poultry abattoir (slaughter) facilities - eme...

QINGDAO EMPIRE MACHINERY CO., LTD (EME) ADD: 2003 KAIJIN BUILDING SUZHOU RD JIAOZHOU QINGDAO CITY SHANDONG PROVINCE, CHINA

TEL: +86 532 87237613 FAX: +86 532 87210193 WEBSITE: WWW.EME-MACHINERY.COM/WWW.QE-MACHINERY.COM

QINGDAO EMPIRE-PROFESSIONAL LIVESTOCK ABATTOIR (SLAUGHTER) & MEAT DEEP PROCESSING SOLUTIONS of 13

POULTRY ABATTOIR (SLAUGHTER) FACILITIES

QINGDAO EMPIRE MACHINERY CO., LTD (EME)

ADD: 2003 KAIJIN BUILDING SUZHOU RD JIAOZHOU QINGDAO CITY SHANDONG PROVINCE, CHINA ATTN: ALEX LIU (EXECUTIVE DIRECTOR)

TEL: +86 532 87237613 FAX: +86 532 87210193 EMAIL: [email protected]/[email protected] WEBSITE: WWW.EME-MACHINERY.COM/WWW.QE-MACHINERY.COM




COMPANY BRIEF INTRODUCTION

Qingdao Empire Machinery Co., Ltd (After here called “EME”) is one of the largest and professional livestock abattoir (slaughter) facility

manufacturer and Islamic Halal abattoir (slaughter) technology solutions, which located in second biggest coast city-Qingdao city of China, it

is about fifty kilometer from factory to international sea port, we are mainly supply various capacity cattle、sheep and poultry abattoir

(slaughter) facilities, we are always consideration design different livestock abattoir (slaughter) base on different countries religion, the

turn-key project is available for us, the more detail about EME as following introduction:

Business Field: ① The cattle、sheep/goat and poultry abattoir (slaughter)/slaughtering facilities (Include steel building facilities, refrigeration facilities,

boiler, generator and so on)

② The livestock abattoir (slaughter)/slaughter rendering plant facilities.

③ The livestock farming facilities

④ The sausage, ham, meat ball, hamburger, hot dog processing facilities

⑤ The abattoir (slaughter) waste water (sewage) treatment facilities

Quality:

EME as one of Chinese government appoint abattoir (slaughter) and meat deep processing equipment R&D official office in Qingdao city,

which main supply two class quality equipment as following:

① General quality standard which base on Chinese quality standard (Main material: Hot galvanized steel )

② General quality standard which base on European quality standard (Main material: Stainless steel)

Price: EME always produce all equipment from spare parts to complete machine in one factory, so that we can control quality of all facilities and

reduce cost of complete machine, then we can supply high quality equipment with better price than other competitors.

Service: EME always make before-and-after servicing as the second most important quality guarantee, so we will supply A-Z servicing for customer as

following:

The livestock abattoir (slaughter) layout designing and proposal drafting

The livestock abattoir (slaughter) facilities producing

The livestock abattoir (slaughter) facilities international shipment

The livestock abattoir (slaughter) facilities installation and debugging

The livestock abattoir (slaughter) equipment operator training

The livestock abattoir (slaughter) facilities periodic inspection

Remark: We can produce different abattoir (slaughter) facilities base on customers’ layout or sample.

Corporation Certification: Through ISO9001: 2000 Standard in 2003 Through OHSAS 18001: 1999 Standard in 2008 Through ISO 14001: 2004 Standard in 2008

Exporting Area:

United Stated、Canada、Japan、Russian、Vietnam、North Korea、Pakistan、Bangladesh、Ivory Coast、Libya、Tanzania、Out Mongolia、

South African、Egypt、Nigeria、Thailand、India、Pure、Ethiopia and so on

Golden Motto:

To Be First Class Quality

To Be First Class Servicing

To Be First Class Credit Corporation

To Be Famous Brand Products




UNIT A: POULTRY ABATTOIR (SLAUGHTER) FACILITIES UNIT

I、Poultry Abattoir (slaughter) Procedure Brief Instruction 1、Living Poultry Collection And Hanging Unit

1.1 The veterinarian have to inspection all living poultry whether there are any sick poultry when un-loading from truck and convey to

hanging on over head convey rail, if there are some sick poultry should keep the sick poultry on truck and take back to farm for

further inspection.

1.2 When the living poultry finished inspection then convey poultry cage through conveyer to living poultry hanging platform for

hanging to over head convey rail

1.3 The living poultry hanging unit will separate from poultry bleeding unit in order to avoid some dust and small feather fly to blood

collection tank, this can keep complete slaughtering plant cleaning.

1.4 When the cage arrived in correct position then beginning take poultry from poultry cage and hanging on over-head convey rail for

killing, and each worker can hang 800-1000poultry per hour.

1.5 The idle poultry cage will be send back to farm for chicken transport when cleaning

2、Living Poultry Killing And Carcass Processing Unit 2.1 The main procedure of poultry killing and bleeding unit as following:

Living poultry stunning

Poultry neck killing

Poultry bleeding

Poultry scalding

Poultry plucking

Poultry claws removed

Poultry claws un-loading

Poultry claws un-loading

Poultry carcass reception and re-hanging

2.2 The distance of poultry hook: 6inch (192mm), the overhead convey rail are complete adopt the standard driving chain, the

distance of chain: 25mm (speed adjustment type), the speed of overhead convey rail is according to capacity of slaughter plant

which customers require.

2.3 Living poultry stunning: As normal if the slaughter plant is not require Islamic Halal slaughtering tradition, the living poultry will be

stunned with water type numbing machine for convenient to killing and bleeding, the shock voltage of stunning machine: 70-90V,

Numbing time is: 2-3s, if the poultry without numbing procedure, the living poultry must killing after convey 1 meter on overhead

convey rail.

2.4 Poultry bleeding: As normal bleeding time is 3-4min.

2.5 Poultry scalding: When the poultry carcass complete bleeding then convey to closed type scalding machine for scalding, the

temperature of the water is 60-65degrees, and as normal the scalding time is 40-60minutes.

2.6 Poultry plucking: when the chicken complete scalding then convey to plucking machine for feather removed.

2.7 The main poultry evisceration procedure as following:

Poultry brisket opening

Poultry evisceration

Poultry head removed

Poultry carcass cleaning

Gizzards skin peeling and de-fat

2.8 The distance of hooks for evisceration unit is 6-8inchu(198-204mm) and adopt the standard driving chain, the distance of chain is:

25mm (speed adjustment).




2.9 When the viscera removed from poultry carcass then direct drop to viscera sliding channel and sliding to appoint place for further

processing or storage.

2.10 When the poultry carcass finished cleaning then convey to automatic pre-cooling machine, and cleaning poultry carcass before

put into pre-cooling machine can well avoid water dirty

3、Poultry Carcass Chilling Unit

3.1 Poultry carcass pre-cooling way as following:

As normal the poultry slaughter plant used spiral pre-cooling machine to cooling poultry carcass, the temperature of

pre-cooling water: 0-20C, Pre-cooling time: 45minters

When poultry carcass finished cleaning then direct convey to air cooling room for carcass cooling, the temperature of air

cooling room is 0 degree, and the pre-cooling time is 30minutes

4、Poultry Carcass De-Boning And Packaging Unit 4.1 The hooks distance of poultry carcass de-boning unit is 6-8inch and adopt the standard connect chain，the distance of chain unit

is 25mm.

4.2 The workers pre de-boning poultry carcass when hanging on convey rail, and then un-loading to belt conveyer for complete

de-boning.

4.3 The poultry meat will be packing by vacuum machine, and send toe instant freezing room for blast freezing, the temperature of

instant freezing room is –35degree, and the poultry meat will keep in instant freezing room for 8hours, or send to fresh keep room

for short time storage, the temperature of fresh keep room is 0-4degrees, and the poultry meat will storage in fresh keep room for

5days at most.

4.4 When the poultry meat finished blast freezing then take out and send to constant freezing room for long time storage, the

temperature of constant freezing room –18degree.

4.5 The temperature of poultry carcass de-boning and poultry meat packaging room is 10-150C




II、Poultry Abattoir (slaughter) Procedure Flow-Chart

Living Poultry Abattoir (Slaughter)

Carcass De-Boning &

Packaging & Freezing Unit

Poultry

Evisceration Unit

Living Poultry Killing &

Bleeding Unit

Living Poultry

Collection

Poultry Cage

Conveying

Living Poultry

Hanger

Living Poultry

Stunning

Living Poultry

Killing

Poultry

Bleeding

Poultry Blood

Collection

Poultry Carcass

Processing Unit

Poultry Carcass

Scalding

Poultry Carcass

Plucking

Poultry Claws

Removed

Poultry Claws

Un-loading

Carcass Hanging

Hooks Cleaning

Poultry Carcass

Re-Hanging

Poultry Carcass

Brisket Opening

Poultry Carcass

Evisceration

Poultry Viscera

Sliding Chute

Poultry Carcass

Cleaning

Poultry Carcass

Head Removed

Poultry Head

Un-Loading

Electric

Cabinet

Poultry Carcass

Chilling

Poultry Carcass

Reception

Poultry Carcass

Packaging

Poultry Carcass

Re-hanging

Poultry Carcass

De-Boning

Poultry Carcass

De-Boning Conveyor

Poultry Meat

Packaging

Poultry

Meat Deliver

Electric

Cabinet

Electric

Cabinet




III、 Poultry Abattoir (slaughter) Procedure Layout

The Small Size Poultry Abattoir (slaughter) Procedure Art-Layout

The Middle And Big Size Poultry Abattoir (slaughter) Procedure Art-Layout




IV、Poultry Abattoir (Slaughtering) Facilities List

NO. ITEMS MODEL/PHOTOS

IV-1 : Living Poultry Collection And Conveying Facilities Unit

1 Living Poultry Cage Collection Automatic Conveyor QE-B101

Which mainly used to convey living poultry cage from truck un-loading position to living poultry hang position

for hanging, the detail data as following:

1)-Rated voltage: 380/220V

2)-Power: 1.5+0.75Kw

3)-Out size: LX860X935mm(LXWXH)

4)-Material:

Stainless steel main support

Nylon bearing

Stainless steel roller

2 Living Poultry Hanging Manual Conveyor QE-B102

Which mainly used to collection the cage from truck and conveying by manual, include the corner device, the

detail data as following:

1)-Rotator: 900

2)-Out size: LX600X1180mm (LXWXH)

3)-Material:


Nylon bearing


3 Living Poultry Cage Descend Channel QE-B103

Which used to convey cleaning cage back to temporary storage room, the detail data as following:


2)-Material:


Nylon bearing


4 Living Poultry Cage Cleaning Machine QE-B104

Which mainly used to cleaning cage of poultry for re-used, the detail data as following:

1)-Rated Voltage: 380/220V

2)-Power: 2.2Kw+0.75Kw

3)-Cage input height: 1100mm

4)-Water pipe: 3/4”

5)-Out Size:


Nylon bearing


5 Living Poultry Cage QE-B105




Which mainly used to full poultry for transportation, the detail data as following:

1)-Size: 750*550*260mm (LXWXH)

2)-Material: plastic

Remark: Supply various size according to the customers require

IV-2 : Living Poultry Killing And Carcass Processing Facilities Unit

1 Living Poultry Stunning Machine QE-B201

Which mainly used to shock living poultry for convenient killing on automatic convey rail, the detail data as

following:

1)-Material: Stainless support, the out board is ivory plastic

2)-Input Voltage: 220V, Output Voltage: 36~~140V, 52HZ2

3)-Out size: LX360X1600(LXWXH)

Remark: This Machine Not Available For Islamic Halal Slaughtering Traditional Slaughtering Plant

2

Poultry Bleeding And Processing Over Head Automatic Conveying System QE-B202-I

Poultry Evisceration Over-Head Automatic Conveying System QE-B202-II

Poultry De-Boning Over Head Automatic Conveying System QE-B202-III

Poultry Chilling Over Head Automatic Conveying System QE-B202-IV

Which used to conveying the living Poultry for to killing and bleeding, evisceration, de-boning, Chilling, the


1)-Length: X meter

2)-Rating Voltage: 380V, Controlling Voltage: 24VDC

3)-Power: 2.2KWX4

4)-Hanging Distance: 6 inch

5)-Material:

stainless steel T-type orbit

Stainless steel hanger

Nylon bearing

Remark: the convey systems include following device:

Driving device

Tension device

Rotators device

3

Closed Type Poultry Scalding Machine QE-B203-I

Which used to scalding the Poultry which after killing and bleeding, the detail data as following:

1)-Capacity: 1000Bph

2)-Temperature: 58-700C

3)-Rating Voltage: 380V, Controlling Voltage: 24VDC

4)-Power: 4Kw

5)-Scalding time: 2minute

6)-Size: LX880X2090mm（L×W×H）

7)-Material: Stainless steel

Horizontal Type Poultry Scalding Machine QE-B203-II




Which mainly used to scalding poultry for next step feather removed and used in small size poultry

slaughtering plant, the detail data as following:

1)-Rated Voltage: 380V, 50/52Hz

2)-Power: 2.2Kw

3)-Out Size: 2580X2150X1150mm (LXWXH)

4)-Water Temperature: 58-620C

5)-Material:

Stainless steel

Robber stick

4

Poultry Scalding And Plucking Combination Machine QE-B204-I

Which is special design for mini size poultry slaughtering plant or poultry meat shop and the

machine have include both scalding and feather removed, the max capability capacity of this

machines is 300BPH, the detail data as following:

1)-Rated Voltage: 380V/220V, 50JZ

2)-Power: 2.2KW+2.2KW

3)-Out Size: 4400X2150X1280MM(LXWXH)

4)-Material:

Stainless steel

Robber stick

Stand-Alone Type Poultry Plucking Machine QE-B204-II

Which mainly special design for mini size poultry slaughtering plant and poultry meat shop, the max

capability capacity is 400-500bph, the detail data as following:

1)-Rated Voltage: 380V, 50/52Hz

2)-Power: 2.2Kw


4)-Plucking Rate: 95%-99%

5)-Material:

Stainless steel

Robber stick

Rotundity Type Poultry Plucking Machine QE-B204-III Which mainly special design for mini size poultry slaughtering plant and poultry meat shop, the max

capability capacity is 150-200bph, the detail data as following:

1)-Motor speed: 1450r/m

2)-Power: 2.2kw, 220V

3)-Inside Barrel Diameter: 400/600/800mm

4)-Size: 780*730*960mm

5)-Weight: 75kg

6)-Material:

Stainless steel

Robber stick

Horizontal Type Poultry Plucking Machine QE-B204-IV




Which mainly used in middle size poultry slaughtering plant, the max capability capacity is

500-800BPH, the detail data as following:

1)-Rated Voltage: 380V, 50Hz

2)-Power: 1.5*4Kw

3)-Out Size: 4000X850X1185mm(LXWXH)

4)-Material:

Stainless steel board panel

Hot galvanized steel main support

Robber stick

A- Type Poultry Plucking Machine QE-B204-VI

Which is one kinds of modern machine with high-tech and mainly used in big poultry slaughtering

plant, the machine can adjustment different feather plucking stick box to removed feather more

cleaning, the detail data as following:

1)-Rate voltage: 380/220V

2)-Power:

2.2KWX8

2.2KWX6

3)-Capacity: 6000bph

4)-Out size:

4400×2350×2600mm(LXWXH)

3800×2350×2600mm(LXWXH)

5)-Material:

Hot galvanized steel or steel main support

Stainless steel cover panel

Robber stick

Nylon shedder

5 Poultry Blood Collection Tank QE-B205

Which mainly used to collection poultry blood and convey to appoint tank for storage for further processing or

as food, the detail data as following:

1)-Out size: L*800*800mm (LXWXH)

2)-Material: stainless steel

6 Poultry Carcass Automatic Un-Loading Device QE-B206-I

Poultry Claws Automatic Un-Loading Device QE-B206-II

Which mainly used to un-loading poultry carcass and claws from automatic over head convey rail, the detail

data as following:

1)-Out size: 1500X400X800 MM

2)-Material: Construction with 30*30mm square stainless steel pipe. 7 Poultry Hanging Hooks Automatic Cleaning Machine QE-B207

Which mainly used to cleaning poultry hanging hooks when finished bleeding unit, the detail data as following:

1)- Rated Voltage: 380/220VAC, Controlling Voltage: 24VDC

2)-Motor Power: 0.55Kw

3)-Out size: 1500X550X650 mm (LXWXH)

4)-Material: stainless steel 8 Poultry Claws Automatic Cutting Machine QE-B208




Which mainly used to removed claws of poultry, the detail data as following:

1)-Capacity: 6000BPH

2)-Power: 1.5Kw

3)- Rated Voltage: 380/220VAC, Controlling Voltage: 24VDC

4)-Out size: 920X430X1400(LXWXH)

5)-Material: stainless steel and include following items:


Cutting knives blade

Stainless steel rotator

9 Poultry Carcass Collection Trough QE-B209

Which used to collect the carcass when complete de-feather, the detail data as following:

1)-Material: Complete stainless steel

2)-Out Size: 1500/3000X1000X800mm (LXWXH)

IV-3 : Poultry Evisceration Facilities Unit

1

Multiple-Unit Poultry Viscera Collection Channel QE-B301-I

Which mainly used to reception poultry viscera from over head convey rail and sliding to appoint tank

or place for further processing and include frame, pole and washing pipe, the detail data as following:

1)-Out size: 5000-12000*800*800 mm (LXWXH)


Single-Unit Poultry Carcass Collection Trough QE-B301-II

Which mainly used to reception poultry viscera from over head convey rail and sliding to appoint tank

or place for further processing, the detail data as following:

1)-Material: Complete stainless steel


2 Poultry Carcass Cleaning Device QE-B302

Which mainly used to cleaning poultry carcass fat oil or some other dirty when finished removed viscera, the


1)-Spray Pipe Diameter: 3mm, stainless steel

2)-Out size: 910*500*2045mm（L*W*H）


3

Poultry Gizzards Skin Removed Machine QE-B303-I

Which mainly used to removed inner skin of poultry stomach for food, the detail data as following:


2)-Out size: 700*450*800mm(LXWXH)


Poultry Gizzards De-Fat Machine QE-B303-II

Which mainly used to removed fat of poultry gizzards, the detail data as following:


2)-Out size: 1000X800X700mm (LXWXH)


IV-4 : Poultry Carcass Chilling(Pre-cooling) Facilities Unit

1 Spiral Type Poultry Carcass Chilling (Pre-cooling) Machine QE-B401




Which used pre-cooling the carcass which have finished eviscerate, the detail data as following:

1)-Rating Voltage: 380VAC, Controlling Voltage: 24VDC

2)-Power: 8+1.5Kw

3)-Capacity: 1000-10000bph



2

Poultry Head Automatic Cutting Machine QE-B402-I

Which mainly used to removed poultry head and drop into cooling machine, the detail data as

following:

1)-Rated Voltage: 380V, 50HZ


3)-Power: 0.5Kw

4)-Out size: 1515X706X849mm(LXWXH) Vertical-Type Poultry Head Automatic Cutting Machine QE-B402-II

Which mainly used to removed poultry head and drop into cooling machine, the detail data as

following:

1)-Rated Voltage: 380V, 50HZ

2)-Power: 0.18Kw


4)-Out size: 950X650X1600mm(LXWXH)

3 Poultry Carcass Legs And Wins Cutting Machine QE-B403

Which mainly used to cut poultry carcass legs and wins, the detail data as following:


2)-Power: 0.75Kw

3)-Capacity: 200Kg per hour

4)-Out size: 400X400X500mm(LXWXH)

5)-Material: Stainless steel

4 Poultry Claws Scalding Machine QE-B404

Which used to scalding the claws before peeling the skin of claws, the detail data as following:

1)-Material:

stainless steel

Hot galvanized steel main structure 5 Poultry Claws Skin Removed Machine QE-B405

Which mainly used to remove skin of poultry claws, put the claws inside of round side, Through the round part

turning around make skin of claws fall of, the detail data as following:

1)-Rated voltage: 380/220V

2)-Power: 2.2Kw

3)-Capacity: 400Kg/H

4)-Out size: 850X850X1300mm

5)-Material:

Stainless steel

Robber stick

6 Poultry Abattoir (Slaughtering) Ice Flack Machine QE-B406




Which used to slicing the ice into piece for spiral cooling machine, include ice machine, the detail data as

following:

1)-Shape of borneol: Squama-Type

2)-Flake Thickness: 1.2mm-2.5mm

3)-Vaporize temperature: -200C

4)-Condensation temperature: 400C

5)-Input water temperature: 160C

6)-Circumstance temperature: 250C

7)-Demand refrigeration: 47000Kcal/h

8)-Cooling type: water cooling


10)-Power: 25.3Kw

11)-Capacity: 1-50Tons per days (three shifts)

7 Frequency Type Poultry Abattoir (Slaughtering) Equipment Electric Controlling Cabinet QE-B407-I

Normal Type Poultry Abattoir (Slaughtering) Equipment Electric Controlling Cabinet QE-B407-II

Which is used to controlling the electric slaughtering、feather removing、scalding machine and so on、the detail

data as following:

1)- Out size:

1080×400×1800（L×W×H）

600×600×350mm（L×W×H）

IV-5 : Poultry Abattoir(Slaughtering) Equipment Spare Parts Unit

1

Poultry Bleeding Hanging Hooks QE-BA01-I

Which used for various kinds of poultry, like chicken, duck, quail and rabbit, they are used to hanging

the poultry for killing、bleeding、scalding and plucking, the detail data as following:

1)-Material: stainless steel Poultry Evisceration Hanging Hooks QE-BA01-II

Which mainly used to hanging poultry carcass for evisceration and de-boning, the detail data as

following:

1)-Material: stainless steel Poultry De-Boning Hanging Hooks QE-BA01-III

Which mainly used to hanging poultry carcass for pre-cooling in air cooling room, the detail data as

following:

1)-Material: stainless steel 2 Poultry Automatic Conveying Rail Rotator QE-BA02

Which installation in the corner of over head convey rail to lead direct, the detail data as following:

1)-Diameter: 150-250mm

2)-Material: Stainless steel frame and nylon chain gear

3 Poultry Automatic Conveying Rail Roller Hanger QE-BA03

Which hanging on the suspension beam and conveying the chicken for killing, bleeding, eviscerate ,

pre-cooling and parting , the detail data as following:

1)-Material: the roller is high quality and smooth plastic and the other party is hot galvanized steel and

stainless steel

poultry abattoir (slaughter) facilities - eme...

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