pm lecture 2_ftui.pdf

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    Chapter 2 The Strategic Role and

    Objectives of Operations

    the roles of the operations function include:

    as implementer of business strategy

    as a support to business strategy

    developing resources to achieve organisational goals

    as the driver of business strategy

    by ensuring long term competitive edge

    there are 5 performance objectives:

    quality:

    do things right

    good quality products mean high customer satisfaction and their return

    fewer internal errors reduces costs

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    2 The Strategic Role and Objectives of Operations

    speed:

    do things fast

    time that customers wait to receive products

    faster the customer receives product, more likely they will buy it

    internally, waiting time creates large stocks (inventories) of products

    dependability:

    do things on time

    deliver goods and service when they were promised

    reduces disruption to production internally

    reduces cost by eliminating ineffective use of time

    establishes stability through trust

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    2 The Strategic Role and Objectives of Operations

    flexibility:

    change what you do

    product/service flexibility (new products)

    mix flexibility (wide range of products)

    volume flexibility (level of output)

    delivery flexibility (timing of delivery)

    internal flexibility gives fast service, saves time, and maintains dependability

    cost:

    do things cheaply

    reducing costs can give competitive advantage to companies competing on price

    costs are incurred generally for:

    staff

    facilities, technology, equipment

    materials

    costs are also reduced by improving upon other 4 objectives

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    3 Operations Strategy

    top-down perspective:

    corporate strategy is concerned with the corporations position globally,economically, politically and in the social environment gives direction to total

    business: where to invest

    priorities in terms of sales revenue growth

    allocation of investment funds, in line with priorities

    Corporate strategy

    Business strategy

    Functional strategy

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    3 Operations Strategy

    each business unit within the corporate group has its own strategy, withindividual mission and objectives this is called business strategy:

    ie. business units of a bank: corporate banking, retail banking, financial markets,

    mortgages, insurance

    for each, identify markets to compete in, grow in

    identify in which functinal tasks to invest in

    within the business, functional strategies consider what part each functionshould play in contributing to the strategic objectives of the business:

    functions include operations, marketing, product development

    eg. support competing in markets

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    3 Operations Strategy

    market requirements perspective:

    competitive factors define customers requirements, which implies differentperformance objectives:

    low price (cost)

    high quality (quality)

    fast delivery (speed)

    reliable delivery (dependability)

    innovative products and services (flexibility p/s)

    wide range of products and services (flexibility mix)

    ability to change timing/quantity (flexibility volume/delivery)

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    3 Operations Strategy

    competitive factors may be split into 2 categories:

    order-winning factors

    directly contribute to winning business

    are key reasons for purchasing a product and service

    qualifying factors

    are those aspects of competitiveness where the operations performance has to beabove a particular level just to be considered by the customer

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    3 Operations Strategy

    the product/service life cycle can be used to understand behaviour ofcustomers and competitors:

    introduction: flexibility required, due to uncertainty in the market

    quality to maintain product performance

    growth:

    speed and dependability in responding to demand

    maturity:

    costs to be reduced and dependability in supply achieved

    decline: cost reduction required

    Introduction Growth Maturity Decline

    t

    Salesvolume

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    3 Operations Strategy

    operations resources perspective:

    structural decisions are those which primarily influence design activities:

    new product development strategy (leader?, follower?)

    vertical integration strategy

    facilities strategy (location, capacity)

    technology strategy

    infrastructural decisions influence the workforce, planning and control, andimprovement activities:

    workforce strategy (roles, skills)

    capacity adjustment strategy (demand forecast)

    supplier development strategy (choosing, relationship)

    inventory strategy (quantity, location)

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    3 Operations Strategy

    operations strategy is about the reconciliation between the marketrequirements and developing operations resources:

    Structural andinfrastructural

    decisions

    Operationsresources

    Operationscapabilities

    Operationsprocesses

    Performaobjectives

    nce

    Competitorsactions

    Stage inproduct/service

    life cycle

    Customersneeds

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    3 Operations Strategy

    operations strategy matrix combines the last 2 perspectives:

    quality

    speed

    dependability

    flexibility

    cost

    Structural decisions Infrastructural decisions

    Resource

    usage

    Marketcompetitiveness

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    Strategy Formulation

    Strategy depends on internal and external

    conditions and performance objectives

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    Strategic Planning - FormulationMission &

    Vision

    BusinessStrategy

    Marketing

    Strategy

    Operations

    Strategy

    Financial

    Strategy

    Voice of theBusiness

    Voice of theCustomer

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    External Conditions

    Economic conditions

    interest rates unemployment rates

    Political conditions tariffs and trade restrictions

    political stability

    Market conditions needs and desires of customers

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    External Conditions

    Social conditions

    social trends changing demographics

    Technological conditions new products

    new processes

    information technology

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    Internal Conditions

    (measuring current performance) Current strengths and weaknesses

    Existing products Existing customers

    Existing distribution or delivery systems Human resources

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    Internal Conditions

    Current facilities

    Technological capabilities Patents

    Availability of capital

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    Policy Deployment

    Focuses employees on common goals &

    priorities Translates strategy into measurable

    objectives Aligns day-to-day decisions with strategic

    plan

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    Vision: Total customer satisfaction

    Strategic goal: Improve customer retention

    Customer complaint: It takes too long to repairthe copier

    Functional performance goal: Reduce downtime oncopier

    Policy Deployment Example:

    Copyplus

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    Specific Action

    What

    Improve

    stocking

    of parts

    Who

    Gladys

    Wray

    WhenJune 1

    MeasureNumber of

    repeatvisits due topart not onhand

    Resources

    $500*

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    Strategies for cost ...

    Traditional:

    low overhead dedicated equipment

    (hard automation)

    high utilization large volumes

    (economy of scale)

    low wages

    Lean:

    reduced scrap andrework

    reduced WIP

    reduced wastereduced inspection

    product

    standardization andsimplification

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    Strategies for quality...

    Traditional:

    increased inspection more expensive

    processes

    Lean:skilled, trained workers

    continuous improvement

    poka-yoke

    statistical process control

    rapid discovery andcorrection of problems(effective measuringmethod)

    product standardizationand simplification

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    Strategies for dependability...

    Traditional:

    large inventory complex scheduling

    systems

    Lean (measurable):

    low equipmentfailures

    high quality - no scrapor rework

    low WIP

    low lead times

    small batch sizesflexible manufacturing

    Strategies for flexibility and

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    Strategies for flexibility and

    speed... Traditional:

    general purposeequipment (e.g. jobshop)

    reserve capacity

    flexible automation

    Lean:

    low setup timesmall batch size

    multi-skilled

    workersconcurrentengineering

    short lead timeslow WIP