pollution control unit · 2014-04-15 · pollution control unit special features ... to bitumen...

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Let Us Build Better Roads Under Environment Friendly Atmosphere MOBILE ASPHALT PLANT POLLUTION CONTROL UNIT Special Features Easy operation and less maintenance. proper drying and homogenous mixing of aggregate. Proper asphalt coating and saving. Accuracy in quality control. High production rate. Less fuel consumption. Weather-proof control panel. Stationary or mobile. Sturdy and spacious structure. Connected Power Total Hp. Model Works : Plot No. 136, Nr. Neeka Tube Co. Ltd., G.I.D.C. Vatva, Ahmedabad- 382 445. Tele Fax : +91-79-25893086 / 25833086, Mobile : +91-98240 14288 email : info@ universalroadtech.com website : http://www.universalroadtech.com Phase-1, 75H.P. 95H.P. 120H.P. DM-45 DM-50 DM-60 For Drum Mix Plant Capacity : 20 to 60 TPH Note : Specification/Discription are indicative and subject to change without notice due to modification alteration or custom engineering. L E N A S G I R N E E V E I N R U S L E N A S G I R N E E V E I N R U S

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Page 1: POLLUTION CONTROL UNIT · 2014-04-15 · POLLUTION CONTROL UNIT Special Features ... to bitumen pump for proportional supply of bitumen. The gathering conveyor is ... It consists

Let Us Build Better Roads Under Environment Friendly Atmosphere

MOBILE ASPHALT PLANT

POLLUTION CONTROL UNIT

Special FeaturesEasy operation and less maintenance. proper drying and homogenous mixing of aggregate. Proper asphalt coating and saving. Accuracy in quality control. High production rate. Less fuel consumption. Weather-proof control panel. Stationary or mobile. Sturdy and spacious structure.

Connected Power Total Hp. Model

Works : Plot No. 136, Nr. Neeka Tube Co. Ltd., G.I.D.C. Vatva, Ahmedabad- 382 445. Tele Fax : +91-79-25893086 / 25833086, Mobile : +91-98240 14288email : info@ universalroadtech.com website : http://www.universalroadtech.com

Phase-1,

75H.P. 95H.P. 120H.P.

DM-45 DM-50 DM-60

For Drum Mix Plant

Capacity : 20 to 60 TPH

Note : Specification/Discription are indicative and subject to change without notice due to modification alteration or custom engineering.

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Page 2: POLLUTION CONTROL UNIT · 2014-04-15 · POLLUTION CONTROL UNIT Special Features ... to bitumen pump for proportional supply of bitumen. The gathering conveyor is ... It consists

AUTOMATIC BURNER

FOURBIN FEEDER

Cold aggregate feeder is made from M.S. Plates and mounted on robust chassis. Each bin has independent conveyor belt and is driven by synchronized variable speed D.C. Motor coupled with hollow shaft gear box for feeding the aggregate at a uniform and predetermined rate through a precision adjustable bin quadrant gate. A continuous type electronic belt weigher (Load cell) is mounted on gathering conveyor for weighing the aggregate feed into drum which gives signals to bitumen pump for proportional supply of bitumen. The gathering conveyor is driven by A.C. Motor coupled with reduction gear box.

Cold Aggregate Feeder

UNIVERSAL ENGINEERS is

a India's leading manufacture

& exporters of road

construction equipments. Our

companies product also

certified in MINISTRY OF

ROAD TRANSPORT AND

HIGHWAY (M.O.R.T& H.)

Our Road Construction

Equipment today lend their

services to various countries

across the globe. Our satisfied

customers are spread across

countries like Oman,

Afghanistan, Iran, Iraq,

Jordan, West – Indies,

Equador ETC…

Range Of Products :

1. Fully Automatic

Continuous Asphalt Drum

Mix Plant

( 20 to 150 TPH. Capacity).

2. Fully Automatic

Continuous Mobile Asphalt

Drum Mix Plant

(20 to 60 TPH Capacity).

3. Fully Automatic

Continuous Wet Mix

Macadam Plant

( 100 to 250 TPH Capacity ).

4. Bitumen Sprayer

Distributor

5. Asphalt Paver Finisher

Machine

And other Road & Building

Construction Machineries.

DRUM MIX ASPHALT PLANTCapacity : 20 to 150 TPH

CAPACITY OF TANK

STANDARD ACCESSORIES

Max. Opt. Wt.

Transmission

Front Wheel

Rear Wheel

Fuel

Hydraulic

Prime Mover

Transmission

Screed

Brakes

Thrust roller

Operator's seat

Turning Radius

Hopper and feeding systems

Optional attachment

Electrical System

Mechanical

Solid rubber tyre2 Nos.600 Dia. x175 mm.

2 Nos. Pneumatic tyreSize : 11.00 x 20

7 Mts. outside

8500 Kgs. Approx.

120 L

45 L

Mechanical

Solid rubber tyre4 Nos.550 Dia. x175 mm

150 L

60 L

9000 Kgs. Approx.

2 Nos. Pneumatic tyreSize : 11.00 x 20

Canvas Canopy, Working Lights, Traveling Lights, Tool Kit with Jack & Horn

Kirlosker make water-cooled electric start Diesel Engine Model 4R 1040,60BHP at 2000 rpm or equivalent

Mechanical transmission, 8 speed reduction gearbox with differential lockarrangement.All the gears are of alloy steel & are hardened and ground and are workingin oil bath.

The brakes consist of air boosters, which are controlled by pedal from the operator's seat. The safety brakes are acting on the speed shaft, which are coupled to the drive wheels.

The main screed is pivoted at the center point of the machine to assurea constant flatness of work onuneven grounds. It consists of 2.4 mtrmm main screed with mechanicalextension of suitable size of work upto 4.0 mtr. The screed plate is 600mm wide, 16 mm thick and made ofcarbon steel and hardened for longservice life.

Two thrust rollers are fixed on frontbeam fitted on front part of the machine.

Operator's seat is fitted on the left side of the machine. The seat isadjustable. All panels and levers are within the easy reach of the operator.

Two thrust rollers are fixed on heavy oscillating beam provided on front partof the machine.

The main screed is pivoted at thecenter point of the machine to assurea constant flatness of work on unevengrounds. It consists of 2.5 mtr mainscreed with hydraulic extension ofsuitable size of work up to 4.5 mtr.The screed plate is 600 mm wide, 16mm thick and made of carbon steeland hardened for long service life.

The movement of the two hoppers is obtained by means of hydrauliccylinder. Two conveyor chains one on each side is independently controlledand made of Hardened Steel and covered with rubber belts. Materialconveyed on both side is sprayed by two auger, both independentlycontrolled by levers provided near the operator's seat.

12 V battery is provided for lighting system working and traveling of machine.

EXTRA FEATURES FOR Model UE 102

SALIENT FEATURES

The adjustable of Grade and Slope of laying mat can be controlled by Electronic sensor so as to have accurate profile of mat as per job requirement.

All operating levers including panel switchboard are handy and within easy reach of operator All gears and shafts of gearbox are made from alloy steel and are hardened and ground for efficient workingAll chain wheel are made of carbon alloy steel for efficient working Screeds plates are of carbon steel material and are hardened & tempered for wear resistance Single lever control for speed gearing is provided which prevent dual engagement and breaking of gears Screed is vibrated with hydraulic motor for compacting the laid layer Auger Screw plate is coated with Abrasion resistance welding rod and its edge is coated twice for wire resistance All jacks are having one kind of seal kit. ( Piston seal and rod seal of P U material.)

Rear Wheel on equalizer Beam reduces undulations of the laid met and decreases wheel slipping.Hydraulic steering for easy operation.

Model UE 101 Model UE 102

7 Mts. outside

TECHNICAL SPECIFICATIONSL E NAS G

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Page 3: POLLUTION CONTROL UNIT · 2014-04-15 · POLLUTION CONTROL UNIT Special Features ... to bitumen pump for proportional supply of bitumen. The gathering conveyor is ... It consists

Rotating cylindrical drum is mounted on chassis and fabricated from steel plates. The electronic high pressure jet burner is fitted on the structure from where cold aggregate is feed into the drum and controls temperature automatically. The thermodrum is divided into two zones i.e. Radiation and coating zone The divider plate is provided before coating zone to prevent fire of bitumen inside the thermodrum. Cyclone type dust collection system and exhaust is provided.

Asphalt Tank

Fully insulated tank is equipped with separate low pressure electronic burner for heating the asphalt. The Positive displacement jacketed asphalt pumps is provided with hot oil circulating system. All pipelines are hot oil jacketed and insulated. The asphalt pump is coupled with reduction gear box and D.C. Motor

ELECTRONIC COMPUTERISED PANEL

CONTROL PANEL

Control Panel CabinCentralised air conditioned and insulated control cabin is provided with electronic control panel cabinet to operate the entire plant.

Dryer Mixing Unit

MODEL DM-45 (CAP 40-60 DM-50 (CAP 60-90 DM-100 (CAP 90-120

Four Bin Feeder

Main Chassis 'I' Beam MM 150

No. Of Bins 4 NOS

Storage Capacity TON 50 60

Hopper Size (L X W) MM 2700x2400 2700x2400 3000x2400

Bin Plate Size MM 5

Bin Motor (D.C.) (4 Nos) HP 2

Bin Gear Box S.M.S.R. Type C 20:1

Bin Conveyor Belt M 24 Grade MM 2200x450x3 PLY 2200x450x3 PLY 2750x450x3 PLY

Gathring Motor HP 5 5 7.5

Gathring Gear Box S.M.S.R. D 20:1 D 20:1 E 20:1

Gathring Conveyor Belt M 24 MM 22400 x 600 x3 PLY 22400 x 600 x 3 PLY 25200 x 600 x 3 PLY

Bin Vibrator (1 No) 1 HP X 750 RPM

Slinger Conveyor Conveyor Motor HP 3 5

Conveyor Gear Box S.M.S.R. D 05:1 D 05:1 E 05:1

Conveyor Belt M 24 Grade MM 12300 x 500 x 3 PLY

Conveyor Channal Size MM 125

Thermo Drum

Unit

Main Cell Diameter MM 1200 1500 1800

Main Cell Plate Thikness MM 8 10 12

Main Chassis 'I' Beam MM 250 300 350

Drum Drive Motor HP 20 30 40

Main Drum Gear Box 6" NU TYPE 20:1 7" NU TYPE 20:1 8" NU TYPE 20:1

Drum Burnner Burnner Pumping Motor HP 2 2 3

Burnner Blower Motor HP 5 7.5 15

Exhaust Drive Motor HP 15 25 30

Exhaust Cfm CFM 10000 16000 18000

Multiclone

Primary Dust

Collector

No. Of Pipe Cones 15 20 23

Dust Remove Drive Motor HP 1 2

Gear Box S.M.S.R. Type C 20:1 3" NU TYPE 40:1

Load Out

Conveyor

Conveyor Motor HP 5 7.5

Conveyor Gear Box S.M.S.R D 13:1 E 13:1

Conveyor Belt Hr Grade MM 13700 x 500 x 3 PLY 16800 x 500 x 3 PLY 19800 x 500 x 3 PLY

Conveyor Channal Size MM 125 150 150

Gob Hopper Capacity KG 600 800 1200

Hydrolic Power Pack HP 2 3 5

Bitumen Tank

Capacity & Shape 15 TON 'U' SHAPE 20 TON 'U' OR 25 TON

Tank Main Wall Plate MM 5

Glass Wool Thikness MM 40

Tank Outer Wall Plate 18 GAGE

Bitumen Drive Motor (D.C.) HP 3 5 5

Bitumen Pump Gear 3" NU TYPE 15:1 4" NU TYPE 10:1 4" NU TYPE 10:1

Bitumen Jacketed Pump MM 50.8 x 50.8

Hot Oil Motor HP 0.5

Hot Oil Pump MM 20 x 20

Tank BurnneR

Mineral Filler

Unit

Capacity & Shape 500 KG SQURE TYPE 500 KG SQURE TYPE 800 KG ROUND TYPE

Main Body MM 3

Filler Motor (D.C.) 2 HP

Filler Gear Box S.M.S.R. Type C 20:1

Rotary Valve Size MM 80

Air Blower Motor HP 3 5 5 ( COMPRESSOR )

Fuel Tank Capacity LTR 3000 4000 5000

Total Connected Power HP 75 105 143

Vibrator Screen Vibrator Motor HP 1

Mesh Size MM 45 x 45

Secondary Control Unit (Optional)

Pollution Venturi Type WATER SPRY SYSTEM WATER PUMP 2 HP

F.O. Kit (Optional)

Outflow Heater 2.2 KW In-Line Heater 7.5 KW

WET MIX PAVER

Simplymoreproductive

TECHNICAL SPECIFICATIONS

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Page 4: POLLUTION CONTROL UNIT · 2014-04-15 · POLLUTION CONTROL UNIT Special Features ... to bitumen pump for proportional supply of bitumen. The gathering conveyor is ... It consists

accessories shown are optional and not a part of standard supply

WET MIX MACADAM PLANTS

*optional

TECHNICAL SPECIFICATIONS

Output 100 TPH

Capacity 50 MT

Loading Width 2.5M

Auxiliary Conveyor W 450 mm, 2HP

Gathering Conveyor W 600 mm/5HP

Four Bin Feeder

Bin Vibrator 1HP

W 600 mm /5HP

Capacity 1.62 CU.mCharging Conveyor

No. of arms 24 Pug Mill Connected Load 25HP

Water Pump Connected Load 2HP

Hydraulic Power Pack Connected Load 2HP

160 TPH

54 MT

3.66 M

W 450 mm/2.25 KW

W 600 mm/5.6 KW

0.75 KW

W 600 mm /5HP

1.90 CU.m

26

30HP

2HP

3HP

200 TPH

54 MT

3.66 M

W 450 mm/2.25 KW

W 600 mm/5.6 KW

0.75 KW

W 600 mm / 7.5HP

2.40 CU.m

30

40HP

2HP

5HP

Capacity : 100 TPH to 250 TPH

Bitumen Sprayer

Model UE BS 1.75

=Kirloskar make 6.0 HP air cooled diesel engine=Trolley wheel (4 Nos.)=L.A.P. Burner with blower=Bitumen pump=Nozzle with handle=S.S. corru. flexible hose pipe=Drum loading systems

Bitumen Sprayer Common Features

Extra arrangement for gas fire burner

=Chain Pulley block (cap 1 ton)=Extra arrangement for gas fire burner

Model UE BS 2.5

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