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1
Polyurethane urea membranes for membrane blood
oxygenators: synthesis and gas permeation properties
Tiago Mendonça Eusébio
Abstract Nonporous symmetric (PU) and integral asymmetric (PEU) poly(ester urethane urea) membranes were
synthetized and characterized in terms of: i) structure by Scanning Electron Microscopy (SEM), and ii) gas permeation properties in a custom-made set-up constructed and optimized for the measurement of the N2, CO2 and O2 permeation fluxes at constant temperature.
The membranes were synthesized by a modified version of the phase inversion technique where polyurethane (PUR) and polycaprolactone-diol (PCL-diol) prepolymers react in a solvent mixture of dimethyl formamide (DMF) and diethyl ether (DEE), during the casting solutions preparation step. Total polymer to solvent weight
ratio, solvent evaporation time and PCL quantity were varied. SEM micrographs showed that the integral asymmetric poly(ester urethane urea) membranes have a characteristic cross section structure with no visible dense layer but instead three distinct porous regions.
The CO2 permeabilities obtained for the nonporous symmetric membranes with 0, 5 and 15% wt. ratio of PCL were 163 Barrer, 94 Barrer and 218 Barrer, respectively. The average permeances obtained for the integral asymmetric poly(ester urethane urea) membranes prepared
with, total polymer/total solvent ratio 1/1, 5 minutes solvent evaporation time and PCL content between 0-15
wt.% were 0.13 ± 0.01 × 10−5 cm3cm−2s−1cmHg−1 for CO2, 0.011 ± 0.003 × 10−5 cm3cm−2s−1cmHg−1 for O2 and
0.004 ± 0.001 × 10−5 cm3cm−2s−1cmHg−1 for N2.
1 – Introduction
Extracorporeal membrane oxygenation (ECMO) is a medical technique
of providing prolonged artificial breathing and heart support to patients
whose cardiovascular and or pulmonary systems are not functioning
normally. [1] Nowadays, membrane blood oxygenators MBOs are the only
type of oxygenators used.
The ideal MBO has to fulfil a two-fold goal: i) promote efficient gas
exchange and ii) be blood compatible or hemocompatible. [2] The average
membrane surface area of commercial oxygenators is approximately 2 m2.
Considering the referred volumetric fluxes and a feed pressure of 76 cmHg,
the membrane should exhibit CO2 and O2 permeances of approximately
0.22×10−5 cmSTP3 cm−2s−1cmHg−1 and 0.27×10−5 cmSTP
3 cm−2s−1cmHg−1,
respectively. [3]
Polyurethanes, having extensive structure and property diversity are
one of the most bio- and blood compatible material and have played a
major role in the development of many medical devices. Polyurethanes are
characterized by durability, elasticity, elastomer-like character, fatigue
resistance, compliance, and acceptance or tolerance by the body [4].
Works by Boretos et. al. [5] and Marzec et. al. [6] describe biomedical
applications of polyurethanes.
Bi-soft segment polyurethanes contain not one but two different types
of SS‘s and are formed when the second SS is used to extend an
isocyanate terminated prepolymer containing the first SS.
Studies by the de Pinho’s research group show that the gas permeation
properties of bi-soft segment poly(urethane urea) membranes were
influenced by the type and content of the second soft segment. The CO2
permeability increases with the type of second SS in the order PCL, PBDO,
and PDMS; For PUR/PBDO membranes CO2 permeability increased with
the decrease of PBDO; For PUR/PDMS membranes increased with the
increase of PDMS; For PUR/PCL membranes CO2 permeability was very
low for membranes containing 0-15% of PCL. [7], [8], [9]
The blood compatibility properties of the PUR/PBDO and PUR/PDMS
bi-soft segment membranes were studied by de Queiroz et. al. [8] and Zhou
[10]. Results showed that the hemocompatibility of these types of
membranes was limited particularly in terms of thrombogenicity for the
PUR/PBDO membranes, and of platelet adhesion for the PUR/PDMS
membranes. The hemocompatibility of bi-soft segment PUR/PCL
membranes with PCL-diol content ranging from 0% to 15% (w/w), was also
studied by the de Pinho’s research group ([11], [12]) and it was concluded
that these presented enhanced hemocompatibility properties when
compared to the PUR/PBDO and PUR/PDMS membranes.
Despite the very promising results in terms of hemocompatibility, the
gas permeability of the dense homogeneous PUR/PCL membranes was
very low. One method to increase the gas permeabilities and
simultaneously preserve the enhanced hemocompatibility of the PUR/PCL
membranes is to synthesize them as integral asymmetric PUR/PCL
membranes [3]. These membranes are composed of a very thin top dense
layer, where all of the resistance to the gas transport phenomena is
present, and by a bottom thicker porous support layer which offers little or
no resistance to gas transport.
2 – Mass transport phenomena in homogeneous membranes
The mass transport in non-porous homogeneous polymer membranes
is assumed to occur by a solution-diffusion-desorption mechanism. The
steady state diffusive flux in the y-direction, JAy, is described by the Fick's
First Law (Eq.1):
JAy = −DAm
dcAm
dy
(1)
where JAy is the flux of species A in terms of moles per unit of time and
unit of membrane surface area. The gradient of concentration is dcA
dy, with
cAm being expressed as the molar concentration of solute A in the polymer.
The quantity DAm is the diffusion coefficient and can be regarded as a
proportionality between the flux and the concentration gradient . [13]
The integration of the First Fick’s Law over the total membrane
thickness, δ, with the boundary conditions: i) On the feed side, y = 0, the
penetrant concentration in the polymer is cA0(m); ii) On the permeate side,
y = δ, the penetrant concentration is cAmδ, results in Eq.2.
JA =DAm
δ(𝑐Am0 − 𝑐Amδ) (2)
For ideal systems, where the solubility is independent of concentration,
the concentration inside the polymer is proportional to the applied pressure.
This behavior is normally observed with gases in elastomers. Since the
solubility of the gases in elastomeric polymers is very low, Henry's law can
be applied. The equilibrium at the membrane/gas interfaces is therefore
described by the relationship of the concentration inside the polymer with
the external pressure, given by the sorption coefficient, SA, (Eq.3).
𝑆𝐴 =𝑐𝐴𝑚0
𝑝𝑓
=𝑐𝐴𝑚𝛿
𝑝𝑝
(3)
In the considered system, cAm0 and cAmδ are not known, unlike pf and
pp that are known. Applying Henry’s Law (Eq. 3), to Eq.2, and considering
the pressure pf on the feed side and pp on the permeate side, it is obtained
Eq. 4:
Supervisors: Prof. Eduardo Jorge Morilla Filipe;
Dr. Mónica Cristina Faria Besteiro. Thesis to obtain the Master of Science Degree in: Chemical Engineering
November 2017
Keywords:
gas permeability
bi-soft segment polyurethanes
integral asymmetric membranes
Membrane Blood Oxygenators
2
JA =SADA
δ(pf − pp) (4)
Considering the Solution-diffusion model, Permeability (P𝐴) is a function
of Diffusivity (D𝐴) and Solubility (S𝐴):
P𝐴 = D𝐴 . S𝐴 (5)
Considering Eq.5, Eq. 4turns in Eq.6:
JA =PA
δ(pf − pp)
(6)
Eq. 6 shows that the flux of a component through a membrane is
proportional to the pressure difference across the membrane and
inversely proportional to the membrane thickness. [14]
Usually, Permeability is represented in Barrer units:
Barrer = 10−10 (cm3cm
cm2 s cmHg)
Substituting the flux given by Fick’s first law in the mass balance of
penetrant gas A through a nonporous symmetric membrane it is obtained
the Fick’s second Law, expressed by Eq.7.
∂cAm
∂t= DA
∂2cAm
∂y2
(7)
For the initial and boundary conditions of a system where the
concentration of gas in one side of an initially gas-free membrane is raised
to cA0(m), at time t = 0, while the other side is maintained at zero, Rogers
et al. [15] suggests a solution for Fick’s second Law admitting that the
relation between the concentration of gas at the interface of the polymer
and the external gas pressure is given by Eq.8:
KA =nAm0
pf
(8)
where nAm0 is the quantity of gas, as the pressure-volume product,
dividing by the volume of polymer. Despite the sorption coefficient, KA, be
defined without units, can be understood as equivalent units of (pressure-
volume of dissolved gas/volume of polymer)/external pressure. Taking
into consideration the units of the sorption coefficient, it is possible to
obtain the permeability coefficient, kA, by Eq.9.
kA = DA𝐾𝐴 (9)
The integration of the solution of the 2nd Fick’s Law, in the form of
Fourier series assigning coefficients to meet the boundary and initial
requirements, is represented by Eq.10: [15]
pp =AD𝐴𝐾𝐴
Vδpf [t −
δ2
6D𝐴
+2
π2D𝐴
∑(−1)m
m2exp (−
D𝐴m2π2t
δ2)
∞
m=1
] (10)
where V is the receiving chamber volume in which the diffused gas
accumulates, A is the membrane surface area, When t → ∞ , exponential
terms are elapsed, becoming negligibly small and pressure becomes
linear with time (Eq.11).
pp = (AD𝐴𝐾𝐴
Vδ) pf (t −
δ2
6D𝐴
) (11)
The intercept on the time axis, tc, can be obtained by solving the Eq.
11 for 𝑡 when pp = 0, resulting in Eq.12, allowing the calculation of the
diffusion coefficient, 𝐷𝐴.
𝑡𝑐 =𝛿2
6𝐷𝐴
(12)
Analogously, the intercept on the pressure axis, pc affords a simple
calculation of the solubility, 𝐾𝐴 , from Eq.13. [15]
𝐾𝐴 = −6V
Aδ
pc
pf
(13)
Rogers et al. [15] suggested an alternative method, known as the early
approximation, specially used for permeation experiments where the time
required to establish the linear relation between the pressure and the time
is very long. It is based on a treatment of the exact solution in Fourier
series in which a transformation formula is applied to the right hand
leading to another solution to Fick’s second law (Eq.14).
dpp
dt=
2A
V𝐾𝐴pf√
DA
πt∑ e
[−(δ2
4DAt)(2m+1)2]
∞
m=0
(14)
Because of the inverted placement of t in the exponentials, this series
converges most rapidly for very small values of t rather than for large
values. For times sufficiently short, Eq. 14 may be approximated by
neglecting all but the leading term in the series of exponentials. Then it is
convenient to multiply by √t, and take the logarithms on both sides. Thus,
Eq. 15 is obtained.
ln (√tdpp
dt) = ln (
2A
V𝐾𝐴pf
2√DA
π) −
δ2
4DAt (15)
Plotting ln (√tdpp
dt) against
1
t a straight line is determined. From the slope
of this line, DA can be obtained according to the relation expressed by
Eq. 16.
slope = −δ2
4DA
(16)
After determined DA, the solubility can be obtained by solving Eq. 17, for
KA.
𝐾𝐴 = √π
DA
V
2A
1
pf
(√tdp
dt) exp (
δ2
4DAt) (17)
3 – Experimental
3.1 – Materials
The PUR prepolymer, supplied by Fabrires-Produtos Químicos, SA, had a molecular weight of 3500 Da, approximately, and prepolymer PCL-
diol, provided by Sigma-Aldrich, had a molecular weight of about 530 Da. The solvents used in membranes’ synthesis were dimethylformamide (DMF) (w / w% grade, 99.8%) and diethyl ether (DEE) (w / w% grade,
99.7%) provided by Panreac. Tin-Octoate (C16H30O4Sn) (wt.%, 95%), also of the Aldrich brand, was used as the catalyst.
Permeation tests were performed using nitrogen (purity ≥ 99.999%),
carbon dioxide (purity ≥ 99.98%) and industrial oxygen (purity ≥ 99.5%)
provided by Air Liquide. All gases were used as received.
3.2 – Synthesis of poly(ester urethane urea) membranes
Integral asymmetric poly(urethane urea) membranes, were
synthesized by a modified version of the phase inversion technique where
the prepolymers PUR and PCL-diol reacted in a solvent system of DMF
and DEE in presence of the Tin-Octoate catalyst. Upon this preparation,
the casting solution was left in agitation for about 2 hours. In a second
step, the casting solution was spread on a glass plate using a 250 μm
casting knife. After a solvent evaporation step, the glass plate was
introduced into the coagulation bath (distilled water) where it was left for
about 12 hours. When removed from the bath, the membranes were dried
in an oven (35 °C) for at least 36 hours. The PEU membranes, were
synthesized using different total polymer to total solvent weight ratio, the
PUU membranes were prepared varying solvent evaporation times and
the PEUU membranes, were synthesized with solvent evaporation time of
1 or 5 minutes, varying the PCL content.
3
The nonporous symmetric poly(urethane urea) membranes,
designated PU membranes, were synthesized by the solvent evaporation
method, varying the PCL content.
Table 1 shows the chemical composition, solvent time evaporation
and total polymer to total solvent weight ratio of the PEU, and PU
membranes.
3.3 – Pressure method
An in house built set-up was used for gas permeation measurements
by the pressure method at constant temperature. A temperature controlled
unit was built and calibrated to perform gas permeation tests, where
pressure variation is recorded online, at very short intervals of time with
high precision. Figure 1 represents a diagram of the set-up where the
permeation flux measurements of the PUU, PEUU and PU membranes
were carried out. The unit was composed of a feed pressure sensor (PfT)
(Setra, Model 205, Massachusetts, USA), a permeation cell, a cylindrical
buffer of 12.6 cm3 and a pressure transmitter (PpT), (Intelligent
Transmitter Paroscientific, Series 6000, model 6100A-CE Inc.
Washington, USA), attached to a Paroscientific model 710 display unit,
connected to a computer. The pressure values were recorded in the
software Digiquartz Assistant® version 1.0 (Paroscientific Inc,
Washington, USA). The receiving chamber volume was 27.7 ± 0.1 cm3. In
each measurement, a sample of membrane was placed in the permeation
cell, after which, a single pure gas (N2, CO2 or O2) was fed at constant
pressure, and all the outlet valves were closed. The pressure at the
permeate side was measured as a function of time by the PpT sensor. The
tubbing system of the set-up consisted mainly of stainless steel 316 tube
with 1/8 inch internal diameter, provided by Hook®. Several types of tube
fitting, of different materials (stainless steel, titanium and brass)
GYROLOK®, and needle valves 3700 Series, also provided by Hook®,
were used.
4 – Results and Discussion
4.1 – PEU membranes prepared with different total polymer to total
solvent weight ratio
The PEU1, PEU2 and PEU3 integral asymmetric membranes,
containing 0, 5 and 10% wt. of PCL, respectively, were synthesized with
total polymer to total solvent weight ratio of 2/3, DMF to DEE weight ratio
of 3, and solvent evaporation time of 30 seconds.
Upon visual inspection, it was verified that the membranes did not
present a cohesive and continuous structure but instead net or web-like
morphology. The PEU1 membrane showed the least homogeneous
structure of varying thickness and with visible holes; the PEU2 membrane
also presented a fragile net-like structure; and the PEU3 membrane
presented a more homogeneous structure, continuous, cohesive and with
no visible holes. These results indicate that the increase of the amount of
PCL in the PEU membranes improves the structural characteristics.
Furthermore, the structure of the PEU membranes suggests that the batch
of the prepolymer PUR used in this study was manufactured with higher
amounts of solvent, than the one used in previous studies ([3], [9]),
supplied by another producer. Taking into account this assumption, other
membrane casting solutions and conditions were tested in order to obtain
the optimal film forming conditions, such as: variation of total polymer/total
solvent ratio and variation of the solvent evaporation time.
The PEU1, PEU4 and PEU5 membranes, containing only PUR and
no PCL, were synthesized with polymer/solvent weight ratio of 2/3, 1/1 and
3/2, respectively, while maintaining the mass proportions among DMF /
DEE solvents equal to 3, and the solvent time evaporation of 30 seconds.
When the membranes were visually compared in terms of physical
appearance, it was found that the PEU1 membrane presented a web like
incomplete film structure, with several holes and zones of limited
thickness; that the PEU5 membrane was slightly more rigid, malleable and
sticky, which difficulted its manipulation, than the PEU1 membrane. On
the other hand, the PEU4 membrane was more homogeneous and
consistent, malleable, elastic and with a uniform, non-web like structure. It
was observed that the greater the total polymer to total solvent ratio, the
easier it is to obtain a membrane with a complete film. However, an excess
of polymer may result in less elastic and very sticky membranes. This
indicates that to obtain membranes with optimal structural characteristics,
there must be a balance between the amount of polymer and the solvent
system. It was determined that, for the materials used, the most suitable
total polymer to total solvent ratio is 1/1.
Figure 2 shows S.E.M. images of the top surface, bottom surface and
cross-section of the PEU3, PEU4 and PEU5 membranes. Comparing the
SEM images of the top surface of the PEU3, PEU4 and PEU5 membranes
((a), (b) and (c)), it is observed that the PEU3 membrane presents an
active surface fully constituted of concavities and pores. Unlike the PEU3
membrane, it is observed in the PEU4 membrane active surface a
complete film structure, with pores of two different sizes spread along the
surface. Like the PEU3 membrane, it is observed that the PEU5
membrane top surface is fully constituted of pores, apparently larger and
deeper like the PEU3 membrane pores.
Relatively to the bottom surface SEM images ((d), (e), (f)), it is
observed that PEU3 membrane has a bottom surface full of pores and
concavities, like its top surface. The PEU4 membrane shows a bottom
surface characterized by two pore regimes of two different sizes, spread
Figure 1 - Scheme of the set-up used in permeation flux measurements by constant volume method.
Table 1 – Chemical composition, solvent evaporation time and polymer to solvent ratio of the PEU and PU membranes.
Membrane
PUR/PCL
diol
(wt.%)
HS
Type
SS
Type
Solvent
evaporation
time (min)
total
polymer/total
solvent ratio
(wt. %)
PEU1 100/0 I PPO 0.5 2/3
PEU2 95/5 I and
II
PPO &
PCL 0.5 2/3
PEU3 90/10 I and
II PPO & PCL
0.5 2/3
PEU4 100/0 I PPO 0.5 1/1
PEU5 100/0 I PPO 0.5 3/2
PEU-1-100 100/0 I PPO 1 1/1
PEU-5-100 100/0 I PPO 5 1/1
PEU-10-100 100/0 I PPO 10 1/1
PEU-15-100 100/0 I PPO 15 1/1
PEU-1-95 95/5 I and
II PPO & PCL
1 1/1
PEU-1-90 90/10 I and
II
PPO &
PCL 1 1/1
PEU-1-85 85/15 I and
II PPO & PCL
1 1/1
PEU-5-95 95/5 I PPO 5 1/1
PEU-5-90 90/10 I and
II PPO & PCL
5 1/1
PEU-5-85 85/15 I and
II PPO & PCL
5 1/1
PU100 100/0 I PPO - 1/1
PU95 95/5 I and
II PPO & PCL
- 1/1
PU85 85/5 I and
II PPO & PCL
- 1/1
4
along the film surface. The PEU5 membrane bottom surface has pores,
apparently in a lower number than its top surface, spread along the
surface.
Observing the SEM images of the cross sections ((g), (h) and (i)), the
PEU3, PEU4 and PEU5 membranes appears to have a distinct cross
section structure with no visible dense layer but instead two porous
regions: for the PEU3 and PEU5 membranes, close to the upper and
bottom surface small pores in large number are observed, while on the
most inner part of the membrane a thicker phase with larger pores and
less numerous can be noted; The same is observed for the PEU4
membrane, except the fact that near bottom surface are observed large
concavities, correspondent to the large pores observed in the bottom
surface image (e). The cross-section of the PEU5 membrane has a torn
aspect. When the samples were prepared and cut for the SEM, regard its
elastomeric and sticky nature, it was not achieved a clean cut of the
membrane pieces. Note that the cross-section structures look drained by
the knife, contrary to the PEU4 membrane cross-section. Due this, the two
pores region became harder to identify and to limit.
4.2 – PEU membranes prepared with different solvent evaporation
time
In order to study the effect of the solvent evaporation time on the
membrane morphology, PEU membranes, containing only PUR, were
prepared with a polymer/solvent ratio of 1/1, a DMF/DEE weight ratio
equal to 3 and solvent evaporation times of 1, 5, 10 and 15 minutes to
render PEU-1-100, PEU-5-100, PEU-10-100 and PEU-15-100
membranes, respectively. It was observed that all of these membranes
presented structural sustainability, were homogeneous and elastic.
Figure 3 shows SEM images of the top surface, bottom surface and
cross-section of the PEU-1-100, PEU-5-100 and PEU-10-100
membranes.
The top surface SEM images ((a), (b) and (c)) show that the porous
definition decreases in the order of the PEU1, PEU2 and PEU3
membranes.
Comparing the SEM images of the bottom surface ((d), (e) and (f)) for
the PEU-1-100 membrane is observed two types of pores, large
concavities and smaller ones between them; for PEU-5-100 and PEU-10-
100 membrane it is observed that pores are fully spread along the surface,
being smaller and in large number in the PEU-5-100 membrane and larger
and in small number for the PEU-10-100 membrane. Actually, the top and
the bottom surfaces of the PEU-10-100 membrane are very similar.
The cross-section of the PEU-1-100, PEU-5-100 and PEU-10-100
membranes represented in ((g), (h) and (i)), appears to have a distinct
cross section structure with no visible dense layer but instead two porous
regions: close to the upper and bottom surface small pores in large
number are observed, while in the most inner part of the membrane is
observed a thicker phase with larger pores and less numerous. Note that
the upper layer seems to be the less porous region (upper denser layer),
resembling the dense layer of the integrally skinned membranes. It is
observed that the upper denser layer becomes more distinct in the order
of the PEU-1-100, PEU-5-100 and PEU-10-100 membranes. In the same
order, it is verified an apparent increase of the membrane thickness. A
possible explanation is the increase of the solvent evaporation time
promotes the formation of a dense layer in the upper surface but has no
effect on the pore regime of the inner part.
4.3 – PEU membranes prepared with different PUR to PCL weight
ratios
With the objective of studying the effect of the PCL content on the
membrane morphology, the PEU membranes were prepared with varying
percentages of PCL and with constant polymer/solvent weight ratio 1/1,
constant DMF/DEE weight ratio equal to 3. PEU-1-100, PEU-1-95, PEU-
1-90 and PEU-1-85 membranes were synthesized with 0, 5, 10 and 15%
of PCL, respectively, and solvent evaporation time of 1 minute. The PEU-
5-100, PEU-5-95, PEU-5-90 and PEU-5-85 membranes were prepared
with 0, 5, 10 and 15%, of PCL respectively, and solvent evaporation time
of 5 minutes. It was observed that every PEU membrane presented
structural sustainability, were homogeneous and elastic. It was also noted
that membranes were whiter, less yellow and also stickier with the
increase of PCL amount used in its preparation.
Figure 4 shows SEM images of top surface, bottom surface and cross-
section of the PEU-1-95, PEU-1-90 and PEU-1-85 membranes prepared
with solvent evaporation time of 1 minute and PCL wt.% of 5, 10 and 15%,
respectively. It can be observed that the number of pores and its diameter
decreases in the order of the PEU-1-95, PEU-1-90 and PEU-1-85
membrane, being almost completely invisible in the PEU-1-85 membrane
top surface.
Observing the SEM images of the bottom surface of the PEU-1-95,
PEU-1-90 and PEU-1-85 membranes ((d), (e) and (f)) it is observed that
all of the three have similar aspect, with pores in the same number and of
the same size.
In the SEM images of the cross sections ((g), (h) and (i)), one can see
that the PEU-1-95, PEU-1-90 and PEU-1-85 membranes appears to have
a distinct cross section structure with no visible dense layer but instead
two porous regions: close to the upper and bottom surface small pores in
large number are observed, while in the most inner part of the membrane
is observed a thicker phase with larger pores and less numerous. Note
that the upper layer seems to be the less porous region (upper denser
layer), resembling the dense layer of the integrally skinned membranes. It
is observed that the upper denser layer becomes more distinct and the
number and the size of the pores in the inner region decreases, in the
order of the PEU-1-95, PEU-1-90 and PEU-1-85 membrane.
The cross-section of the PEU-1-90 and PEU-1-85 membranes have a
torn aspect. When the samples were prepared and cut for the SEM, regard
its elastomeric and sticky nature, it was not achieved a clean cut of the
pieces of the PEU-1-90 and PEU-1-85 membranes. Note that the cross-
section structures look drained by the knife, contrary to the PEU-1-95
cross-section. Due this, the two pores region became harder to identify
and to limit.
Figure 5 shows SEM images of top surface, bottom surface and cross-
section of the PEU-5-95, PEU-5-90 and PEU-5-85 membranes prepared
with a solvent evaporation time of 5 minutes and PCL wt.% of 5, 10 and
15%, respectively.
It can be observed that the number of pores and its diameter
decreases in the order of the PEU-5-95, PEU-5-90 and PEU-5-85
membrane, being almost completely invisible in the PEU-5-90 and PEU-
5-85 membranes top surface.
Observing the SEM images of the bottom surface of the PEU-5-95,
PEU-5-90 and PEU-5-85 membranes ((d), (e) and (f)) it is observed that
the PEU-5-95, PEU-5-90 membranes have similar aspect, with pores in
the same number and of the same size. The PEU-5-85 membrane shows
a bottom surface with a greater number of pores of the same size of the
other membranes.
In the SEM images of the cross sections ((g), (h) and (i)), one can see
that the PEU-5-95, PEU-5-90 and PEU-5-85 membranes appears to have
a distinct cross section structure with no visible dense layer but instead
two porous regions: close to the upper and bottom surface small pores in
large number are observed, while in the most inner part of the membrane
is observed a thicker phase with larger pores and less numerous. Note
that the upper layer seems to be the less porous region (upper denser
layer), resembling the dense layer of the integrally skinned membranes. It
is observed that the upper denser layer becomes more distinct, and the
number of pores in the inner region decreases, in the order of the PEU-5-
95, PEU-5-90 and PEU-5-85 membrane.
4.4 – Nonporous symmetric PU membranes
The nonporous symmetric PU membranes prepared were translucent,
glassy and very sticky. Figure 6 shows the SEM images of the top surface
and cross-section of the PU1 membrane. The PU1 membrane is
completely dense with no visible pores. The same was observed for the
PU2 and PU3 membranes.
The thickness of the nonporous symmetric PU100 membranes was
obtained from 5 measurements using the ImageJ software. The total
thickness of the PU95 and PU85 membranes was obtained from 5
measurements using a digital caliper.
The symmetric dense PU100, PU95 and PU85 membranes have total
membrane thickness of 107 Barrer, 126 Barrer and 114 Barrer,
respectively.
5
PEU3 PEU4 PEU5
Top
surface
(a) (b) (c)
Bottom
surface
(d) (e) (f)
Cross-
section
(g) (h) (i)
Figure 2 – SEM images of samples of PEU3: (a) top, (b) cross-section, (c) bottom; PEU4: (d) top, (e) cross-section, (f) bottom; PEU5: (g) top, (h) cross-section, (i) bottom.
PEU-1-100 PEU-5-100 PEU-10-100
Top surface
(a) (b) (c)
Bottom
surface
(d) (e) (f)
Cross-section
(g) (h) (i)
Figure 3 – SEM images of samples of PEU-1-100: (a) top, (b) cross-section, (c) bottom; PEU-5-100: (d) top, (e) cross-section, (f) bottom; PEU-10-100: (g)
top, (h) cross-section, (i) bottom.
6
PEU-1-95 PEU-1-90 PEU-1-85
Top surface
(a) (b) (c)
Bottom
surface
(d) (e) (f)
Cross-section
(g) (h) (i)
Figure 4 – SEM images of samples of PEU-1-95: (a) top, (b) cross-section, (c) bottom; PEU-1-90: (d) top, (e) cross-section, (f) bottom; PEU-1-85: (g) top,
(h) cross-section, (i) bottom.
PEU-5-95 PEU-5-95 PEU-5-95
Top surface
(a) (b) (c)
Bottom
surface
(d) (e) (f)
Cross-section
(g) (h) (i)
Figure 5 – SEM images of samples of PEU-5-95: (a) top, (b) cross-section, (c) bottom; PEU-5-90: (d) top, (e) cross-section, (f) bottom; PEU-5-85: (g) top,
(h) cross-section, (i) bottom
7
4.5 – Gas Permeation by the Pressure Method
In the pressure method, the permeate pressure, 𝑝𝑝, (mbar) is
measured directly as function of time (s) in experimental setup, resulting
in plots similar to the one showed in Figure 7.Figure 7 - CO2 permeate
pressure (mbar) measurement as a function of time (s) for the PEU-5-85
membrane (CO2 feed pressure of 3.4 bar).
At the beginning of each experiment (t = 0s) the relative permeate
pressure was 0 mbar and all of the experiments were performed at feed
pressures ranging between 0.5 e 4.0 bar absolute.
The N2, CO2 and O2 permeation parameters of the PEU and PU
membranes were determined by the pressure method.
The permeation flux of the membranes was determined by the slope
of the steady state zone of the permeate pressure vs time graph (Figure
7). dV
dt=
dn
dt
RTSTP
PSTP
(18)
Where dn
dt is the molar flow of gas passing to the permeate side,
obtained from Eq. 8 considering the bath temperature (T) at the time of
the experiments, and the volume of the permeate compartment in the
experimental setup (Vinst).
dn
dt=
dpdt⁄ Vinst
RT
(19)
Substituting Eq. 7 in Eq. 8 one obtains Eq. 9.
dV
dt=
dpdt⁄ Vinst
RT
RTSTP
PSTP
(20)
The volumetric flux (J), defined by Eq. 10, is obtained by dividing the
volumetric flow (Eq. 9) by the effective surface area of the permeation cell.
J =dV
dt⁄
a
(21)
The slopes of the straight lines of the permeate pressure vs time plots,
were used to obtain the volumetric flux (J) at each feed pressure.
Considering that at the beginning of the measurement, the receiving
chamber has 1 atm of air, one can define TMP as the difference between
the feed pressure and atmospheric pressure (𝑇𝑀𝑃 = 𝑝𝑓 − 𝑝𝑎𝑡𝑚). J vs
TMP curves for the four PEU-5-100 membrane samples are presented in
Figure 8. The permeance (Perm) of each sample of the PEU-5-100
membrane was obtained by the Eq. 22. Results show that the permeance
for each of the four PEU-5-100 membranes samples was 0.10, 0.12, 0.12,
and 0.17 (10−5 cmSTP3 cm−2s−1cmHg−1).
4.6 – CO2 permeation properties of the PU nonporous symmetric
membranes
The PU nonporous symmetric membranes were tested with CO2 by
the pressure method. Figure 9 shows the average volumetric fluxes
J(10−5 cm3cm−2s−1) of membranes PU100, PU95 and PU85 as a function
of the transmembrane pressure (cmHg) and shows the average total
membrane thickness (δ), the average permeance (Perm) and permeability
coefficient (PCO2).
The permeability coefficient (P), in units of Barrer, was obtained by
multiplying the mean permeance (Perm) by the dense layer thickness (Eq.
23).
The only difference between the three PU membranes was the PCL
content: 0, 5 and 15 %wt. for the PU100, PU95 and PU85 membranes,
respectively. The average CO2 permeance of the PU100, PU95 and PU85
membranes is 0.15× 10−5cmSTP3 cm−2s−1cmHg−1, 0.07 ×
10−5 cmSTP3 cm−2s−1cmHg−1, 0.19 ×10−5 cmSTP
3 cm−2s−1cmHg−1,
respectively. The values of CO2 Perm have the same order of magnitude
and increase in the order of the PU95, PU100, and PU85 membranes.
Perm =dJ
d(TMP) [
cmSTP3
cm2. s. cmHg] (22)
P = Perm×δ [cmSTP
3 . cm
cm2. s. cmHg10−10]
(23)
Figure 7 - CO2 permeate pressure (mbar) measurement as a function of time (s) for the PEU-5-85 membrane (CO2 feed pressure of 3.4
bar).
0
5
10
15
20
25
30
35
0 50 100 150
pp
(mb
ar)
t(s)
Figure 8 – CO2 volumetric fluxes (10−5 cm3cm−2s−1) as function of TMP (cmHg), obtained for samples i) (green); ii) (blue); iii) (black)
and iv) (grey) of PEU-5-100 membrane.
0
5
10
15
20
25
30
35
0 50 100 150 200
J(1
0^-
5 c
m^3
/cm
^2/s
)
TMP(cmHg)
Top surface Cross Section
(a) (b)
Figure 6 - SEM images of samples of PU100: (a) top surface, (b) cross-section.
Figure 9 – Average CO2 volumetric fluxes J(10−5 cm3cm−2s−1)
as function of TMP (cmHg) for the PU100 (blue), PU95(orange)
and PU85(grey) membranes.
0
20
40
60
80
0 100 200 300 400
J(1
0^-
5 c
m^3
cm
^-2
s^-
1)
TMP(cmHg)
8
The CO2 permeability obtained for the PU membranes was 163, 94, and
218 Barrer for the PU100, PU95 and PU85 membranes, respectively.
Thus, it can be concluded that there is no direct correlation between the
increasing amounts of PCL polymer in these membranes and the CO2
permeability properties.
4.7 – CO2 permeation properties of the PEU integral asymmetric
membranes prepared with different solvent evaporation time
Figure 10 (a) shows the average volumetric fluxes
J(10−5 cm3cm−2s−1) of the PEU-5-100, PEU-10-100 and PEU-15-100
membranes as a function of TMP (cmHg) and Table 2 shows the values
average permeance obtained for the PEU membranes. The only
difference between the four PEU membranes was the solvent evaporation
time used for the synthesis: 1, 5, 10 and 15 minutes for the PEU-1-100,
PEU-5-100, PEU-10-100 and PEU-15-100 membranes, respectively.
Results show that the average permeance of the PEU-1-100 membrane
(10 ± 8×10−5 cmSTP3 cm−2s−1cmHg−1) is several orders of magnitude
greater than the other PEU membranes.
The average CO2 permeance of the PEU-5-100, PEU-10-100 and
PEU-15-100 membranes is 0.14 ± 0.03 × 10−5cmSTP3 cm−2s−1cmHg−1,
0.11±0.01 × 10−5 cmSTP3 cm−2s−1cmHg−1, 0.14±0.01 ×
10−5 cmSTP3 cm−2s−1cmHg−1, respectively, and a ANOVA-test performed
for these results found that there is no significant difference for a
confidence interval of 99.5%. Results show that there is no correlation
between the solvent evaporation time and the CO2 permeance. In fact, the
CO2 permeance value obtained for the nonporous symmetric PU
membranes is the same order of magnitude as the PEU-5-100, PEU-10-
100 and PEU-15-100 asymmetric membranes.
For a solvent evaporation time equal to and greater than 5 mins the
solvent evaporation time seems to have no effect on the CO2 permeance,
but for a solvent evaporation of 1 minutes a permeance approximately 100
times higher is observed. A possible explanation for this phenomenon can
be that a solvent evaporation time of 1 min is insufficient for the formation
of an upper denser layer, near the surface of the membranes, which in
turn offers a higher resistance to gas permeation when compared to
microporous membranes. In order to obtain a thin denser layer at the
surface of the membrane and increase the resistance to gas transport,
there needs to be enough time to allow the evaporation of the more volatile
solvent, DEE, before the polymer membrane be quenched in the water
bath [14]. The thickness of this denser layer is expected to be greater for
increasing solvent evaporation times. This is confirmed by the fact that the
membranes synthesized with solvent evaporation times larger than 1 min
showed much higher resistance to CO2 permeation. Taking into account
these results one can conclude that the PEU-1-100 membrane has a
structure and behavior that resembles more a microporous membrane
rather than an integral asymmetric membrane
4.8 – CO2, N2, and O2 permeation properties of the PEU membranes
with different PU/PCL weight ratios.
4.8.1 – CO2 permeation of integral asymmetric PEU Membranes
Figure 11 shows the average volumetric fluxes J(10−5 cm3cm−2s−1) vs
TMP (cmHg) and Table 2 shows the average permeation (Perm).
These four PEU membranes were prepared under the same
conditions, with a solvent evaporation time of 5 mins being the only
difference between them the PCL content which is 0, 5, 10 and 15 wt.%
for the PEU-5-100, PEU-5-95, PEU-5-90 and PEU-5-85 membranes,
respectively.
Results show that the CO2 permeance measured for the PEU
membranes were 0.14±0.03×10−5 cmSTP3 cm−2s−1cmHg−1, 0.11 ± 0.01×
10−5 cmSTP3 cm−2s−1cmHg−1, 0.12 ± 0.02×10−5 cmSTP
3 cm−2s−1cmHg−1 and
0.13 ± 0.03×10−5 cmSTP3 cm−2s−1cmHg−1 for the PEU-5-100, PEU-5-95,
PEU-5-90 and PEU-5-85 membranes, respectively, and a ANOVA-test
performed for these results found that there is no significant difference for
a confidence interval of 99.5%. The values of CO2 Perm have the same
order of magnitude and increase in the order of the PEU-5-95, PEU-5-90
and PEU-5-85 and PEU-5-100 membranes. The CO2 permeability
obtained for the PEU membranes was 18, 26, 15 and 22 Barrer for the
PEU-5-100, PEU-5-95, PEU-5-90 and PEU-5-85 membranes,
respectively. Thus, it can be concluded that there is no direct correlation
between the amount of PCL polymer in these membranes and the
permeability properties.
4.8.2 – N2 permeation of integral asymmetric PEU Membranes
Figure 12 shows the average volumetric fluxes of N2 as function of the TMP for the PEU-5-100, PEU-5-95, PEU-5-90 and PEU-5-85 membranes and Table 2 shows the average N2 permeation (Perm). These four PEU
membranes were prepared under the same conditions, with a solvent evaporation time of 5 mins being the only difference between them the PCL content which is 0, 5, 10 and 15 wt.% for the PEU-5-100, PEU-5-95,
PEU-5-90 and PEU-5-85 membranes, respectively. Results show that the N2 permeance measured for the PEU
membranes was 0.003±0.001×10−5 cmSTP3 cm−2s−1cmHg−1, 0.006 ±
0.003×10−5 cmSTP3 cm−2s−1cmHg−1, 0.004 ± 0.001×
10−5 cmSTP3 cm−2s−1cmHg−1 and 0.004 ± 0.001×
10−5 cmSTP3 cm−2s−1cmHg−1 for the PEU-5-100, PEU-5-95, PEU-5-90 and
PEU-5-85 membranes, respectively. The values of N2 Perm have the same order of magnitude and increase in the order of the PEU-5-100,
PEU-5-90, PEU-5-85 and PEU-5-95 membranes.
Figure 10 - Average CO2 volumetric fluxes 𝐽(10−5 𝑐𝑚3𝑐𝑚−2𝑠−1) as function of the transmembrane pressure (cmHg) for the PEU-5-100 (blue), PEU-10-100 (orange) and PEU-15-100 (grey) membranes
prepared with solvent evaporation times of 5, 10 and 15 mins.
0
10
20
30
40
50
60
0 100 200 300 400
J(1
0^5
cm
^3/c
m^2
/s)
TMP(cmHg)
Figure 11 - Average CO2 volumetric fluxes 𝐽(10−5 𝑐𝑚3𝑐𝑚−2𝑠−1) as function of TMP (cmHg) of PEU-5-100 (blue), PEU-5-95 (orange),
PEU-5-90 (grey) and PEU-5-85 (yellow) membranes.
0
10
20
30
40
50
60
0 100 200 300 400
J(1
0^-
5 c
m^3
/cm
^2/s
)
TMP(cmHg)
Figure 12 - Average N2 volumetric fluxes 𝐽(10−5 𝑐𝑚3𝑐𝑚−2𝑠−1) as function of TMP (cmHg) of the PEU-5-100 (blue), PEU-5-95
(orange), PEU-5-90 (grey), PEU-5-85 (yellow).
0
0.5
1
1.5
2
2.5
0 100 200 300 400
J(1
0^-
5
cm^3
/cm
^/s/
cmH
g)
TMP(cmHg)
9
Results show that the PEU-5-100, PEU-5-95, PEU-5-90 and PEU-5-
85 average N2 permeances are several orders of magnitude lower than N2
average permeances obtained for the PEU-1-100, PEU-1-95, PEU-1-90 and PEU-1-85 membranes, prepared with 1 min of solvent evaporation
time. This indicates that the resistance to transport is highly dependent of the solvent evaporation time and there are no evidences of a direct correlation between the PCL content of the PEU membranes and the N2
permeances.
4.8.3 – O2 permeation of integral asymmetric PEU membranes
Figure 13 shows the average volumetric fluxes of O2 for the PEU-5-100, PEU-5-95, PEU-5-90 and PEU-5-85 membranes as function of TMP. Table 2 shows the O2 permeance (Perm) for the PEU-5-100, PEU-5-95, PEU-5-90 and PEU-5-85 membranes.
Results show that the O2 permeance measured for the PEU
membranes was 0.011×10−5 cmSTP3 cm−2s−1cmHg−1, 0.008×
10−5 cmSTP3 cm−2s−1cmHg−1, 0.010×10−5 cmSTP
3 cm−2s−1cmHg−1 and
0.015×10−5 cmSTP3 cm−2s−1cmHg−1 for the PEU-5-100, PEU-5-95, PEU-5-
90 and PEU-5-85 membranes, respectively. The values of O2 Perm have the same order of magnitude and increase in the order of the PEU-5-95, PEU-5-90, PEU-5-100 and PEU-5-85 membranes. Thus, it can be
concluded that there is no direct correlation between the amount of PCL polymer in these membranes and the permeability properties.
5 – Determination of CO2 diffusion and solubility coefficients
Analysis of this section of the graphs together with Equations
pertaining to the time-lag/late approximation method and the early
approximation method were carried out, in order to obtain CO2 diffusion
and solubility coefficients for the PU95 non-porous symmetric membrane.
A point of divergence between theory and application in this work, was
the operational conditions and the initial and boundary conditions. Both,
time-lag and early approximations are solutions of the Fick’s second Law
under the conditions that initially the membrane is gas free and that the
pressure in the receiving chamber is maintained near zero, which means
that measurements must be initialized with vacuum in both chambers.
However, during this work, pressure on the receiving chamber was
maintained near atmospheric pressure during measurements, and at
initial instants the membrane samples were under gas feed pressure.
Thereafter, in the calculations where equation related to the time-lag and
the early approximation were necessary, instead of the feed pressure, pf,
it was used the pressure difference between permeate and feed side of
the membrane, TMP.
Because of this, values obtained and discussed in this section, must
be considered preliminary results, and a motivation for future work.
5.1 – Time-lag method
In order to determine the DCO2and KCO2
coefficients by the time-lag
method, the graphical extrapolation of the straight line in the pressure vs time graph Figure 14 which corresponds to the steady state, was
performed to the pressure vs time curve for the PU95 membrane (Figure
14) to obtain the values of the characteristic time, tc, and the
characteristic pressure, pc. Eq. 12 and Eq. 13 were used to determine DCO2
and KCO2, respectively, and the permeability coefficient, 𝑘CO2
, was
obtained from Eq.9.
Results show that the diffusion coefficient were 5.6×10−7cm2s−1 and
the solubility coefficients were 124.7×10−2cmHg 𝑐𝑚𝐶𝑂2
3 cmHg−1𝑐𝑚𝑚𝑒𝑚𝑏3 .
The permeability coefficients obtained were 6.9 ×10−7𝑐𝑚2𝑠−1, that corresponds to 106 Barrer.
5.2 – Early approximation method
According to the early approximation method, Eq.16, Eq. 17 and Eq.
9 were used to determine DCO2, KCO2
and kCO2, respectively, using the
slope and y-intercept. Figure 15 shows the lower times of the ln (√tdp
dt)
vs 1
t plot obtained from the CO2 permeate pressure measurement as a
function of time for the PU95 membrane. The plot points correspond to the early times of Figure 14, for a maximum time of 12 seconds, which is assuredly in the range of the transient section. Results show that the
diffusion coefficient were 96.9×10−7cm2s−1 and the solubility coefficients
were 5.7×10−2cmHg cmCO2
3 cmHg−1cmmemb3 . The permeability coefficients
obtained were 5.6 ×10−7cm2s−1, that corresponds to 85 Barrer.
6 – Conclusions
A novel experimental set-up capable of recording the evolution of
pressure online, in intervals of 1.4 seconds, with milibar precision, at
constant temperature were built and validated. The set-up allows to
perform measurements, at chosen constant temperature, with a duration
up to 90 minutes.
Figure 13 - Average O2 volumetric fluxes 𝐽(10−5 𝑐𝑚3𝑐𝑚−2𝑠−1) as function of TMP (cmHg) of PEU-5-100 (blue), PEU-5-95 (orange),
PEU-5-90 (grey), PEU-5-85 (yellow).
0
1
2
3
4
5
6
7
0 100 200 300 400
J(1
0^-
5 c
m^3
/cm
^2/s
)
TMP(cmHg)
Figure 14 – CO2 permeate pressure (mbar) measurement as a
function of time (s) for the PU95 membrane (CO2 feed pressure of
1.9 bar).
-0.1
-0.05
0
0.05
0.1
0.15
0 25 50 75 100 125 150p
p(c
mH
g)
t(s)
Figure 16 - Average CO2 volumetric fluxes 𝐽(10−5 𝑐𝑚3𝑐𝑚−2𝑠−1) as function of TMP (cmHg) of the PEU-5-100 (blue), PEU-5-95
(orange), PEU-5-90 (grey), PEU-5-85 (yellow).
Table 2 – Average permeance of N2, CO2 and O2, obtained for PEU
membranes.
Membrane 1𝐏𝐞𝐫𝐦 𝐍𝟐 1𝐏𝐞𝐫𝐦 𝐂𝐎𝟐 1𝐏𝐞𝐫𝐦 𝐎𝟐
PEU-5-100 0.003 0.14 0.011
PEU-5-95 0.006 0.11 0.008
PEU-5-90 0.004 0.12 0.010
PEU-5-85 0.004 0.13 0.015
1Perm have units of (10−5 cm3cm−2s−1cmHg−1)
Figure 15 – ln (√tdp
dt) vs
1
t plot obtained from the CO2 permeate
pressure (mbar) measurement as a function of time (s) for the
PU95 membrane (CO2 feed pressure of 1.9 bar).
-6.20
-6.00
-5.80
-5.60
0.05 0.10 0.15 0.20
Ln(d
pp
/dt.
t^0
.5)
1/t (s^-1)
10
For membranes with a range of permeances between 0.003×
10−5𝑐𝑚3𝑐𝑚−2𝑠−1𝑐𝑚𝐻𝑔−1 and 3.6×10−5𝑐𝑚3𝑐𝑚−2𝑠−1𝑐𝑚𝐻𝑔−1, it was
possible to obtain reproducible results, being the measurements
uncertainty lower than the variability associated to the membranes
synthesis.
Poly(ester urethane urea) membranes prepared by a modified version
of the phase inversion technique, by reacting a polyurethane (PUR)
prepolymer with a polycaprolactone (PCL) prepolymer, displayed
asymmetric cross-sectional structures that were tailored upon the
variations of the casting solutions and conditions. The increase of the total
polymer to total solvent weight ratio resulted in more uniform, completely
formed membranes, however, an excess of polymer resulted in less
elastic, very sticky membranes which are difficult to manage. It is
concluded that, to be able to obtain membranes with optimal structural
characteristics there must be a certain balance between the total amount
of polymer and solvent and, for the particular case of the prepolymers
used in this work, the most suitable composition was total polymer/total
solvent weight ratio 1/1.
The integral asymmetric poly(urethane urea) membranes appear to
have a characteristic cross section structure where the expected very thin
active layer and much thicker porous bottom layer are not easily identified.
Instead three distinct regions can be seen: two regions that boarder the
upper (upper denser layer) and bottom surface composed of very small
pores in large number and a thicker region located at the center part of the
membrane composed of larger pores and less numerous.
The increase of the amount of PCL in the PEU membranes improves
the structural characteristics and membranes become whiter, less yellow
and stickier. It was also verified that as the PCL content increases, the
distinction between the smaller-pore regions and the internal large-pore
area become more noticeable and, apparently, the number of pores in the
inner region decreases even more.
The nonporous symmetric membranes, PU100, PU95 and PU85,
prepared with a PCL content of 0, 5 and 15%, respectively, were dense,
translucent, glassy and very sticky. The total membrane thickness of these
membranes was between 107 and 126 μm.
The experimental measurements of the permeation fluxes obtained by
the pressure method were coherent with the ones obtained with the
volumetric method. Furthermore, in the built set-up of pressure method,
the fact of the measurements are made online allows a more efficient and
a quickest obtainment of the results and it is capable to detect and record
very low permeation fluxes, which is a major advantage of the pressure
method over the volumetric method.
The CO2 permeance values obtained for the nonporous symmetric
membranes with 0, 5 and 15% weight ratio of PCL were 0.15×10−5,
0.07×10−5 and 0.19×10−5 cm3cm−2s−1cmHg−1, respectively.
The highest CO2 permeance value (10.4×10−5 cm3cm−2s−1cmHg−1)
was measured for the asymmetric membranes prepared with the lowest
evaporation time (1 minute). The permeance values obtained for the
asymmetric membranes prepared with higher solvent evaporation time
were two orders of magnitude lower: 0.14×10−5, 0.11×10−5 and
0.14×10−5cm3cm−2s−1cmHg−1, for 5, 10 and 15 minutes of solvent
evaporation time, respectively, and these are of the same order of
magnitude as for the nonporous symmetric membranes. Thus, the solvent
evaporation time, above 5 minutes, does not affect the permeability
properties of the membranes.
The CO2, N2 and O2. permeances of the asymmetric membranes
prepared with a solvent evaporation time of 5 minutes and varying content
of PCL, were determined and results showed that: i) the CO2 permeances
were 0.14 × 10−5, 0.11 × 10−5, 0.12 × 10−5, 0.13 × 10−5
cm3cm−2s−1cmHg−1 for the membranes containing 0, 5, 10, 15% wt. of
PCL, respectively; ii) the N2 permeances were 0.003 × 10−5, 0.006 × 10−5,
0.004 × 10−5, 0.004 × 10−5 cm3cm−2s−1cmHg−1 for the membranes with 0,
5, 10, 15% wt. of PCL, respectively; iii) the measured O2 permeances were
0.011 × 10−5, 0.008 × 10−5, 0.010 × 10−5, 0.015 × 10−5
cm3cm−2s−1cmHg−1 for the membranes with 0, 5, 10, 15% wt. of PCL,
respectively. It is therefore concluded that the amount of PCL in these
membranes is not directly correlated to the gas permeability properties.
Results show that the membranes with the higher permeance are the
PEU-5-90 and the PEU-5-85, which were prepared with polymer to solvent
weight ratio of 1/1, a solvent evaporation time of 5 minutes and PCL
content of 10 and 15 wt.%, respectively. Considering the enhanced
hemocompatibility of the membranes containing 15 wt.% of PCL, found in
previous studies ([11], [12]), it is concluded the PEU-5-85 membrane,
prepared with 1/1 of total polymer to total solvent weight ratio, 5 minutes
of solvent time evaporation and 85/15 of PUR/PCL wt. %, is the most
promising membrane to be applied in future MBOs.
In order to be considered for future MBOs, and functioning at a TMP
of 76 cmHg, the PEU-5-85 membrane, must have a surface area of 3.4 m2
to ensure adequate CO2 fluxes. One method of achieving higher gas
fluxes is by tailoring of the PEU-5-85 membrane with a thinner upper
denser layer.
The CO2 permeability obtained for the PU95 membrane by the time-
lag method and by the early approximation method was 105 Barrer and
85 Barrer, respectively, and are coherent with the experimental CO2
permeability obtained from the permeation experiments (94 Barrer).
7 – References
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segment poly (ester urethane urea) integral asymmetric membranes for CO2 and O2 permeation,” J. Memb. Sci., vol. 387–388, no. 1, pp. 66–75, 2012.
[4] R. J. Zdrahala and I. J. Zdrahala, “Biomedical Applications of Polyurethanes: A Review of Past Promises, Present Realities, and a Vibrant Future,” J. Biomater. Appl., vol. 14, no. 1, pp. 67–
90, 1999. [5] J. W. Boretos and W. S. Pierce, “Segmented Polyurethane: A
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