power miser tm6 gas water heater · gas water heater for potable water heating only, not suitable...

Owner's Manual

POWER MISER TM6GAS WATER HEATER

FOR POTABLE WATER HEATING ONLY,NOT SUITABLE FOR SPACE HEATING

NOT FOR USE IN MOBILE HOMES.

MODEL NO.

153.336160

153.336260

153.336300 HA

153.336360

153.336400 HA

153.336464

153.336500 HA

153.336560

153.336760

153.336800 HA

153.336860

153.336900 HA

153.336960

30 Gallon Short

40 Gallon Short

30 Gallon High Altitude30 Gallon



30 Gallon Propane (LP.)

40 Gallon Propane (L.P.) High Altitude


50 Gallon Propane (L.P.) High Altitude


i

• Safety Instruction• Installation

• Operation• Care and Maintenance

• Troubleshooting• Parts List

For Your SafetyAN ODORANT ISADDEDTOTHE GASUSED BYTHIS WATER HEATER.

C3 Technology TM Gas Water Heaters meetthe new ANSI Z21,10,1 standard that deals

with the accidental or unintended ignitionof flammable vapors, such as thoseemitted by gasoline.

Read and understand instructionmanuai and safety messagesbefore installing, operating orservicing this water heater

Failure to fallow instructionsandsafety messages could result indeath or serious injury

Instruction manua! must remainwith water heater

Sino puedeleer o entender el ingles y necesita el manual instructivoy/o etiquetas en esparlol puede obtenerlos Ilamando al1-800-821-2017. NO TRATE DE ]NSTALAR O OPERAR ESTECALENTADOR DEAGUAsi noenflende lainformaciOnen lasetiquetaso en el manual instructivo. No hacer casode esta advertencia podrlaresultaren laMUERTE O GRAVESLESIONESCORPORALES.

WARNING: If the information in these

instructions is not followed exactly, a fireor explosion may result causing propertydamage, personal injury or death.

--Do not store or use gasoJine or otherflammable vapors and liquids in thevicinity of this orany other appliance.

-- WHAT TO DO IF YOU SMELL GAS:

= Do not try to light any appliance

• Do not touch any electrical switch; donot use any phone in your building.

,, immediately call your gas supplierfrom a neighbor's phone. Follow thegas supplier's instructions.

• if you cannot reach your gas supplier,

call the fire department.

--installation and service must be

performed by a qualified installer,service agency or the gas supplier.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

PART NO 184482-000PRINTED IN THE US.A 0703 www.sears.com SUPERSEDES PART NO. 184437-000 & 184255-000

Your safety and the safety of others is extremely important in the installation, use and servicing of this water heater.

Many safety-related messages and instructions have been provided in this manual and on your own water heater to warn you andothers of a potential injury hazard. Read and obey all safety messages and instructions throughout this manual. It is veryimportant that the meaning of each safety message is understood by you and others who install, use or service this water heater.

This is the safety alert symbol. It is used to alert youto potential personal injury hazards. Obey all safetymessages that follow this symbol to avoid possibleinjury or death.

DANGER indicates an imminentlyhazardous situation which, if not avoided,could result in death or injury.

WARNING indicates a potentially hazardoussituation which, if not avoided, could resultin death or injury.

CAUTION indicates a potentially hazardoussituation which, if not avoided, may resultin minor or moderate injury.

CAUTION used without the safety alert

symbol indicates a potentially hazardoussituation which, if not avoided, could result-- in property damage.

All safety messages will generally tell you about the type of hazard, what can happen if you do not follow the safety message andhow to avoid the risk of injury.

IMPORTANT DEFINITIONS

Gas Supplier: The natural gas or propane utility or service who supplies gas for utilization by the gas burningappliances within this application. The gas supplier typically has responsibility for the inspection and code approval ofgas piping up to and including the natural gas meter or propane storage tank of a building. Many gas suppliers alsooffer service and inspection of appliances within the building.

© Sears, Roebuck and Co.

2

Read and understand instructionmanual and safety messagesbefore installing, operating orservicing this water heater

Failure to follow instructions andsafety messages could result indeath or serious Injury

blstruction manual must [emainwith water heater

_LJ_ Fire Hazard_,_, For continued protection against

risk of fire;_., ,Do not install water heater on

W _v I carpeted floor._ ,Do not operate water heater if

, _ j flood damaged

Water temperature over 125°F(52°C) can cause severe burnsinstantly result ng in severe injuryor death.

Children, the elderly, and thephysically or mentalJy dJsabtedare at highest riskfor scald injury.

Feel water before bathing orshowering.

Temperature limiting valves areavailable

Read instruction manual for safetemperature setting

Fire or Explosion Hazard

- Do not store or use gasoline or other flammablevapors and liquids n the vicinity of this or any otherappliance

• Avoid all ignition sources if you smell LP gas.• Do not expose water heater control to excessive gas

pressure• Use only gas shown on rating plate.• Maintain required clearances to combustibles• Keep ignition sources away from faucets after

,- extended period of non-use.

Read instruction manual beforeinstalling, using or servicing

water heater

Explosion Hazard

• Overheated water can causewater tank explosion

• Properly sized tempeatureend pressure relief valve mustbe installed in openingprovided

Breathing Hazard - Carbon Monoxide Gas

O

• install vent system in accordance withcodes

• Do not operate water heater if flooddamaged

• High altitude orifice mustbe installed foroperation above 3,300 feet (1,006 m)(or above 5500 (I ,676 m) feet for highaltitude models)

, ; ° Do not operateifsoot buildup.• Do not obstruct water heater air intake

with insulating jacket.° Do not place chemical vapor emittingproducts near water heater

° Gas and carbon monoxide detectorsare availa b/e

Breathing carbon monoxide can cause brain damage ordeath. Always read and understand instruction manual

Improper installation and use may resultin property damage.

• Do not operate water heater if flood damaged.• Inspect and replace anode• Install in location with drainage.• Fill tank with water before operat on• Be alert for thermal expansion

Refer to instruction manual for installation and service.

3

ThankYou for purchasing a Kenmore water heater. Propedyinstalled and maintained, it should give you years of troublefree service. If you should decide that you want the new waterheater professionally installed by Sears call 1-800-4-MY-HOME ®.They will arrange for prompt, quality installation by Searsauthorized contractors.

Abbreviations Found In This Instruction Manual:

CSA - Canadian Standards Association

ANSI - American National Standards Institute

NFPA- National Fire Protection Association

ASME - American Society of Mechanical Engineers

GAMA - Gas Appliance Manufacturers Association

This gas-fired water heater is design certified by CSAINTERNATIONAL under American National Standard/CSAStandard for Gas Water Heaters ANSI Z21.10.1 • CSA 4.1

(current edition).

Read the "Safety Precautions" section, page 3 of this manualfirst and then the entire manual carefully. If you don't followthe safety rules, the water heater will not operate properly. Itcould cause DEATH, SERIOUS BODILY INJURY AND/ORPROPERTY DAMAGE.

This manual contains instructions for the installation,operation, and maintenance of the gas-fired water heater. Italso contains warnings through out the manual that you mustread and be aware of. All warnings and all instructions areessential to the proper operation of the water heater andyour safety. Since we cannot put everything on the first fewpages, READ THE ENTIRE MANUAL BEFORE ATTEMPTINGTO INSTALL OR OPERATE THE WATER HEATER.

• The installation must conform with these instructions and

the local code authority having jurisdiction. In the absence oflocal codes, installations shall comply with the following:

In the United States: The National Fuel Gas Code ANSI

Z223.1/NFPA 54. This publication is available from theCanadian Standards Association, 8501 East Pleasant ValleyRd, Cleveland Ohio 44131, or The National Fire ProtectionAssociation, 1 Batterymarch Park, Quincy, MA 02269.

• If after reading this manual you have any questions or do notunderstand any portion of the instructions, call the SearsService Center.

• Carefully plan the place where you are going to put the waterheater. Correct combustion, vent action, and vent pipeinstallation are very important in preventing death frompossible carbon monoxide poisoning and fires. Seefigure 1.

Examine the location to ensure the water heater complieswith the Facts to Consider About the Location section in thismanual.

• For California installation this water heater must be braced,

anchored, or strapped to avoid falling or moving during anearthquake. See instructions for correct installationprocedures. Instructions may be obtained from your localdealer, wholesaler, public utilities or California Office of theState Architect, 400 P Street, Sacramento, CA 95814.

• Massachusetts Code requires this water heater to beinstalled in accordance with Massachusetts 248-CMR 2.00:

State Plumbing Code and 248-CMR 5.00.

• Complies with SCAQMD rule #1121 and districts havingequivalent NOx requirements.

RECOVERY MINIMUM DIMENSIONS

TANK TYPE RATE GAL8. VENTPIPE DIAMETER IN INCHES (mm)MODEL CAPACITY OF B'ru PERHOUR INCHES INCHES HEIGHTTO

NUMBER IN GALS (LTRS) GAS RATE @ 90=F RISE (mm) (mm) JACKETTOP

153336160 30(114) NATURAL 32,000 32.8 3"(76)or 4"(102) 181/4"(464) 433/4"(1,111)

153.336260 40 (151) NATURAL 35,500 36.3 3" (76) or 4" (102) 20 1/4" (514) 47 1/4" (1,200)

153.336300 HA 30(114) NATURAL 35,500 36.3 3"(76) 153/4" (400) 571/2"(1,461)

153.336360 30(114) NATURAL 35,500 36.3 3"(76) 153/4"(400) 571/2"(1,461)

153.336400 HA 40 (151) NATURAL 35,500 36.3 3" (76) 18 1/4" (464) 55 1/2" (1,410)

153.336464 40 (151) NATURAL 35,500 36.3 3" (76) 18 1/4" (464) 55 1/2" (1,410)

153.336500 HA 50 (189) NATURAL 35,500 36.3 3" (76) 20 1/4" (514) 56 1/2" (1,435)

153.336560 50 (189) NATURAL 35,500 36.3 3" (76) 20 1/4" (514) 56 1/2" (1,435)

153.336760 30(114) PROPANE 35,500 36.3 3"(76) 153/4"(400) 571/2"(1,461)

153.336800 HA 40 (151) PROPANE 35,500 36.3 3" (76) 18 1/4" (464) 55 1/2" (1,410)

153.336860 40 (151) PROPANE 35,500 36.3 3" (76) 18 1/4" (464) 55 1/2" (1,410)

153.336900 HA 50 (189) PROPANE 35,500 36.3 3" (76) 20 1/4" (514) 56 1/2" (1,435)

153.336960 50 (189) PROPANE 35,500 36.3 3" (76) 20 1/4" (514) 56 1/2" (1,435)

Materials Needed

To simplify the installation Sears has available the installation parts shown below. You may or may not need all of these materials,depending on your type of installation.

WATER HEATER tl__.l_<_ ,,,,_

IBSTA T,O. .......KIT WITH FLEXIBLE _,;_, I

CONNECTORS i!¸_ _!: !

FOR 3/4" (10.05 ram)

OR 112" (12.7 ram)THREADEDORCOPPER PLUMBING

FLEXIBLE WATER HEATER GAS

CONNECTOR WITH FITTINGS

DRAIN PANS AVAILABLE IN 20" (508 mm)DIAMETER FOR WATER HEATERS

HAVING A DIAMETER t8" (457 ram) OR

LESS, 24" (6t6mm) DIAMETER FORWATER HEATERS HAVING A DIAMETER

22" (559 mm) OR LESSAND AVAILABLE

IN 28" (7tl ram) DIAMETER FOR WATERHEATERS HAVING A DIAMETER 26"

(660 mm) OR LESS

i_ J,_N_ _T_ _r_ WATER HEATER HEATTRAPS HELP REDUCE

I I HEAT LOSS DUE TO

EXPANSION TANKS FOR THERMAL EXPANSIONCONDITIONS AVAILABLE IN 2 GALLONS

(7.6 LITERS) AND 6 GALLONS (t8.9 LITERS)CAPACITY THROUGH LOCAL SEARS STORE ORSERVICE CENTER

Basic Tools

You may or may not need all these tools, depending on yourtype of installation. These tools can be purchased at your localSears Store.

Pipe Wrenches (2) 14" (356 mm) ;_Screwdriver

Tin Snips

6' (1.82 m) Tape or Folding RulerGarden Hose

Drill

Pipe Dope or Teflon Tape DRILL

SLOT-HEAD SCREWDRIVER

PHILLIPS SCREWDRIVER

ROLL OF TEFLON

TAPE (USE ONLY OHWATER HEATER

CONNECTIONS)

TIN SNIPS

PIPE DOPE

(SQUEEZE TUBE)USE FOR WATER AND GAS

CONNECTIONS

GARDEN HOSE 6 FOOT TAPE PIPE WRENCH

Additional Tools Needed

When Sweat Soldering

Tubing Cutters or HacksawPropane TankSoft SolderSolder FluxEmery ClothWire Brushes

TUBING CUTTERPROPANE

TORCH

HACKSAW

ROLL OF

EMERY CLOTH

3/4" (19 mm) WIRE BRUSH

t/2" (t3 mm) WINE BRUSH

ROLL OF LEAD-FREESOFT SOLDER

SOLDER

FLUX

GET TO KNOW YOUR WATER HEATER - GAS MODELS

A Vent PipeB Draft HoodC AnodeD Hot Water OutletE OutletF Flexible Water Connections

G Gas SupplyH ManuaIGas Shut-offValveI Ground Joint Union

J Drip Leg (Sediment Trap) S Flue BaffleK Inner Door T ThermostatL Outer door U Drain ValveM Union V Pilotand Main BurnerN Inlet Water Shut-off Valve W FlueO Cold Water Inlet X Drain Pan

P Inlet DipTube Y Thermostat Shield (optional)Q Temperature-Pressure Relief Valve Z PiezolgnitorR Rating Plate AA Air Intake Screen

* INSTALL IN ACCORDANCE

WITH LOCAL CODES.

* DRIP LEG AS REQUIRED

BY LOCAL CODES.

TO VENTTERMINATIONON ROOF

A INSTALL THERMAL EXPANSIONTANK IF WATER HEATER

IS INSIALLED IN A CLOSEDWATER SYSTEM

B

W

Q

AA

K*ALL PIPINGMATERIALSTO BE L_SUPPLIEDBY CUSTOMERS.

FIGURE1.

7

(T) THERMOSTAT

GAS CONTROL KNOB

WATER TEMPERATURE

(ADJUSTING DIAL)

"OFF .... PILOT .... ON" i

POSITION POSITION POSITION iTOP VIEW

(V) PILOT & MAIN BURNER

BURNER TUBE

k/ NAIN BURNER

TH ER_:)COU PLE f_

PILOT TUBING / • PILOT BURNERTHERMOCOUPLE

TGO

Removing the Old Water Heater

q

FIGURE2.

Q Turn "OFF" the gas supply to thewater heater.

If the main gas line Shut-off valveserving all gas appliances isused, also shut "OFF" the gas ateach appliance. Leave all gasappliances shut "OFF" until thewater heater installation is

completed, see Figures 2 and 3. FIGURE&

(_) Turn the water supply to the"OFF"water heater at the water shut offvalve or water meter. Some

installations require that the waterbe turned off to the entire house,

see Figures 2 and 4.FIGURE&

(_) Check again to make sure the supply is "OFF" to thegaswater heater. Then disconnect the gas supply connectionfrom the gas control valve.

• Burn hazard

- Hot water discharge.

, Keep hands clear of drainvalve discharge.

(_ Attach hose to the water heatera

drain valve and put the other endin a floor drain or outdoors. Openthe water heater drain valve. Opena nearby hot water faucet which willrelieve pressure in the waterheater and speed draining. Thewater passing out of the drain valvemay be extremely hot. To avoidbeing scalded, make sure allconnections are tight and that thewater flow is directed away fromany person, see Figures 2 and 5. FIGURE5.

(_) Disconnect the vent from the draft hood where it connectspipeto the water heater. In most installations the vent pipe canbe lifted off after any screw or other attached devices areremoved. Dispose of the draft hood. The new water heaterhas a draft hood which must be used for proper operation,

Q lf you have copper piping to the water heater, the two copperwater pipes can be cut with a hacksaw approximately fourinches away from where they connect to the water heater,see Figure 6. This will avoid cutting off pipes too short.Additional cuts can be made later if necessary. Disconnectthe temperature-pressure relief valve drain line. When thewater heater is drained, disconnect the hose from the drainvalve. Close the drain valve. The water heater is now

completely disconnected and ready to be removed.

FIGURE&

If you have galvanized pipes to the water heater, loosen thetwo galvanized pipes with a pipe wrench at the union in eachline. Also disconnect the piping remaining to the water heater,see Figure 7. These pieces should be saved since they maybe needed when reconnecting the new water heater.Disconnect the temperature-pressure relief valve drain line.When the water heater is drained, disconnect the hose fromthe drain valve. Close the drain valve. The water heater is

now completely disconnected and ready to be removed.Mineral buildup or sediment may have accumulated in theold water heater. This causes the water heater to be much

heavier than normal and this residue, if spilled out, couldcause staining.

FIGURE7.

Facts to Consider About

the Location

Carefully choose an indoor location for the new water heater,because the placement is a very important consideration forthe safety of the occupants in the building and for the mosteconomical use of the appliance. This water heater is not foruse in manufactured (mobile) homes or outdoor installation.

Whether replacing an old water heater or putting the water heaterin a new location, the following critical points must be observed:

Select a location indoors as close as practical to the gasvent or chimney to which the water heater vent is going to beconnected, and as centralized with the water piping systemas possible.

Selected location must provide adequate clearances forservicing and proper operation of the water heater.

Property Damage Hazard

• AIIwater heaters eventually leak

• Do not install without adequate drainage

Installation of the water heater must be accomplished in such amanner that if the tank or any connections should leak, the flowwill not cause damage to the structure. For this reason, it is notadvisable to install the water heater in an attic or upper floor.When such locations cannot be avoided, a suitable drain panshould be installed under the water heater. Drain pans areavailable at your local Sears or hardware store. Such a drainpan must have a minimum length and width of at least 2 inches(51 mm) greater that the water heater dimensions and must bepiped to an adequate drain. The pan must not restrictcombustion air flow.


heater's pilot light or main burner. The resulting flashback andfire can cause death or serious burns to anyone in the area.Even though this water heater is a flammable vapors ignitionresistant water heater and is designed to reduce the chancesof flammable vapors being ignited, gasoline and otherflammable substances should never be stored or used in thesame vicinity or area containing a gas water heater or otheropen flame or spark producing appliance.

Also, the water heater must be located and/or protected so it isnot subject to physical damage by a moving vehicle.

Fire Hazard

For continued protection againstrisk of fire:

,Do not instalJ water heater oncarpeted floo_

.Do not operate water heater ifflood damaged.

This water heater must not be installed directly on carpeting.Carpeting must be protected by metal or wood panel beneaththe appliance extending beyond the full width and depth of theappliance by at least 3 inches (76.2 mm) in any direction, or ifthe appliance is installed in an alcove or closet, the entire floormust be covered by the panel. Failure to heed this warning mayresult in a fire hazard.


using or sewJcing water heater.

• Improper use may result in fire orexplosion

• Maintan required clearances tocombustibles.

" Do not store or use gasoline or other flammablevapors and liquids in the vicinity of this or any otherapp))anceAvod all ignition sources if you smell LP gas.

* Do not expose water heater centre1to excessive gaspressure

. Use only gas shown on rating pJate.

. Maintain required clearances to combustibles

. Keep ignition sources away from faucets after,. extended period of non use

Read instruction manual before

_ installing, using or servicing ._,d(_' water heater

INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQUIDS

(VAPORS) ARE LIKELY TO BE PRESENT OR STORED(GARAGES, STORAGE AND UTILITY AREAS, ETC.):

Flammable liquids (such as gasoline, solvents, propane [LP orbutane, etc.] and other substances such as adhesives, etc.)emit flammable vapors which can be ignited by a gas water

Minimum clearances between the water heater and combustibleconstruction are 0 inch at the sides and rear, 4 inches(102 mm) at the front, and 6 inches (153 ram) from the vent

pipe, see Figure 8. Clearance from the top of the jacket is 12inches (305 mm) on most models. Note that a lesser dimensionmay be allowed on some models, refer to the label attachedadjacent to the gas control valve on the water heater.

TOP VIEW TOP VIEWOF CLOSET OF CLOSET

WITHOUT DOOR WITH DOOR

O" MIN O" MIN.

0" I_IN, 4" MIN,

S" MIN,

FIGURE8.

9


S

Install water heater in accordancewith the instruction manual andNFPA 54.

To avoid injury, combustion andventilation air must be taken fromoutdoors.

Do not place chemical vaporemitting products near waterheater.

Breathingcarbon monoxidecan cause brain damage ordeath. Always read and understandinstructionmanual

A gas water heater cannot operate properly without the correctamount of air for combustion, see Figure 9. Do not install in a

confined area such as a closet, unless you provide air as shownin the Locating The New Water Heater section. Never obstructthe flow of ventilation air. If you have any doubts or questions at

all, call your gas supplier. Failure to provide the proper amountof combustion air can result in a fire or explosion and cause

death, serious bodily injury, or property damage.

12" MAX. (305 mr¢

1VENTILATION

AIROPENING O

{

13Q5miniFRONTVIEW _

OFDOOR

AIR DUCT

FIGURE9.

If this water heater will be used in beauty shops, barber shops,cleaning establishments, or self-service laundries with drycleaning equipment, it is imperative that the water heater orwater heaters be installed so that combustion and ventilationair be taken from outside these areas.

Propellants of aerosol sprays and volatile compounds,(cleaners, chlorine based chemicals, refrigerants, etc.) inaddition to being highly flammable in many cases, will alsochange to corrosive hydrochloric acid when exposed to thecombustion products of the water heater. The results can behazardous, and also cause product failure.

Insulation Blankets

Insulation blankets available to the general public for externaluse on gas water heaters are not necessary with Kenmoreproducts. The purpose of an insulation blanket is to reduce thestandby heat loss encountered with storage tank heaters, YourKenmore water heater meets or exceeds the National Appliance

Energy Conservation Act standards with respect to insulationand standby loss requirements, making an insulation blanketunnecessary.


.... . :-'._,., • Do not obstruct water heater air_'¢ :S. intake with insulating blanket.i_i',"_i" • Gas and carbon monoxide

• detectors are available,

_ _ lni_thal_-Wltne.rthe(?_erinmaCCa°_dance

Breathing carbon monoxide can cause brain damage ordeath. Always read and understand instruction manual

_i& WARNING

Should you choose to apply an insulation blanket to this heater,

you should follow these instructions (See Figure 1 foridentification of components mentioned below). Failure to followthese instructions can restrict the air flow required for propercombustion, potentially resulting in fire, asphyxiation, seriouspersonal injury or death.

Do not apply insulation to the top of the water heater, as thiswill interfere with safe operation of the draft hood.

Do not cover the outer door, thermostat or temperature &pressure relief valve.

Do not allow insulation to come within 2" (50.8 mm) of thefloor to prevent blockage of combustion air flow to the burner.

Do not cover the instruction manual. Keep it on the side ofthe water heater or nearby for future reference.

Do obtain new warning and instruction labels from Searsfor placement on the blanket directly over the existing labels.

Do inspect the insulation blanket frequently to make certainit does not sag, thereby obstructing combustion air flow.

10

Combustion Air and Ventilation for

Appliances Located in Unconfined Spaces

UNCONFINED SPACE is space whose volume is not less than50 cubic feet per 1,000 Btu per hour (4.8 m 3 per kW) of theaggregate input rating of all appliances installed in that space.

Rooms communicating directly with the space in which theappliances are installed, through openings not furnished withdoors, are considered a part of the unconfined space.

In unconfined spaces in buildings, infiltration may be adequateto provide air for combustion, ventilation and dilution of flue

gases. However, in buildings of tight construction (for example,weather stripping, heavily insulated, caulked, vapor barrier, etc.),additional air may need to be provided using the methodsdescribed in Combustion Air and Ventilation for AppliancesLocated in Confined Spaces.

Combustion Air and Ventilation for

Appliances Located in Confined Spaces

CONFINED SPACE is a space whose volume is less than50 cubic feet per 1,000 Btu per hour (4.8 m 3 per kW) of theaggregate input rating of all appliances installed in that space.

A. ALL AIR FROM INSIDE BUILDINGS:

(See Figure 9 on page 9 and Figure 10 below)

The confined space shah be provided with two permanentopenings communicating directly with an additional room(s)of sufficient volume so that the combined volume of all spacesmeets the criteria for an unconfined space. The total input ofall gas utilization equipment installed in the combined spaceshall be considered in making this determination. Eachopening shall have a minimum free area of one square inchper 1,000 Btu per hour (22 cm_/kW) of the total input rating of allgas utilization equipment in the confined space, but not lessthan 100 square inches (645 cm2). One opening shallcommence within 12 inches (30 cm) of the top and onecommencing within 12 inches (30 cm) of the bottom of theenclosures.

NT

FURN__=_ NG

FIGURE10.

B. ALL AIR FROM OUTDOORS: (See Figures 9, 11,12 and 13)

The confined space shall be provided with two permanentopenings, one commencing within 12 inches (30 cm) of thetop and one commencing within 12 inches (30 cm) from thebottom of the enclosure. The openings shall communicatedirectly, or by ducts, with the outdoors or spaces (crawl or attic)that freely communicate with the outdoors.

CHIMNEY ORGAS VENT VEN] ILATION LOUVERS

IEACH END OF ATTIC)

When directly communicating with the oL_doors, each openingshall have a minimum free area of 1 square inch per 4,000 Btuper hour (5.5 cm2/kW) of total input rating of all equipment in theenclosure, see Figure 12.

When communicating with the outdoors through verticalducts, each opening shall have a minimum free area of1 square inch per 4,000 BTU per hour (5.5 cm2/kW) of totalinput rating of aH equipment in the enclosure, seeFigure 12.

VENTILATION LOUVERS

FURNACE

INLET AIR DUCT

(ENOS 1' OR 30 cmABOVE FLOOR)

FIGURE12.

When communicating with the outdoors through horizontalducts, each opening shall have a minimum free area of 1square inch per 2,000 BTU per hour (11 cm2/kW) of totalinput rating of aH equipment in the enclosure, seeFigure 13.

When ducts are used, they shall be of the same cross-sectional area as the free area of the openings to whichthey connect. The minimum short side dimension ofrectangular air ducts shall not be less than 3 inches(76.2 mm), see Figure 13.

____ CHIMNEY OR GAS VENT

OUTLET AIR DUCT

iNLET AIR DUCT

FIGURE 13.

OUTLET AIR

WATER HEATER

FURNACE

INLET AIR DUCT

ALT. INLET AIR VENTII ATION LOUVERS

FIGUREll.

11

Louvers and Grilles: in calculating free area, considerafionshall be given to the blocking effect of louvers, grilles orscreens protecting openings. Screens used shall not besmaller than 1/4 inch (6.4 mm) mesh. If the free area througha design of louver or grille is known, it should be used incalculating the size opening required to provide the freearea specified. If the design and free area is not known, itmay be assumed that wood louvers will be 20-25 percentfree area and metal louvers and grilles will have 60-75percent free area. Louvers and grilles shall be fixed in theopen position or interlocked with the equipment so that theyare opened automatically during equipment operation.

• Special Conditions Created by Mechanical Exhausting orFireplaces: operation of exhaust fans, ventilation systems,clothes dryers or fireplaces may create conditions requiringspecial attention to avoid unsatisfactory operation of installedgas utilization equipment.

Water Piping

Water temperature over 125°F(52°C) car cause severe burnsinstantly resulting in severe injuryor death.

Children, elderly, and thephysically or mentally disabledare at h ghest risk_or scald injury


Temperature limitr_g valves areavailable.

Read instruction manuaJ for safetemperature setting

HOTTER WATER CAN SCALD:Water heaters are intended to produce hot water. Water heatedto a temperature which will satisfy space heating, clotheswashing, dish washing, cleaning and other sanitizing needscan scald and permanently injure you upon contact. Somepeople are more likely to be permanently injured by hot waterthan others. These include the elderly, children, the infirm, orphysically/mentally handicapped. If anyone using hot water inyour home fits into one of these groups or if there is a localcode or state law requiring a certain temperature water at thehot water tap, then you must take special precautions. Inaddition to using the lowest possible temperature setting thatsatisfies your hot water needs, a means such as a *mixingvalve, shall be used at the hot water taps used by these peopleor at the water heater. Mixing valves are available at plumbingsupply or hardware stores, see Figure 14 below. Valves forreducing point of use temperature by mixing cold and hot waterare also available. Follow manufacturer's instructions for

installation of the valves. Before changing the factory settingon the thermostat, read the Temperature Regulation section inthis manual.

HOT WATEROUTLET

*MIXiNVALVE

COLD WATER, INLET

,OCeLOWATE INLET ON

FROM WATER HEATERHOT WATEROUTLET ON

WATER HEATER

FIGURE14.

Toxic Chemical Hazard

• Do not connect to non-potablewater system.

This water heater shall not be connected to any heating systemsor component(s) used with a non-potable water heatingappliance.

All piping components connected to this unit for space heatingapplications shall be suitable for use with potable water.

Toxic chemicals, such as those used for boiler treatment shallnot be introduced into this system.

Water supply systems may, because of such events as highline pressure, frequent cut-offs or the effects of water hammeramong others, have installed devices such as pressurereducing valves, check valves, back flow preventers, etc. tocontrol these types of problems. When these devices are notequipped with an internal by-pass, and no other measures aretaken, the devices cause the water system to be closed. Aswater is heated, it expands (thermal expansion) and closedsystems do not allow for the expansion of heated water.

The water within the water heater tank expands as it is heatedand increases the pressure of the water system. If the relievingpoint of the water heater's temperature-pressure relief valve isreached, the valve will relieve the excess pressure. Thetemperature-pressure relief valve is not intended for theconstant relief of thermal expansion. This is an unacceptablecondition and must be corrected, It is recommended that anydevices installed which could create a closed system have aby-pass and/or the system have an expansion tank to relievethe pressure built by thermal expansion in the water system.Refer to the Thermal Expansion section under TroubleshootingGuide or contact local plumbing authority or local Sears ServiceCenter on how to control this situation.

NOTE: To protect against untimely corrosion of hot and coldwater fittings, it is strongly recommended that di-electricunions or couplings be installed on this water heater whenconnected to copper pipe.


• Avoid water heater damage.

• Install thermal expansion tank if necessary.

• Do not apply heat to cold water inlet.

• Contact qualified insta/ier or Sears Service Center

12

Figure 15 shows the typical attachment of the water piping tothe water heater. The water heater is equipped with 3/4" NPTwater connections.

NOTE: if using copper tubing, solder tubing to an adapterbefore attaching the adapter to the cold water inletconnection. Do not solder the cold water supply line directlyto the cold water inlet. It will harm the dip tube and damagethe tank.

• Look at the top cover of the water heater. The water outlet ismarked "HOT". Put two or three turns of teflon tape aroundthe threaded end of the threaded-to-sweat coupling andaround both ends of the 3/4" NPT threaded nipple. Usingflexible connectors, connect the hot water pipe to the hotwater outlet on the water heater.

Lookatthetopofthewaterheater.Thecoldwaterinletismarked "COLD". Put two or three turns of teflon tape aroundthe threaded end of the threaded-to-sweat coupling andaround both ends of the 3/4" NPT threaded nipple. Usingflexible connectors, connect the cold water pipe to the coldwater inlet of the water heater.

NOTE: This water heater is super insulated to minimizeheat loss from the tank. Further reduction in heat loss

can be accomplished by insulating the hot water linesfrom the water heater.

INSTALLATIONCOMPLETED USINGINSTALLATION KIT

FLEXIBLEWATER

CONNECTORSHOT

e/A ITR-- COLe WATEROUTLE _'_ INLET

N t

COUPLING _ COUPLING

DRAFT HGOD

TEr_IPERATURE -

_'-_- PRESSURERELIEF VALVE

DISCHARGE PIPE

(Do }lot c_p or plug)

%.AIR

GAP

FLOORDRAIN

FIGURE15.

Temperature-Pressure Relief Valve

This heater is provided with a properly certified combinationtemperature - pressure relief valve by the manufacturer.

The valve is certified by a nationally recognized testinglaboratory that maintains periodic inspection of production oflisted equipment of materials as meeting the requirements forRelief Valves and Automatic Gas Shut-off Devices for Hot Water

Supply Systems, ANSI Z21.22 and the code requirements ofASME.

If replaced, the valve must meet the requirements of localcodes, but not less than a combination temperature andpressure relief valve certified as indicated in the aboveparagraph.

The valve must be marked with a maximum set pressure not toexceed the marked hydrostatic working pressure of the waterheater (150 psi = 1,035kPa) and a discharge capacity not lessthan the water heater input rate as shown on the model ratingplate.

For safe operation of the water heater, the relief valve must notbe removed from its designated opening nor plugged.

The temperature-pressure relief valve must be installed directlyinto the fitting of the water heater designed for the relief valve.Position the valve downward and provide tubing so that anydischarge will exit only within 6 inches (153 mm) above, or atany distance below the structural floor, see Figure 16. Be certainthat no contact is made with any live electrical part. Thedischarge opening must not be blocked or reduced in sizeunder any circumstances. Excessive length, over 30 feet(9.14 m), or use of more than four elbows can cause restrictionand reduce the discharge capacity of the valve.

No valve or other obstruction is to be placed between the reliefvalve and the tank. Do not connect tubing directly to dischargedrain unless a 6 inch air gap is provided. To prevent bodilyinjury, hazard to life, or property damage, the relief valve mustbe allowed to discharge water in quantities shouldcircumstances demand. If the discharge pipe is not connectedto a drain or other suitable means, the water flow may causeproperty damage.

Water Damage Hazard

• Temperature-pressure relief valve dischargepipe must terminate at adequate drain•

! •

• ,L_ ,

Explosion Hazard

Temperature-pressure relief valvemust comply with ANSI Z21.22and ASME code•

Properly sized temperature-pressure relief valve must beinstalled in opening provided.

Can result in overheating andexcessive tank pressure.

Can cause serious injury or death.

13

The Discharge Pipe:

• Shall not be smaller in size than the outlet pipe size of the

valve, or have any reducing couplings or other restrictions.

• Shall not be plugged or blocked.

• Shall be of material listed for hot water distribution.

• Shall be installed so as to allow complete drainage of boththe temperature-pressure relief valve, and the dischargepipe.

• Shall terminate at an adequate drain.

• Shall not have any valve between the relief valve and tank.

Watertemperatureover125°F(52°C)cancausesevereburnsinstantlyresultinginsevereinjuryordeathChildren,the elderly,andthephysicallyor mentallydisabledareathighestriskforscaldinjury.Fee/waterbeforebathingorshoweringTemperaturelimitingvalvesareavailableReadinstructonmanualforsafetemperaturesetting

Thetemperature-pressurereliefvalvemustbemanuallyoperatedatleastoncea year.Cautionshouldbetakentoensurethat(1)nooneis infrontoforaroundtheoutletofthetemperature-pressurereliefvalvedischargeline,and(2)thewatermanuallydischargedwillnotcauseanybodilyinjuryorpropertydamagebecausethewatermaybeextremelyhot.

Ifaftermanuallyoperatingthevalve,itfailstocompletelyresetandcontinuesto releasewater,immediatelyclosethecoldwaterinlettothewaterheater,followthedraininginstructions,andreplacethetemperature-pressurereliefvalvewitha newone.

HOT WATEROUTLET COLD WATER

_l INLET

\SHUTOFF

VALVE

DRAFT NeOD

TEMPERATURE PRESSU RERELIEF VALVE

(OPTIONAL TOP T & P RELIEFVALVE NOT SHOWN}

Never use this water heater unless it is completely full of water.To prevent damage to the tank, the tank must be filled withwater. Water must flow from the hot water faucet before turning

"ON" gas to the water heater.

To fill the water heater with water:

• Close the water heater drain valve by turning the handle tothe right (clockwise). The drain valve is on the lower front ofthe water heater.

• Open the cold water supply valve to the water heater.NOTE: The cold water supply valve must be left open whenthe water heater is in use.

To insure complete filling of the tank, allow air to exit byopening the nearest hot water faucet. Allow water to rununtil a constant flow is obtained. This will let air out of the

water heater and the piping.

• Check all water piping and connections for leaks. Repairas needed.

Venting


• Vent dampers must be certifiedir_accordance with ANSI Z21 68

• Vent damper must permit properdrafting of water heater.

•.::.'_:._ t_':.:,, • InstallproperJysizedventing.

_i_.i_!:_.ii:._;:_:4:':_[:"_'¢:_:LE"_" outdoors.D°not install without venting• De not install without drafthood.

_..a_._t_ _ _,. • If common vented h_stall in

I11 accordance with NFPA 54" * Be afar for obstructed or deterio-

rated vent system to avoidserious injury or death

Breathing carbon mono×ide can cause brain damage ordeath Always read and understand nstruction manual

D!SHCARGE PIPE

FIGURE16.

Filling the Water Heater


. Avoid water heater damage.

. Fill tank with water before operating

VENT DAMPERS - Any vent damper, whether it is operatedthermally or otherwise must be removed if its use inhibits proper

drafting of the water heater.

Thermally Operated Vent Dampers: Gas-fired water heatershaving thermal efficiency in excess of 80% may produce arelatively low flue gas temperature. Such temperatures maynot be high enough to properly open thermally operated vent

dampers. This would cause spillage of the flue gases andmay cause carbon monoxide poisoning.

14

Vent dampers must bear evidence of certification as complyingwith the current edition of the American National Standard

ANSI Z21.68 (ANSI Z21.66 & 67, respectively, cover electricallyand mechanically actuated vent dampers). Before installationof any vent damper, consult your local Sears Service Center orthe local gas supplier for further information.

Toinsureproperventingofthisgas-firedwaterheater,thecorrectventpipediametermustbeutilized,Anyadditionsordeletionsofothergasappliancesonacommonventwiththiswaterheatermayadverselyaffecttheoperationofthewaterheater.Consultyourgassupplierif anysuchchangesareplanned.

Forproperventingincertaininstallations,a largerdiameterventpipemaybenecessary,ConsultyourlocalSearsServiceCenterorgassupplierto aidyouindeterminingtheproperventingforyourwaterheaterfromtheventtablesinthecurrenteditionoftheNationalFuelGasCodeANStZ223,1/NFPA54,

Periodicallychecktheventingsystemforsignsofobstructionordeteriorationandreplaceifneeded,Thecombustionandventilationairflowmustnotbeobstructed,

Thewaterheaterwithdrafthoodinstalledmustbeconnectedtoa chimneyor listedventpipesystem,whichterminatestotheoutdoors,Neveroperatethewaterheaterunlessitisventedtotheoutdoorsandhasadequateairsupplytoavoidrisksofimproperoperation,explosionorasphyxiation,

Forproperdrafthoodattachment,thedrafthoodlegsmaybeangledslightlyinward,

Placethedrafthoodlegsinthereceivingholesonthetopofthewaterheater.Thelegswillsnapintheholestogiveatightfit.Securetwolegstotopwithsheetmetalscrews,

Placetheventpipeoverthedrafthood,Withtheventpipeinposition,drillasmallholethroughboththeventpipeanddrafthood,Securethemtogetherwithasheetmetalscrew,seeFigure17.

DRAFT HOOD _V VENT $

DRAFT HOOD

All vent gases must be completely vented to the outdoors of thestructure (dwelling), Install only the draft hood provided withthe new water heater and no other draft hoed.

Vent pipes must be secured at each joint with sheet metalscrews,

There must be a minimum of 6 inches (153 mm) clearancebetween single wall vent pipe and any combustible material.Fill and seal any clearance between single wall vent pipe andcombustible material with mortar mix, cement, or othernoncombustible substance, For other than single wall, followvent pipe manufacturer's clearance specifications, To insurea tight fit of the vent pipe in a brick chimney, seal around thevent pipe with mortar mix cement,

Failure to have required clearances between vent piping andcombustible material will result in a fire hazard,

Be sure vent pipe is propedy connected to prevent escape ofdangerous flue gases which could cause deadly asphyxiation.

• Flue gases may escape if vent

p_peis not connected• Do not store corrosive chemicals

in vicini_ of water heater,• Chemical corrosion of flue and

vent system can cause serious

injuryor death.• Contact a qualified installer or

service agency

Breathing carbon monoxide can cause brain damageordeath Always read and understand instruction manual.

OP,AFT HOOD

VENT TO OUTDOORSINEY

Chemical vapor corrosion of the flue and vent system mayoccur if air for combustion contains certain chemical vapors.Spray can propellants, cleaning solvents, refrigerator and airconditioner refrigerants, swimming pool chemicals, calciumand sodium chloride, waxes, bleach and process chemicalsare typical compounds which are potentially corrosive.

FIGURE17.

Obstructed or deteriorated vent systems may present serioushealth risk or asphyxiation.

The vent pipe from the water heater must be no less than thediameter of the draft hood outlet on the water heater and must

slope upward at least 1/4 inch per linear foot (21 mm per meter),see Figure 18,

CHfMNEY

Gas Piping

Fire and Explosion Hazard

• Do not use water heater withany gas other than the gasshown on the rating plate

, E×cessve pressure to gascontrol valve can cause seriousinjury or death

, Turn off gas lines duringinstallation

, Contact qualified installer orservice agency

FIGURE18.

15

Makesurethegassuppliedis thesametypelistedonthemodelratingplate.Theinletgaspressuremustnotexceed14inchwatercolumn(3.5kPa)fornaturalandpropanegas(L,R),Theminimuminletgaspressurelistedontheratingplateisforthepurposeofinputadjustment.If thegascontrolvalveissubjectedtopressuresexceeding1/2poundpersquareinch(3,5kPa),thedamagetothegascontrolvalvecouldresultinafireorexplosionfromleakinggas,

Ifthemaingaslineshut-offservingallgasappliancesisused,alsoturn"OFF"thegasat eachappliance,Leaveallgasappliancesshut"OFF"untilthewaterheaterinstallationiscomplete,

Agaslineofsufficientsizemustberuntothewaterheater,Consultthecurrentedition of National Fuel Gas Code ANSI

Z223.1/NFPA 54 and your gas supplier concerning pipe size.

There must be:

in improper and inefficient operation of the appliance, producingcarbon monoxide gas in excess of safe limits, which couldresult in serious injury or death, Contact your local Sears Service

Center or local gas supplier for any specific changes whichmay be required in your area,

W!'lvA%'!rJ IIFire and Explosion Hazard

. Use joint compound or tapecorn patible with propane

. Leak test before operatingheater

• Disconnect gas p!ping andshut-off valve before pressuretesting system

• A readily accessible manual shut off valve in the gas supplyline serving the water heater, and

• A drip leg (sediment trap) ahead of the gas control valve to

help prevent dirt and foreign materials from entering thegas control valve.

• A flexible gas connector or a ground joint union between the

shut off valve and control valve to permit servicing of the unit.

Be sure to check all the gas piping for leaks before lighting thewater heater. Use a soapy water solution, not a match or openflame. Rinse off soapy solution and wipe dry.

The minimum inlet gas pressure shown on the rating plate isthat which will permit firing at the rated input.


:4:(... • High altitude orifice must be installedforoparot onsbave3,S00i ,006rn/,=,,:>_ ,_!:_ or 5,500 ft (1,676 m) for a high altitude

models.

_ _ _ • Contact a qualifed installer or service

i,agency.

Breathing carbon monoxide can cause brain damage ordeath Always read and understand instruction manual

If a standard model is installed above 3,300 feet (1,006 m) or a

high altitude model is installed above 5,500 feet (1,676 m) theinput rating should be reduced at the rate of 4 percent for each1,000 feet (305 m ) above sea level which requires replacementof the burner orifice in accordance with National Fuel Gas Code

ANSI Z223.1IN FPA 54. Contact your local Sears Service Center

or local gas supplier for further information.

Failure to replace the standard orifice with a high altitude orifice

when installed at elevations above 3,300 feet (1,006 m) orabove 5,500 feet (1,676 m) for high altitude model) could result

Use pipe joint compound or teflon tape marked as beingresistant to the action of petroleum (Propane [L,R]) gases.

The appliance and its gas connection must be leak testedbefore placing the appliance in operation.

The appliance and its individual shut-off valve shall be

disconnected from the gas supply piping system during anypressure testing of that system at test pressures in excess of

1/2 pound per square inch (3.5kPa). It shall be isolated fromthe gas supply piping system by closing its individual manualshut-off valve during any pressure testing of the gas supplypiping system at test pressures equal to or less than 1/2 pound

per square inch (3.5kPa).

Connecting the gas piping to the gas control valve of the waterheater can be accomplished by either of the two methodsshown in Figures 19 and 20.

Sediment Traps

16


• Contaminants in gas lines cancause fire or explosion.

• Clean all gas piping beforeinstallation.

• Install drip leg in accordancewith NFPA 54,

Contaminants in the gas lines may cause improper operation

of the gas control valve that may result in fire or explosion.

Before attaching the gas line be sure that all gas pipe is cleanon the inside. To trap any dirt or foreign material in the gas

supply line, a drip leg (sometimes called a sediment trap)

must be incorporated in the piping. The drip leg must be readilyaccessible. Install in accordance with the Gas Piping section.Refer to the current edition of the National Fuel Gas Code,ANSI Z223.1/NFPA 54.

GROUND JOINT

UNION

{OPTIONAL)

GASCONTROLVALVE

_])_ DRIP LEG3" MIN. (SEDIMENT TRAP)

(76=2 m

FIGURE19. GAS PIPINGWITH FLEXIBLECONNECTOR.

A sediment trap shall be installed as close to the inlet of thewater heater as practical at the time of water heater installation.The sediment trap shall be either a tee fitting with a capped

nipple in the bottom outlet or other device recognized as aneffective sediment trap. If a tee fitting is used, it shall be installedin conformance with one of the methods of installation, shownin Figures 19 and 20.

eROtJNn JOINT _ _ BLA)K PIPE j{_UNION BLACK PIPE

(OPTIONAL)

_ GAS

CONTROLVALVE

3" MIN,(76,_ m

FIGURE 20. GAS PIPING WITH ALLBLACK IRON PIPE TO GAS CONTROL.

17

FOR YOUR SAFETY READ BEFORE LIGHTING

";:O;::no::m:oe :rreO:so''oBEFORE OPERATING: ENTIRE SYSTEM MUST BE FILLED WITH WATER AND AIR PURGED FROM ALL LINES.

A. This appliance hasa pilot whichmust be lighted by hand.When lighting the pilot, follow these instructions exactly.

If you cannot reach your gas supplier, call the firedepartment.

B. BEFORE LIGHTING smell all aroundtheappliance areafor gas. Be sure to smell next to the floor because somegas is heavier than air and will settle on the fleer.

WHATTO DO IFYOU SMELL GAS:Do not try to light any appliance.Do not touch any electric switch; do not use any phoneinyour building.Immediately call your gas supplier from a neighbor'sphone. Follow the gas supplier's instructions.

C

D

Use only your hand to push in or turn the gas controlknob. Never use tools. If the knob will net push in or turnby hand, don't try to repair it, call a qualified servicetechnician. Force or attempted repair may result in a fireor explosion.

Do not use this appliance if any part has been underwater. Immediately call a qualified service technician toinspect the appliance and to replace any part of thecontrol system and any gas control which has beenunder water.

LIGHTING INSTRUCTIONS

_.. GASCONTROL KNOB

IGNITORGENERATOR

THERMOSTAT

DIAL

GAS CONTROL

FIGURE *'A" F]GURJE "B '_ FIGURE "G"

"OFF POGIT!ON "PILOT" PO_ITION "ON" POSITION

TOPKNOB

MAIN BURNER

/

FIGURE "D"

1. _'_ STOP! Readthesafetyinformation_.I above on this label.

2. Set the thermostat to lowest setting (PILOT SETTING).

Turn thermostat dial fully clockwise f_ until it stops.3. Push thegas control knobdown slightly and turn clockwise

f_ to"OFF", SEE FIGURE "A".NOTE: Knob CANNOT be turned from "PILOT" to "OFF"

unless it is pushed down slightly. Do not force.4. Remove the outer burner door located below the gas

control.

5. Wait five (5) minutes to clear out any gas. If you then

smell gas, (_) STOP! Follow"B" in the safety informationabove on this label. Ifyou don't smell gas, go to next step.

6. This unit is equipped with a push button pilot ignitor,whichis used to light the pilot. Locate the ignitor on the gascontrol.

7. Turn gas control knob counterclockwise _ to "PILOT",SEEFIGURE "B".

8. The pilot is located on the right side of the burner. It can belocated by looking through the glass view port whilepressing the pieze ignitor button several times. Look for aspark at the pilot location, FIGURE"D".

9. Once the pilot has been found, push the gas knob all theway down. Immediately press the pilot ignitor button rapidly(4) to (5) times. If the pilot will net light, repeat step (3)through (9).

10. Continue to hold the gas control knob down for about one(1) minute after the pilot is lit. Release the gas control knoband it will pep back up. Pilot should remain lit.If it goes out,repeat step (3) through (9). It may take several minutes forair to clear the lines before the pilot will light.If knob does not pop up when released, stop andimmediately call your service technician or gas supplier.If the pilot will not stay lit after several tries, turn the gas

control knob clockwise f'_ to "OFF" and call your servicetechnician orgas supplier. SEE FIGURE"A".

11. Once the pilot flame is establishedreplace the euter bumerdoor.

12. At arms length away, turn gas control knob

counterclockwise _ to"ON". SEE FIGURE"C".13. Set thermostat to desired setting.

DANGER: Hotter water increases the risk ofscald injury. Consult the instruction manualbefore changing temperature.

TO TURN OFF GAS TO APPLIANCE

1. Setthermostattothelowestsetting(PILOTLIGHTING). 2. Pushgascontrelknobdownslightlyandtumclockwiset"=_ to "OFF". Do not force. SEE FIGURE 'W'.

18

Temperature Regulation

Due to the nature of the typical gas water heater, the watertemperature in certain situations may vary up to 30F ° (16.7 C °)higher or lower at the point of use such as, bathtubs, showers,sink, etc.

Any water heater's intended purpose is to heat water. Hotwater is needed for cleansing, cleaning, and sanitizing (bodies,dishes, clothing). Untempered hot water can present a scaldhazard. Depending on the time element, and the peopleinvolved (adults, children, elderly, infirm, etc.) scalding may occurat different temperatures.

Water temperature over 125°F(52°0) can cause severe burnsinstantly resulting in severe injuryor death.

Children, the elderly, and thephysically or mentally disabledare at highest risk for scald injury


Temperature limiting valves areavailable

Read instruction manual for safetemperature setting

HOTTER WATER CAN SCALD: Water heaters are intended to

produce hot water. Water heated to a temperature which willsatisfy space heating, clothes washing, dish washing, andother sanitizing needs can scald and permanently injure youupon contact. Some people are more likely to be permanentlyinjured by hot water than others. These include the elderly,children, the infirm, or physically/mentally handicapped. Ifanyone using hot water in your home fits into one of thesegroups or if there is a local code or state law requiring a certaintemperature water at the hot water tap, then you must takespecial precautions. In addition to using the lowest possibletemperature setting that satisfies your hot water needs, ameans such as a mixing valve, shall be used at the hot watertaps used by these people or at the water heater. Mixing valvesare available at plumbing supply or hardware stores. Followmanufacturer's instructions for installation of the valves. Before

changing the factory setting on the thermostat, read theTemperature Regulation section in this manual, see Figures21 and 22.

Never allow small children to use a hot water tap, or to drawtheir own bath water. Never leave a child or handicapped personunattended in a bathtub or shower.

NOTE: A water temperature range of 120°F-140°F (49°C-60°C)is recommended by most dishwasher manufacturers.

The thermostat of this water heater has been factory set at itslowest position. It is adjustable and must be reset to thedesired temperature setting to reduce the risk of scald injury.The mark (A) indicative of approximately 120°F (49°0) ispreferred starting point. Some states have a requirement for alower setting.

Turn the water temperature dial clockwise ( f'_ ) to decreasethe temperature, or counterclockwise (('_) to increase thetemperature.

Should overheating occur or the gas supply fail to shut off, turnoff the manual gas control valve to the appliance.

- GAB CONTROL KNOB

_i PIEZo

IGNITOR

GENERATOR

THERMOSTATDiAL

FIGURE21.l

VERYHOT=approx.160°F(71°C)

C = approx. 150°F (66°0)

B = approx. 140°F (60°C)

A = approx. 130°F (54°C)

A = approx. 120°F (49°C)

LOW = approx. 80°F (27°C)

FIGURE22.

About 1/2 second

About 1-1/2 seconds

Less than 5 seconds

About 30 seconds

More than 5 minutes

19

Tank (Sediment) Cleaning

Sediment build-up on the tank bottom may create varyingamount of noise, and if left in the tank will cause permanenttank failure, tn some water areas, you may not be able to drainall sediment deposits by simply draining the tank. In thesecases Mag-Erad (part no. 23600) can be used to help removethe sediment deposits. This may be ordered from the SearsService Center. For ordering, refer to the Parts Order Listsection.

Vent System Inspection

Burner Inspection

Carbon Monoxide and Fire Hazard

• Flue gases may escape if vent pipeis not connected.

• Be alert for obstructed, sooted or

deterioratedventsystemtoavo,dserious injury or death.

;;_:('> • Do not store corrosive chemicals

!:' _ Chemical corrosion of flue and vent• in vicinity of water heater.

system can cause serious injury ordeath

Breathing carbon monoxide can cause brain damage ordeath Always read and understand instruction manual

Flood damage to a water heater may not be readily visible orimmediately detectable. However, over a period of time aflooded water heater will create dangerous conditions whichcan cause DEATH, SERIOUS BODILY INJURY, OR PROPERTYDAMAGE. Contact a Sears Service Center to replace a floodedwater heater. Do not attempt to repair the unit! It must bereplaced!

At least once a year a visual inspection should be made of themain burner and pilot burner, see Figure 23.

You should check for sooting. Soot is not normal and will impairproper combustion.

Soot build-up indicates a problem that requires correctionbefore further use. Turn "OFF" gas to water heater andleave "OFF" until repairs are made, because failure to correctthe cause of the sooting can result in a fire causing death,serious injury, or property damage.

FIGURE23.

Burner Cleaning

At least once a year a visual inspection should be made of theventing system. You should look for:

• Obstructions which could cause improper venting. Thecombustion and ventilation air flow must not be obstructed.

• Damage or deterioration which could cause improperventing or leakage of combustion products.

• Rusted flakes around top of water heater.

Be sure the vent piping is properly connected to prevent escapeof dangerous flue gasses which could cause deadlyasphyxiation.

Obstructions and deteriorated vent systems may present

serious health risk or asphyxiation.

Chemical vapor corrosion of the flue and vent system mayoccur if air for combustion contains certain chemical vapors.Spray can propellants, cleaning solvents, refrigerator and airconditioner refrigerants, swimming pool chemicals, calciumand sodium chloride, waxes, bleach and process chemicalsare typical compounds which are potentially corrosive.

If when inspecting the vent system you find sooting ordeterioration, something is wrong. Call the local gas supplierto correct the problem and clean or replace the flue and ventingbefore resuming operation of the water heater.

2O


Failure to properly reseal the combustion chamber willdisable the flammable vapor _gnition resistance featureof this water heater, which could result in death or seriousnjury Contact your local Sears Service Centerfor assistance

Read instruction manual before _._

installing, using or servicing ._,_lf"

water heater

In the event your burner needs cleaning, following theseinstructions:

If inspection of the burner shows that cleaning is required, turnthe gas control knob clockwise ( f% ) to the "OFF" position,depressing slightly.

NOTE: The knob cannot be turned from "PILOT" to "OFF"

unless knob is depressed slightly. DO NOT FORCE.

The burner needs to be removed for cleaning. Call the SearsService Center to remove and clean the burner and correct the

problem that required the burner to be cleaned.

Housekeeping

Vacuum around base of water heater for dust, dirt, and lint on a

regular basis.

Temperature-Pressure Relief Valve Operation

The temperature-pressure relief valve must be manuallyoperated at least once a year.


* Do not obstruct combustion airopenings at the bottom of thewater heater

. Do not use or stere flammablevapor products such as gasoline,solvents or adhesives in thesame room or area rlear waterheater or other appliance

• Visibly inspect air intake screenat least once every s_x monthsand clean if accumulated lint

. Can cause serious injury ordeath

AT LEAST ONCE EVERY SIX MONTHS AVISUAL INSPECTION SHOULD BE MADE OFTHE AIR INTAKE SCREEN. CLEAN IF LINTACCUMULATIONS ARE NOTICED.

INSTALLED IN SUITABLEAREA: To insure sufficient ventilation

and combustion air supply, proper clearances from the waterheater must be maintained. See Facts to Consider About the

Location section. Combustible materials such as clothing,cleaning materials, or flammable liquids, etc. must not beplaced against or adjacent to the water heater because theycould catch on fire.

Anode Rod Inspection


. Avoid water heater damage

° IrlspectJon arid replacement of anode rod required

• Burn hazard

• Hot water discharge.

• Keep clear of relief valve

discharge outlet.

When checking the temperature-pressure relief valve operation,make sure that (1) no one is in front of or around the outlet ofthe temperature-pressure relief valve discharge line, and (2)that the water discharge will not cause any property damage,as the water may be extremely hot, see Figure 24.

TEMPERATURE PRESSURE

DISCHARGE PiPE

FIGURE 24.

If after manually operating the valve, it fails to completely resetand continues to release water, immediately close the coldwater inlet to the water heater, follow the draining instructions,and replace the temperature-pressure relief valve with a newone.

If the temperature-pressure relief valve on the appliance weepsor discharges periodically, this may be due to thermalexpansion. You may have a check valve installed in the waterline or a water meter with a check valve. Consult the Sears

Service Center for further information. Do not plug thetemperature-pressure relief valve.

Draining

The anode rod is used to protect the tank from corrosion. Mosthot water tanks are equipped with an anode rod. Thesubmerged rod deteriorates to protect the tank. Instead ofcorroding the tank, water ions attack and eat away the anodered. This does not affect the water's taste or color. The rod

must be maintained to keep the tank in operating condition.

Anode deterioration depends on water conductivity, notnecessarily water condition. A corroded or pitted anode rodindicates high water conductivity and should be checked and/or replaced more often than an anode rod that appears to beintact. Replacement of a depleted anode rod can extend thelife of your water heater. Inspection should be conducted bycalling the Sears Service Center for an authorized contractor. Ata minimum, the anede(s) should be checked annually afterthe warranty period.

• Burn hazard

• Hot water discharge.

. Keep hands clear of drain

valve discharge.

The water heater should be drained if being shut down duringfreezing temperatures. Also periodic draining and cleaning ofsediment from the tank may be necessary.

1. Turn the gas control knob to the "OFF" position.

21

2. CLOSEthecoldwaterinletvalvetothewaterheater.

3. OPENanearbyhotwaterfaucetandleaveopentoallowfordraining.

4. Connecta hoseto thedrainvalveandterminateto anadequatedrain.

5. OPENthewaterheaterdrainvalvetoallowfortankdraining.

NOTE:If thewaterheaterisgoingto beshutdownanddrained for an extended period, the drain valve should beleft open with hose connected allowing water to terminateto an adequate drain.

6. CLOSE the drain valve.

7. Follow instructions in the Filling The Water heater section.

8. Follow the lighting instructions in the Lighting section torestart the water heater,

Drain Valve Washer Replacement

(See Figure 25)

1. Turn "OFF" gas supply to water heater.

2. Follow "Draining" instructions.

3. Turning counter clockwise ( _ ), remove the hex cap belowthe screw handle.

4. Remove the washer and put the new one in place.

5. Screw the handle and cap assembly back into the drainvalve and retighten using a wrench. DO NOT OVERTIGHTEN.

6. Follow instructions in the Filling The Water Heater section.

7. Check for leaks.

8. Follow the lighting instructions in the Lighting section torestart the water heater.

_HANDLE AND

CAPASSEMBLYi

IiWASHER

FIGURE 25.

Service

Before calling for repair service, read the Start Up Conditionsand Operational Conditions found in the Troubleshooting Guideof this manual.

If a condition persists or you are uncertain about the operationof the water heater, let the Sears Service Center check it out.

Contact Sears Service Center at:

1-800-4-MY-HOME (1-800-469-4663).

22

Start Up Conditions

Thermal Expansion


• Avoid water heater damage

• h_tall thermal e×paneion tank if necessary

• Co_ltact ql_a_ifiedinstaller or sewice agency

Water supply system may, because of such events as high linepressure, frequent cut-offs, and the effects of water hammerhave installed devices such as pressure reducing valves, checkvalves, back flow preventers, etc., to control these types ofproblems. When these devices are not equipped with aninternal by-pass, and no other measures are taken, the devicescause the water system to be closed. As water is heated, itexpands (thermal expansion} and closed systems do not allowfor the expansion of heated water.

The water within the water heater tank expands as it is heatedand increases the pressure of the water system. If the relievingpoint of water heater's temperature-pressure relief valve isreached, the valve will relief the excess pressure. Thetemperature-pressure relief valve is not intended for theconstant relief of thermal expansion. This is an unacceptablecondition and must be corrected,

It is recommended that any devices installed which could createa closed system have a by-pass and/or the system have anexpansion tank to relieve the pressure built by thermalexpansion. Thermal expansion tanks are available from Searsstores and through the Sears Service Centers. Contact thelocal plumbing inspector, water supplier and/or the SearsService Center for assistance in controlling these situations,see Figure 26.

Thermal Expansion Tank Specifications

Tank Dimensions PipeModel Capacity in Inches Fitting

Number In Gallons Diameter Length On Tank

153.331929 2 8(293rnm) 12-3/4(323mm) 3/4"Male

153.331050 5 11 (279 mm) 14-3/4 (375 mm) 3/4" Male

Expansion Tank Sizing Chart

Inlet* Water Heater Capacity (Ganons]Water

Pressure 30 40 50 66 80

Expansion 40psi 2 2 2 5 5

Tank 50psi 2 2 2 5 5

Capacity 6Opsi 2 2 5 5 5Needed 70psi 2 2 5 5 5

80psi 2 5 5 5 5

NOTE: Expansion tanks are pre-charged with a 40 psi aircharge. If the inlet water pressure is higher than 40 psi, theexpansion tank's air pressure must be adjusted to matchthat pressure, but must not be higher than 80 psi.

WATER HEATER {3)/ COLD WATER PRESSURE

HOT SOLD iNLET FITTING REDUCINGVALVE WITH

BY-PASS

PRESSURE GAUGE INLET COLD

WATER SHUT-OFF

_ECOMMENDED iNSTALLATION{VERTICAL MOUNTING)

WATER HEATERCOLD WATER

INLET FITTING FLOOR, CEILING JOIST, ETC.

NOT COLD _ STRAPPING

PR g dg2 VALVE WITH

_%111 BY-PASSEXPANSION/ II

/ / t

PRESSURE GAUGE INLET COLD

WATER SHUT-OFF

ALTERNATE RECOMMENDED iNSTALLATiON{NORIZONTAL MOUN37NG)

FIGURE26.

Strange Sounds

Possible noises due to expansion and contraction of somemetal parts during periods of heat-up and cool-down do notrepresent harmful or dangerous conditions.

Condensation causes sizzling and popping within the burnerarea during heating and cooling periods and should beconsidered normal. See Condensation section.

Draft Hood Operation

Check draft hood operation by performing a worst casedepressurization of the building. With all doors and windowsclosed, and with all air handling equipment and exhaust fansoperating such as furnaces, clothes dryers, range hoods andbathroom fans, a match flame should still be drawn into the

draft hood of the water heater with its burner firing. If the flame

*Highest recorded inlet water pressure in a 24 hour period orregulated water pressure.

23

isnotdrawntowardthedrafthoed.shutoffwaterheaterandmakenecessaryairsupplychangestocorrect.

Condensation

Whenever the water heater is filled with cold water, somecondensate will form while the burner is on. A water heater

may appear to be leaking when in fact the water is condensation.

This usually happens when:

• A new water heater is filled with cold water for the first time.

• Burning gas produces water vapor in water heaters,particulady high efficiency models where flue temperaturesare lower.

• Large amounts of hot water are used in a short time and therefill water in the tank is very cold.

from hydrogen sulfide gas dissolved in the water. The smell isthe result of four factors which must all be present for the odor

to develop:

• a concentration of sulfate in the supply water.

• little or no dissolved oxygen in the water.

• a sulfate reducing bacteria within the water heater. (Thisharmless bacteria is non-toxic to humans.)

• an excess of active hydrogen in the tank. This is caused bythe corrosion protective action of the anode.

Smelly water may be eliminated or reduced in some waterheater models by replacing the anode(s) with one of less active

material, and then chlorinating the water heater tank and allhot water lines. Contact Sears Service for further information

concerning an Anode Replacement Kit #9001453 and thisChlorination Treatment.

Moisture from the products of combustion condense on thecooler tank surfaces and form drops of water which may fallonto the burner or other hot surfaces to produce a "sizzling" or

"frying" noise.

Excessive condensation can cause pilot outage due to waterrunning down the flue tube onto the main burner and puttingout the pilot.

Because of the suddenness and amount of water,

condensation water may be diagnosed as a "tank leak". Afterthe water in the tank warms up (about 1-2 hours), the conditionshould disappear.

Do not assume the water heater is leaking unfil there hasbeen enough time for the water in the tank to warm up.

An undersized water heater will cause more condensation.

The water heater must be sized properly to meet the family'sdemands for hot water including dishwashers, washingmachines and shower heads.

If the smelly water persists after the anode replacement andchlorination treatment, we can only suggest that chlorinationor aeration of the water supply be considered to eliminate thewater problem.

Do not remove the anode leaving the tank unprotected. Bydoing so, all warranty on the water heater tank is voided.

"AIR" In Hot Water Faucets

• Flamr_ab/e hydrogengases may be present

• Keep all ignition sourcesaway from faucet whenturning on hot water

Excessive condensation may be noticed during the winter andearly spring months when incoming water temperatures are attheir lowest.

Good venting is essential for a gas fired water heater to operateproperly as well as to carry away products of combustion and

water vapor.

Smoke Odor

It is not uncommon to experience a small amount of smoke

and odor during the initial start-up. This is due to burning off ofoil from metal parts, and will disappear in a short while.

HYDROGEN GAS: Hydrogen gas can be produced in a hotwater system that has not been used for a long period of time(generally two weeks or more). Hydrogen gas is extremelyflammable and explosive. To prevent the possibility of injuryunder these conditions, we recommend the hot water faucet,located farthest away, be opened for several minutes beforeany electrical appliances which are connected to the hot watersystem are used (such as a dishwasher or washing machine).If hydrogen gas is present, there will probably be an unusualsound similar to air escaping through the pipe as the hot waterfaucet is opened. There must be no smoking or open flamenear the faucet at the time it is open.

Operational Conditions High Temperature Shut-Off System

Smelly Odor

In each water heater there is installed at least one anode rod(see parts section) for corrosion protection of the tank. Certainwater conditions will cause a reaction between this rod and

the water. The most common complaint associated with theanode red is one of a "rotten egg smell". This odor is derived

24

This water heater is equipped with an automatic gas shutoffsystem. This system works when high water temperaturesare present. Turn "OFF" the entire gas supply to the waterheater. The high temperature shutoff is built into the gas controlvalve. It is non-resettable. If the high temperature shutoffactivates, the gas control valve must be replaced. Contact yourgas supplier.

Operational Conditions (Continued)

Leakage Checkpoints

FIGURE27.

Read and understand instructionmanual and safety messagesbefore installing, operating orservicingthis water heaten

Failure to follow instructions andsafety messages could result indeath orserious injury

Instruction Manual must remainwith water heater

Read this manual first, Then before checking the water heater

make sure the gas supply has been turned "OFF", and neverturn the gas "ON" before the tank is completely full of water.

Never use this water heater unless it is completely filled with

water. To prevent damage to the tank, the tank must be filledwith water. Water must flow from the hot water faucet before

turning "ON" gas to the water heater, see Figure 27.

A Water at the draft hood is water vapor which has condensed

out of the combustion products. This is caused by a problem

in the vent. Contact the gas utility.

B. *Condensation may be seen on pipes in humid weather or

pipe connections may be leaking.

C. *The anode rod fitting may be leaking.

D. Small amounts of water from temperature-pressure relief

valve may be due to thermal expansion or high waterpressure in your area.

E. *The temperature-pressure relief valve may be leaking atthe tank fitting.

R Water from a drain valve may be due to the valve being

slightly opened.

G. *The drain valve may be leaking at the tank fitting.

H. Combustion products contain water vapor which can

condense on the cooler surfaces of the tank. Droplets form

and drip onto the burner or run on the floor. This is commonat the time of start-up after installation and when incomingwater is cold.

Water in the water heater bottom or on the floor may be fromcondensation, loose connections, or the relief valve.

DO NOT replace the water heater until a full inspection of all

possible water sources is made and necessary correctivesteps taken.

Leakage from other appliances, water lines, or ground seepageshould also be checked.

* To check where threaded portion enters tank, insert cotton

swab between jacket opening and fitting. If cotton is wet,follow "Draining" instructions in the Periodic Maintenance

section and then remove fitting. Put pipe dope or teflon tape

on the threads and replace. Then follow Filling the WaterHeater instructions in the Installing the New Water Heatersection.

25

Theseguidelinesshouldbeusedbyaqualifiedserviceagent.CallSearsServiceat1-8004-MY-HOME(1-800-469-4663)forassistance.Informtheassociatethatthisisa"Flammable Vapor Ignition Resistant" Product.

WATER LEAKS

LEAKING T&P VALVE

SMELLY ODORS

PILOT WILL NOT LIGHT

Improperly sealed, hot or cold supply connection,

relief valve, drain valve, or thermostat threads.

Leakage from other appliances or water lines.

Condensation of flue products.

Thermal expansion in closed water system.

Improperly seated valve.

High sulfate or mineral content in water supply.

Bacteria in water supply.

Gas control knob not positioned correctly.

Main gas supply off.

Igniter tip more than 1/8" from pilot hood.

Thermoceuple malfunction.

Thermoceuple TCO malfunction.Melted insulation on ignitor wire or shorting

of ignitor wire.

High ambient room temperature.

Tighten threaded connections.

Inspect other appliances near water heater.

Refer to CONDENSATION.

Install thermal expansion tank (DO NOT plug T&P valve).

Check relief valve for proper operation

(DO NOT plug T&P valve).

Drain and flush heater thoroughly, then refill.

Chlorinate or aerate water supply.Refer to LIGHTING INSTRUCTIONS.

Turn on main gas shutoff valve.

Adjust ignitor tip.

Replace pilot assembly.

Replace pilot assembly.Contact Sears Service to determine cause.

Contact Sears Service to determine cause.

Wire disconnected from spark ignitor. Reconnect wire connector to spark ignitor.

Broken electrode or electrical wire. Replace pilot assembly.

Piezo Ignitor generator fails to operate or Replace Piezo Ignitor generator.malfunctions.

Thermoceuple TCO malfunction. Replace pilot assembly.

High ambient room temperature. Contact a service agency todetermine cause.

BURNERWlLL NOT Dirty or clogged air intake screen. Clean and reinstall air intake screen.STAY LIT Flame arrestor openings blocked. Contact Sears Service to

determine cause.

Defective Gas Control. Replace Gas Control.

Dirty pilot burner. Clean pilot assembly.

Dirty or clogged air intake screen. Clean and reinstall air intake screen.

PILOT OUTAGE Thermoceuple tip is not in contact with pilot flame. Insert thermocouple correctly.Thermoceuple malfunction. Replace pilot assembly.

Thermoceuple TCO malfunction. Replace pilot assembly.

Defective Gas Control. Replace Gas Control.Heater not lit or thermostat not on. Refer to LIGHTING INSTRUCTIONS.

Thermostat set too low. RefertoTEMPERATURE REGULATION.

Heater undersized. Reduce hot water use.

NOTENOUGH Low gas pressure. Contact your gas supplier.

HOTWATER Incoming water is unusually cold. Allow more time for heater to re-heat.

Leaking hot water pipes or fixtures. Have plumber check and repair leaks.

High temperature limit switch activated. Contact Sears Service todetermine cause.

WATER TOO HOT Thermostat set too high. Refer toTEMPERATURE REGULATION.

WATER HEATER SOUNDS Condensation dripping on burner. Refer toCONDENSATION.

SIZZLING - RUMBLING Sediment or calcium in bottom of heater tank. Clean sediment from tank. Refer to DRAININGinstructions in Maintenance section of manual.

SOOTING Improper combustion. No adjustment available. Contact Sears Serviceto determine cause.

VENTGASODORS

Lack of supply air.

Improperly installed vent piping.Downdraft.

Poor combustion.

Contact Sears Service to determine cause.

26

POWER MISER TM 6 GAS WATER HEATER

153,336160 30 Gallon Short

153.336260 40 Gallon Short

153,336300 HA 30 Gallon High Altitude

153.336360 30 Gallon

A BURNERASSEMBLY

@

@

Key No.123456789

101112131415161718192021

*22*23

Part Description

Bumer Assembly (Includes items2-7tBurner Head**Burner Orifice**Bumer Tube w/Rubber Boot**

PilotAssembly w/Grommet**Inner Door**Inner Door GasketFlue BaffleFlue RestrictorDraft HoodAir Intake ScreenInletTubeGas Control Valve

TemperatureAdjustment KnobDrain ValveDrain Valve WasherOuter Door

Piezo Ignitor w/BracketAnode Rod

Temperature-Pressure ReliefValveViewport AssemblyInstructionManualMag-Erad

153.3361609003477

9003385

9003478 (#38)900347990034449003400900340190034809003445900340590034069003500

F145-1278F145-12809003482900158490034099003410900348390034849003414

184482-00023600

Model Numbers

153.336260 153.336300HA9003485 9003456

9003385 9003385

9003443 (#36) 9003457 (#37)9003468 90033909003444 90035429003398 90033999003401 90034019003480 90034039003445 90034459003405 90034469003406 90034069003500 9003463

F145-1278 F145-1278F145-1280 F145-12809003482 90034489001584 90015849003409 90034099003410 90034109003487 90034139003484 90000719003414 9003414

1844824300 184482-00023600 23600

153.3363609003442

9003385

9003443 (#361900339090035309003399900340190034039003445900344690034069003463

F145-1278F145-12809003448900158490034099003410900341390000719003414

184482430023600

* Not Shown.**Includes Inner Door Gasket

Now that you have purchased your gas water heater, should a needever exist for repair parts or service, simply contact any Sears ServiceCenter or call 1-800-4-MY-HOME (1-800-469-4663). Be sure to provideall pertinent facts when you call or visit.

All parts listed may be ordered from any Sears Service Centerand by calling t -800-366-PART (1-800-366-7278). If the parts youneed are not stocked locally, your order will be electronicallytransmitted to a SEARS Repair Parts Distribution Center forhandling.

29

WHEN ORDERINGREPAIRPARTS,ALWAYSGIVETHEFOLLOWINGINFORN_T1ON:

MODELNUMBER

SERIAL NUMBER

TYPE GAS- NATURAL OR PROPANE (L.Ft)PARTDESCPJPTION

THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.


153.336400 HA

153.336464

153.336500 HA

153.336560

40 Gallon High Altitude

40 Gallon

50 Gallon High Altitude

50 Gallon

1 BURNERASSEMBLY

Key No. Part Description

1 BurnerAssembly (Includes items 2-7)2 BurnerHead**

3 Burner Orifice**4 Bumer Tube w/Rubber Boot**

5 PilotAssembly w/Grommet**6 InnerDoor**7 Inner DoorGasket

8 Flue Baffle

9 Flue Restdctor10 Draft Hood

11 Air Intake Screen12 InletTube

13 Gas Control Valve

14 Temperature Adjustment Knob15 DrainValve

16 DrainValve Washer17 Outer Door

18 Piezo Ignitor w/Bracket19 Anode Rod

20 Temperature-Pressure Relief Valve

21 Viewport Assembly*22 InstructionManual

*23 Mag-Erad

153.336400HA

90034619003385

9093457_37)9003391

9003531

90034009003401

9003403

90034459003446

90034069003463

F145-1278

F145-12809003448

90015849003409

90034109003413

9000071

9003414184482-000

23600

Model Numbers

153.336464 153.336500 HA

9003458 90034749003385 9003385

9003443(#36) 9063457(#37)9003391 9003468

9003459 9003542

9003400 90033989003401 9003401

9003403 9003403

9003445 90034459003446 9003446

9003406 90034069003463 9003473

F145-1278 F145-1278

F145-1280 F145-12809003448 9003448

9001584 90015849003409 9003409

9003410 90034109003413 9003465

9000071 9003466

9003414 90034141844824300 184482-000

23600 23600

153.336560

90034679003385

9003443(#36)9003468

9003530

90033989003401

9003403

90034459003446

90034069003473

F145-1278

F145-12809003448

90015849003409

90034109003465

9003466

90034141844824300

23600

* Not Shown.** Includes Inner Door Gasket

Now that you have purchased your gas water heater, should a needever exist for repair parts or service, simply contact any Sears ServiceCenter or call 1-800-4-MY-HOME (1-800-469-4663). Be sure to provideall pertinent facts when you call or visit.

All parts listed may be ordered from any Sears Service Centerand by calling 1-800-366-PART (1-800-366-7278). If the parts youneed are not stocked locally, your order will be electronicallytransmitted to a SEARS Repair Parts Distribution Center forhandling.

WHEN ORDERINGREPAIRPARTS,ALWAYSGIVETHEFOLLOWINGINFORMATION:

MODELNUMBER

SERIAL NUMBER

TYPE GAS- NATURAL OR PROPANE (L.Ft)

PARTDESCPJPTION

THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.

30


153.336760

153,336800 HA

153.336860

153,336900 HA

153.336960

30 Gallon Propane (L,E)

40 Gallon Propane (LE) High Altitude

40 Gallon Propane (L,P.)

50 Gallon Propane (LP,) High Altitude

50 Gallon Propane (L,P.)

1_ BURNERASSEMBLY

(

Model Numbers

Key No. 153.336760 t 53.336800 HA 153.336860 153.336900 HA 153.3369601 9003451 9003462 9003460 9003475 90034702 9003422 9003422 9003422 9003422 9003422

3 9003453(#51) 9003532(#52) 9003453(#51) 9003632(#52) 9003453(#51)4 9003454 9003392 9003392 9003476 90034715 9003455 9003455 9003455 9003472 90034726 9003399 9003400 9003400 9003398 90033987 9003401 9003401 9003401 9003401 9003401

8 9003403 9003403 9003403 9003403 90034039 9003445 9003445 9003445 9003445 9003445

10 9003446 9003446 9003446 9003446 900344611 9003406 9003406 9003406 9003406 900340612 9003463 9003463 9003463 9003473 900347313 F145-1279 F145-1279 F145-1279 F145-1279 F145-1279

14 F145-1280 F145-1280 F145-1280 F145-1280 F145-128015 9003448 9003448 9003448 9003448 900344816 9001584 9001584 9001584 9001584 900158417 9003409 9003409 9003409 9003409 9003409

18 9003410 9003410 9003410 900341O 900341019 9003413 9003413 9003413 9003465 900346520 9000071 9000071 9000071 9003466 900346621 9003414 9003414 9003414 9003414 9003414

*22 184482-000 184482_00 184482-000 184482_00 184482-000*23 23600 23600 23600 23600 23600

Part DescriptionBurner Assembly (Includes items2-7)Burner Head**Burner Orifice**

Bumer Tube w/Rubber Boot**

PilotAssembly w/Grommet**Inner Door**Inner DoorGasket

Flue BaffleFlue RestrictorDraft HoodAir Intake ScreenInletTubeGas Control Valve

TemperatureAdjustment KnobDrain ValveDrain Valve WasherOuter Door

Piezo Ignitor w/BracketAnode Rod

Temperature-Pressure Relief ValveViewport AssemblyInstruction Manual

Mag-Erad

* Not Shown.** Includes InnerDoor Gasket

Now that you have purchased your gas water heater, should a needever exist for repair parts or service, simply contact any Sears ServiceCenter or call 1-8O0-4-MY-HOME (1-800-469-4663). Be sure to provideall pertinent facts when you call or visit.

All parts listed may be ordered from any Sears Service Centerand by calling 1-800-366-PART (1-800-366-7278). If the parts youneed are not stocked locally, your order will be electronicallytransmitted to a SEARS Repair Parts Distribution Center forhandling.

31

WHEN ORDERINGREPAIRPARTS,ALWAYSGIVETHE FOLLOWINGINFORMATION:

MODELNUMBER

SERIALNUMBER

TYPEGAS-NATURALOR PROPANE(L.R)PARTDESCRPTION

THIS ISA REPAIR PARTS LIST, NOTA PACKING LIST.

FULLONEYEARWARRANTYONWATERHEATER

For oneyear from the date of purchase, when yourSears Kenmore water heater is installed and operated in a single-familyresidence in accordance with the instructions in this manual, Sears will:

1. Repair defects in material or workmanship in this water heater, free of charge.2. Furnish and install a new current model water heater of equal capacity and quality, free of charge, if a leak occurs in the tank.

LIMITED WARRANTY ON TANKS THAT LEAK

After one year and through 6 years from date of purchase for water heaters used in a single-family residence, ifa leak occurs in thetank, Sears will furnish a new current model water heater of equal capacity and quality. You will be charged for any installation.

LIMITED WARRANTY ON PARTS

After one year and through 6 years from the date of purchase, when your Sears Kenmore water heater is used in a single-familyresidence and is installed and operated inaccordance with the information inthis manual, ifa part fails due to materials or workmanship,Sears will furnish a replacement free of charge. Youwill be charged for labor.

If the water heater is subject to commercial, institutional, industrial or use in residences of two families or more, the above warrantycoverage for tanks that leak is effective for 2 years from the date of purchase and the above parts warranty is effective for I yearfrom the date of purchase.

To obtainwarranty service, SIMPLY CALL 1-800-4-MY-HOME®(1-800-469-4663). This warranty appliesonlywhile this product is inuse in the United States.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

Sears, Roebuck and CO, Dept 817 WA, Hoffman Estates, IL 60179

The price of your water heater does not include a free checkup service call. On water heater installations arranged by Sears, Searswarrants the installation.

A charge will be made on service calls due to poor or incomplete installation. These include:a. Adjusting thermostat c. Leaks in pipes or fittings e. Condensationb. Lightingpilot d. Improper venting

MASTER PROTECTION AGREEMENTS

Congratulations on making a smart purchase. Your new Kenmore ®product is designed and manufactured for years of dependable operation.But likeall products, itmay requirepreventive maintenance or repair fromtime to time. That's when having a Master Protection Agreement cansave you money and aggravation.

Purchase a Master Protection Agreement now and protect yourself fromunexpected hassle and expense.

The Master Protection Agreement also helps extend the life of your newproduct. Here's what's included in the Agreement:

• Expert Service by our 12,000 professional repair specialist.

• Unlimited service and no charge for partsand laboron all coveredrepairs.

• "No-lemon" guarantee - replacement of your covered productiffour or more product failures occur within twelve months.

• Product replacement ifyour covered productcan't be fixed.

• Fast help by phone- phone support from a Sears technician onproducts requiring in-homerepair, plus convenient repair scheduling.

• Power surge protection against electrical damage due to powerfluctuations.

• Rental reimbursement if repair of your covered product takeslonger than promised.

Once you purchasethe Agreement, a simple phonecall is all that ittakesfor you to schedule service. You can call anytime day or night, orschedule a service appointment on-line.

Sears has over 12,000 professional repair specialists, who have accessto over 4.5 million quality parts and accessories. That's the kind ofprofessionalism you can count on to help prolong the life of your newpurchase foryears to come. Purchase your Master ProtectionAgreementtoday!

Some limitations and exclusions apply. For prices and additionalinformation call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional Installationof home appliances, garage door• Annual Preventive Maintenance Check at your request - no openers, waterheaters, and othermajor home items, in the U.S.A., call

extra charge. 1-80O-4-MY-HOME®.

For in-home major brand repair serviceCall 24 hours a day, 7 days a week (U.S.A. and Canada)

(1-800-469-4663)www.sears.com

The model number of yourwater heater is found on the model rating plate on the front of the water heater.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

power miser tm6 gas water heater · gas water heater for potable water heating only, not suitable...

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