pmold company profile - 2015

深圳品骏模具科技有限公司PMOLD INDUSTRIAL LIMITED

Property of PMOLD – Duplication ProhibitedPMOLD

Welcome To

A Sustainable Company Specializing At Injection Mold ManufacturingA Bilingual & Engineering Project Team to serve you in 24hrs ResponsePursuing to become Professional, Productive and Preferable

P-Molds Industrial Co., Limited


深圳品骏模具科技有限公司PMOLD INDUSTRIAL LIMITEDInternational Trading

America50%

Aisa10%

Europe40%




Floor Area 3000 m2, 80 employeesManufacturing more than 100 molds in 2013 and 90% are exported to USA & Europe area

Company Profile

PMOLD is registered and established in 2012, the new factory is launched in 2013 located in Gongming New Area, Shenzhen City, P.R.China with convenient transportation to Hongkong and half an hour by car to Shenzhen Baoan International Airport The new terminal (T3).



深圳品骏模具科技有限公司PMOLD INDUSTRIAL LIMITEDEquipment ‐ CNC

No. Description QTY Stroke(X,Y,Z)mm Brand Model

1 High Speed CNC 1 650X500X450 GM GM650

2 High Speed CNC 2 800x700x500 GM GM870

3Big CNC

2 1000X600X600 PM PM1060

4 1 1500X800X800 PM PM1580

5 Big CNC 1 2000X1300X1200 PM PM2013



深圳品骏模具科技有限公司PMOLD INDUSTRIAL LIMITEDEquipment ‐ EDM


1 EDM 1 430X300X320 YATE ARD430

2 EDM 6 500X400X450 TaiXing TX540

3 EDM 2 1500X1200X1000 DuFeng TX1520





1 Grinding 4 460x200x350 JianDe 618M

2 Grinding 1 600x400x350 JianDe 633M

3 CMM 1 60X800X600 XinRui SY666

4 Height Gauge 1 0~400 EMS PrecihiteUltra45015

Equipment – Grinding & QC




Appearance Processing – MT, HN, TANAZAWA, VDI, CH series processing

Mirror Polishing – Ability to reach SPI A1 Class for appearance finshing 14000# 1 DIAMOND 0~1 R.A.

Appearance ProcessingTooling Capability




Front Line: 24-hours response for the customer need Middle Office: 8 Hours per day, OT if necessary to serve the Front Line Processing Group :20 hours at 2 shifts every working day from Mon to

Sat., and OT if needed for the customer’s target leadtime--- Human Resources Condition as below chart:

HRCondition

Mkt.Dept.

Project & Engineering

Admin. & HRDept.

Tech.Dept.

FNADept.

QCDept.

Labor Assembly Polishing Machining

TeamEDMTeam

CNC Programming

Team

CNCTeam TTL

Employee

Front Line Middle Office Processing Group

Employee 5 6 5 6 2 3 25 3 5 10 3 8 81

Human Resources & Working LoadTooling Capability




Ability to control the Steel tolerance up to 0.005mm Ability to make interchangeable inserts & stacks Ability to make the HRS mold, 2K mold, Unscrew Mold, Stack

Mold, Checking Fixture & Jig and etc

High Production Volume – 1,000,000 shots guaranteed life span – Up to 32 cavities precision mold to built– User friendly & fast maintenance construction (SMED)– Interchangeable spare parts provided as customer request

Mold CategoryTooling Capability




We have 2 injection machines capable for the mold trial from 80T to 250T, and availability of the outsourcing for the external mold trial maximum up to 2000T, mainly brand used is HAITIAN, also available for better foreign brand injection machines like DEMAG, ENGEL, Toshiba and SANYO.

Injection Trial Ability




Product Optimization

InjectionMolding

PMMarketing

Program

CustomerPurchasing

Project

Mold Qualification

Customer SolutionCustomer Solution

Secondary Operations

Delivery

Mold Manufacture

Assembly

Project Flow‐Chart




• Design and built the mold normally according to DME and HASCO standard • Steel brand used includes Groditz, Assab, LKM, Daido, FORMADUR;• We use the standard component of DME, HASCO, Progressive, PCS, Staubli, CUMSA

PUNCH and etc according to the customer’s request;• Farmilar using the hot runner from YUDO, Mold Master, Syventive, INCOE, HRS or

Polimold;• Provide the certificates of steel quality and Heat treatment reports; • Mold drawing unit by Inch or Metric;• Provide the detailed drawing and BOM of the mold;

Design & Engineering




Receive Data from customer– 2D drawing– 3D data– Mold Specification or Customer Mold Construction Standard

Product Analyse Cooling & Ejection (significant analysis for complex structure) Gate type & Location Ejection (significant analysis for complex

structure) Parting Line Draft angle & Undercut Action & Construction Surface Finish Sink Mark & Air Trap & Melting Line





Mold Flow Analysis

MPA– The Optimized Injection Gate

Location– Filling time and injection pressure– Sink mark & Air trap & Metling line

Product analyse– Cycle time– Deflection– Cooling





Preliminary Mold Design– Mold Action and Construction– Parting Line– Gate Type and Location– Ejector Pins Location– Cooling Layout– Cavity & Core Insert– Press Machine Estimated– Providing Suggestion to Customer– With the approval by the customer to order the steel and

start the processing Final Mold Design

– Full set of hard copy and 2D/3D data to be sent with the mold shipment to the customer

Compliance With Mold Check List Compliance With The Customer Mold Specification





Complete in‐house design facility CAD/CAM Software: UniGraphics / Pro‐E /

Solidwork / AutoCAD / Catia / etc. Mainly use UG for the tooling design

3D Viewer: Adobe 3D Reviewer / Autoview Mold Flow Analysis Ability

Design SoftwareDesign & Engineering




Tool Progress Monitoring– Provide the Tooling Progress Reports (TPR) weekly – Provide the tooling pictures weekly





* General Action Surface Roughness Inspection Steel Hardness Test Mold Function Guaranteed Provide the FAI report (product inspection report Mold First Trial

– Mold dry run & action test (minimal 30 minutes)– Mold short shot

(25%,50%,75%,95%)– Scientific Molding, include

Viscosity Test, Runner Balance test,Gate Seal Test

– Provide the injection parameter sheet of the moldtrial progressfor reference





A

A

Quality Control Flow Chart




Part Name: Sensura Outlet PlateCavity Number: 4Cycle time: 10 ’sKey Point:1) 0.5mm quadrate hole without flash

Tooling Business‐Medical Parts




Part Name: Assura Uro Valve 2KCavity Number: 4Cycle time: 9 ’sKey Point:1) Tight tolerance on the round2) Thin slide fitting without flash





Part Name: Optimax BoxCavity Number: 4Cycle time: 14 ’sKey Point:1) Tight tolerance2) Thickness control on the hinge

position





‐ Electrical & 2 Shot Parts

HARD PLASTIC SOFT PLASTIC

Tooling Business




‐ Cosmetics & Packaging

Tooling Business




‐ Home ApplianceTooling Business

Part Name: GrillePart Weight： 927gMaterial： PP

Part Name: PW PB SupportPart Weight: 52.7gMaterial: PS




‐ Home ApplianceHand DryerResin: ABS/PC, ABS

Air CleanerResin: ABS

Tooling Business




‐ Home ApplianceTooling Business




Resin: POM

Familiar with all kinds of plastic, and ability to suggest suitable steel to meet the property of the certain plastic.

‐ Home Appliance

Metal Insert Molding Part

Tooling Business




HL Housing

Made For Tie One Customer:

Trunk Housing

Made For Tie One Customer

‐ Automotive IndustryTooling Business




The weight of the tool is more than 10 Tons





‐ Checking FixtureTooling Business



Global Service & Cooperation: Long Term Partnership, and 24 Hrs non-time-zone Response

VAVE: Aim at cost-saving for the customer continuously

Human Resource Strategy: Strong Project Team with excellent Public Communication & International Language Skill, Project Risk Control and Sufficient Engineering Experience and Knowledge

Sustainability




Andy Xu (Mr)Marketing & Project Dept.PMOLD INDUSTRIAL LIMITEDMP.: 0086 13662262334Email: [email protected]: www.pmolds.comSkype: xu.xuthus

Contact Information

No. 3, Da Tian Yang #2 Road, Songgang Street, Bao’an District, Shenzhen, China.

pmold company profile - 2015

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