Capability Document

POWER DIVISION

2

S. No. Contents Pg. No.

I Corporate

About Thermax 3

Board of Directors 4

Joint Ventures 6

Major technological tie-ups 7

Presence- India & Global 8

Financials 9

Corporate Social Responsibility 11

II Business Divisions in Thermax 12

Power Division 12

Boilers& Heaters Division 13

Cooling & Heating Division 13

Air Pollution Control Division 14

Water & Waste Solution Division 15

Chemical Division 15

Solar Division 16

Industries that the Divisions cater to 16

III Manufacturing capabilities 17

IV Quality policy 19

V Health Safety and Environment 20

VI EPC capabilities 21

Engineering Capabilities 23

Procurement Capabilities 24

Construction Capabilities 25

Project Management Capabilities 26

Operations & Maintenance 27

Key Achievements 28

Key Project profile 30

Table of Contents

3

WE AT THERMAX offer products, systems and solutions for industrial and commercial

establishment around the globe to be energy efficient and environment-friendly. We are

committed to ‘conserving energy and preserving the environment', two areas vital for the

world.

The products and services we offer are developed, sold and serviced through the eyes of

the customer and measured by their voices. When we are dedicated to the quality of our

products, services and our customer, growth and profit are bound to follow. Our

business expertise covers heating, cooling, waste heat recovery, power, water treatment

& recycling, air pollution control, waste management and performance chemicals.

We bring to customers extensive experience in industrial applications and expertise

through technology partnerships and strategic alliances.

WE have always kept our focus on constant up-gradation of technologies and an in-

depth understanding of market needs. In the process, we have acquired a reputation for

successful delivery of challenging projects.

About Thermax

USD 1.1 Billion

(FY10-11)

Zero debt

company

Rated as one of

the top

companies in

Asia by

Strong focus on

renewable energy

(RE

Zero debt

company

India talent

management

award by

CNBC TV 18,

9th edition,

Business

leader award

4

Ms. Meher Pudumjee, Chairperson

Meher took over as Chairperson of Thermax Limited on October 5, 2004, after the

retirement of Ms. Anu Aga. A Postgraduate in Chemical Engineering from the Imperial

College of Science & Technology, London, Meher joined Thermax as a trainee engineer in

August 1990. In January 2001, Meher became a non-executive director and was appointed

Vice Chairperson in 2002. During this period, she played an active role in the turnaround of

the company, looking at divesting of non-core activities and restructuring of business

portfolios.

Mr. M. S. Unnikrishnan, Managing Director

Unni took over as Managing Director on July 1, 2007. Earlier, as Executive Vice President, he

was head of the company's project business, viz. captive power, boilers & heaters and air

pollution control. Unni is known for his strategic and human relations skills and is a keen

champion of green technologies. He is also an alumnus of Harvard Business School’s

Advanced Management Programme

Board of Directors

5

Ms. Anu Aga, after retiring as Chairperson of Thermax in October 2004 continues as

Director on the Company's Board of Directors. As Chairperson, Anu facilitated four major

turnaround initiatives-reconstitution of the board, shedding of non-core activities, right-

sizing of operations and increased focus on the customer. She is also instrumental in

driving the high performance culture at Thermax, especially at the senior levels.

Dr. R A Mashelkar, former Director-General of the Council of Scientific and Industrial

Research (CSIR), has been inducted onto the Thermax Board as an independent Director,

effective January 29, 2008. Dr. Mashelkar is known for shaping India's science and

technology policies in post-liberalised India, and for transforming CSIR into a user-

focused, performance driven organization and in creating a balanced intellectual property

regime in India

Dr. Von Massow was the Director & Vice President with Boston Consulting Group (BCG).

Working at various international offices of BCG, he brings rich global experience of

business models, governance, strategy and operations. Earlier, as BCG's senior consultant,

he had been closely associated with Thermax's turnaround strategy.

Dr. Von Massow has a Ph. D. in Agricultural Economics and Masters in Agriculture from the

University of Gottingen, Germany.

Mr. Pheroz Pudumjee is experienced in international marketing of industrial products. He

managed Thermax's overseas venture in UK and was appointed Director in 1997. Pheroz is

member of the Overseas Investment Committee and the Strategic Business Development

Committee, which reviews and monitors strategic business initiatives of the company.

Pheroz has a Masters in Business Administration and a diploma in Automobile Technology

from Stanford University.

Dr. Jayaram Varadaraj is Managing Director of ELGI Equipments Ltd. and is also on the

Board of Elgi Ultra Industries Ltd., Elgitread (India) Ltd. and Precot Mills Ltd. His varied

experience of in India covers textiles, polymers, mechanical machines and consumer

appliances. He was also Chairman of the Tamil Nadu State Committee of CII.

Mr. Nawshir Mirza, is a Fellow of the Institute of Chartered Accountants of India having

qualified in the year 1973. He spent most of his career with Ernst & Young and its Indian

member firm, S. R. Batliboi & Co., Chartered Accountants. He has contributed to the

accounting profession, being a speaker or the chairperson at a large number of

professional conferences in India and abroad.

6

Joint Ventures

The JV now provides technology solutions above the 300 MW range for large power

plants along with systems based on the proven technologies of SPX Balcke-Dürr. The

JV has already won its first order last year for a leading oil refinery. Their offerings

include ESP’s & Bag Filters for Plants greater than 300 MW, Rotary Air Pre-heaters, Air

cooled condensers and other heat exchangers.

Addresses 300 MW and above sub critical as well as supercritical boilers

Manufacturing facility is being set up at Satara in Maharashtra, India to

manufacture 3000 MW of super critical and sub critical boilers per year (with a provision to expand annual capacity to 5000 MW

Thermax Babcock & Wilcox Energy Solutions Pvt. Ltd, (2010),

51:49 JV between Thermax Limited and The Babcock & Wilcox

Company (B&W), USA amalgamates Thermax's expertise of

integrating energy solutions and B&W's long history of providing

proven, state-of-the-art power generation technology.

Thermax SPX Energy Technologies Ltd., (2009) 51:49 JV

between Thermax and SPX Netherlands B.V, will provide a

synergy of Thermax expertise with SPX technology

solutions for large infrastructure projects.

Turnover of

USD 1.1

Billion (FY

10-11)

Zero debt

company

Rated as one

of the top

companies in

Asia by

Forbes

USD 1.1 Billion

(FY10-11)

Zero debt

company

Rated as one of

the top

companies in

Asia by

Strong focus on

renewable energy

(RE

SPX has installed over 140 ESPs world-wide catering to plants having

capacity over 500MW totaling over 100000 MW and have over 290 units

of ACC installed catering to 96000 MW.

JV with

technological

leaders like

Babcock &

Wilcox and

SPX

7

Over the years we have had tie ups with global technology majors like: Sanyo, Struthers

Wells, Kawasaki Thermal Engineering, Babcock & Wilcox, Eco-Tech, Environment Elements

Corporation, etc. Some of our significant technology partnerships of past & present are:

Thermax Inc. (U.S.A.)

Thermax Denmark ApS

Thermax Netherlands B.V.

Danstoker A/S (Denmark)

Thermax Europe Ltd. (U.K.)

Thermax Instrumentation Ltd.

Thermax Hong Kong Ltd (Hong Kong)

Thermax International Ltd. (Mauritius)

Thermax Onsite Energy Solutions Ltd.

Thermax Sustainable Energy Solutions Ltd.

Thermax Engineering Construction Co. Ltd.

Thermax do Brasil-Energiae Equipamentos Ltd (Brazil)

Thermax (Zhejiang) Cooling & Heating Engineering Co. Ltd. (China)

Ejendomsanpartsselskabet Industrivej Nord 13, Denmark

Rifox-Hans Richter GmbH, Germany

Thermax Sdn. Bhd., Malaysia

Boilerworks A/S, Denmark

Boilerworks Properties ApS, Denmark

Thermax Engineering Singapore Pte Limited

Thermax Senegal S.A.R.L

PT Thermax International, Indonesia

Major technological tie-ups

Subsidiaries

8

Presence- Global & India

USD 1.1 Billion

(FY10-11)

Zero debt

company

Rated as one of

the top

companies in

Asia by

Strong focus on

renewable energy

(RE

Our

network is

always

within your

proximity

Our domestic network

9

[In INR (Indian Rupee) Crore] 1 Crore INR = 10 Million INR

Financials- Thermax Group

1

10

Total sales and Profit After Tax (PAT)

11

Providing quality education to underprivileged children by

adopting many municipal schools (pictures enclosed) and

partnering with PMC to set up a year-long professional

development programme LIFT. Since 2013 LIFT has worked

with over 240 teachers across 40 schools impacting close to

8000 children in PMC Schools across Pune.

Thermax Foundation has been financially supporting

Teach for India (TFI) since its inception in June 2009 for

its Pune Operations.

Thermax Foundation has partly funded Parivaar NGO in

West Bengal for constructing its 59,000 sq.ft. building -

Amar Bharat Vidyapeeth in 2013. Thermax has decided

to partly fund their operational expenses from 2014-15.

Thermax Foundation has partly funded the construction

of school building of Shoshit Seva Sangh in Patna, Bihar,

which is a fully free English medium residential school

for the children of landless labourers.

Thermax Foundation is helping to meet the operational

expenses of Shashwat’s residential primary school for

tribal children in Aghane village and their tribal girls’

hostel at Dimbhe village, in Pune.

Thermax Foundation has partly funded the construction

of a model school complex of Jagriti School of Blind Girls.

Students of

Savitribhai Phule

School

Children at the Thackeray Vidhya Niketan English Medium School

“Profit is not just a set of figures but of values”- Rohinton Aga, Thermax Founder

Chairman.

Corporate Social Responsibility

We continue to think beyond profits and actively reach out to the society at large.

Thermax Social Initiative Foundation (TSIF), the CSR wing of Thermax, is committed to:

12

The Power Division offers a range of solutions to meet the power requirements of the

industry. We have pioneered the EPCOM* concept for power projects in India. Our scope

of work includes design & engineering, manufacture, supply, erection, commissioning,

project management and lifetime maintenance support.

Business Divisions in Thermax

Offerings:

Turnkey/ EPC (Engineering–Procurement–

Construction) solutions for complete power plants:

o Fossil fuel fired power plants

o Power plants based on waste heat recovery

o Biomass based power plants

o Open cycle to closed cycle conversion

through heat recovery steam generators

(HRSG)

o Solar PV/ CPV and solar thermal power

plants

Turnkey/ EPC of Balance of Plant

Power projects on BOOT (Build–Own–Operate–

Transfer) basis for biomass, waste heat recovery,

distillery spent wash

FEED (Front End Engineering & Design)

Operation & Maintenance (O&M) of power plants

Power Division

We have commissioned a

2x150 MW power plant for

GDF Suez at Andhra Pradesh

that probably has the largest

CFBC boiler to be

commissioned in India

during the 11th Five Year

Plan.

In tune to our vision to be a globally respected high performance organization offering

sustainable solutions in energy and environment, we have segregated our offerings into various business divisions.

13

Boilers & Heaters Division has supplied boilers upto 750 TPH size and 140 kg/cm2

pressures capable of generating upto 250MW from a single boiler. Our heating

systems operate on over 100 fuels and help industry shift to inexpensive and

renewable energy.

Reliance Utilities & Power Ltd.,

Jamnagar, India - 6 x 315 TPH, 396°C

HRSG behind GE frame 9E gas turbine

Cooling Group: We have established our credentials with over 5000 installations in

over 70 countries worldwide. We are proud to be the only company in the world to

offer absorption based cooling and heating solutions for temperature profile ranging

from -40ºC to 160ºC. Several prestigious institutions like BBC (London), SABIC (Middle

East), Mercedes Benz, Audi, Panasonic use our chillers. Our VACs (vapour absorption

chillers) are extensively used in more than 50 industries for above 100 cooling applications as well as commercial buildings.

Offerings:

Utility boiler upto 1000 TPH

Packaged boiler (FM/HCFM/PFM)

Single-drum site-erected “Radiant” boiler

Circulating fluidized bed boiler

Atmospheric fluidized bed boiler

Waste heat recovery boiler

Waste gas fired boiler

Traveling grate boiler

Bi-drum solid fuel-fired boiler

Spent wash fired boiler

MSW/RDF fired boiler

Fired heaters (API type)

Offerings:

Direct Fired Chillers

Steam Fired Chillers

Hot Water Fired Chillers

Multi Energy Chillers

Ammonia Absorption Chillers

Higher production with inlet air cooling

Boilers & Heaters Division

Cooling & Heating Division

14

Heating Group: Our Heating Group is an established name in chemical, pharmacy and

export based garments sectors in the domestic market and International market. The

group has also extended its business of bi drum boilers, providing clients with

cogeneration capability as they shifted from gas to less expensive solid fuels. This group

has recently entered into tie ups with several European firms, which can prove to be an

advantage for downstream petrochemical industries.

Shellmax SM200

20 TPH steam generation capacity boiler A/c Hitachi Zosen, Vietnam

Our Air Pollution Control Division’s experience spans over 30 years and our expertise

in handling over 100 different kinds of dust, coupled with the emerging demand for

gaseous scrubbing, makes us a leader in supplying air pollution control equipments.

The Division also offers turnkey systems & retrofit options built around its products.

We have bagged orders for ESPs to the tune of 100 mg/Nm3 for 185 TPH CFBC Boiler.

2 ESP’s (@ 80 TPH) on petcoke fired boilers

for a 36 MW captive power generation plant of Shree Cements

Offerings:

Bag Filters & Bag Houses

Electrostatic Precipitators

(ESP)

Particulate & Gaseous

Scrubbers

Mechanical Dust Collectors

Modular Gas Coolers / Heat

Exchangers

Retrofits & Revamp of

existing equipments

Air Pollution Control Division

Offerings:

Steam boilers

Thermal oil heaters

Hot water generators

Thermosyphons

Waste heat recovery solutions

from engines

Systems for incidental and

cogeneration power requirements

15

Water and Waste Solution Group offers comprehensive water management systems to a

wide range of industries like power plants, refineries and steel mills that use water

softeners, demineralisers, filters, reverse osmosis, etc for their water treatment

requirements.

We have been the only indigenous water treatment

systems organization to be prequalified and to set

up a water treatment plant for a supercritical

power plant. Our customers in power sector

include: NTPC at Kawas, Dadri, Singarauli,

Unchahar, State Electricity Boards of Maharashtra,

Gujarat, Tamilnadu, Orissa, Andhra Pradesh,

Rajasthan and Karnataka, North Eastern Power

Company, Calcutta Electricity Company, IPP-

Gujarat Industrial Power Corporation, IPP - Gujarat

Powergen Energy Corporation, Reliance

Infrastructure, Tata Power, Bhushan Energy, JSW

Power, Punj Llyod, Essar Power, Neyveli Lignite

Corp etc.

Installation in Utilities: like NTPC (Singrauli STPS –

1.44Mm3/day), TNEB (Mettur TPS I&II-

1.34Mm3/day), MSEB, RSEB & PSEB.

Also supplied WTP’s to Reliance Industries

(Patalganga-12Om3/day) & Tata Power Company

We have installed water recycling systems for

major industries including Arvind Mills, Raymond

Woollens and TISCO. Reverse Osmoisis Plants have

been installed in Delhi International Airport for

drinking water. Besides executing turnkey projects

of sewage and industrial effluent treatment, we

also offers packaged waste water treatment plants

that save space and power.

We manufacture and market a wide range of specialty chemicals to help improve

processes and product performance across a spectrum of industries. As Asia’s

largest manufacturer and exporter of ion exchange resins and a pioneer in chemicals

in water and waste water treatment, we also supply chemicals for paper & pulp and

for oil field operations

Ion Exchange Resins:

• Water treatment

• Nuclear industries

• Catalysts

• Pharmaceuticals

• For thermal power

• Custom made resins

• Specialty polymers

for bio tech

Performance Products:

Cooling water

chemicals

Fireside chemicals

Polyelectrolytes

Boiler water

chemicals Sugar chemicals

Oil Field Chemicals:

• Pour point

depressants

• Corrosion

inhibitors

• Scale inhibitors

• Bactericide

• Deoiler

• Antifoam

Offerings:

Raw Water Clarification /

Pretreatment

Water Softening & Filtration

Demineralization

Reverse Osmosis

Seawater Desalination

Membrane based Systems

Cooling Water Treatment

Condensate Polishing

Effluent Treatment

Sewage Treatment

Waste Water Recycling

Chemical Division

Water and Waste Solutions Division

16

Solar Division

We have developed indigenous cost competitive turnkey solutions for solar power

plants based on technologies like PV/ CPV, solar thermal etc. With over 11 commercial

installations in various cooling and heating applications, we are the leader in solar for process applications.

Industries that the Divisions cater to

Offerings:

Solar Thermal:

-Parabolic Trough Collector

- Helio Static Field (HSF)

- Concentrating Fresnel

Lens Reflector (CFLR)

Solar Photovoltaic:

-Photo Voltaic

-Concentrated Photo

Voltaic

We designed and commissioned a first-of-a kind solar air conditioning system at the

Solar Energy Centre in Gurgaon, Haryana. The 100 KW technology demonstration

project was recently inaugurated by then Union Minister for New and Renewable Energy (MNRE), in the presence of then, Union Minister of Power.

Automobile

Steel

Cement

Chemicals

Paper

Foods

Hospitality

Oil & Gas

Power

Sugar

Textile

Tyre

Tank Farm Heating

Pharma

…and many more.

17

Manufacturing Capabilities

Our systems and products are backed by 6 state-of-the-art manufacturing facilities (3

in India and 1 each in Denmark, Germany and China).

Our manufacturing plants adhere to stringent international standards and are certified

with:

ISO 9001: 2008 for quality management for all business operations,

ISO:14001:2004 for environmental management;

OHSAS 18001:1999 for occupational health & safety for manufacturing operations.

Our plants conform to international codes like ASME, BS, DIN, API, GOST, CE, JIS; AQSEQ

code for China; IBR code for India. These facilities have been inspected by renowned

agencies like Llyods, Bureau Veritas, SGS, EIL and TUV.

Jiaxing, China

Pune, India Paudh, India

Mundra, India (Assembling Facility)

Savli, India

Danstoker, Denmark

Shirwad, India

Solapur, India

18

Sl.No. Description Pune Facility Savli Facility

1 Plant Location Chinchwad, Pune Savli, Baroda

2 Plant Area About 80 Acres About 120 Acres

3 Cold Roll Capacity 90mm 160mm

4 Hot Rolling Capacity Nil 200mm

5 Heaviest Comp.

Handling Crane

Capacity

2 X 40 Ton 2 x 100 Ton

6 Drum Shop 215 tons /month 250 tons /month

7 Panel Shop For Carbon & Alloy Steel

Tubes

For Carbon & Alloy Steel

Tubes

8 Panel shop 350 tons / month 250 tons / month

9 Radiography

Iridium Penetrating

depth upto 60 mm &

Cobalt Penetrating depth

upto 200mm

Cobalt Penetrating depth

upto 200mm

10 Coil Shop 125 tons / month 225 tons / month

USD 1.1 Billion

(FY10-11)

Zero debt

company

Rated as one of

the top

companies in

Asia by

Strong focus on

renewable energy

(RE

Major plant

equipments and

system like

boilers, WTP and

ESP are

manufactured in-

house.

State-of-the-art

manufacturing

facility for

absorption

chillers in China.

Salient features of our factories at Pune (Maharashtra) and Savli (Gujarat):

A steam drum manufactured at our Savli facility for the 2x150

MW power plant for GDF Sauz Ltd.

19

A steam drum manufactured at our Savli facility for the 2x150

MW power plant for Meenakshi Energy Pvt. Ltd. Quality Policy

Our Quality Policy starts and ends with the customer as a focal point, understanding

the customer’s requirements, designing optimal solutions to meet those

requirements, building systems and processes in place to ensure quality at every

stage and achieving our commitments on delivery and service before and after sales.

Few of our quality

Certifications

To enable effective processes

across the division we have

implemented various IT enablers

like Oracle 12R based ERP

solution, our own customised

software integrated with Oracle

for site activities.

Customised software solutions

for commercial applications to

handle the multitude payments,

invoices and taxation issues

across all projects spread across

the globe.

Extensive mix of large enterprise

solutions integrated with

customised solutions to handle

large volumes of transactions

within specified and well laid

down processes.

20

Health, Safety & Environment (HSE) is a non- negotiable at Thermax and we focus on

these issues right at the corporate level. Our well established Corporate HSE Policy is

implemented by our Corporate Head of Safety.

The Divisional Safety representatives report to the Corporate Head of Safety and

within the guidelines of the corporate HSE policy carve out their own divisional HSE

policy and manuals for office and site usage. The Divisional Safety Head is

responsible for ensuring the implementation at each site which is the prime and sole

responsibility of Site Safety Engineers on every site to make sure that Safety Audits

are carried out within the compliance standards set.

Our processes and activities include:

Awareness programs on operational

safety among employees and

contractors

Constant improvisation by conducting

training through external safety

experts.

Safety audits conducted through

internal & external safety consultants

Implementation of system of “safety

passport” for contractors working in

the factory premises.

Factory wide evacuation mock drills

for keeping the force are state of

emergency preparedness.

Daily 'Tool Box' talks conducted by

workmen for safe working.

A surveillance audit by M/s DNV of

integrated HSE Management system

as per the ISO 14001 and OHSAS

18001

Health Safety and Environmental

ISO 14001: 2004

OHSAS 18001: 2007

21

Engineering Procurement Construction (EPC) Capabilities

Genesis:

When we manufacture over 35% critical equipments of power plants in-house, it’s only

a natural progression that we start providing power plants on a turnkey/ EPC basis.

Thermax Power Division was conceived in 1995 to provide customers with a one point

solution in setting power plants. Today along with setting up power plants on turnkey

(EPC) basis, we also ensure guaranteed performance, overall completion schedule, fixed

cost and all these backed by a strong bankable performance security.

We have over 100 power projects in our kitty and strength of over 1200 dedicated

resources to handle upto 18 power projects simultaneously.

Snapshot of our experience:

Power Projects: The cumulative capacity installed on turnkey basis by the Power

Division has crossed 3000 MW

- Spanning over 100 varied power plant projects

- Project Commissioned- 76 Projects

- Projects under Execution- 25 Projects

- Over 22, 90,000 hrs of operational experience in Power Generation Industry

- More than 47000 GW generated from power plant projects commissioned

Boilers: cumulative generation of over 12000 MW of power.

Water Treatment Plants (WTP): Total quantity of wastewater WWS has been treated

till date equals to about 1679 MLD. Out of this, 500 MLD of waste water is

being recycled.

ESP: more than 1000 installations, of which 500 are for power generation and Bag

Filters totaling to over 4000 in numbers, serves over 5000 MW of power

generation.

Fuel handling: Rich experience in handling Indian and Imported Coal

Executed Coal Handling plant of 800Tph capacity

Executed nearly 20 Ash handling plants with largest of 40 TPH capacity

22

Team SPP

EPC of small power plant

Front End Engineering &

Design

EPC of Ash Utilisation Solution

Team MPP

EPC of medium power plant

Front End Engineering &

Design

Team LPP

EPC of Large Power Plants

EPC of Balance of Plants

EPC of Solar and Concentrating Photo Voltaic

Front End Engineering &

Design

Team O&M

Operation & Maintenance

services

Training

Commissioning, support & energy

audit

Structure of Power Division

Independent teams of experts focus on addressing wide range of solutions

dsojnuhuybsolutionsrequirements

1 MW Unit Size

Super-critical Power Plant

23

Engineering Capabilities

Specialized software solutions

CEASER II for Pipe Stress Analysis

including Dynamic Analysis.

AutoCAD

STAAD PRO for Structural Analysis.

AFT ARROW & FATHOM for Piping

System Analysis.

AFT Impulse for Surge Analysis (Water

Hammer).

SMART PLANT P&ID.

SMART PLANT 3D (Latest Version of

PDS).

ETAP for Electrical System Analysis.

We deliver solutions at par with some of

the best engineering practices in the

globe.

The synergy between skills, experience and information technology has been the

basic platform for our dedicated power plants engineering group which combines

its experience with specialized software solutions. We have more than 550*

dedicated in- house engineers for design as well as detailed engineering.

*Over 200 engineers for Power Division alone

We have a strong Research &

Development (R&D) team, the

energies of which are focused

towards technological innovation and

upgradation.

Our engineers have also established

good working relationships with

various renowned consultants like:

TCE,

Engineers India Ltd,

M N Dastur,

Fichtner

Black & Veatch,

Toyo Engineering Pvt. Ltd.

DCPL

MECON

Kuwait National Petroleum

Company

Bechtel

A snapshot of CEASER II for Pipe Stress

Analysis

24

Procurement Capabilities

We are backed by the in-house capabilities of manufacturing heating and cooling

systems, water & waste management systems, chemicals, ESPs, etc. Apart from these we

source certain components from top global suppliers to ensure delivery of the best

quality equipments that too on time. We have spent tens of thousands of man-hours in

internally assessing the capabilities and work load patterns of key vendors and sub

contractors from before selecting them for the supply of any key equipment.

Our established and reliable international sourcing capability enables us to supply

quality components, with the best cost and quality advantage.

Some of our Vendors:

Steam Turbine:, Siemens, Skoda, ,

BHEL, , Triveni, Shinnipon

Generator: BHEL, TDPS, Siemens,

Switchgears: ABB, Areva, Siemens,

L&T

DCS: ABB, Honeywell, Max DNA,

Yokogawa

Coal handling: BHP Engineers,

Macnelly Bharat, Techpro, TRF, Bevcon

Wayors,

Cooling Towers: Paharpur cooling

towers Ltd., Hamon (GCTL), GEA

Ash handling: Macaber Beekay, United

Conveyers, Macgale

Civil Works/ Piping: Simplex

Infrastructure, Era, GDC, Nutan

Nirman

Erection work: Technimont ICB,

Karpara, UB Engineering apart from

our own subsidiaries –TECC and TIL

Our team uses integrated Enterprise

Resource Planning tool (ERP) of

Oracle 12 for making purchase orders.

Strong working relationship with tier-1

vendors of critical packages

Wide database of domestic and overseas

vendors having undergone our stringent

approval processes

25

One of the major factors that contribute to timely execution of projects is the presence of

a strong competent construction team which integrates inputs and resources at site to

complete the project on schedule as per the specification and other terms and conditions

agreed with the customer and ensure total customer satisfaction. Our construction team

has a capability of executing upto 18 projects simultaneously.

Construction Capabilities

Highlights

Expertise in Boiler erection and

Commissioning

Executed Coal Handling Plant of 800

TPH Capacity for a single project.

ESP designed up to 30 mg/Nm3

Ash Handling plant of 40 TPH under

execution

Executed Pre treatment Plant 5000

m3/hr

Executed DM plant of 3 x 90 m3/hr

Executed Multi level voltage

switchyards (400KV/ 132 KV)

The Construction Team:

- Consists of over 500 experienced

engineers across disciplines

- Handle over 450,000 cubic meters of

concrete volume.

- Carried out for more than 217 000

metric tons of mechanical erection.

- Focuses on Health, Safety and

Environment at all sites.

- Experienced in handling overseas

projects

- Plans the site activities and aligns

resources taking safety and quality

into account

26

Highlights

Recipient of many bullet bonuses for timely

completion of projects.

Responsible for seamless integration of the

engineering and construction interface, is the

key to timely completion of all projects.

Monitor the risks associated with the various

activities in the project and prepare recovery

plan for the same.

Acts as a single point contact for all agencies

including customers, internal divisions, and

vendors.

Technically competency with experience in

manufacturing & erection of different work

packages in the power plant.

Capability of handling 18 projects concurrently.

Use advanced tools like MS Project, Primavera etc

for systematic monitoring of schedules to ensure

timely completion of projects.

Also uses Satellite based communication

systems for onsite progress monitoring.

A detailed progress report is handed over to the

customer on a monthly basis.

• Analyses the project,

identifies critical issues and

finalizes the plan of action.

• Formulates the execution

strategy in consultation with

other departments.

• Monitors cost and cash

flows

• Monitors and controls the

project.

• Finalizes recovery plan, in

case of any delay.

• Liaises with

customers/consultants for

reviewing/resolving issues

related to engineering

drawings, negotiating post

contract changes &

reviewing progress.

• Capture learning’s and

provide inputs for

procedural corrections.

Our Project Manager

also...

The core competency of the Power Division lays in its project management

capabilities. We have over 259* Certified Project Management Associates from IPMA

(International Project Management Associates) who are responsible for detailed

project management, unique network scheduling till the tertiary levels and timely

completion of the project.

*49 CPMAs are employed with Power Division

Project Management Capabilities

27

Operation and Maintenance

In consonance with our mission to provide reliable power at the competitive cost per

megawatt, we also offer comprehensive operation and maintenance services for power

plants using our own manpower and proprietary processes.

At present we offer our O&M services to over 1000

MW* of power generation, annually

We make every endeavor to keep our

customer’s investments productive by

continuously optimizing their operations

with an aim to enhance availability,

output, efficiency and plant life. A

scientific program of preventive

maintenance and periodic repair ensures

that the plant remains in peak condition.

As a part of the O&M services, we

monitor/manage fuel quality &

consumption, water quality &

consumption, chemicals, spares, and

other consumables.

Highlights

Fixed costs.

Guaranteed Availability of power

Guaranteed performance

Guaranteed auxiliary consumption

Extended plant life

Increase operating safety

Optimized plant down time

Maintenance & manpower cost

reduction

Performance improvement through

experience gathering from other sites

Received Recognition, Awards & Bonus

from prestigious groups for exceeding

availability, plant performance and

safety target

Some of our O&M customers:

Madras Cement Limited, Alathiyur

Madras Cement Limited, Jayanthipuram

JK Lakshmi Cement Limited, Sirohi

JK Cement Works, Nimbahera

JK White Cement Works, Gotan

DCW Limited, Sahupuram

Dangote Limited, Zambia

Bataan 20:20, Philippines

Textured Jersey, Sri Lanka

To our credit, we offer Operation &

Management Services to power plants that

were erected and commissioned by our

competitors.

Power Division currently providing

O&M services to 26 projects

(1873MW)*

Power Division currently providing O&M services to 30

projects (over 1000MW)*

28

Multiple Bullet Bonus reciepient

Madras Cements Limited

2x 80 TPH AFBC Boilers and

associated packages

2 x 18 MW condensing steam

turbine generators

Total automation of plant using

central DCS

Civil work, Balance of Plant and

associated packages.

Shree Cements Limited 2x 80 TPH

AFBC Boilers and

associated packages

2 x 18 MW condensing steam

turbine generators

Total automation of plant using

central DCS

Civil work, Balance of Plant and

associated packages.

JK Lakshmi Cement 2 x 18 MW

condensing steam

turbine generators

Air Cooled condenser to utilise

minimum water.

Total automation of plant using

central DCS

Civil work, Balance of Plant and

associated packages.

Thermax won the third in series of

Bullet bonuses at JK Cement works,

for completion of project within

time limits set.

Rs 6 Cr- DCW for Power Plant

Performance

Rs 1.5 Cr- JK Lakshmi Cement for Early

Completion of Project

Rs 1 Cr-Madras Cement Limited for

Early Completion of Project

Rs 1 Cr- Shree Cement Ltd for Early

Completion of Project

Key Achievements

29

First of a kind projects

The first ever captive tri-generation plant in India to have comprehensive water

treatment and recycle facility with total capacity of power, steam and water, where

liquid effluent discharge is zero – Arvind Mills Ltd. in Gujarat, India

India’s first pet-coke fired captive power plant commissioned within a record time

of 15 months as compared to the market practice was 19-20 months. Also the

plant is the first of its kind in the world to fire 100% pet-coke in AFBC boiler –

Shree Cement Ltd. Rajasthan, India

First biomass & first project from India to be registered with UNFCC or Clean

Development Mechanism (CDM) with CERs in excess of 40,000 tons of carbon

equivalent in the first year and continued thereafter. Also the first plant in India to

run on highly alkaline mustard stalk – Kalpataru Power Transmission Ltd.,

Rajastathan, India

The first ever successfully commissioned 8MW captive power plant set up for a

Sponge Iron Industry in India on EPC basis – Sree Metalliks (P) Ltd. Orissa, India

One of the first projects in India to utilize the low temperature cement gas waste

flue gas for generation of power and register with UNFCCC for CDM benefits – JK

Cement, Nimbahera Works. Rajasthan, India

Thermax provided its proprietary IR CFBC technology, used for burning coal

middling, a fuel with very high ash content and low GVC. – 50 MW Ultra tech

Cement Chattisgarh, India

Design, engineer, build and operate a large scale Sea Water R.O Plant

One of the largest 750 m3/hr DM plant installed in ESSAR Oil Refinery Ltd.

Jamnagar, Gujarat.

Single largest DM plant of 270 m3 /hr

Single largest pre-treatment plant of 5000 m3 /hr

First Indian company to be selected for water treatment plant for supercritical

power plant

We designed and commissioned a first-of-a kind solar air conditioning system at

the Solar Energy Centre in Gurgaon, Haryana

GDF Sauz Company 2*150MW CFBC boiler based power plant on Indonesia coal

designed & commissioned in India on EPC basis

30

Key project profiles

GDF Suaz Company

Highlights

Customer: GDF Suaz Company

Capacity: 2 x 150 MW @ Krishnapattnam

Owners Engineer: Evonik

Lender: SBI Caps

Lender’s Engineer: Lahmeyer

Schedule: 30 & 32 Months for COD

Boiler: Largest CFBC in the XI Five Year Plan

Turbine Package: Nanjing Steam Turbine (Reheat)

Fuel: Blend of Indonesian and Indian Coal

Evacuation: 400kV at Gantry

Cooling System: Sea Water based

Intake system: Suitable for 900 MW

Chimney: 220m (Twin Flue)

Green field Site: Corrosive, High water table, Sandy with Piling (40m)

31

Highlights

36 MW CPP for their cement plant at Alathiyur, followed by another 36 MW CPP at

Jayantipuram.

Received bonus of 1 Crore for early completion of the project.

Also we have achieved to work for 7 times for the company for different projects.

Highlights

1x8 + 1x20MW Power Plant

The 8 MW units was the first CPP in India to be set up in the sponge iron industry on

EPC Basis. This is based on recovery of waste heat from the sponge iron kilns

Madras Cement Limited

Sree Metaliks (P) Ltd.

32

Lamsan Inc., Philippines

Bataan 2020 Inc., Philippines-

Highlights

1x12.5 MW Captive Power Cogeneration Plants.

First International power project on turnkey basis

O&M awarded to Thermax Ltd.

Won the gold prize for 1 x 12.5 MW Bataan 2020 Philippines, in the best biomass cogeneration plant of the year category by Asian Power Awards in Oct 2012

Highlights

1x3.5 MW Biomass Captive Cogeneration Power Cogeneration Plants using rice

husk, wood chips & coco husk as fuel.

Condensing steam turbine for supplying process steam for corn starch

manufacturing plant

Executed on FOB and supervision basis FOB and design work completed before schedule

33

Highlights

2x27.5 MW Captive Power Plants for the Customer’s Santej and Naroda Units

using Gas/ Naphtha as fuel. Combined cycle tri-generation plant

Arvind Mills

Shree Cements

Highlights

2x18 MW Captive Power Plant at Beawar, Rajasthan.

Thermax won a bullet bonus of 1 Crore for early completion of the project.

34

JK Lakshmi

Highlights

36 MW CPP for their cement plant at Sirohi. Two repeat orders 18MW and 12MW Waste

Heat recovery based.

Thermax won bullet bonus of 1.5 Crores for early completion of project.

Thermax recently awarded 1 x12.1 MW Power Plant based on waste heat recovery from

cement kilns.

JK Nimbahera

JK Lakshmi

Highlights

One of the first power projects in India to utilize the low temperature cement waste gas for

generation of power.

The system consists of 5 Waste Heat Recovery Boilers to generate 72 TPH of steam at 17

Ata/ 325 Deg C i.e. 13.2 MW of power.

Thermax has also executed a 22 MW Project for the same customer.

35

Dangote Industries Ltd

Reliance ADA Group

Highlights

Solar Thermal Power Plant of 125 MW that utilizes the Compact Linear Fresnel Reflector (CLFR)

technology

More than 22 Kms of high and low pressure piping. Over 3.1 Million Man-hours without Lost Time Incident during construction of the project.

Highlights

Coal based power plant of 30 MW in Zambia Africa.

Regained the trust by winning the project from Dangote in Tanzania for 3*25MW Power

Plant

36

IMFA

Textured Jersery

Highlights

A coal based Cogen power plant based in Avissawella, Sri Lanka.

First Project of Thermax in Sri Lanka

Highlights

Power plant designed to ensure zero liquid discharge from the facility.

Over 200 Km. of control cables and over 18000 I/Os to ensure safe and proper operation of

the CPP.

Power evacuation through a 132 KV switchyard to wheel power to multiple locations across India.

37

Power Division

Thermax

The Power division was set up in 1995

to address India’s burgeoning need for

power. The division single mindedly

focuses on popularizing the EPC

(Engineering, Procurement and

Construction) concept of setting up

power plants

WHY EPC WITH THERMAX

Investment and Cash flow known upfront

Insulation from market volatility

Zero miss outs and surprises

Integration and Interfacing

Single Point responsibility

Lower resources required

Total scope responsibly

Customer satisfaction

High performance

Long term support

Least lifetime cost

Fixed cost

On time

Thermax Power Division- Capability Q2 FY 2015-2016

38

Thermax Power Division

Sai Chambers, 15 Mumbai-Pune Road,

Wakdewadi, Pune- 411003,

Maharashtra, India

Contact

Mr. Vivek Taneja

(Head – Business Development)

Email: vivek.taneja@thermaxglobal.com

www.thermaxglobal.com

Contact No.: +91-20-66414000

Disclaimer: The contents herein are for information purpose only and do not form part of any offer.

Thermax reserves the right to amend any details without notice