Hz at 35 watts230 Volts, 50/60Hz at 35 watts240 Volts, 50/60Hz at 35 watts
MC2KW Power Module Power Requirements1
100 Volts, 50/60Hz at 1440 watts110 Volts, 50/60Hz at 13.0 amps120 Volts, 50/60Hz at 12 amps220 Volts, 50/60Hz at 7.5 amps230 Volts, 50/60Hz at 6.5 amps240 Volts, 50/60Hz at 6.5 ampsNote: Refer to the rear panels of the MC2KW Output Module andMC2KW Power Modules for the correct voltage.
Overall DimensionsMC2KW Output Module: Width is 17-3/4 inches (45.09cm),Height us 12-5/16 inches (31.27cm) including feet, Depth is 26-5/8 inches (62.54cm) including the front panel, handles, knobs andinterconnect cables2
MC2KW Power Module: Width is 17-3/4 inches (45.09cm),Height us 12-5/16 inches (31.27cm) including feet, Depth is 26-5/8 inches (62.54cm) including the front panel, handles andinterconnect cables2
WeightMC2KW Output Module is 121 poulds (54.9kg) net, 146 pounds(66.2kg) in shipping cartonMC2KW Power Module is 158 poulds (71.7kg) net, 183 pounds(83.0kg) in shipping carton
1 The power requirements listed are for each MC2KW PowerModule, two are required for each MC2KW Power Amplifier2 Interconnect cables are supplied with the MC2KW OutputModule and both MC2KW Power Modules connect to theMC2KW Output Module.
2
1. The heavy notes on the schematic denote the primarysignal path.
2. Unless otherwise noted, all voltages indicated on theschematics are measured under the following conditions:a. AC input at 120 volts, 50/60Hz.b. All voltages are +/-10% with respect to ground. A
high impedance (10 megaohm) voltmeter must be used.
3. Unless otherwise specified:a. Resistor values are in ohms.b. Capacitor values are microfarads (uF).c. Inductor values are in microhenries (uH).
4. On PC board drawings, Square pad indicates:a. Polarized Capacitors - Positiveb. Diodes - Cathodec. Others - Pin 1
5. WARNINGParts marked with the symbol have criticalcharacteristics. Use only replacement parts recom-mended by the manufacturer.
6. Soft startup procedure for servicing:1. Interconnect output module and power modules2. Connect Output Module to 120VAC3. Connect Power Modules to variac and set the
output to zero.4. Turn Output Module power switch to on. (This will
energize the power relays in the Power Modules.)5. Gradually advance the variac to 120VAC while
monitoring the AC current.
NOTES
3
REAR PANEL
SECTION LOCATION
TOP VIEW WITH COVER REMOVED
MC2KWPOWER
4
BLOCK DIAGRAM
INTERCONNECTMC2KWOUTPUT
5 6
1
7 8
AMP 050215 SCH2
AMP 050215 PCB2
9 10
HEATSINK 050216 SCH3A
MC2KWPOWER
3B
HEATSINK 050216 PCB3A
11 12
3B HEATSINK SLAVE 050282 SCH4A 4B
J2
R2
R5
129610
J4 J6
GP2
GP3
R4
R7
R1
GP1
R3
J1
R6
GP4
J5
R13
R15
Q11
R21
R23
Q1
9
C10
R14
Q1
0
R16
R20
RT1
R22
Q1
8
C11
J3
Q9
R19
R17
Q1
7Q
15
Q1
3
R12
Q8
R18
Q1
2Q
14
Q1
6
TORED
Rev.A
BLUMASTER HS GRN
MC2KWPOWER
HEATSINK SLAVE 0502824A 4B
13
4
3
4
3
1
1
3
4
3
4
-80V
J6
-80VJ6
80V J5
80V
J5
GRN
RED
GP1
80V
-80V
-80V
-80V
J6
J6
80V
80V J5
J5
RECT- J2
RECT+ J1
J7
J8
J9
J10
J3
J4
J5
J6
C1
67
00
0u
F
C2
67
00
0u
F
+
+
J7
J8
J1
0
129592
J1
J3
J5
J4
J9
J6
J2
GP
1
RED
RED
GRN
GRN
RE
D
GR
N
Rev.A
RED
RED
GRN
GRN
5 CAPACITOR 050217
14
LOGO 0502186A
B+
15V
6B
6B
2
2
NC
15V
6B
2
2
15V
15V
15V
GREEN
GREEN
J5:2
J5:1
J5:2
J5:1
15V
GREEN
DS7
1.65kR4
DS5
1.65kR3
GREEN
DS1
1.65kR1
1kR9
15V
J5:3
J5:4
J5:3DS2
1.65kR2
GREEN
GREEN
LOGO1J2:1
LOGO1
LOGO1J1:1
GREEN
DS8
DS6
GREEN
DS3
J2:3
J2:2
15V
J1:4
J1:2
J1:3
DS4
MC2KWPOWER
15
S9
B+
NC
LOGO2
6A J2:3
6A J2:2
D
6A J2:1
J5:3
J5:1
J5:2
LOGO 0502186B
16
PARTS LISTINTERCONNECTT1 POWER TRANSFORMER 050230D1 DIODE BRIDGE RECT 070181RT1 ASSY THERMISTOR 052017RT2 ASSY THERMISTOR 052017CB CIRCUIT BREAKER 20A 240V 088022
AMPLIFIER PCB 050215C1 CAP MONO 10PF 200V 10% 061297C2 CAP ELECT 100UF 25V 066447C3 CAP MONO .1UF 50V 20% 061305C4 CAP MONO .1UF 50V 20% 061305C5 CAP MONO .1UF 50V 20% 061305C6 CAP ELECT 10UF 50V 066445C7 CAP ELECT 22UF 100V 066506C8 CAP MONO .1UF 50V 20% 061305C9 CAP MONO .1UF 50V 20% 061305C10 CAP ELECT 10UF 50V 066445C11 CAP ELECT 100UF 25V 066447C12 CAP ELECT 10UF 100VDC 066462C13 CAP MONO 1PF 100V NPO 061319C14 CAP ELECT 10UF 100VDC 066462C15 CAP MONO 220PF 200V 10% 061301C16 CAP MONO 470PF 100V 10% 061302C17 CAP MONO 1000PF 50V 10% 061303C18 CAP MONO 1000PF 50V 10% 061303C19 CAP MONO 100PF 100V 10% 061300C20 CAP MONO 100PF 100V 10% 061300C21 CAP ELECT 220UF 25V 066507C22 CAP MONO 47PF 200V 10% 061299C23 CAP MONO 47PF 200V 10% 061299C24 CAP MONO 47PF 200V 10% 061299C25 CAP MONO .1UF 50V 20% 061305C26 CAP MONO .1UF 50V 20% 061305D1 DIODE SILICON 070047D2 DIODE SILICON 070047D3 DIODE SILICON 070047D4 DIODE SILICON 070047D5 DIODE SILICON 070047D6 DIODE SIL 400 PIV @ 1.5A 070031D7 DIODE SIL 400 PIV @ 1.5A 070031D8 DIODE SILICON 070047D9 DIODE SILICON 070047D10 DIODE SILICON 070047J1 HDR SHROUDED 2ROW 26PIN V 117870J2 CONN 3 POS M MTS100 NRML 117214J3 CONN 8 POS M FRICTION LOCK 117275J4 CONN 8 POS M FRICTION LOCK 117275J5 CONN 3 POS M MTS100 NRML 117214J6 BLADE FASTON W/FEET 117708J7 BLADE FASTON W/FEET 117708J8 HEADER 8 PIN MTA-156 117717J9 HEADER 8 PIN MTA-156 117717J10 BLADE FASTON W/FEET 117708J11 BLADE FASTON W/FEET 117708J12 BLADE FASTON W/FEET 117708J13 BLADE FASTON W/FEET 117708J15 CONN 4 PIN 117215J16 BLADE FASTON W/FEET 117708K1 RELAY POWER 24VDC/TV-15 087042
Q1 TRANSISTOR PNP 132224Q2 TRANSISTOR PNP POWER 132255Q3 TRANSISTOR NPN 132223Q4 TRANSISTOR PNP 132224Q5 TRANSISTOR NPN 132223Q6 TRANSISTOR PNP 132224Q7 TRANSISTOR PNP 132224Q8 TRANSISTOR PNP 2SA1321C 132286Q9 TRANSISTOR NPN 2SC3334C 132285Q10 TRANSISTOR N JFET 132222Q11 TRANSISTOR N JFET 132222Q12 TRANSISTOR SI NPN 25V 132254Q13 TRANSISTOR PNP POWER 132255Q14 TRANSISTOR PNP 132224Q15 TRANSISTOR NPN 132223Q16 TRANSISTOR SI NPN 25V 132254Q17 TRANSISTOR PNP POWER 132255Q18 TRANSISTOR NPN 132223Q19 TRANSISTOR PNP 132224Q20 TRANSISTOR SI NPN 25V 132254Q21 TRANSISTOR PNP POWER 132255Q22 TRANSISTOR NPN 2SC3334C 132285Q23 TRANSISTOR PNP SILICON 132172Q24 TRANSISTOR PNP 2SA1321C 132286Q25 TRANSISTOR NPN 2SC3334C 132285Q26 TRANSISTOR NPN SILICON 132171Q27 TRANSISTOR PNP 2SA1321C 132286Q28 TRANSISTOR PNP 2SA1321C 132286Q29 TRANSISTOR NPN 2SC3334C 132285Q30 TRANSISTOR NPN 132223Q31 TRIAC OPTOCOUPLER 131024Q32 TRANSISTOR PNP SILICON 132172Q33 TRANSISTOR PNP 2SA1321C 132286Q34 TRANSISTOR NPN 2SC3334C 132285Q35 TRANSISTOR NPN SILICON 132171Q36 TRANSISTOR NPN 132223R1 RES MF 47.5K 1% 1/4W 144108R2 RES MF 2.21K .5% 1/4W 144396R3 RES MF 2.21K .5% 1/4W 144396R4 RES MET OX 430 OHM .5W 5% 137095R5 RES MF 47.5K 1% 1/4W 144108R6 RES MF 4.75K 1% 1/4W 144097R7 RES MF 475 OHM 1% 1/4W 144086R8 RES MF 47.5K 1% 1/4W 144108R9 RES MF 1.91K .5% 1/4W 144395R10 RES MF 47.5K 1% 1/4W 144108R11 RES MF 1.91K .5% 1/4W 144395R12 RES MF 221K 1% 1/4W 144421R13 RES MF 475 OHM 1% 1/4W 144086R14 RES MF 100 OHM 1% 1/4W 144196R15 RES MET OX 430 OHM .5W 5% 137095R16 RES MF 100 OHM 1% 1/4W 144196R17 RES MF 1K 1% 1/4W 144090R18 RES MF 100 OHM 1% 1/4W 144196R19 RES MF 100 OHM 1% 1/4W 144196R20 RES MF 3.32K 1% 1/4W 144095R21 RES MF 2.21M 1/4W 144265R22 RES MF 1K 1% 1/4W 144090R23 RES MF 475K 1% 1/4W 144364R24 RES MET OX 47 OHM .5W 5% 137096R25 RES MET OX 680 OHM .5W 5% 137093
MC2KWPOWER
17
Ref. No. Description Part No.1
2
R26 RES MF 1K 1% 1/4W 144090R27 RES MF 475K 1% 1/4W 144364R28 RES MET OX 47 OHM .5W 5% 137096R29 RES MF 47.5K 1% 1/4W 144108R30 RES MF 47.5K 1% 1/4W 144108R31 RES MF 2.21K 1% 1/4W 144298R32 RES MF 2.21K 1% 1/4W 144298R33 RES MF 221 OHM 1% 1/4W 144172R34 RES MF 221 OHM 1% 1/4W 144172R35 RES MF 806 OHM 1% 1/4W 144089R36 RES MF 806 OHM 1% 1/4W 144089R37 RES MF 221 OHM 1% 1/4W 144172R38 RES MF 221 OHM 1% 1/4W 144172R39 RES MF 681 OHM 1% 1/4W 144195R40 RES MF 681 OHM 1% 1/4W 144195R41 RES MF 267K 1% 1/4W 144118R42 RES MF 1.5K 1% 1/4W 144128R43 RES MF 365 OHM 1% 1/4W 144071R44 RES MF 221 OHM 1% 1/4W 144172R45 RES MF 221 OHM 1% 1/4W 144172R46 RES MF 6.49K .5% 1/4W 144401R47 RES MF 5.36K .5% 1/4W 144399R48 RES MET OX 680 OHM .5W 5% 137093R49 RES MF 5.36K .5% 1/4W 144399R50 RES FP 10 OHM 5% 1/4W 137025R51 RES FP 10 OHM 5% 1/4W 137025R52 RES FP 10 OHM 5% 1/4W 137025R53 RES FP 10 OHM 5% 1/4W 137025R54 POT 500 OHMS LINEAR 20% 134396R55 RES MF 22.1K 1% 1/4W 144187R56 RES MET OX 1.8k .5W 5% 137094R57 RES MF 22.1K 1% 1/4W 144187R58 RES MF 1.5K 1% 1/4W 144128R59 RES MF 475 OHM 1% 1/4W 144086R60 RES MF 10K 1% 1/4W 144053R61 RES MET OX 430 OHM .5W 5% 137095R62 RES MF 221 OHM 1% 1/4W 144172R63 RES MF 221 OHM 1% 1/4W 144172R64 RES MET OX 1.8k .5W 5% 137094R65 RES MF 15K 1% 1/4W 144412R66 RES MET OX 430 OHM .5W 5% 137095R67 POT 500 OHMS LINEAR 20% 134396U1 IC OPERTIONAL AMP LOW NSE 133067U2 IC OPERTIONAL AMP LOW NSE 133067
HEATSINK PCB 050216C2 CAP MONO .01UF 50V 20% X7R 061304C3 CAP ELECT 47UF 35V 066446C4 CAP ELECT 47UF 35V 066446C5 CAP MONO .01UF 50V 20% X7R 061304C8 CAP DISC MONO .47UF 50V 061249C10 CAP POLYPROP 1uF 160V 5% 064451C11 CAP POLYPROP 1uF 160V 5% 064451D1 DIODE SILICON 070047D2 DIODE SILICON 070047D3 DIODE SILICON 070047D4 DIODE SILICON 070047D5 DIODE SILICON 070047D6 DIODE SILICON 070047D7 DIODE SILICON 070047GP1 STANDOFF 6-32 X 1/4 PCB MNT 112130GP2 STANDOFF 6-32 X 1/4 PCB MNT 112130
GP3 STANDOFF 6-32 X 1/4 PCB MNT 112130GP4 STANDOFF 6-32 X 1/4 PCB MNT 112130HS1 HEATSINK 018787J1 CONN 8 POS M FRICTION LOCK 117275J2 BLADE FASTON W/FEET 117708J3 CONN 3 POS M MTS100 NRML 117214J4 CONN 2 POS RIGHT ANGLE 117274J5 BLADE FASTON W/FEET 117708J6 BLADE FASTON W/FEET 117708Q2 TRANSISTOR NPN SILICON 132171Q3 TRANSISTOR PNP SILICON 132172Q6 TRANSISTOR MJE15032 NPN 132288Q7 TRANSISTOR MJE15033 PNP 132289Q8 TRANS NPN THERMTRAK 132300Q9 TRANS PNP THERMTRAK 132301Q10 TRANS NPN THERMTRAK 132300Q11 TRANS PNP THERMTRAK 132301Q12 TRANS NPN THERMTRAK 132300Q13 TRANS PNP THERMTRAK 132301Q14 TRANSR NPN THERMTRAK 132300Q15 TRANSR PNP THERMTRAK 132301Q16 TRANSR NPN THERMTRAK 132300Q17 TRANS PNP THERMTRAK 132301Q18 TRANS NPN THERMTRAK 132300Q19 TRANS PNP THERMTRAK 132301R1 RES MF 1K 1% 1/4W 144090R2 RES MF 2.21 OHM 1% 1/4W 144378R3 RES MF 1K 1% 1/4W 144090R4 RES MET OX 220 OHM .5W 5% 137097R5 RES MET OX 220 OHM .5W 5% 137097R6 RES MF 22.1K 1% 1/4W 144187R7 RES MF 22.1K 1% 1/4W 144187R8 RES MET OX 680 OHM .5W 5% 137093R9 RES MET OX 680 OHM .5W 5% 137093R11 RES MET OX 47 OHM .5W 5% 137096R12 RES WW .68 OHM 5W 5% 139245R13 RES WW .68 OHM 5W 5% 139245R14 RES WW .68 OHM 5W 5% 139245R15 RES WW .68 OHM 5W 5% 139245R16 RES WW .68 OHM 5W 5% 139245R17 RES WW .68 OHM 5W 5% 139245R18 RES WW .68 OHM 5W 5% 139245R19 RES WW .68 OHM 5W 5% 139245R20 RES WW .68 OHM 5W 5% 139245R21 RES WW .68 OHM 5W 5% 139245R22 RES WW .68 OHM 5W 5% 139245R23 RES WW .68 OHM 5W 5% 139245R25 RES MF 2.21 OHM 1% 1/4W 144378R26 RES MF 2.21 OHM 1% 1/4W 144378R27 RES MF 2.21 OHM 1% 1/4W 144378RT1 SENSOR THERMAL 144249
HEATSINK SLAVE PCB 050282C10 CAP POLYPROP 1uF 250V 5% 064451C11 CAP POLYPROP 1uF 250V 5% 064451GP1 STANDOFF 6-32 X 1/4 PCB MNT 112130GP2 STANDOFF 6-32 X 1/4 PCB MNT 112130GP3 STANDOFF 6-32 X 1/4 PCB MNT 112130GP4 STANDOFF 6-32 X 1/4 PCB MNT 112130HS1 HEATSINK 018787J1 CONN 3 POS M MTS100 NRML 117214J2 BLADE FASTON W/FEET 117708
PARTS LIST con’t
18
3A
3 B
4A
4 B
J3 CONN 3 POS M MTS100 NRML 117214J4 CONN 2 POS RIGHT ANGLE 117274J5 BLADE FASTON W/FEET 117708J6 BLADE FASTON W/FEET 117708Q8 TRANS NPN THERMLTRAK 132300Q9 TRANS PNP THERMLTRAK 132301Q10 TRANS NPN THERMLTRAK 132300Q11 TRANS PNP THERMLTRAK 132301Q12 TRANS NPN THERMLTRAK 132300Q13 TRANS PNP THERMLTRAK 132301Q14 TRANS NPN THERMLTRAK 132300Q15 TRANS PNP THERMLTRAK 132301Q16 TRANS NPN THERMLTRAK 132300Q17 TRANS PNP THERMLTRAK 132301Q18 TRANS NPN THERMLTRAK 132300Q19 TRANS PNP THERMLTRAK 132301R1 RES MF 1K 1% 1/4W 144090R2 RES MF 2.21 OHM 1% 1/4W 144378R3 RES MF 1K 1% 1/4W 144090R4 RES MF 2.21 OHM 1% 1/4W 144378R5 RES MF 2.21 OHM 1% 1/4W 144378R6 RES MF 2.21 OHM 1% 1/4W 144378R7 RES MET OX 47 OHM .5W 5% 137096R12 RES WW .68 OHM 5W 5% 139245R13 RES WW .68 OHM 5W 5% 139245R14 RES WW .68 OHM 5W 5% 139245R15 RES WW .68 OHM 5W 5% 139245R16 RES WW .68 OHM 5W 5% 139245R17 RES WW .68 OHM 5W 5% 139245R18 RES WW .68 OHM 5W 5% 139245R19 RES WW .68 OHM 5W 5% 139245R20 RES WW .68 OHM 5W 5% 139245R21 RES WW .68 OHM 5W 5% 139245R22 RES WW .68 OHM 5W 5% 139245R23 RES WW .68 OHM 5W 5% 139245RT1 SENSOR THERMAL 144249
CAPACITOR PCB 050217C2 CAP MONO .01UF 50V 20% X7R 061304C3 CAP ELECT 47UF 35V 066446C4 CAP ELECT 47UF 35V 066446C5 CAP MONO .01UF 50V 20% X7R 061304C8 CAP DISC MONO .47UF 50V 061249C10 CAP POLYPROP 1uF 160V 5% 064451C11 CAP POLYPROP 1uF 160V 5% 064451D1 DIODE SILICON 070047D2 DIODE SILICON 070047D3 DIODE SILICON 070047D4 DIODE SILICON 070047D5 DIODE SILICON 070047D6 DIODE SILICON 070047D7 DIODE SILICON 070047GP1 STANDOFF 6-32 X 1/4 PCB MNT 112130GP2 STANDOFF 6-32 X 1/4 PCB MNT 112130GP3 STANDOFF 6-32 X 1/4 PCB MNT 112130GP4 STANDOFF 6-32 X 1/4 PCB MNT 112130HS1 HEATSINK 018787J1 CONN 8 POS M FRICTION LOCK 117275J2 BLADE FASTON W/FEET 117708J3 CONN 3 POS M MTS100 NRML 117214J4 CONN 2 POS RIGHT ANGLE 117274J5 BLADE FASTON W/FEET 117708
J6 BLADE FASTON W/FEET 117708Q2 TRANSISTOR NPN SILICON 132171Q3 TRANSISTOR PNP SILICON 132172Q6 TRANSISTOR MJE15032 NPN 132288Q7 TRANSISTOR MJE15033 PNP 132289Q8 TRANS NPN THERMLTRAK 132300Q9 TRANS PNP THERMLTRAK 132301Q10 TRANS NPN THERMLTRAK 132300Q11 TRANS PNP THERMALTRAK 132301Q12 TRANS NPN THERMALTRAK 132300Q13 TRANS PNP THERMLTRAK 132301Q14 TRANS NPN THERMLTRAK 132300Q15 TRANS PNP THERMLTRAK 132301Q16 TRANS NPN THERMLTRAK 132300Q17 TRANS PNP THERMLTRAK 132301Q18 TRANS NPN THERMLTRAK 132300Q19 TRANS PNP THERMLTRAK 132301R1 RES MF 1K 1% 1/4W 144090R2 RES MF 2.21 OHM 1% 1/4W 144378R3 RES MF 1K 1% 1/4W 144090R4 RES MET OX 220 OHM .5W 5% 137097R5 RES MET OX 220 OHM .5W 5% 137097R6 RES MF 22.1K 1% 1/4W 144187R7 RES MF 22.1K 1% 1/4W 144187R8 RES MET OX 680 OHM .5W 5% 137093R9 RES MET OX 680 OHM .5W 5% 137093R11 RES MET OX 47 OHM .5W 5% 137096R12 RES WW .68 OHM 5W 5% 139245R13 RES WW .68 OHM 5W 5% 139245R14 RES WW .68 OHM 5W 5% 139245R15 RES WW .68 OHM 5W 5% 139245R16 RES WW .68 OHM 5W 5% 139245R17 RES WW .68 OHM 5W 5% 139245R18 RES WW .68 OHM 5W 5% 139245R19 RES WW .68 OHM 5W 5% 139245R20 RES WW .68 OHM 5W 5% 139245R21 RES WW .68 OHM 5W 5% 139245R22 RES WW .68 OHM 5W 5% 139245R23 RES WW .68 OHM 5W 5% 139245R25 RES MF 2.21 OHM 1% 1/4W 144378R26 RES MF 2.21 OHM 1% 1/4W 144378R27 RES MF 2.21 OHM 1% 1/4W 144378RT1 SENSOR THERMAL 144249
LOGO AND LOGOB PCB 050218DS1 LED GR 5MM HI-INT VF[V] 3.5 058165DS2 LED GR 5MM HI-INT VF[V] 3.5 058165DS3 LED GR 5MM HI-INT VF[V] 3.5 058165DS4 LED GR 5MM HI-INT VF[V] 3.5 058165DS5 LED GR 5MM HI-INT VF[V] 3.5 058165DS6 LED GR 5MM HI-INT VF[V] 3.5 058165DS7 LED GR 5MM HI-INT VF[V] 3.5 058165DS8 LED GR 5MM HI-INT VF[V] 3.5 058165DS9 LED GR 5MM HI-INT VF[V] 3.5 058165J1 CONN 4 PIN 117215J2 CONN 3 POS M MTS100 NRML 117214J5 CONN 3 POS M MTS100 NRML 117214R1 RES MF 1.65K 1% 1/4W 144093R2 RES MF 1.65K 1% 1/4W 144093R3 RES MF 1.65K 1% 1/4W 144093R4 RES MF 1.65K 1% 1/4W 144093R9 RES MF 1K 1% 1/4W 144090
PARTS LIST con’tMC2KWPOWER
19
5
6A
6 B
20
REAR PANEL
SECTION LOCATION
TOP VIEW WITH COVER REMOVED
A +- 8� B +- CLASS 3 WIRING C +-
A +- 4� B +- C +-CLASS 3 WIRING
A +- 2� B +- C +-CLASS 3 WIRING
1 2TO POWER MODULE (A)
1 2
TO POWER MODULE (B)UNBALANCED
BALANCED
OUTPUTPOWERCONTROL
IN
OUT
IN
OUT
INPUTS INPUT
MODE
UNBALBAL
120V 50/60Hz35 WATTS
INTERCONNECT
MC2KWOUTPUT
21 22
1
MAIN 050219 SCH 1 OF 32A
23 24
MAIN 050219 SCH 2 OF 32B
25 26
MC2KWOUTPUT
MAIN 050219 SCH 3 OF 32
27 28
MAIN 050219 PCB2
METER POWER SUPPLY 050220 SCH3
MC2KWOUTPUT
29 30
METER POWER SUPPLY 050220 PCB3
D7
R2
6D
5
D4
R9
R2
5
D8
D9
D1
7D
13
D1
8D
14
D2
R1
4R
16
D1
JMP1
R1
9R
5
R6
R8
R1
R1
8R
10
D1
0R
13
J15
J12
129595
R1
1D
6
C4
C1
C3
C6
C5
R7 U2
C7
Q1
Q2 Q4R3
R2
0
700120
J14 J2
C18
C8
C14
D1
6D
12
C10
D1
9
J8
J7
J5
J6
J4
D1
5
J11
J10
J13
D3
R1
7
R2 U1
J16
D1
1
R1
2R
4
C17
C9
C12
C13
J9
C16
R15
C2
Q5
Q3
R21 J3
C15
R22
R23
C11
J1
+
T1
R24
U4
U3
U5
BL
UB
LU
RE
DR
ED
GR
NY
EL
WH
TG
RN
Rev.A
31 32
METER LED 050221 SCH and PCB4A
4D
15
V
4D
B-
NC
B-
NC
GND
-15V
15V
4C
4C
4B
3A
3A
3A
3A
BLUE
J7
:1P
G_
LIG
HT
ST
BY
LE
D
GN
DJ7
:4
4B
4C
3A
4B
3A
JM
P2
-15V
-15V
-15V
BLUE-GREEN
BLUE-GREEN
BLUE
4D
4D
365R8
J6:3
J6:2
J5:3
J3:3
J3:2
J3:2
J3:1
-15V
231
CCW
R3500
2
31CCW
R1500
PG
LIG
HT
68
1R
12
DS3
DS4
DS1
DS2
J7
:2
J7
:3
1.3
7k
R11
15
V
15
V
365R7
365R6
365R5
1kR9
J5:2
J6:1
J3:1
J5:1
J3:3
2
31
CCW
R2500
2
31CCW
R4500
JM
P1
J4
:4
J4
:3
J4
:2
681R10
J3:3-15V
LOGO2
-15V
LOGO1
J1:6
-15V
PG LIGHT
LOGO
LIGHTS ONJ1:1
DS7
DS8
DS5
DS6
J2:3
J3:1
J3:2
LOGO
J1:5
J2:1LOGO
15V
LOGOJ1:2
J1:3PG_LIGHT
J4
:1
J1:4
J2:2
4A J2:2
B-
4A J2:1
4A J2:3
LOGO1
NC
DS
9
J5:1
J5:3
J5:2
B-
4A
4A
J3:2
J3:1
NC
4A J3:3
DS
10
DS
11
LOGO2J6:1
J6:2
J6:3
4AJ4:4
4AJ4:2
4AJ4:1
GND
4AJ4:3
15V
D2
D1
STBY LED J7:3
J7:4
PG LIGHT J7:1
J7:2
JM
P1
R5
R6
R1
0
R8
R7
J4 J3 J2
R1 R2 R3 R4
R1
1
R9
R1
2
129596A
DS6J1
DS2
JM
P2
DS1
DS8
DS4
DS3
DS5 DS7
BLUE GREEN BLUE GREEN
Rev.A
J5
DS
9R
ev.A
12
95
96
B
J6
DS
11
DS10
12
95
96
C
Re
v.A
D2
J7
D1
12
95
96
DR
ev.A
LOGO14B LOGO24C POWER GUARD4D
33 34
MC2KWOUTPUT
PARTS LIST
INTERCONNECTJ1 CABLE ASSY 16 COND 171746J2 CABLE ASSY 24 COND 171745J3 CABLE ASSY 24 COND 171745J4 CABLE ASSY 16 COND 171746M1 METER MC2KW 124090S1 SWITCH ASSY POWER/METER 052126S2 SWITCH ASSY POWER/METER 052126T1 TRANSFORMER POWER 159340T2 TRANSFORMER OUTPUT 05023616 PIN CABLE 17162024 PIN CABLE 171611
MAIN PCB 050219C1 CAP ELECT 10UF 50V 066445C2 CAP ELECT 10UF 50V 066445C3 CAP MONO 47PF 200V 10% 061299C4 CAP MONO 47PF 200V 10% 061299C5 CAP MONO 22PF 200V 10% 061298C6 CAP MONO 22PF 200V 10% 061298C7 CAP ELECT 10UF 50V 066445C8 CAP MONO .1UF 50V 20% 061305C9 CAP MONO .1UF 50V 20% 061305C10 CAP MONO 100PF 100V 10% 061300C11 CAP MONO 100PF 100V 10% 061300C12 CAP MONO 100PF 100V 10% 061300C13 CAP MONO 100PF 100V 10% 061300C14 CAP MONO 22PF 200V 10% 061298C15 CAP MONO 22PF 200V 10% 061298C16 CAP ELECT 10UF 50V 066445C17 CAP MONO .1UF 50V 20% 061305C18 CAP MONO .1UF 50V 20% 061305C19 CAP MONO .1UF 50V 20% 061305C20 CAP MONO .1UF 50V 20% 061305C21 CAP ELECT 47UF 35V 066446C22 CAP MPF 0.22UF 5% 63VDC 064329C23 CAP DISC MONO .47UF 50V 061249C24 CAP MPF 0.22UF 5% 63VDC 064329C25 CAP ELECT 4.7UF 50V 066512C26 CAP MONO .1UF 50V 20% 061305C27 CAP ELECT 1UF 50V 066510C28 CAP PLYPROP 0.15UF 10% 250VDC 064363C29 CAP PLYPROP 0.15UF 10% 250VDC 064363C30 CAP PLYPROP 0.15UF 10% 250VDC 064363C31 CAP PLYPROP 0.15UF 10% 250VDC 064363C32 CAP PLYPROP 0.15UF 10% 250VDC 064363C33 CAP PLYPROP 0.15UF 10% 250VDC 064363D1 DIODE SILICON 070047D2 DIODE SILICON 070047D3 DIODE SILICON 070047GP1 BRACKET PCB CARD MOUNTING 003611GP2 BRACKET PCB CARD MOUNTING 003611J1 JACK PHONO GOLD 117862J2 XLR FML HORIZ PCB WITH LATCH 117814J3 XLR FMLE HORIZ PCB WITH LATCH 117814J4 RECEPTACLE XLR MALE 117686J5 CONN MALE 9 POS FRICTION LOCK 117244J7 JACK HEADPHONE DUAL BLACK 1/8 117825J8 CONN 8 POS MALE FRICTION LOCK 117275
J9 HEADER SHROUDED 2ROW 26PIN V 117870J11 HEADER SHROUDED 2ROW 26PIN V 117870J12 BLADE FASTON W/FEET 117708J13 BLADE FASTON W/FEET 117708J14 BLADE FASTON W/FEET 117708J15 BLADE FASTON W/FEET 117708J16 BLADE FASTON W/FEET 117708J17 BLADE FASTON W/FEET 117708J18 BLADE FASTON W/FEET 117708J19 HEADER 8 PIN MTA-156 117717J20 HEADER 8 PIN MTA-156 117717J21 HEADER 8 PIN MTA-156 117717J22 HEADER 8 PIN MTA-156 117717J23 BLADE FASTON W/FEET 117708LDR1 LDR NETWORK 144179Q1 TRANSISTOR N JFET 132222Q2 TRANSISTOR NPN SILICON 132171Q3 TRANSISTOR PNP 132224Q4 TRANSISTOR NPN 132223Q5 TRANSISTOR NPN 132223Q6 TRANSISTOR NPN SILICON 132171Q7 TRANSISTOR NPN 132223Q8 TRANSISTOR NPN SILICON 132171Q9 TRANSISTOR NPN 132223Q10 TRANSISTOR NPN 132223Q11 TRANSISTOR NPN 132223Q12 TRANSISTOR PNP SILICON 132172Q13 TRANSISTOR PNP 132224Q14 TRANSISTOR PNP 132224Q15 TRANSISTOR NPN SILICON 132171R1 RES MF 10K 1% 1/4W 144053R2 RES MF 10K 1% 1/4W 144053R3 RES MF 10K 1% 1/4W 144053R4 RES MF 2.21 OHM 1% 1/4W 144378R5 RES MF 2.21 OHM 1% 1/4W 144378R6 RES MF 1.5K 1% 1/4W 144128R7 RES MF 1.5K 1% 1/4W 144128R8 RES MF 2.21 OHM 1% 1/4W 144378R9 RES MF 2.21 OHM 1% 1/4W 144378R10 RES MF 47.5 OHM 1% 1/4W 144442R11 RES MF 47.5 OHM 1% 1/4W 144442R12 RES MF 47.5 OHM 1% 1/4W 144442R13 RES MF 47.5 OHM 1% 1/4W 144442R14 RES MF 10K 1% 1/4W 144053R15 RES MF 10K 1% 1/4W 144053R16 RES MF 100 OHM 1% 1/4W 144196R17 RES MF 10K 1% 1/4W 144053R18 RES MF 10K 1% 1/4W 144053R19 RES MF 22.1K 1% 1/4W 144187R20 RES MF 10K 1% 1/4W 144053R21 RES MF 10K 1% 1/4W 144053R22 RES MF 10K 1% 1/4W 144053R23 RES MF 10K 1% 1/4W 144053R24 RES MF 267K 1% 1/4W 144118R25 RES MF 187K 1% 1/4W 144406R26 RES MF 2.21K 1% 1/4W 144298R27 RES MF 4.75K 1% 1/4W 144097R28 RES MF 1K 1% 1/4W 144090R29 RES MF 10K 1% 1/4W 144053
35
1
2
Ref. No. Description Part No.
3
R30 RES MF 221 OHM 1% 1/4W 144172R31 RES MF 22.1K 1% 1/4W 144187R32 RES MF 22.1K 1% 1/4W 144187R33 RES MF 221K 1% 1/4W 144421R34 RES MF 221K 1% 1/4W 144421R35 RES MF 4.75K 1% 1/4W 144097R36 RES MF 221K 1% 1/4W 144421R37 RES MF 221K 1% 1/4W 144421R38 RES MF 200K 1% 1/4W 144117R39 RES MF 475K 1% 1/4W 144364R40 RES MF 22.1K 1% 1/4W 144187R41 RES MF 2.21K 1% 1/4W 144298R42 RES MF 4.75K 1% 1/4W 144097R43 RES MF 10K 1% 1/4W 144053R44 RES MF 10K 1% 1/4W 144053R45 RES MF 475K 1% 1/4W 144364R46 RES MF 182 OHM 1% 1/4W 144273R47 RES MF 22.1K 1% 1/4W 144187R48 RES MF 475K 1% 1/4W 144364R49 RES MF 100 OHM 1% 1/4W 144196R50 RES MF 4.75K 1% 1/4W 144097R51 RES MF 100K 1% 1/4W 144113R52 RES MF 221 OHM 1% 1/4W 144172R53 RES WW 2 OHM 10W 5% 139085R54 RES WW 2 OHM 10W 5% 139085R55 RES WW 2 OHM 10W 5% 139085R56 RES WW 2 OHM 10W 5% 139085R57 RES MF 221 OHM 1% 1/4W 144172R58 RES MF 3.32K 1% 1/4W 144095R59 RES MF 3.32K 1% 1/4W 144095R60 RES MF 22.1K 1% 1/4W 144187R61 RES MET OX 47 OHM .5W 5% 137096R62 RES MET OX 47 OHM .5W 5% 137096R63 RES WW 2 OHM 10W 5% 139085R64 RES WW 2 OHM 10W 5% 139085S1 SWITCH SLIDE 148059U1 IC OPERATIONAL AMP LOW NOISE 133067U2 IC OPERATIONAL AMP LOW NOISE 133067U3 IC OPERATIONAL AMP LOW NOISE 133067U4 IC NAND SCHMIT 2-IN X 4 133192U5 IC NAND SCHMIT 2-IN X 4 133192U6 IC NAND SCHMIT 2-IN X 4 133192U7 IC NAND SCHMIT 2-IN X 4 133192U8 IC NAND SCHMIT 2-IN X 4 133192
METER/PS PCB 050220C1 CAP MPF 0.1UF 100V 064337C2 CAP ELECT 100UF 25V 066447C3 CAP MONO .1UF 50V 20% 061305C4 CAP MPF 0.22UF 5% 63VDC 064329C5 CAP MONO .1UF 50V 20% 061305C6 CAP ELECT 10UF 50V 066445C7 CAP ELECT 1000UF 25V 066513C8 CAP MONO .1UF 50V 20% 061305C9 CAP ELECT 10UF 50V 066445C10 CAP ELECT 3300UF 35V 066509C11 CAP PLYPROP .047UF 10% 250VDC 064364C12 CAP ELECT 10UF 50V 066445
36
PARTS LIST
C13 CAP ELECT 3300UF 35V 066509C14 CAP MONO .1UF 50V 20% 061305C15 CAP PLYPROP .047UF 10% 250VDC 064364C16 CAP ELECT 3300UF 35V 066509C17 CAP ELECT 10UF 50V 066445C18 CAP MONO .1UF 50V 20% 061305D1 DIODE SILICON 070047D2 DIODE SILICON 070047D3 DIODE SILICON 070047D4 DIODE SILICON 070047D5 DIODE SILICON 070047D6 DIODE SILICON 070047D7 DIODE ZENER 8.2V 1/2W 070130D8 DIODE SILICON 070047D9 DIODE SILICON 070047D10 DIODE SILICON 070047D11 DIODE SILICON 070047D12 DIODE SIL 400 PIV @ 1.5A 070031D13 DIODE SIL 400 PIV @ 1.5A 070031D14 DIODE SIL 400 PIV @ 1.5A 070031D15 DIODE SIL 400 PIV @ 1.5A 070031D16 DIODE SIL 400 PIV @ 1.5A 070031D17 DIODE SIL 400 PIV @ 1.5A 070031D18 DIODE SIL 400 PIV @ 1.5A 070031D19 DIODE SIL 400 PIV @ 1.5A 070031J1 CONN 8 POS MALE FRICTION LOCK 117275J2 HEADER 2 PIN LATCHING 117766J3 CONN MALE 6 POS FRICTION LOCK 117218J4 BLADE FASTON W/FEET 117708J5 BLADE FASTON W/FEET 117708J6 BLADE FASTON W/FEET 117708J7 BLADE FASTON W/FEET 117708J8 BLADE FASTON W/FEET 117708J9 BLADE FASTON W/FEET 117708J10 BLADE FASTON W/FEET 117708J11 BLADE FASTON W/FEET 117708J12 BLADE FASTON .187x.032 117895J13 CONN 3 POS MALE MTS100 NORMAL 117214J14 CONN 3 POS MALE MTS100 NORMAL 117214J15 BLADE FASTON W/FEET 117708J16 CONN MALE 9 POS FRICTION LOCK 117244JMP1 2 JUMP WIRE 184096Q1 TRANSISTOR SI NPN 25V 132254Q2 TRANSISTOR NPN 132223Q3 TRANSISTOR NPN 132223Q4 TRANSISTOR N JFET 132222Q5 TRANSISTOR NPN 132223R1 RES MF 1.82K 1% 1/4W 144296R2 RES MF 200K 1% 1/4W 144117R3 RES MF 10M 1% 1/4W 144264R4 RES MF 33.2K 1% 1/4W 144015R5 RES MF 4.75K 1% 1/4W 144097R6 RES MF 33.2K 1% 1/4W 144015R7 RES MF 22.1K 1% 1/4W 144187R8 RES MF 1.82K 1% 1/4W 144296R9 RES MF 100 OHM 1% 1/4W 144196R10 RES MF 475K 1% 1/4W 144364R11 RES MF 10 OHM 1% 1/4W 144157R12 RES MF 1.1K 1% 1/4W 144091
R13 RES MF 324 OHM 1% 1/4W 144338R14 RES MF 2.21M 1/4W 144265R15 RES WW .22 OHM 1W 5% 139159R16 RES MF 12.1K 1% 1/4W 144154R17 RES MF 10 OHM 1% 1/4W 144157R18 RES MF 200K 1% 1/4W 144117R19 RES MF 18.2K 1% 1/4W 144181R20 RES MF 150K 1% 1/4W 144419R21 POT TRIM 100K OHM 20% 134383R22 POLYSWITCH 1.85A 72V 144486R23 POLYSWITCH 1.85A 72V 144486R24 POLYSWITCH 1.85A 72V 144486R25 RES MF 2.21M 1/4W 144265R26 RES MF 22.1K 1% 1/4W 144187T1 H7919-A 159215U1 IC DUAL OPERATIONAL AMPLIFIER 133260U2 IC DUAL OPERATIONAL AMPLIFIER 133260U3 IC REGULATOR -15V 133153U4 IC REGULATOR 15V 133154U5 IC REGULATOR +5V 133108
METER LED PCB 05021R5 RES MF 365 OHM 1% 1/4W 144071R6 RES MF 365 OHM 1% 1/4W 144071R7 RES MF 365 OHM 1% 1/4W 144071R8 RES MF 365 OHM 1% 1/4W 144071R9 RES MF 1K 1% 1/4W 144090R11 RES 1.37K 1% 1/4W 144092R10 RES MF 681 OHM 1% 1/4W 144195R12 RES MF 681 OHM 1% 1/4W 144195D1 LED AMBER 058133D2 LED RED HIGH EFFICIENCY 058148DS9 LED GR 5MM HI-INT VF[V] 3.5 058165DS10 LED GR 5MM HI-INT VF[V] 3.5 058165DS11 LED GR 5MM HI-INT VF[V] 3.5 058165DS1 LED BLUE 5MM HI-INT VF[V] 3.6 058166DS3 LED BLUE 5MM HI-INT VF[V] 3.6 058166DS5 LED BLUE 5MM HI-INT VF[V] 3.6 058166DS7 LED BLUE 5MM HI-INT VF[V] 3.6 058166DS2 LED BL-GR HI-INT VF[V] 3.5 058176DS4 LED BLUE-GR HI-INT VF[V] 3.5 058176DS6 LED BLUE-GR HI-INT VF[V] 3.5 058176DS8 LED BLUE-GR HI-INT VF[V] 3.5 058176J2 CONN 3 POS MALE MTS100 NORMAL 117214J3 CONN 3 POS MALE MTS100 NORMAL 117214J5 CONN 3 POS MALE MTS100 NORMAL 117214J6 CONN 3 POS MALE MTS100 NORMAL 117214J4 CONN 4 PIN 117215J7 CONN 4 PIN 117215J1 CONN MALE 6 POS FRICTION LOCK 117218R1 POT TRIM 500OHM 20% HORIZ ADJ 134410R2 POT TRIM 500OHM 20% HORIZ ADJ 134410R3 POT TRIM 500OHM 20% HORIZ ADJ 134410R4 POT TRIM 500OHM 20% HORIZ ADJ 134410
MC2KWPOWER
37
4A
4 B
4 C
4D
NOTES
38
MC2KWOUTPUT
REPACKING INSTRUCTION
In the event it is necessary to repack theequipment for shipment, the equipment must bepacked exactly as shown below. It is very impor-tant that the four feet are attached to the bottom ofthe equipment. This will ensure the proper equip-ment location on the bottom foam pad. Failure todo this will result in shipping damage. Also, to pro-tect the finish of the glass and metal surfaces it isadvisable to place the MC2KW Output Module andthe MC2KW Power Modules into the orginal pro-tective cotton blue bag before placing them intothe shipping carton.
Note: Unless instructed otherwise, please return theMcIntosh Custom Interconnect Cables along with theMC2KW Power Amplifier.
Use the original shipping carton and interiorparts only if they are all in good serviceable condi-
Qty. Part No. Description1 034104 Shipping carton bottom1 034105 Shipping carton top1 034356 Protective blue cloth cover4 018445 Feet3 034349 Foam ring2 034349 Foam pad (top and bottom)1 034341 Shipping carton for
interconnect cables
tion. If a shipping carton or any of the interiorpart(s) are needed, please call or write CustomerService Department of McIntosh Laboratory.Please see the Part List for the correct part num-bers.
Note: The McIntosh MC2KW Output Module andMC2HW Power Module use the same shipping carton.
39
SERVICE MANUAL
The continuous improvement of its products is the policy of McIntosh Laboratory Incorporated, who reserve the right to improve design withoutnotice. Because of the constant upgrading of McIntosh products’ circuitry and components, the Company cannot insure, and does not warrant, theaccuracy of the within schematic material, which is intended for information only.
McINTOSH LABORATORY, INC., 2 CHAMBERS STREET, BINGHAMTON, NEW YORK 13903 Printed in U.S.A. Part Number 041108
POWER AMPLIFIER andOUTPUT MODULE
SERIAL NO.POWER MODULE WJ-A001 And AbovePOWER MODULE WJ-B001 And Above
OUTPUT MODULE WJ-C001 And Above