post graduate experience in design and installation of active and passive fire supression system

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    POST GRADUATE EXPERIENCE IN DESIGN ANDINSTALLATION OF FIRE DETECTION AND SUPPRESSION

    SYSTEM

    POST GRADUATE EXPERIENCE IN DESIGN AND INSTALLATION OF

    ACTIVE AND PASSIVE FIRE SUPRESSION SYSTEM

    BY

    MUSTAPHA MBURA

    B.Eng. (MECHANICAL ENGINEERING)

    UNIVERSITY OF MAIDUGURI

    BORNO

    A REPORT SUBMITTED IN PARTIAL FULFILMENT OF THE

    REQUIREMENT FOR THE AWARD OF CORPORATE MEMBERSHIP

    OF THE NIGERIAN SOCIETY OF ENGINEERS.

    MUSTAPHA MBURA Page 1

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    POST GRADUATE EXPERIENCE IN DESIGN ANDINSTALLATION OF FIRE DETECTION AND SUPPRESSION

    SYSTEM

    CERTIFICATION

    I certify that this report is a true representation of the postgraduate experience of

    Mr. Mbura Mustapha.

    ..

    .

    .

    .

    MUSTAPHA MBURA Page 2

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    POST GRADUATE EXPERIENCE IN DESIGN ANDINSTALLATION OF FIRE DETECTION AND SUPPRESSION

    SYSTEM

    TABLE OF CONTENTS

    TITLE PAGE 1

    CONTENTS PAGE ..2

    CERTIFICATION 3

    CHAPTER ONE

    INTRODUCTION ...4

    CHAPTER TWO

    SUMMARY OF ACADEMIC RECORDS AND EXPERRIENCE 6

    CHAPTER THREE

    DESIGN AND ISTALLATION FIRE SUPPRESSIOM SYSTEM ....8

    CHAPTER FOUR

    LIFE AND FIRE SAFETY PLAN FOR OOPL .24

    CHAPTER FIVE

    CONCLUSION 42

    LIST OF DRAWINGS .43

    LIST OF ABBREVAITIONS .

    MUSTAPHA MBURA Page 3

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    POST GRADUATE EXPERIENCE IN DESIGN ANDINSTALLATION OF FIRE DETECTION AND SUPPRESSION

    SYSTEM

    CHAPTER ONE

    INTRODUCTION

    My postgraduate experience in the field of Engineering was dated shortly after the

    completion of National Youth Service Corps (NYSC).

    I was privileged to start my career at Qualitec Rolling Mill, located in Sango Ota

    Ogun State, where I was designated as a maintenance Engineer in charge of Four

    High rolling mill machine, Bailer machines and Blast furnace.

    Based on my experience in fire safety and my post graduate studies in Shipping

    Technology from the Maritime Academy of Nigeria Oron, I got an offer with

    SAFETY CONSULTANTS AND SOLUTIONS PROVIDER Gbagada, Lagos as a

    Design/Project engineer. My responsibilities include Engineering and Modular

    Design of Automatic Fire Suppressing System such as FM-200, CO2, Pyrogen,

    Novec and Inergen. Design and Supervising the installation and Mechanical Piping

    for Water Base Fire Suppression System: Fire hydrant system, hose reel system

    and sprinkler system, Site Survey and Site inspection report, building drawing

    indicating detection and alarm point with the use of AutoCAD, design of life safety

    system fire Zoning and Compartmentation.

    MUSTAPHA MBURA Page 4

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    POST GRADUATE EXPERIENCE IN DESIGN ANDINSTALLATION OF FIRE DETECTION AND SUPPRESSION

    SYSTEM

    As a design and project engineer I was directly involved in the designing and

    execution of the following project,

    (1) Design and Installation of fire and life safety plan for evergreen apple hanger

    (2) Design and installation of FM-200 fire suppression system for the Control

    Room, Communication Room for Nigeria Gas Company Afam, Rivers State.

    (3) Design and installation of FM-200 fire suppression system for security

    document room at ACESS bank Oladele Olashore Annex.

    (3) Design of life safety plan for Olusegun Obasanjo Presidential Library,

    I was involved in Project Documentation which entails preparation of As-Built

    drawings, Operation and Maintenance (O&M) manual for all mechanical

    installations

    Presently I work forBOANERGES AND TEM LIMITED Lagos, as an Assistant

    Manager in charge of Security and Safety Installations under Security and Safety

    Management Department. My responsibility involves Site inspections, design,

    developing Bill of Quantities, support service for procurement department in

    awarding contract and supervision of contractors. Also engage contractors for

    after-sales service.

    MUSTAPHA MBURA Page 5

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    POST GRADUATE EXPERIENCE IN DESIGN ANDINSTALLATION OF FIRE DETECTION AND SUPPRESSION

    SYSTEM

    CHAPTER TWO

    SUMMARY OF ACADEMIC RECORDS, CERTIFICATIONS AND EXPERINCE

    ACADEMIC RECORDS.

    INSTITUTION DURATION QUALIFICATION/YEAR

    Federal Government College

    Wukari, Taraba State

    1990-1996 SSCE

    University of Maiduguri, Maiduguri

    Borno State

    1998-2004 B.Eng.(Mechanical)

    Maritime Academy of Nigeria, Oron

    Akwa Ibom State

    2007-2008 PGD Shipping Technology

    National Open University of Nigeria 2008-2010 M.Sc Information

    Technology

    University of Liverpool 2009-2011 M.Sc Project Management

    MUSTAPHA MBURA Page 6

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    POST GRADUATE EXPERIENCE IN DESIGN ANDINSTALLATION OF FIRE DETECTION AND SUPPRESSION

    SYSTEM

    CERTIFICATIONS.

    INSTITUTION DURATION QUALIFICATION/YEAR

    National Examination Board In

    Occupational Safety and Health(NEBOSH)

    2011 International General

    Certificate

    American Society of Industrial

    Security

    (ASIS)

    2011 Professional Membership

    National Fire Protection Association

    (NFPA)

    2011 Professional Membership

    American Society of Safety

    Engineers

    2010 Professional Membership

    MUSTAPHA MBURA Page 7

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    POST GRADUATE EXPERIENCE IN DESIGN ANDINSTALLATION OF FIRE DETECTION AND SUPPRESSION

    SYSTEM

    CHAPTER THREE

    DESIGN AND INSTALLATION OF FIRE SUPPRESSION SYSTEM

    3. INTRODUCTION

    Fire suppression system is an engineer system that sharply reduces the heat

    ratio of fire and preventing its re-growth by means of direct and sufficient

    spraying of water through the fire plume to the burning fuel surface.

    Fire suppression system is an active system that comprises of the following

    system: Automatic sprinkler system, Stand pipe system, clean agent fire

    suppression system, Portable fire extinguisher. In safety Consultants and

    Solutions Provider, i was opportune to be directly involved in the design and

    installation of the following fire detection and fire suppression system

    project.

    Design and installation of fire detection, alarm and suppression

    systems as per NFPA 409 for LLOYDs accreditation for evergreen

    apple hanger, the largest hangar for servicing BOEING aircrafts in

    West Africa. Systems system include foam, sprinkler, FM-200,

    hydrant and hose reel.

    MUSTAPHA MBURA Page 8

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    POST GRADUATE EXPERIENCE IN DESIGN ANDINSTALLATION OF FIRE DETECTION AND SUPPRESSION

    SYSTEM

    Design, Supply and installation of FM-200 automatic fire

    suppression system, & fire detection & alarm system for securitydocument room at Access bank Oladele Olashore Annex Lagos

    3.2 DESIGN OF A DETECTION, ALARM AND SUPPRESSION

    SYSTEMS AS PER NFPA 409 FOR LLOYDS ACCREDITATION

    FOR EVERGREEN APPLE AIRCRAFT

    3.2.1 PROJECT DESCRIPTION

    The Hangar is purpose built facility located in the service zone on the airside at the

    MMA International Airport. The premise is a middle plot bounded by accessible

    motor Road to the front, airside to the back, Aero Contractors Hangars to the left

    side and empty plot of land the right. It is protected by high walls to the front and

    right side.

    The facility is a 4-storey structure, with three office wings to the front, left and

    right. The main aircraft hangar measures 2170.8m2 and is centrally to the back of

    the front offices and between the left and right wings. Two helicopter service areas

    measuring a total height of 11m, occupy the first two floors of the right officewing. Located at the top is a pent-house used for a bar/restaurant.

    It is estimated that the office space can accommodate an occupancy loading of

    100-200 upon completion.

    MUSTAPHA MBURA Page 9

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    POST GRADUATE EXPERIENCE IN DESIGN ANDINSTALLATION OF FIRE DETECTION AND SUPPRESSION

    SYSTEM

    Aircraft hangars present peculiar hazard with respect to evacuation in the case of a

    fire scenario. This is so because of the weight and limited mobility of the vessels

    thus reducing rapid evacuation. The design of this hangar building and fire safety

    components recognizes the need to minimize the possibility for a full-scale

    evacuation requiring removal of aircrafts. The construction type also takes into

    cognisance risk of collapse in case a fire. The compartment integrity included

    prevents the ingress of smoke and spread of fire to other areas. Horizontal

    evacuation of aircrafts combined with defend-in-place philosophy similar to that of

    hospitals has been greatly preferred in the designs. .

    3.2.2 FIRE SYSTEM DESIGN AND INSTALATION

    Design and installation of fire system services at the evergreen hanger covers

    design, installation of both Mechanical and Electrical system, this project posed a

    great challenge on my career owing to the complexities of the design of this

    system.

    As design Engineer, I was saddle with the responsibility of providing a consultancy

    service that will meet the globally acceptable fire safety standard such as NFPA to

    meet Lloyd certification. The basic fundamental approach to fire and life safety

    design include the following.

    Construction type classification

    Occupancy classification.

    Active fire system

    Passive fire system

    MUSTAPHA MBURA Page 10

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    POST GRADUATE EXPERIENCE IN DESIGN ANDINSTALLATION OF FIRE DETECTION AND SUPPRESSION

    SYSTEM

    (a) CONSTRUCTION TYPE CLASSIFICATTION

    First the layout, construction type, and architectural design concept was vetted for

    compliance and adequate consideration of the defend-in-place theory. This

    follows the total concept that hangars shall be designed, constructed, maintained,

    and operated to minimize the possibility of a fire emergency requiring the

    evacuation. SCSP findings proved that this criterion was met in the certified

    design drawings based on TYPE 1 442 Fire Resistive construction. This ensures

    structural integrity and appropriate resistance in case of a fire.

    (b) OCCUPANCY CLASSIFICATION

    The hanger was classified as Extra hazard occupancy (group two) based on the fact

    that combustibility of its content is very high, dust, combustible and flammable

    liquid present. There is rapid developing of fire with high rate of heat release, the

    classification serves as the bases for the whole design and was based on NFPA 101

    Life and fire safety Code

    (c) ACTIVE FIRE SYSTEM

    This are the fire suppression system and are key to the success of the overall

    protection scheme, it is a build safety plan that are incorporated in the building,

    that prevent the spreading of fire within the building and also perfect the

    emergency escape procedure. The active fire system was design for the hanger

    based on these criteria

    Compartmentation

    Means of egress

    MUSTAPHA MBURA Page 11

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    POST GRADUATE EXPERIENCE IN DESIGN ANDINSTALLATION OF FIRE DETECTION AND SUPPRESSION

    SYSTEM

    Building management system

    COMPARTMENTATION

    Buildings are designed to prevent fire, heat, and smoke from spreading beyond

    locations of origination. Building elements such as fire walls, fire dampers, and fire

    doors, are designed to seal off one location from the next. This system is called

    compartmentalization. Compartmentalization increases the safety of evacuating

    building occupants because smoke and fire are not able to escape into exit passage

    ways. It was based on this bases that the a two hours fire rated door and wall was

    design for each enclosure was designed

    MEANS OF EGRESS

    Unobstructed and adequately marked means of egress was design to ensure safe

    emergency evacuation Exit doors the office door and hanger was design on the

    bases that they can readily opened from the egress side whenever the building is

    occupied. Locks, if provided, shall not require the use of a key, tool, or special

    knowledge or effort for operation from the inside of the building, unless permitted

    by NFPA 101 Life Safety Code Exit signs and Emergency lighting illumination

    levels was design in accordance with the Life Safety Code. Safety and escape route

    lighting is required to assist staff in the safe movement of patients and visitors to

    alternative locations and to support a full evacuation in the event of an emergency.The levels of illumination should be sufficient to allow the process of progressive

    horizontal evacuation, especially again on the 2nd floor where bed-ridden patients

    are housed

    MUSTAPHA MBURA Page 12

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    POST GRADUATE EXPERIENCE IN DESIGN ANDINSTALLATION OF FIRE DETECTION AND SUPPRESSION

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    BUILDING MANAGEMENT SYSTEM

    An efficient building management system which is a computer based control

    system was incorporated in the building system to control and monitor the

    building mechanical and electrical equipment such as ventilation, lighting ,power

    system and fire and security system. The provision of a two-way voice

    communication, PABX and general alarm system is incorporated in the design to

    facilitate early and orderly evacuation in the event of a fire. All compartments and

    exit parts are equipped with these devices manned centrally from a FCC.

    (c) THE ACTIVE FIRE SYSTEM

    The design was primarily based on passive protection methodologies in the

    prevention of fire hazards or the mitigation of its consequences,But on the fact that

    active fire system play a significant role by minimizing the impact of potential fire

    on occupants and valuable properties, However, additional layers of protection

    have been employed to provide a more robust and resilient system of safety by

    complementing these passive strategies with active protection systems.

    It was based on this criteria that the maintenance hangar for Evergreen Apple

    Nigeria Ltd was designed based on NFPA 101 to include integrated active system

    for fire protection and life safety that incorporates alarm and detection systems to

    provide early detection/ warning of emergency as well as fire suppression system

    which include manual and automated systems for the extinguishment of fire at

    incipient stage as depicted in the certified drawings.

    The alarm and detection systems are designed as per NFPA 72/ BS 5839 whilst the

    sprinkler and foam systems are designed in compliance with NFPA 13/16 and

    satisfy the requirement of NFPA 101 and 409.

    MUSTAPHA MBURA Page 13

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    POST GRADUATE EXPERIENCE IN DESIGN ANDINSTALLATION OF FIRE DETECTION AND SUPPRESSION

    SYSTEM

    Sprinkler coverage has been provided for the entire hangar floors of the Service

    Areas.

    Hose reel and portable extinguishers of appropriate types and sizes are strategically

    located around the building to provide rapid knockdown of incipient fires when the

    need arises. The hangar building has a combination of systems to detect fires, warn

    occupants, and automatically and manually aid fire control and extinguishment. A

    special mandate to the fire alarm requirements for hangars demands the installation

    of automated systems to actuate and suppress the fire during un-manned hours.

    3.2.3 FIRE ALARM & DETECTION

    In accordance with NFPA 72, C-TEC Conventional Systems that automatically

    provides a general alarm, perform all the control functions the device requires and

    sound an alarm alerting all present was designed for the offices. The central panel,

    with 16 zones, is visibly located in the lobby area on the Ground floor and has a

    back-up battery for continuous availability in case of a power failure. This system

    is design. For proper systems management and servicing; an operational check list

    and maintenance plan is being developed to ensure reliability and availability in

    the future.

    The detectors are distributed throughout the office space and ceiling voids ensuring

    that they fall within the maximum spacing range. Quantities of detectors required

    are dependent on room size. For the main hangar area, detectors are tied to a

    suppression panel and can both alert and activate the foam monitor system that is

    divided into 4 zones (two within the main hangar and one in each helicopter

    service area. Manual call points, sounders and bells electrically connected to the

    MUSTAPHA MBURA Page 14

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    POST GRADUATE EXPERIENCE IN DESIGN ANDINSTALLATION OF FIRE DETECTION AND SUPPRESSION

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    central panel are located at each emergency exit. The wiring used for the electrical

    connection is 1.5 mm fire rated cabling channel through PVC pipes mostly run in

    the ceiling voids.

    3.2.4 FIRE SUPPRESSION SYSTEMS

    For suppression, the following fire suppression system was designed

    External Hydrant System

    Hose Reel System

    Automated Closed Head Sprinkler System

    Low-Level, Low-expansion Foam Monitor System

    Portable extinguishing System

    3.2.4.1 SPRINKLER & LOW LEVEL LOW EXPANSION FOAM

    The designed was based on TheNFPA 409 mandates the installation of a closed

    head wet automatic sprinkler protection system in Group I hangars. For this

    project, has been adequately designed following NFPA 13. Listed quick response

    sprinklers are installed throughout the main aircraft hangar and the helicopter

    service areas.

    A supplementary foam monitor system have been designed for the main and

    helicopter service areas though the vessels handled here and UN-FUELED.

    Because these two systems represent the main protection systems within the

    Evergreen Hangar, below is the design basis:

    Hazard Specifications:

    Occupancy Hazard Protected : Aircraft Hangar

    MUSTAPHA MBURA Page 15

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    POST GRADUATE EXPERIENCE IN DESIGN ANDINSTALLATION OF FIRE DETECTION AND SUPPRESSION

    SYSTEM

    Hazard Dimensions : 40 m x 54 m = 2160 Sq.m

    Single Fire Area of the Hangar : 2160 Sq.m (