pocket guide for installation - k-patents · pocket guide for insertion and retraction 10....

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IM-EN-SDI21INST-PG Rev. 2.00 PR-23-SD SDI2-23-SN2-XS SDI2-23-WP2-XS SDI2-23-PL-SS SDR2-23 Pocket Guide for Installation Safe-Drive™ Generation 2.1

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Page 1: Pocket Guide for Installation - K-Patents · Pocket guide for insertion and retraction 10. Laminated instruction cards 11. Best Practices document SENSOR INSERTION EQUIPMENT. INSTALLATION

IM-EN-SDI21INST-PGRev. 2.00

PR-23-SDSDI2-23-SN2-XSSDI2-23-WP2-XS

SDI2-23-PL-SSSDR2-23

Pocket Guidefor Installation

Safe-Drive™ Generation 2.1

Page 2: Pocket Guide for Installation - K-Patents · Pocket guide for insertion and retraction 10. Laminated instruction cards 11. Best Practices document SENSOR INSERTION EQUIPMENT. INSTALLATION

SAFETY REQUIREMENTS

Page 3: Pocket Guide for Installation - K-Patents · Pocket guide for insertion and retraction 10. Laminated instruction cards 11. Best Practices document SENSOR INSERTION EQUIPMENT. INSTALLATION

1. Drill

2. Hole saw 1" and 2"

3. Angle grinder

4. Welding machine

5. Adjustable wrench

6. Thread seal tape

7. Allen keys 5 and 8 mm

8. Installation pocket guide

9. Product user manual

10. Drilling guide sticker

INSTALLATION EQUIPMENT

Page 4: Pocket Guide for Installation - K-Patents · Pocket guide for insertion and retraction 10. Laminated instruction cards 11. Best Practices document SENSOR INSERTION EQUIPMENT. INSTALLATION

1. Retractor inner casing

2. Retractor outer casing

3. Combination wrenches 32 mm, 14 mm, 8 mm

4. Allen keys 8 mm, 5 mm

5. Torque wrench

5a. open end fitting 19 mm

5b. hex bit socket 8 mm

6. Screwdriver

6a. Phillips head

6b. Flat head

7. Pliers

8. Thread seal tape

9. Pocket guide for insertion and retraction

10. Laminated instruction cards

11. Best Practices document

SENSOR INSERTION EQUIPMENT

Page 5: Pocket Guide for Installation - K-Patents · Pocket guide for insertion and retraction 10. Laminated instruction cards 11. Best Practices document SENSOR INSERTION EQUIPMENT. INSTALLATION

INSTALLATIONLOCATION(horizontal)

Installation on the outsideregion of the pipe.

0.6m (2ft)

0.6m (2ft)

0,6

m

(1ft 10

ins)

0,4

m

(1ft 3

ins)

0,5m(1ft 6ins)

0,5m(1ft 6ins)

FLOW

23SD-021

Page 6: Pocket Guide for Installation - K-Patents · Pocket guide for insertion and retraction 10. Laminated instruction cards 11. Best Practices document SENSOR INSERTION EQUIPMENT. INSTALLATION

INSTALLATIONLOCATION(vertical)

Page 7: Pocket Guide for Installation - K-Patents · Pocket guide for insertion and retraction 10. Laminated instruction cards 11. Best Practices document SENSOR INSERTION EQUIPMENT. INSTALLATION

INSTALLING AT HEIGHT

Page 8: Pocket Guide for Installation - K-Patents · Pocket guide for insertion and retraction 10. Laminated instruction cards 11. Best Practices document SENSOR INSERTION EQUIPMENT. INSTALLATION

DISASSEMBLY

Page 9: Pocket Guide for Installation - K-Patents · Pocket guide for insertion and retraction 10. Laminated instruction cards 11. Best Practices document SENSOR INSERTION EQUIPMENT. INSTALLATION

DRILLING(horizontal)

dia

50m

m

2 in

ch

dia

25m

m

1 in

ch

DN 50

2 ”

DN 150

6 ”

DN

80

-100

D

N200

8”

or

larg

er

Process pipe

Position drilling guidesticker

Drilling guidesticker

Remove

between holes

accordingly positionedto suit process pipe size

Drill1in/25mm hole

Drill 2in/50mm hole

90° indicated area

Page 10: Pocket Guide for Installation - K-Patents · Pocket guide for insertion and retraction 10. Laminated instruction cards 11. Best Practices document SENSOR INSERTION EQUIPMENT. INSTALLATION

WELDING(horizontal)

Weld

Cutout

SAFE-DRIVE mounting flange

Process pipe

Material:SAF 2205

(EN 1.4462 PGTN S33205/S31803)

Welding groundpoint near toweld position

Important:Remove nozzle before welding.

Page 11: Pocket Guide for Installation - K-Patents · Pocket guide for insertion and retraction 10. Laminated instruction cards 11. Best Practices document SENSOR INSERTION EQUIPMENT. INSTALLATION

DRILLING(vertical)

dia 50mm

2 inch

dia 25mm

1 inch

DN

50

2”

DN

15

0

6”

DN80

-10

0

DN20

0

8”

or

la

rger

Remove indicated area between holes

Position drilling guidesticker

Drilling guidesticker

90°

Process pipe

Drill 1in/25mm hole

Drill 2in/50mm hole

accordingly positionedto suit process pipe size

Page 12: Pocket Guide for Installation - K-Patents · Pocket guide for insertion and retraction 10. Laminated instruction cards 11. Best Practices document SENSOR INSERTION EQUIPMENT. INSTALLATION

WELDING(vertical) WeldCutout

SAFE-DRIVEmounting flange

Welding groundpoint near toweld position

Process pipe

Material:SAF 2205

(EN 1.4462 PGTN S33205/S31803)

Important:Remove nozzle before welding.

Page 13: Pocket Guide for Installation - K-Patents · Pocket guide for insertion and retraction 10. Laminated instruction cards 11. Best Practices document SENSOR INSERTION EQUIPMENT. INSTALLATION

WeldCutout Safe-Drive

mounting flange

Process pipeProcess pipe

Cutout Weld1

Cut and remove2

Continueweld

3

Material: AISI 316 L

WELDING PLATE(Brown stock washing fiber line installation)horizontal, with knife

Page 14: Pocket Guide for Installation - K-Patents · Pocket guide for insertion and retraction 10. Laminated instruction cards 11. Best Practices document SENSOR INSERTION EQUIPMENT. INSTALLATION

WELDING PLATE(Brown stock washing fiber line installation)vertical, with knife Weld

Cutout

Safe-Drive mounting flange

Process pipe

Cutout

Weld1

Cut andremove

2

Continue weld3

Page 15: Pocket Guide for Installation - K-Patents · Pocket guide for insertion and retraction 10. Laminated instruction cards 11. Best Practices document SENSOR INSERTION EQUIPMENT. INSTALLATION

ASSEMBLY (horizontal)

Tightening torque 17 Nm (13 lb/ft)

M10 Nyloc nut

Page 16: Pocket Guide for Installation - K-Patents · Pocket guide for insertion and retraction 10. Laminated instruction cards 11. Best Practices document SENSOR INSERTION EQUIPMENT. INSTALLATION

Tightening torque 17 Nm (13 lb/ft)

ASSEMBLY(vertical)

M10Nyloc nut

Page 17: Pocket Guide for Installation - K-Patents · Pocket guide for insertion and retraction 10. Laminated instruction cards 11. Best Practices document SENSOR INSERTION EQUIPMENT. INSTALLATION

STEAMLINEINSTAL-LATION

Flow

Air

Max hoselength 0.6m

Min 1/2”

Steam in9-13 bar andmax 180°C

Steam supply

See user manualfor correct pressure

Pressurereducer

Water & steamdrain

Strainer

Steamshut-off

Steam trap

valve

Page 18: Pocket Guide for Installation - K-Patents · Pocket guide for insertion and retraction 10. Laminated instruction cards 11. Best Practices document SENSOR INSERTION EQUIPMENT. INSTALLATION

STEAMLINEINSULATION

Page 19: Pocket Guide for Installation - K-Patents · Pocket guide for insertion and retraction 10. Laminated instruction cards 11. Best Practices document SENSOR INSERTION EQUIPMENT. INSTALLATION

HIGHPRESSUREWATERINSTAL-LATION

Flow

Air

Air

Manometer

Preconditioningto sewer

Solenoid connectionsto Indicating transmitter DTR

Hot blow-outwater

Max hoselength 0.6m

Shut-off ball valve 3/8”

Shut-off ball valve 3/8”

Page 20: Pocket Guide for Installation - K-Patents · Pocket guide for insertion and retraction 10. Laminated instruction cards 11. Best Practices document SENSOR INSERTION EQUIPMENT. INSTALLATION

INSULATION

Required

Recommended

Page 21: Pocket Guide for Installation - K-Patents · Pocket guide for insertion and retraction 10. Laminated instruction cards 11. Best Practices document SENSOR INSERTION EQUIPMENT. INSTALLATION

TRANS-MITTERMOUNTING

1 2 3

4 5 6

7 8 9

- 0 .

BACK

ENTER

Flow

connection

Power switch

Eye

mA outputcable

Power supply110-240 v

Sensor connection

Solenoid valve

level

Page 22: Pocket Guide for Installation - K-Patents · Pocket guide for insertion and retraction 10. Laminated instruction cards 11. Best Practices document SENSOR INSERTION EQUIPMENT. INSTALLATION

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