powder flow control and isolation valves - · pdf fileø hygienic butterfly valves...

8
Ø IRIS DIAPHRAGM VALVES Ø SLIDE GATE VALVES Ø HYGIENIC BUTTERFLY VALVES Ø DISC VALVES Powder Flow Control and Isolation Valves 285 156 MUCON - FOR FLOW CONTROL OF POWDERS AND GRANULAR MATERIALS www.MuconUSA.com

Upload: ngoquynh

Post on 04-Feb-2018

227 views

Category:

Documents


8 download

TRANSCRIPT

Page 1: Powder Flow Control and Isolation Valves -  · PDF fileØ HYGIENIC BUTTERFLY VALVES Ø DISC VALVES Powder Flow Control and Isolation Valves 285 156 MUCON ... The Mucon brand

Ø IRIS DIAPHRAGM VALVESØ SLIDE GATE VALVESØ HYGIENIC BUTTERFLY VALVESØ DISC VALVES

Powder Flow Control and Isolation Valves

285

156

MUCON - FOR FLOW CONTROL OF POWDERS AND GRANULAR MATERIALS

www.MuconUSA.com

Page 2: Powder Flow Control and Isolation Valves -  · PDF fileØ HYGIENIC BUTTERFLY VALVES Ø DISC VALVES Powder Flow Control and Isolation Valves 285 156 MUCON ... The Mucon brand

Mucon Valves

The Mucon brand has been synonymous with the supply of powder valves in the bulk materials handling industries for over 70 years, during which time the Company has established an excellent reputation for both product reliability and service.

Industries continually strive for increased economy, e�ciency and demand faster processing of bulk solids for an ever-growing range of applications. This is where our specialist knowledge and proven expertise is unrivaled.

Whatever the powder or granule needing to be handled, there will be a suitable Mucon product that will move it, measure it, control it and keep it moving quickly and e�ciently.

Kemutec is the only US supplier of the Mucon product range to the powder and bulk solids handling sectors.

Products - The Mucon Valve Range includes:

• Iris Valves - The Original Mucon Valve • Slide Valves • Butter�y Valves • Disc Valves

Industry Sectors - The breadth of versatility of the Mucon range of valves o�ers a multitude of solutions for applications in the Powder Handling Industries including:

• Food Processing • Pharmaceutical • Chemical Processing • Glass and Ceramics • Plastics • Sand and Cement • Frac Sand • Environmental

Powder Flow Control and Isolation Valves

2

Series BDIris Diaphragm Valve

SDP-SlideGate Valve

ManualDisc Valve

DSV SlideGate Valve

Oyster Hygienic Compact Flowmaster Valve

Easy MaintenanceDisc Valve

Oyster HygienicComposite Valve

SeriesJS Valves

www.MuconUSA.com

Page 3: Powder Flow Control and Isolation Valves -  · PDF fileØ HYGIENIC BUTTERFLY VALVES Ø DISC VALVES Powder Flow Control and Isolation Valves 285 156 MUCON ... The Mucon brand

Mucon Iris Diaphragm Valve

The ultimate Powder Flow Control Valve, providing variable �ow controlfrom full bore through to trickle feed to full closure.

Available in a standard size range from 2” to 18” diameter, with manual, electric or pneumatic operation.

Mucon Disc Valve

A heavy duty isolation gate valve with the ability to close against the�ow of material without jamming or leaking.

Available in standard size range from 4” to 12” diameter with bothmanual and pneumatic operation options.

Mucon Slide Gate Valve

A large range of manual and pneumatic operated Slide Gate Valves for powderand granular total shut-o� applications.

Models include Roller Gate Valves and Slide Gate Valves from 4” to 24” diameter.

Mucon Hygienic Butterfly Valve

Stainless steel, easy-clean, hygienic butter�y valves with options for isolation, feeder and tablet applications.

Available with either manual or pneumatic operation in a standardsize range of 4” to 12” diameter.

Mucon ValvesPowder Flow Control and Isolation Valves

3

PAGE

Page 4: Powder Flow Control and Isolation Valves -  · PDF fileØ HYGIENIC BUTTERFLY VALVES Ø DISC VALVES Powder Flow Control and Isolation Valves 285 156 MUCON ... The Mucon brand

The Original Iris Diaphragm Valve

Mucon Iris Diaphragm Valves are used worldwide because of their superb �ow control characteristics and versatility in duties ranging from simple powder discharge to controlling the �ow of live �sh from transport containers.

The Heart of the Valve- multi-position diaphragm

Series AD Valve- general industry manually operated valve

The Mucon AD Iris Valve is the most popular in the hand operated range. Its robust construction and double diaphragm make it an obvious choice for most applications for dust- tight operation.

Series A2P PowerOperated Valve- taking Iris Valve automation to the 21st Century

The Mucon A2P Iris Valve combines the robust features of the AD series with electric or pneumatic actuation automating operation from full bore opening, trickle-�ow to full closure.

Series BD Valve- lightweight valve for less arduous duties

The Mucon BD Series Iris Valve packs all the features of the Iris Valve into a lightweight and compact design speci�cally designed for intermittent duty applications.

Series E Power Operated Valve- for heavy-duty automated actuation applications

The Mucon E Series Iris Valve combines the versatility of automated actuation with a heavy duty design providing a solution for more arduous applications.

MuconIris DiaphragmValves

Features & Benefits• Lightweight, slim design• Safe, gentle and strong• No jamming • Easy to operate and maintain• Trickle feed to full bore opening• Suitable for explosive, abrasive and delicate

products• Sleeves and liners easy and inexpensive to replace• Manual, pneumatic or motorized options

Range

• 50 mm (2”) to 450 mm (18”) diameter standard sizes

• Larger custom sizes available

• Manual, electric and pneumatic operation

• Range of over 15 diaphragm materials

• Trickle-flow and auto shut off

• Aluminum and stainless steel construction

The Mucon Iris Diaphragm Valve covers an extensive size range and options:

www.MuconUSA.com 4

The Series K Valve - the hygienic and easy-clean Iris Valve

The Mucon K Series Iris Valve is constructed in stainless steel and all FDA approved materials for use in hygienic applications in the pharmaceutical and food industries.

Series JS Valve- for controlling the �ow of materials from bulk bags

The Mucon JS Series Iris Valve is designed for installation into discharge stations to control the �ow of FIBCs, bulk bags and similar.

Series H Valve- speci�cally designed for IBCs and mobile bins

The Mucon H Series Iris Valve is the low-cost and compact valve designed to provide �ow control from steel and plastic IBCs and mobile bins.

The Ultimate Powder Flow Control Valve ø2”-18”

50mm-450mmC

Easy Clean Light Weight

ùTrickle Feed

NManual, Pneumatic

280 Electric

5

How It Works

Full Bore Opening

Controlled Flow

Trickle Feed

Total Shut O�

Please request Data Sheet for full details

The original wooden prototype

Page 5: Powder Flow Control and Isolation Valves -  · PDF fileØ HYGIENIC BUTTERFLY VALVES Ø DISC VALVES Powder Flow Control and Isolation Valves 285 156 MUCON ... The Mucon brand

The robust and heavy duty Roller Gate Valvefor more demanding applications

Mucon SD-P moving ori�ce Slide Gate Valve

Mucon Roller Gate Valve with diamond slide plate.

SV Open DischargeSlide Gate Valve

Simpli�ed, e�ortless construction with single �ange for light duty applications on dust collection hoppers or small bins.

DSV Slide Gate Valve

Simple, cost e�ective double �ange valve solution for powders, granules and pellets; for moderate operation.

A lightweight pneumatic actuator can be retro�tted easily to an existing manual DSV Slide Valve

MuconSlide GateValves

The Mucon brand name has been synonymous with the �ow control of bulk solids since launching the �rst ever Iris Diaphragm Valve in 1946.

However, in applications where �ow control is not a key requirement, a more robust total shut-o� solution may be more appropriate. Identifying this need, we have developed a range of innovative, yet cost e�ective Slide Gate Valves; harnessing over 70 years experience in the design and manufacture of valves and other bulk solids handling equipment allows Mucon to continually meet the requirements of an ever demanding market.

Features & Benefits• Lightweight, slim design• Safe, gentle and strong• Smooth, efficient operation• No jamming • Extremely low maintenance• Suitable for abrasive and delicate products• Manual, pneumatic or motorized options

Range

• 100 mm (4”) to 600 mm (24”) diameter standard sizes

• Larger custom sizes available• Manual, electric and pneumatic operation• Full bore opening• Aluminum and stainless steel construction

The Slide Gate Valve covers an extensive size range and options:

www.MuconUSA.com 6

RGV Roller Gate Valve

Ideal for heavy duty, large scale isolation of bulk dry materials.

The valve can also be supplied with a square to round adapter for the inlet and/or outlet.

SDP-Slide Gate Valve

Moving ori�ce slide valve for in-line shut-o� applications, pneumatically actuated for remote operation.

The robust but simple design makes it one of the most advanced valves of its type on the market today.

SD-H Slide Gate Valve

Cutting edge shut-o� solution for in-line applications, the Mucon SD-H with moving ori�ce plate provides the latest in advanced Slide Gate Valve technology for the powder and bulk solids handling industries.

The Ultimate Powder Shut Off Valve ø4”-24”

100mm-600mmC

Easy Clean Light Weight

ùFull Bore Opening

NManual, Pneumatic

or Electric

7Please request Data Sheet for full details

Mucon Roller Gate Valve

Page 6: Powder Flow Control and Isolation Valves -  · PDF fileØ HYGIENIC BUTTERFLY VALVES Ø DISC VALVES Powder Flow Control and Isolation Valves 285 156 MUCON ... The Mucon brand

Disc Valve in an open position

Disc can be completely retractedinto the recess so that it does not obstruct the �ow of material.

Half closed position

Disc in this position does notmake contact with the seals andremains free to �oat a small amounton the radial support arm.

Fully closed

Disc only makes contact with theseals over the last few degrees of handlever movement and with a mildwedging action, providing a completeseal with the valve and the exterior.

The Mucon Disc Valve is the ultimate Shut-o�and Isolation Valve for Powders and Granules.

MuconDiscValves

The Mucon Disc Valve is the ultimate Shut-o� and Isolation Valve for Powders and Granules. It provides 100% closure against the �ow of material - every time! No more jamming or sticking slides - just reliable valve opening and closing - time after time.

Features & Benefits • No jamming • 100% shut-o� against �ow of material• Full bore opening (no restriction to product �ow)• Manual or pneumatic options• Suitable for abrasive products• Dust-tight operation• Easy to operate and maintain• Capable of 40 psig below disc• Perfect for high-temperature applications• Capable of full vacuum above the disc

Range

• 100 mm (4”) to 300 mm (12”) diameter• Manual and pneumatic operation• Trickle-flow and auto shut off• Cast iron, aluminum and stainless steel

construction

The Disc Valve covers an extensive size range and options:

www.MuconUSA.com 8

Easy Maintenance Disc Valve

The Mucon Swing Gate Valve allows the end user to replace the inner parts without the need to remove the valve from the process. Suitable for sticky or di�cult products in arduous environments.

Heavy Duty Shut-off and Isolation Valve ø4”-12”

100mm-300mmC

Easy Clean

ùFull Bore Opening

NManual, or Pneumatic

9

Dust Tight

Mucon Disc Valve

How It Works

Disc Valve Pneumatic Actuator

A range of pivoting Disc/Swing Gate valves for sticky or di�cult products in arduous environments, �tted with a pneumatic cylinder actuator for remote operation

Disc Valve Manual Operated

The Manual Operated Disc Valve is a radially pivoting isolation Swing Gate Valve suitable for applications involving temperature and pressure.

Please request Data Sheet for full details

Page 7: Powder Flow Control and Isolation Valves -  · PDF fileØ HYGIENIC BUTTERFLY VALVES Ø DISC VALVES Powder Flow Control and Isolation Valves 285 156 MUCON ... The Mucon brand

RGV Roller Gate Valve

Ideal for heavy duty, large scale isolation of bulk dry materials.

The valve can also be supplied with a square to round adapter for the inlet and/or outlet.

130 Wharton RoadBristol, PA 19007Tel: 215 788 8013Fax: 215 788 5113

[email protected]

Oyster Hygienic Compact Butter�y Valve

The Mucon Oyster Compact Series features the patented Clamshell clamp system, widely acknowledged as the most compact, hygienic and user-friendly hygienic valve on the market.

Oyster Hygienic Compact Tablet Butter�y Valve

The �exible leaf is co-molded in FDA approved silicone and gives the �exibility necessary to prevent tablet or capsule damage.

Oyster Hygienic Monobloc Valve

Robust and cost e�ective valve for tablets. The monobloc construction and light weight make the valve extremely user-friendly.

Easy to Assemble and Disassemble

Flexible Connection Options

Flexible SiliconeCon�ex Connectors

FlexibleConical Adapters

Clamps

Ferrule Connections

Oyster Hygienic CompactFlowmaster Valve

Multi-lobe valve designed to enable the controlled discharge of bulk powders, for example from a hopper into a bag or drum.

Oyster Light Weight Super Leggera

The Mucon Oyster Super Leggera is designed for applications where weight is of critical importance. The Super Leggera is lightweight and is available in a completely tool-free version.

Stainless Steel Hygienic Butterfly Valves ø4”-12”

100mm-300mmC

Easy Clean

11

Light Weight

MuconHygienic ButterflyValves

Mucon is proud to present the ultimate in hygienic Butter�y Valves. Features include easy strip-down and FDA seals resulting in a �ow control and isolation valve capable of meeting the demanding requirements of the pharmaceutical, nutritional and food industries.

Features & Benefits • Lightweight• Safe, gentle and strong• Slim design• Hygienic design• Easy operation• Easy to maintain• Suitable for delicate products• Easy strip down for cleaning and maintenance• Manual, pneumatic or motorized options• Contact parts - mirror polish, non-contact parts -

satin �nish• Built-in tri-clamp ferrules• 316L stainless steel construction

Range

• 100 mm (4”) to 300 mm (12”) diameter• Manual or Pneumatic Operation• Many materials of construction, including

standard stainless steel, and Hastelloy• Option for all mirror polish available• Suitable for powders, granules and gels.

The Butter�y Valve covers an extensive size range and options:

www.MuconUSA.com 10Please request Data Sheet for full details

Oyster Hygienic Composite Valve

The ideal choice for the discharge and volumetric dosing of powders, particularly in pack-o� systems. The ingenious design of the valve ensures optimal �lling rates and dosing accuracy +/- 5g.

NManual, or Pneumatic

ùFull Bore Opening

Page 8: Powder Flow Control and Isolation Valves -  · PDF fileØ HYGIENIC BUTTERFLY VALVES Ø DISC VALVES Powder Flow Control and Isolation Valves 285 156 MUCON ... The Mucon brand

130 Wharton RoadBristol, PA 19007Tel: 215 788 8013Fax: 215 788 5113

[email protected]

Ø Kek Centrifugal Sifters Ø GKM Tumbler Screeners Ø Kek Universal Mills Ø Kek Cone Mills Ø Kek Kibbler Lump Breakers Ø PPS Air Classifier Mills Ø Gardner Mixers and Blenders Ø Mucon Valves and Discharge Aids

Kemutec Also Supplies:

Reference: MVBRO092015© 2015 Kemutec Group Inc.

kemutecSpecialists in Powder Processing Technology