pollution control unit · 2014-04-15 · pollution control unit special features ... to bitumen...
TRANSCRIPT
Let Us Build Better Roads Under Environment Friendly Atmosphere
MOBILE ASPHALT PLANT
POLLUTION CONTROL UNIT
Special FeaturesEasy operation and less maintenance. proper drying and homogenous mixing of aggregate. Proper asphalt coating and saving. Accuracy in quality control. High production rate. Less fuel consumption. Weather-proof control panel. Stationary or mobile. Sturdy and spacious structure.
Connected Power Total Hp. Model
Works : Plot No. 136, Nr. Neeka Tube Co. Ltd., G.I.D.C. Vatva, Ahmedabad- 382 445. Tele Fax : +91-79-25893086 / 25833086, Mobile : +91-98240 14288email : info@ universalroadtech.com website : http://www.universalroadtech.com
Phase-1,
75H.P. 95H.P. 120H.P.
DM-45 DM-50 DM-60
For Drum Mix Plant
Capacity : 20 to 60 TPH
Note : Specification/Discription are indicative and subject to change without notice due to modification alteration or custom engineering.
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AUTOMATIC BURNER
FOURBIN FEEDER
Cold aggregate feeder is made from M.S. Plates and mounted on robust chassis. Each bin has independent conveyor belt and is driven by synchronized variable speed D.C. Motor coupled with hollow shaft gear box for feeding the aggregate at a uniform and predetermined rate through a precision adjustable bin quadrant gate. A continuous type electronic belt weigher (Load cell) is mounted on gathering conveyor for weighing the aggregate feed into drum which gives signals to bitumen pump for proportional supply of bitumen. The gathering conveyor is driven by A.C. Motor coupled with reduction gear box.
Cold Aggregate Feeder
UNIVERSAL ENGINEERS is
a India's leading manufacture
& exporters of road
construction equipments. Our
companies product also
certified in MINISTRY OF
ROAD TRANSPORT AND
HIGHWAY (M.O.R.T& H.)
Our Road Construction
Equipment today lend their
services to various countries
across the globe. Our satisfied
customers are spread across
countries like Oman,
Afghanistan, Iran, Iraq,
Jordan, West – Indies,
Equador ETC…
Range Of Products :
1. Fully Automatic
Continuous Asphalt Drum
Mix Plant
( 20 to 150 TPH. Capacity).
2. Fully Automatic
Continuous Mobile Asphalt
Drum Mix Plant
(20 to 60 TPH Capacity).
3. Fully Automatic
Continuous Wet Mix
Macadam Plant
( 100 to 250 TPH Capacity ).
4. Bitumen Sprayer
Distributor
5. Asphalt Paver Finisher
Machine
And other Road & Building
Construction Machineries.
DRUM MIX ASPHALT PLANTCapacity : 20 to 150 TPH
CAPACITY OF TANK
STANDARD ACCESSORIES
Max. Opt. Wt.
Transmission
Front Wheel
Rear Wheel
Fuel
Hydraulic
Prime Mover
Transmission
Screed
Brakes
Thrust roller
Operator's seat
Turning Radius
Hopper and feeding systems
Optional attachment
Electrical System
Mechanical
Solid rubber tyre2 Nos.600 Dia. x175 mm.
2 Nos. Pneumatic tyreSize : 11.00 x 20
7 Mts. outside
8500 Kgs. Approx.
120 L
45 L
Mechanical
Solid rubber tyre4 Nos.550 Dia. x175 mm
150 L
60 L
9000 Kgs. Approx.
2 Nos. Pneumatic tyreSize : 11.00 x 20
Canvas Canopy, Working Lights, Traveling Lights, Tool Kit with Jack & Horn
Kirlosker make water-cooled electric start Diesel Engine Model 4R 1040,60BHP at 2000 rpm or equivalent
Mechanical transmission, 8 speed reduction gearbox with differential lockarrangement.All the gears are of alloy steel & are hardened and ground and are workingin oil bath.
The brakes consist of air boosters, which are controlled by pedal from the operator's seat. The safety brakes are acting on the speed shaft, which are coupled to the drive wheels.
The main screed is pivoted at the center point of the machine to assurea constant flatness of work onuneven grounds. It consists of 2.4 mtrmm main screed with mechanicalextension of suitable size of work upto 4.0 mtr. The screed plate is 600mm wide, 16 mm thick and made ofcarbon steel and hardened for longservice life.
Two thrust rollers are fixed on frontbeam fitted on front part of the machine.
Operator's seat is fitted on the left side of the machine. The seat isadjustable. All panels and levers are within the easy reach of the operator.
Two thrust rollers are fixed on heavy oscillating beam provided on front partof the machine.
The main screed is pivoted at thecenter point of the machine to assurea constant flatness of work on unevengrounds. It consists of 2.5 mtr mainscreed with hydraulic extension ofsuitable size of work up to 4.5 mtr.The screed plate is 600 mm wide, 16mm thick and made of carbon steeland hardened for long service life.
The movement of the two hoppers is obtained by means of hydrauliccylinder. Two conveyor chains one on each side is independently controlledand made of Hardened Steel and covered with rubber belts. Materialconveyed on both side is sprayed by two auger, both independentlycontrolled by levers provided near the operator's seat.
12 V battery is provided for lighting system working and traveling of machine.
EXTRA FEATURES FOR Model UE 102
SALIENT FEATURES
The adjustable of Grade and Slope of laying mat can be controlled by Electronic sensor so as to have accurate profile of mat as per job requirement.
All operating levers including panel switchboard are handy and within easy reach of operator All gears and shafts of gearbox are made from alloy steel and are hardened and ground for efficient workingAll chain wheel are made of carbon alloy steel for efficient working Screeds plates are of carbon steel material and are hardened & tempered for wear resistance Single lever control for speed gearing is provided which prevent dual engagement and breaking of gears Screed is vibrated with hydraulic motor for compacting the laid layer Auger Screw plate is coated with Abrasion resistance welding rod and its edge is coated twice for wire resistance All jacks are having one kind of seal kit. ( Piston seal and rod seal of P U material.)
Rear Wheel on equalizer Beam reduces undulations of the laid met and decreases wheel slipping.Hydraulic steering for easy operation.
Model UE 101 Model UE 102
7 Mts. outside
TECHNICAL SPECIFICATIONSL E NAS G
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Rotating cylindrical drum is mounted on chassis and fabricated from steel plates. The electronic high pressure jet burner is fitted on the structure from where cold aggregate is feed into the drum and controls temperature automatically. The thermodrum is divided into two zones i.e. Radiation and coating zone The divider plate is provided before coating zone to prevent fire of bitumen inside the thermodrum. Cyclone type dust collection system and exhaust is provided.
Asphalt Tank
Fully insulated tank is equipped with separate low pressure electronic burner for heating the asphalt. The Positive displacement jacketed asphalt pumps is provided with hot oil circulating system. All pipelines are hot oil jacketed and insulated. The asphalt pump is coupled with reduction gear box and D.C. Motor
ELECTRONIC COMPUTERISED PANEL
CONTROL PANEL
Control Panel CabinCentralised air conditioned and insulated control cabin is provided with electronic control panel cabinet to operate the entire plant.
Dryer Mixing Unit
MODEL DM-45 (CAP 40-60 DM-50 (CAP 60-90 DM-100 (CAP 90-120
Four Bin Feeder
Main Chassis 'I' Beam MM 150
No. Of Bins 4 NOS
Storage Capacity TON 50 60
Hopper Size (L X W) MM 2700x2400 2700x2400 3000x2400
Bin Plate Size MM 5
Bin Motor (D.C.) (4 Nos) HP 2
Bin Gear Box S.M.S.R. Type C 20:1
Bin Conveyor Belt M 24 Grade MM 2200x450x3 PLY 2200x450x3 PLY 2750x450x3 PLY
Gathring Motor HP 5 5 7.5
Gathring Gear Box S.M.S.R. D 20:1 D 20:1 E 20:1
Gathring Conveyor Belt M 24 MM 22400 x 600 x3 PLY 22400 x 600 x 3 PLY 25200 x 600 x 3 PLY
Bin Vibrator (1 No) 1 HP X 750 RPM
Slinger Conveyor Conveyor Motor HP 3 5
Conveyor Gear Box S.M.S.R. D 05:1 D 05:1 E 05:1
Conveyor Belt M 24 Grade MM 12300 x 500 x 3 PLY
Conveyor Channal Size MM 125
Thermo Drum
Unit
Main Cell Diameter MM 1200 1500 1800
Main Cell Plate Thikness MM 8 10 12
Main Chassis 'I' Beam MM 250 300 350
Drum Drive Motor HP 20 30 40
Main Drum Gear Box 6" NU TYPE 20:1 7" NU TYPE 20:1 8" NU TYPE 20:1
Drum Burnner Burnner Pumping Motor HP 2 2 3
Burnner Blower Motor HP 5 7.5 15
Exhaust Drive Motor HP 15 25 30
Exhaust Cfm CFM 10000 16000 18000
Multiclone
Primary Dust
Collector
No. Of Pipe Cones 15 20 23
Dust Remove Drive Motor HP 1 2
Gear Box S.M.S.R. Type C 20:1 3" NU TYPE 40:1
Load Out
Conveyor
Conveyor Motor HP 5 7.5
Conveyor Gear Box S.M.S.R D 13:1 E 13:1
Conveyor Belt Hr Grade MM 13700 x 500 x 3 PLY 16800 x 500 x 3 PLY 19800 x 500 x 3 PLY
Conveyor Channal Size MM 125 150 150
Gob Hopper Capacity KG 600 800 1200
Hydrolic Power Pack HP 2 3 5
Bitumen Tank
Capacity & Shape 15 TON 'U' SHAPE 20 TON 'U' OR 25 TON
Tank Main Wall Plate MM 5
Glass Wool Thikness MM 40
Tank Outer Wall Plate 18 GAGE
Bitumen Drive Motor (D.C.) HP 3 5 5
Bitumen Pump Gear 3" NU TYPE 15:1 4" NU TYPE 10:1 4" NU TYPE 10:1
Bitumen Jacketed Pump MM 50.8 x 50.8
Hot Oil Motor HP 0.5
Hot Oil Pump MM 20 x 20
Tank BurnneR
Mineral Filler
Unit
Capacity & Shape 500 KG SQURE TYPE 500 KG SQURE TYPE 800 KG ROUND TYPE
Main Body MM 3
Filler Motor (D.C.) 2 HP
Filler Gear Box S.M.S.R. Type C 20:1
Rotary Valve Size MM 80
Air Blower Motor HP 3 5 5 ( COMPRESSOR )
Fuel Tank Capacity LTR 3000 4000 5000
Total Connected Power HP 75 105 143
Vibrator Screen Vibrator Motor HP 1
Mesh Size MM 45 x 45
Secondary Control Unit (Optional)
Pollution Venturi Type WATER SPRY SYSTEM WATER PUMP 2 HP
F.O. Kit (Optional)
Outflow Heater 2.2 KW In-Line Heater 7.5 KW
WET MIX PAVER
Simplymoreproductive
TECHNICAL SPECIFICATIONS
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accessories shown are optional and not a part of standard supply
WET MIX MACADAM PLANTS
*optional
TECHNICAL SPECIFICATIONS
Output 100 TPH
Capacity 50 MT
Loading Width 2.5M
Auxiliary Conveyor W 450 mm, 2HP
Gathering Conveyor W 600 mm/5HP
Four Bin Feeder
Bin Vibrator 1HP
W 600 mm /5HP
Capacity 1.62 CU.mCharging Conveyor
No. of arms 24 Pug Mill Connected Load 25HP
Water Pump Connected Load 2HP
Hydraulic Power Pack Connected Load 2HP
160 TPH
54 MT
3.66 M
W 450 mm/2.25 KW
W 600 mm/5.6 KW
0.75 KW
W 600 mm /5HP
1.90 CU.m
26
30HP
2HP
3HP
200 TPH
54 MT
3.66 M
W 450 mm/2.25 KW
W 600 mm/5.6 KW
0.75 KW
W 600 mm / 7.5HP
2.40 CU.m
30
40HP
2HP
5HP
Capacity : 100 TPH to 250 TPH
Bitumen Sprayer
Model UE BS 1.75
=Kirloskar make 6.0 HP air cooled diesel engine=Trolley wheel (4 Nos.)=L.A.P. Burner with blower=Bitumen pump=Nozzle with handle=S.S. corru. flexible hose pipe=Drum loading systems
Bitumen Sprayer Common Features
Extra arrangement for gas fire burner
=Chain Pulley block (cap 1 ton)=Extra arrangement for gas fire burner
Model UE BS 2.5
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