positive displacement blowers & vacuum pumps …
TRANSCRIPT
POSITIVE DISPLACEMENT BLOWERS & VACUUM PUMPS
DuroFlow®
Industrial Series
30 Series 3004, 3006
45 Series 4504, 4506, 4509
4512, 4518
It’s all about….
the DuroFlow
THE DUROFLOW PRODUCT LINE DELIVERS
■ Pressure to 15 psig
■ Vacuum to 16 inHg
■ Airflow to 4,300 cfm
The DuroFlow Series combines a proven bi-lobe design with on-the-job experience to deliver reliable, clean, oil-free air to a wide range of industrial applications. This long-trusted series of blowers is available in a wide variety of sizes and configurations, all supported by a worldwide network of trained professionals and a manufacturer’s warranty.
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TRUSTDurable
Per
form
anceReliable
Quality
Trad
itio
nProven
Res
ults
Strength
Tough
70 Series 7009, 7012, 7015, 7018, 7023, 7028
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It’s all about…
the Durable Design
Oversized Bearings for Added Support & Greater Durability (3) (4)
Shaft Splines Assure Non-Slip Rotor Timing (6)
Dual Splash Lubrication for Longer Product Life (5)
Slinger Ensures Efficient Lubrication
4
5
Advanced Oil & Air Seals Provide Leak-Free Operation
Technology Specifications
Bi-Lobe
UP TO
4,300 CFM
15 PSI
16 inHg
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Single Piece Cylinder Prevents Distortion (1)
Vertical or Horizontal Mounting Configuration
High-Strength, Ductile Iron Cast Solid Rotors Eliminate Potential for Vibration
Serrated Tips Reduce Power Consumption
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3
5
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Integral Ribs for Cooler Operating Temperatures & Improved Performance (2)
45 Series Design
Advantages
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Designed for
dusty, abrasive
environments
It’s all about...
a History of Toughness
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Solid, Bi-Lobe Rotor Design
■ Available on 30 and 45 Series
■ Eliminates potential for vibration caused when hollow rotors become unbalanced due to build-up of ingested material inside the rotor cavities.
Durable Single-Piece Cast Iron Cylinder with Integral Ribs
■ Provides greater strength and rigidity
■ Improves heat dissipation
■ Prevents distortion that can affect internal clearances and reduce performance
Innovative Rotor/Shaft Design
■ Machined from a single, high strength ductile iron casting
■ Dynamically balanced assures extra strength and rigidity to handle maximum loads on a continuous basis without fatigue, deflection or vibration
Helical Timing Gears Mounted on Precision Machined Shaft Splines
■ Assures secure non-slip rotor timing even under surge conditions or high torque start-up
Oversized Bearings
■ Adds support and greater durability
■ Prevents destructive axial rotor movement commonly caused by misaligned V-belt drives
■ Gear-end roller bearings support rotor shafts
■ Drive-end double-row angular contact ball bearings fix the rotor position
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PRODUCT DESIGN
DUROFLOW 45 SERIES
COMPETITOR A
COMPETITOR B
DUROFLOW ADVANTAGES
MODELS 5 Sizes 4 Sizes 4 Sizes Greater Flow Capacity
CYLINDER DESIGN¹
One piece cylinder
Two piece cylinder
One piece cylinder
■ More rigid and durable
■ Noise & pulsation dampening
■ Ensures better tip clearance accuracy
■ Easier assembly / disassembly
CYLINDER RIB DESIGN ¹, ²
Integral cylinder ribs
Minimal cylinder ribs
Minimal cylinder ribs
■ Improves heat dissipation
■ Reduces torsion on cylinder
DRIVE END BEARINGS¹
Oversized double row ball angular contact (drive & non-drive shafts)
Single row ball (non-drive shaft)
Cylindrical roller
■ Increases bearing life
■ Better equipped to handle radial & axial loads commonly caused by misaligned V-belt drives
DUAL SPLASH LUBRICATION¹ Common oil sump Separate
oil reservoirsSeparate
oil reservoirs ■ Simpler maintenance
GEAR END BEARINGS Roller bearing Single
row ballDouble row ball
■ Increases bearing life
GEAR TYPE¹ Helical Straight spur Helical
■ Quiet & smooth mechanical operation
■ Reduces backlash
GEAR ATTACHMENTS¹ Spline gear fit Taper
gear fitKeyed
interference fit ■ Eliminates timing loss and improves reliability
It's all about...
the Advantages
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PRODUCT DESIGN
DUROFLOW 45 SERIES
COMPETITOR A
COMPETITOR B
DUROFLOW ADVANTAGES
IMPELLER TIPS Serrated Radius Radius
■ Improves performance
■ Reduces power consumption
■ Cooler operating temperatures
MAIN AIR SEAL Piston ring Piston ring Piston ring ■ Longer seal life
■ Less wear
MAIN OIL SEALTwo piston ring seals
with slinger and groove
Lip seal Lip seal ■ Superior oil sealing
SHAFT SEAL¹ & SEAL SURFACE
Viton lip seal with o-rings wear sleeve
Viton lip seal on shaft
Lip seal on shaft
■ Improves sealing method
■ Extended shaft life
1 Also standard features on the 30 and 70 Series 2 Model sizes 4509, 4512 & 4518
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It's all about...
the Applications
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APPLICATIONS TO MEET YOUR INDUSTRY NEEDS
Ideal Applications:
■ Aquaculture – Aeration
■ Cement & Lime – Fluidization & Conveying
■ Chemical – Vacuum Processing & Conveying
■ Dairy – Automated Milking
■ Dry Bulk Hauling – Trailer Unloading & Aeration
■ Environmental Services – Sewer Cleaning & Portable Restroom Services
■ Industrial – Material Vacuuming
■ Milling & Baking – Blending & Conveying
■ Power Generation – Fly Ash Conveying & Aeration
■ Pulp & Paper – Chip Conveying & Process Vacuum
■ Resin & Plastic – Processing & Conveying
■ Vacuum Excavation – Potholing & Slurry Recovery
■ Wastewater – Aeration & Backwashing
This list illustrates industries which depend upon the DuroFlow Industrial Series to deliver clean, oil-free air to a wide range of global applications.
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30 Series Performance Data
PRESSURE
MODEL RPM 4 PSI 6 PSI 8 PSI 10 PSI 12 PSI 15 PSICFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP
30042,9503,5504,000
94121141
2.53.13.6
85112133
3.74.55.2
78105125
4.85.96.8
7299119
6.07.38.3
6693113
7.18.79.9
85105
10.812.3
30062,9503,5504,000
146186217
3.74.65.2
133174205
5.46.77.6
123164194
7.28.810.0
114154185
8.910.912.4
105146177
10.713.014.7
135165
16.118.3
VACUUM
MODEL RPM4 inHG 6 inHG 8 inHG 10 inHG 12 inHG 14 inHG 15 inHG
CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP
30042,9503,5504,000
104131151
1.31.72.0
96123143
1.92.42.8
88115135
2.53.13.6
80107127
3.03.84.4
7299119
3.64.55.1
90110
5.15.9 106 6.3
30062,9503,5504,000
159200231
1.92.42.8
148189219
2.83.54.0
137178208
3.64.55.2
126167197
4.55.56.3
114155186
5.46.67.5
102142173
6.27.68.7
136166
8.19.2
Performance based on inlet air at standard temperature of 68° F, an ambient pressure of 14.7 psia and 36% relative humidity. For performance at non-standard conditions, contact your authorized Gardner Denver representative.
Flex-Mount™ Design Provides Maximum Installation Versatility
■ Flex-Mount™ Design and available porting connectors provide installation flexibility
■ Assures interchangeability of existing installed DuroFlow models or compatibility as replacement for most competitive models
■ Reduces inventory requirements due to machine flexibility
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30 Series Dimensional Data
MODEL WEIGHT PORT SIZE CONN.
SHAFT DIAM. A B C D E F G H J K L M N P Q R S T
3004 90 2.5" NPT 1.00 17.20 11.62 8.91 2.06 8.82 12.50 4.00 9.00 4.00 8.06 4.50 6.56 8.36 1.50 4.41 6.25 2.00 4.50
3006 110 3" NPT 1.00 19.20 11.62 8.81 2.06 8.82 12.50 5.50 9.00 5.50 8.06 4.50 6.56 9.36 1.50 4.31 6.25 2.75 4.50
Weights are in pounds and include shipping cartons or pallets. All dimensions shown in inches. 30 Series Mounting Bolt Hole Diameter = .56 inches.
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45 Series Performance Data
PRESSURE
MODEL RPM 4 PSI 6 PSI 8 PSI 10 PSI 12 PSI 15 PSICFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP
45041,7502,9504,000
137271389
3.77.3
11.6
123258375
5.410.215.5
112247364
7.213.019.4
102237354
8.915.923.3
93228345
10.618.827.2
216333
23.133.1
45061,7502,9504,000
214415592
5.510.516.3
196397574
8.114.822.2
181382559
10.619.128.0
167369545
13.223.533.9
155357533
15.827.839.8
340517
34.348.5
45091,7502,9504,000
324626891
8.416.325.8
297600864
12.222.734.6
275577842
16.129.243.4
255558822
19.935.752.1
238540805
23.842.260.9
516781
51.974.1
45121,7502,9504,000
454858
1,210
11.021.032.6
424828
1,180
16.229.644.4
399802
1,155
21.338.356.1
377780
1,133
26.446.967.8
357760
1,113
31.555.579.5
329732
1,085
39.268.597.1
45181,7502,9504,000
6961,3001,830
16.330.245.8
6541,2591,788
24.043.163.3
6181,2231,752
31.756.180.9
5871,1921,721
39.369.198.5
VACUUM
MODEL RPM4 inHG 6 inHG 8 inHG 10 inHG 12 inHG 14 inHG 16 inHG
CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP
45041,7502,9504,000
151286403
2.04.27.1
139273391
2.85.58.8
127262379
3.66.810.5
115250367
4.48.112.1
103237355
5.29.413.8
224341
10.715.5 326 17.1
45061,7502,9504,000
233435611
2.95.89.7
217418595
4.17.812.3
201402579
5.39.814.9
185386563
6.611.817.5
168369546
7.813.820.0
351527
15.822.6
330507
17.825.2
45091,7502,9504,000
352655919
4.49.2
15.7
328631895
6.212.219.5
305607872
8.115.123.3
281584848
9.918.127.0
257559824
11.721.130.8
532797
24.034.6
502766
27.038.4
45121,7502,9504,000
487890
1,243
5.711.719.5
459863
1,215
8.215.724.6
433836
1,189
10.619.729.8
406809
1,162
13.123.734.9
378781
1,134
15.627.740.0
347750
1,103
18.031.745.2
7161,069
35.750.3
45181,7502,9504,000
7411,3461,875
8.316.426.5
7031,3081,837
12.022.534.4
6661,2711,800
15.828.642.3
6281,2331,762
19.534.750.2
5891,1941,723
23.240.858.2
5461,1511,680
26.946.866.1
1,1031,632
52.974.0
Performance based on inlet air at standard temperature of 68˚ F, an ambient pressure of 14.7 psia and 36% relative humidity. For performance at non-standard conditions, contact your authorized Gardner Denver representative.
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45 Series Dimensional Data
MODEL WEIGHT PORT SIZE CONN.
SHAFT DIAM. A B C D E F G H J K L M N P Q R S T U V
4504 190 4" NPT 1.44 18.01 17.54 11.88 3.43 9.75 17.50 4.87 11.50 5.00 11.35 5.62 9.10 10.05 2.25 4.87 8.75 3.50 5.75 2.44 3.00
4506 220 4" NPT 1.44 21.51 17.54 11.88 4.93 9.75 17.50 6.87 11.50 7.00 11.35 5.62 9.10 12.55 2.25 4.87 8.75 3.50 5.75 3.44 3.50
4509 260 4" or 5" NPT 1.44 24.45 17.54 11.88 4.93 9.75 17.50 6.87 11.50 7.00 11.35 5.62 9.10 14.03 2.25 4.87 8.75 3.50 5.75 3.44 3.50
4512 300 6" NPT 1.44 27.51 17.54 11.88 4.93 9.75 17.50 9.87 11.50 10.00 11.35 5.62 9.10 15.55 2.25 4.87 8.75 5.00 5.75 4.94 3.50
4518 460 8" Flange 1.44 33.51 17.54 11.88 4.93 13.00 17.50 15.87 11.50 16.00 11.35 5.62 9.10 18.53 2.25 6.50 8.75 8.00 5.75 7.94 3.50
Weights are in pounds and include shipping cartons or pallets. All dimensions shown in inches. 45 Series Mounting Bolt Hole Diameter = .69 inches. 4518 dimensional variations available upon request.
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70 Series Performance Data
PRESSURE
MODEL RPM 4 PSI 6 PSI 8 PSI 10 PSI 12 PSI 15 PSICFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP
70091,5001,8002,650
622799
1,300
15.819.129.3
563740
1,241
23.528.442.9
513690
1,191
31.237.756.5
469646
1,147
38.946.970.2
429606
1,108
46.756.283.8
5521,054
70.1104.3
70121,5001,8002,650
8531,0901,762
21.025.438.5
7791,0161,687
31.437.856.8
716953
1,624
41.750.275.0
660897
1,569
52.062.693.3
610847
1,519
62.475.0111.5
7791,451
93.6138.9
70151,5001,8002,650
1,0881,3822,215
26.031.447.3
1,0021,2962,129
38.846.869.9
9291,2232,056
51.662.292.6
8661,1601,993
64.577.5115.2
8081,1021,935
77.392.9137.9
1,0241,857
116.0171.8
70181,5001,8002,650
1,3221,6762,679
31.237.756.5
1,2211,5752,578
46.756.283.8
1,1361,4902,493
62.174.7111.1
1,0611,4152,418
77.593.2138.3
9931,3082,310
93.0111.8165.6
1,2112,214
139.5206.5
70231,5001,8002,650
1,7092,1623,370
41.951.580.8
1,5782,0373,245
61.675.2115.0
1,4791,9323,140
81.498.9149.2
1.3861,8393,047
101.1122.6183.5
1,3031,7562,964
120.9146.3217.7
70281,5001,8002,600
2,0942,6464,118
51.463.4
100.3
1,9442,4963,968
75.492.2142.0
1,8182,3703,842
99.5121.1183.8
1,7072,2593,731
123.6150.0225.5
VACUUM
MODEL RPM4 inHG 6 inHG 8 inHG 10 inHG 12 inHG 14 inHG 16 inHG
CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP
70091,5001,8002,650
687864
1,365
7.99.7
15.4
632809
1,311
11.714.322.1
580757
1,259
15.518.828.8
528705
1,206
19.323.435.5
472649
1,151
23.127.942.2
412589
1,090
26.932.548.9
1,023 55.6
70121,5001,8002,650
9351,1721,844
10.512.819.9
8661,1031,775
15.618.928.9
8011,0381,709
20.725.037.9
734971
1,634
25.731.146.8
665902
1,573
30.837.255.8
589826
1,497
35.943.364.8
1,412 73.7
70151,5001,8002,650
1,1821,4762,309
13.015.724.2
1,1031,3972,230
19.323.335.4
1,0271,3212,154
25.530.846.5
9511,2452,078
31.838.457.6
8701,1641,997
38.146.068.7
7831,0771,910
44.453.579.9
1,812 91.0
70181,5001,8002,650
1,4321,7862,789
15.518.828.8
1,3401,6942,697
23.127.942.2
1,2511,6052,608
30.737.055.6
1,1611,5152,518
38.346.169.0
1,0671,4212,424
45.955.282.4
9641,3182,321
53.464.395.8
2,205 109.2
70231,5001,8002,600
1,8472,3003,508
21.827.445.9
1,7322,1853,393
31.539.062.7
1,6222,0753,283
41.250.679.6
1,5101,9633,171
50.962.396.4
1,3931,8463,054
60.673.9113.2
1,2661,7192,927
70.385.6130.0
2,784 146.8
70281,5001,8002,600
2,2582,8104,282
26.934.057.9
2,1212,6734,145
38.748.278.4
1,9892,5414,013
50.562.498.9
1,8552,4073,879
62.476.5119.4
1,7152,2673,739
74.290.7139.8
1,5632,1153,587
86.0104.9160.3
3,415 180.8
Performance based on inlet air at standard temperature of 68˚ F, an ambient pressure of 14.7 psia and 36% relative humidity. For performance at non-standard conditions, contact your authorized Gardner Denver representative.
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70 Series Dimensional Data
MODEL WEIGHT PORT SIZE CONN.
SHAFT DIAM. A B C D E F G H J K L M N P Q R S T
7009 740 6" NPT 2.50 32.42 23.62 17.25 5.68 18.00 22.00 12.50 15.00 2.75 15.25 8.25 11.75 17.49 3.50 9.00 11.00 6.25 7.50
7012 850 8" Flange 2.50 35.43 23.62 17.25 5.68 18.00 22.00 15.50 15.00 2.75 15.25 8.25 11.75 18.99 3.50 9.00 11.00 7.75 7.50
7015 940 8" Flange 2.50 38.44 23.62 17.25 5.64 18.00 22.00 18.50 15.00 2.75 15.25 8.25 11.75 20.47 3.50 9.00 11.00 9.25 7.50
7018 990 10" Flange 2.50 41.44 23.62 17.25 5.64 18.00 22.00 21.50 15.00 2.75 15.25 8.25 11.75 21.97 3.50 9.00 11.00 10.75 7.50
7023 1100 12" Flange 2.50 46.44 23.62 17.25 5.62 18.00 22.00 26.50 15.00 2.75 15.25 8.25 11.75 24.47 3.50 9.00 11.00 13.25 7.50
7028 1200 12" Flange 2.50 51.44 23.62 17.25 5.62 18.00 22.00 31.50 15.00 2.75 15.25 8.25 11.75 26.97 3.50 9.00 11.00 15.75 7.50
Weights are in pounds and include shipping cartons or pallets. All dimensions shown in inches. 70 Series Mounting Bolt Hole Diameter = .88 inches.
70 Series Performance Data
PRESSURE
MODEL RPM 4 PSI 6 PSI 8 PSI 10 PSI 12 PSI 15 PSICFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP
70091,5001,8002,650
622799
1,300
15.819.129.3
563740
1,241
23.528.442.9
513690
1,191
31.237.756.5
469646
1,147
38.946.970.2
429606
1,108
46.756.283.8
5521,054
70.1104.3
70121,5001,8002,650
8531,0901,762
21.025.438.5
7791,0161,687
31.437.856.8
716953
1,624
41.750.275.0
660897
1,569
52.062.693.3
610847
1,519
62.475.0
111.5
7791,451
93.6138.9
70151,5001,8002,650
1,0881,3822,215
26.031.447.3
1,0021,2962,129
38.846.869.9
9291,2232,056
51.662.292.6
8661,1601,993
64.577.5
115.2
8081,1021,935
77.392.9
137.9
1,0241,857
116.0171.8
70181,5001,8002,650
1,3221,6762,679
31.237.756.5
1,2211,5752,578
46.756.283.8
1,1361,4902,493
62.174.7111.1
1,0611,4152,418
77.593.2
138.3
9931,3082,310
93.0111.8165.6
1,2112,214
139.5206.5
70231,5001,8002,650
1,7092,1623,370
41.951.580.8
1,5782,0373,245
61.675.2115.0
1,4791,9323,140
81.498.9149.2
1.3861,8393,047
101.1122.6183.5
1,3031,7562,964
120.9146.3217.7
70281,5001,8002,600
2,0942,6464,118
51.463.4100.3
1,9442,4963,968
75.492.2142.0
1,8182,3703,842
99.5121.1183.8
1,7072,2593,731
123.6150.0225.5
VACUUM
MODEL RPM4 inHG 6 inHG 8 inHG 10 inHG 12 inHG 14 inHG 16 inHG
CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP
70091,5001,8002,650
687864
1,365
7.99.715.4
632809
1,311
11.714.322.1
580757
1,259
15.518.828.8
528705
1,206
19.323.435.5
472649
1,151
23.127.942.2
412589
1,090
26.932.548.9
1,023 55.6
70121,5001,8002,650
9351,1721,844
10.512.819.9
8661,1031,775
15.618.928.9
8011,0381,709
20.725.037.9
734971
1,634
25.731.146.8
665902
1,573
30.837.255.8
589826
1,497
35.943.364.8
1,412 73.7
70151,5001,8002,650
1,1821,4762,309
13.015.724.2
1,1031,3972,230
19.323.335.4
1,0271,3212,154
25.530.846.5
9511,2452,078
31.838.457.6
8701,1641,997
38.146.068.7
7831,0771,910
44.453.579.9
1,812 91.0
70181,5001,8002,650
1,4321,7862,789
15.518.828.8
1,3401,6942,697
23.127.942.2
1,2511,6052,608
30.737.055.6
1,1611,5152,518
38.346.169.0
1,0671,4212,424
45.955.282.4
9641,3182,321
53.464.395.8
2,205 109.2
70231,5001,8002,600
1,8472,3003,508
21.827.445.9
1,7322,1853,393
31.539.062.7
1,6222,0753,283
41.250.679.6
1,5101,9633,171
50.962.396.4
1,3931,8463,054
60.673.9
113.2
1,2661,7192,927
70.385.6
130.02,784 146.8
70281,5001,8002,600
2,2582,8104,282
26.934.057.9
2,1212,6734,145
38.748.278.4
1,9892,5414,013
50.562.498.9
1,8552,4073,879
62.476.5
119.4
1,7152,2673,739
74.290.7
139.8
1,5632,1153,587
86.0104.9160.3
3,415 180.8
Performance based on inlet air at standard temperature of 68˚ F, an ambient pressure of 14.7 psia and 36% relative humidity. For performance at non-standard conditions, contact your authorized Gardner Denver representative.
Genuine Gardner Denver Parts and Lubricants
■ Maintain the Gardner Denver performance advantage and reliability with Genuine GD Replacement Parts
■ Protect your Gardner Denver investment with AEON® PD, the only lubricant specially formulated for all blowers in any environment
Now Available:
– AEON® PD-XD (eXtreme Duty)
– Designed specifically for high ambient and high discharge temperature applications
Also Available:
– AEON® PD (standard applications)
– AEON® PD-FG (Food Grade)
Quality Promise
■ Gardner Denver industrial blowers are manufactured under rigid ISO 9001 quality standards
■ All models are thoroughly tested to meet the highest performance standards for unequaled service life under the most severe operating conditions
Gardner Denver Redefines the Perception of Remanufactured
Reman (r¯e man´) n. A Gardner Denver positive displacement blower expertly assembled from genuine remanufactured and new parts
■ Must pass a slip test and a full-load, hot run test before shipment
■ Standard new product warranty included
■ The final word when repair or replacement is required
15
GARDNER DENVER | DUROFLOW
The leader in every market we serve
by continuously improving all business processes
with a focus on innovation and velocity
Gardner Denver, Inc.
1800 Gardner ExpresswayQuincy, IL 62305
866-428-4890www.gardnerdenver.com/gdproducts
©2017 Gardner Denver, Inc. Printed in U.S.A.PD-DF-FAM 4th Ed. 3/17
Please recycle after use.