pliteq geniemat fit brochure

9
Patent Pending UK EDITION Impact and Airborne Sound Control GenieMat ® FIT For Weight Drop Impact Insulation It’s not magic, it’s engineering. ® ®

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Page 1: Pliteq GenieMat FIT Brochure

Patent Pending

UK EDITION

Impact and Airborne Sound Control

GenieMat® FITFor Weight Drop Impact Insulation

It’s not magic, it’s engineering.®

®

Page 2: Pliteq GenieMat FIT Brochure

2 Pliteq Pliteq 3 GenieMat® FIT GenieMat® FIT

GenieMat® FITAll-in-one fitness flooring

PRODUCT FEATURESGenieMat FIT is an all-in-one fitness floor made from recycled rubber, engineered to reduce structure-borne sound and vibration transmission in concrete, wood frame and metal deck construction.

GenieMat FIT floors dramatically reduce low frequency impact noise in free weight areas, under cardio equipment and in fitness studios.

Applications• Cardio studios

• Personal training areas

• Machine areas

Applications• High impact studios

• Free weight/dumbbell areas

GenieMat FIT30 GenieMat FIT70

Applications• Entryways/corridors

• Group fitness areas

• Locker rooms

• Spinning studios

GenieMat® FIT08

All listed dimensions are nominal.GenieMat FIT30 and GenieMat FIT70 have a product and installed dimension tolerance of +/- 3 mm.

GenieMat FIT08 GenieMat FIT30 GenieMat FIT70

Weight per tile/roll 77 kg/roll 9.4 kg/tile 16.7 kg/tile

Thickness 8 mm 30 mm 70 mm

Installed Dimension

1220 mm x 7620 mm

587 mm x 587 mm 607 mm x 607 mm 607 mm x 607 mm

Product Type Roll Puzzle Interlocking Tile Interlocking Tile

Page 3: Pliteq GenieMat FIT Brochure

4 Pliteq Pliteq 5 GenieMat® FIT GenieMat® FIT

SIGNIFICANTLY REDUCES STRUCTURE-BORNE VIBRATION• Low dynamic stiffness for improved low

frequency response

• Engineered dual cylinder pedestals reduce vibration transmission

• Decreased impact force exposure level as measured using heavy/hard impact sources

SEAMLESS, INTERLOCKING FIT• Tiles are installed in compression to have

a seamless aesthetic and eliminate seam separation over time

• Seam compression of 10.3 N/mm (59 lbf/in)

ENGINEERED FOR PERFORMANCEGenieMat® FIT DESIGN CRITERIA

FORCE PULSE MEASUREMENTS OF GENIEMAT® FIT SYSTEMS

• Can be used to predict in-situ performance. Contact Pliteq for Internoise 2018 paper and methodology

20

30

40

50

60

70

0.015 0.02 0.025 0.03 0.035 0.04 0.045 0.05

10

0

Forc

e (k

N)

Time (s)

GenieMat FIT08

GenieMat FIT30

GenieMat FIT70

-5

0

5

10

15

100 101 102 103

-10

-15

Mag

nitu

de (

dB)

Frequency (f)

GenieMat FIT08

GenieMat FIT30

GenieMat FIT70

20

30

40

50

60

70

0.015 0.02 0.025 0.03 0.035 0.04 0.045 0.05

10

0

Forc

e (k

N)

Time (s)

GenieMat FIT08

GenieMat FIT30

GenieMat FIT70

-5

0

5

10

15

100 101 102 103

-10

-15

Mag

nitu

de (

dB)

Frequency (f)

GenieMat FIT08

GenieMat FIT30

GenieMat FIT70

DESIGN OBJECTIVES OF A LOCALLY REACTIVE TILE

20

30

40

50

60

70

80

25 50 100 200 400 630 1000

10Time (s)

Amp

(N)

time domain force pulse frequency domain force pulse durability

20

30

40

50

60

70

80

25 50 100 200 400 630 1000

10Number of Cycles

Amp

(N)

20

30

40

50

60

70

80

25 50 100 200 400 630 1000

10Frequency (Hz)

Amp

(dB

)

A. Extending contact time improves lower frequency attenuation

B. Reducing peak force value reduces overall sound pressure level

C. Reducing 3 dB down point frequency improves lower frequency attenuation

D. Flattening out durability curve equates to improved product lifetime

• Plot of peak force values taken from repeated force pulse measurements

A A

BC

D

applied load results in localized deflection

ENGINEERING DESIGN CHARACTERISTICS

TEST RESULTS

TEST DESCRIPTION STANDARD REFERENCE GenieMat® FIT08 GenieMat® FIT30 GenieMat® FIT70

Slip Resistance ASTM D2047 0.90 0.81 0.81

Tensile Strength ASTM D412 1.72 N/mm2 0.74 N/mm2 0.63 N/mm2

CHPS Section 01350 ASTM D5116 Pass Pass Pass

Chemical Resistance ASTM F925 No Change No Change No Change

Impact Force Exposure Level

ISO 10140 - Part 5 43 dB 41 dB 39 dB

Critical Radiant Flux ASTM E648 Class I /Class II* Class I /Class II* Class I /Class II*

*Class I available upon request.

40

60

80

100

120

Ln F

ast M

ax (

dB)

Frequency in Hertz (Hz)

FIT 08 FIT 30 FIT 70

63 80 100

125

160

200

250

315

400

500

630

800

1000

Page 4: Pliteq GenieMat FIT Brochure

Pliteq 7 GenieMat® FIT

PLATFORMS

HYBRID SYSTEMWITH GenieMat® FIT AND GenieMat FF

GenieMat® xFITGenieMat xFIT TESTINGUS Patent: US 10,676,920 B2

LOCALLY REACTIVE

LOCALLY REACTIVE ABOVE RESONANTLY REACTIVE CREATES A HYBRID SYSTEM

RESONANTLY REACTIVE

40

60

80

100

120

LnFa

st M

ax (

dB)

Frequency in Hertz (Hz)

FIT 08 FIT 30 FIT 70

63 80 100

125

160

200

250

315

400

500

630

800

1000

20

30

40

50

60

70

80

25 50 100 200 400 630 1000

10

Ampl

itude

(N

)

Time (s)

-5

0

5

10

15

20

25

0 0.005 0.01 0.015 0.02 0.025 0.03 0.035 0.04 0.045

Time (s)

Impa

ct F

orce

(kN

)

FORCE PULSE FATIGUE TESTING REBOUND PLOTS

40

60

80

100

120

LnFa

st M

ax (

dB)

Frequency in Hertz (Hz)

FIT 08 FIT 30 FIT 70

63 80 100

125

160

200

250

315

400

500

630

800

1000

GenieMat FIT30

GenieMat FIT70

GenieMat xFIT70

GenieMat xFIT100

GenieMat FIT30

GenieMat FIT70

GenieMat xFIT70

GenieMat xFIT100

GenieMat FIT30

GenieMat FIT70

GenieMat xFIT70

GenieMat xFIT100

GenieMat xFIT70 GenieMat xFIT100

Weight/sf 4.2 kg/sf 5.3 kg/sf

Thickness 70 mm 100 mm

Product Finish Interlocking Tile Interlocking Tile

• Helps reduce impact force amplitude and increase force impulse duration

• Ideal for rhythmic excitation such as dance studios and treadmill bays

rigid layer & resilient underlaymentresilient tile

applied load results in localized deflection applied load results in distributed deflection

PROJECT:GENERAL NOTES:

The information provided in thisdrawing is accurate to the best of ourknowledge at the time of printing.However, we reserve the right to makechanges when necessary withoutnotification.© Pliteq Inc. 2019.

GenieMat® FIT Assembly

GenieMat® FIT70 on FF50Phone: (416) 449 - 0049Fax: (416) 849 - 0415

131 Royal Group CrescentVaughan, ON L4H 1X9Canada

Notes

DRAWING:

DRAWN BY:

DATE:

SCALE:

FS

2019-02-26

N/A--DWG. NO.:

0 500 1000 1500 2000 2500 3000

# of Drops

6

8

10

12

14

16

18

20

22

Impa

ct F

orce

(kN

)

Fatigue Test

0.15

0.16

0.17

0.18

0.19

0.2

0.21

0.22

0.23

0.24

0.25

Coe

ffici

ent o

f Res

titut

ion

ENGINEERING DESIGN CHARACTERISTICS

6 Pliteq GenieMat® FIT

Page 5: Pliteq GenieMat FIT Brochure

8 Pliteq Pliteq 9 GenieMat® FIT GenieMat® FIT

E5600.16 GenieMat xFIT70

E5600.27 GenieMat xFIT70, 13 mm Cement Board, GenieMat FF25

E5600.30 GenieMat xFIT70, 19 mm Plywood, GenieMat FF70

E5600.32 GenieMat xFIT70, 19 mm Plywood, GenieMat FF70LDM

E5600.15 GenieMat FIT70

E5600.16 GenieMat xFIT70

E5600.17 GenieMat xFIT100

A1-008867-01F GenieMat FIT08, 102 mm FCS, GenieMat FF50

A1-008867-04F GenieMat FIT08, 102 mm FCS, GenieMat FF70

A1-008867-05F GenieMat FIT08, 102 mm FCS, GenieMat FF70LDM

A1-008867-01F GenieMat FIT08, 102 mm FCS, GenieMat FF50

A1-008867-04F GenieMat FIT30, 102 mm FCS, GenieMat FF70

A1-008867-05F GenieMat FIT70, 102 mm FCS, GenieMat FF70LDM

E5600.15 GenieMat FIT70

E5600.26 GenieMat FIT70, 13 mm Cement Board, GenieMat FF25

E5600.29 GenieMat FIT70, 19 mm Plywood, GenieMat FF70

E5600.31 GenieMat FIT70, 19 mm Plywood, GenieMat FF70LDM

E5600.12 GenieMat FIT08

E5600.14 GenieMat FIT30

E5600.15 GenieMat FIT70

TILE DATA CONCRETE HYBRID

PLYWOOD HYBRID

A1-008867-00F GenieMat FIT30

A1-008867-01F GenieMat FIT30, 102 mm FCS, GenieMat FF50

A1-008867-04F GenieMat FIT30, 102 mm FCS, GenieMat FF70

A1-008867-05F GenieMat FIT30, 102 mm FCS, GenieMat FF70LDM

A1-008867-00F GenieMat FIT70

A1-008867-01F GenieMat FIT70, 102 mm FCS, GenieMat FF50

A1-008867-04F GenieMat FIT70, 102 mm FCS, GenieMat FF70

A1-008867-05F GenieMat FIT70, 102 mm FCS, GenieMat FF70LDM

NOTE: FCS - Floating Concrete Slab

Fast

Max

Acc

eler

atio

n Le

vel (

dB)

1/3 Octave Band (Hz)

Bowling Ball, 1000 mm, GenieMat FIT08 - 8 mm,Plywood - 19 mm, Concrete Slab - 152 mm

15 lbs, 1000 mm, Pliteq GenieMat® FIT30 - 30 mm,Concrete Slab - 152 mm

15 lbs, 1000 mm, Pliteq GenieMat® FIT70 - 70 mm,Concrete Slab - 152 mm

Heavy Weight Drop - Acceleration39” (1.0 m) 15 lb (6.8 kg)

30

40

50

60

70

80

90

100

20

31.5 50 80 125

200

315

500

80025 40 63 100

160

250

400

630

1000

30

40

50

60

70

80

90

20

100

20

31.5 50 80 125

200

315

500

800

25 40 63 100

160

250

400

630

1000

Fast

Max

Acc

eler

atio

n Le

vel (

dB r

e 1

µm/s

2 )

1/3 Octave Band (Hz)

Heavy Weight Drop - Acceleration39” (1.0 m) 15 lb (6.8 kg)

30

40

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100

110

20

31.5 50 80 125

200

315

500

800

25 40 63 100

160

250

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630

1000

Fast

Max

Acc

eler

atio

n Le

vel (

dB r

e 1

µm/s

2 )

1/3 Octave Band (Hz)

Heavy Weight Drop - Acceleration39” (1.0 m) 100 lb (45.4 kg)

50

60

70

80

90

100

110

20

31.5 50 80 125

200

315

500

80025 40 63 100

160

250

400

630

1000

Fast

Max

Acc

eler

atio

n Le

vel (

dB r

e 1

µm/s

2 )

1/3 Octave Band (Hz)

Heavy Weight Drop - Acceleration39” (1.0 m) 100 lb (45.4 kg)

20 25

31.5 40 50 63 80 100

125

160

200

250

315

400

500

630

800

1000

Fast

Max

Acc

eler

atio

n Le

vel (

dB r

e 1

µm/s

2 )

1/3 Octave Band Frequency (Hz)

22.7 kg, 1 m, Pliteq GenieMat® FIT08 - 8 mm, ConcreteSlab - 100 mm, Pliteq GenieMat® FF70 - 70 mm,Concrete Slab - 150 mm

22.7 kg, 1 m, Pliteq GenieMat® FIT08 - 8 mm, ConcreteSlab - 100 mm, Pliteq GenieMat® FF70LDM - 70 mm,Concrete Slab - 150 mm

22.7 kg, 1 m, Pliteq GenieMat® FIT08 - 8 mm, ConcreteSlab - 100 mm, Pliteq GenieMat® FF50 - 50 mm,Concrete Slab - 150 mm

Accelerometer Average39” (1.0 m) 50 lb (22.7 kg)

70

80

90

100

110

120

130

20 25

31.5 40 50 63 80 100

125

160

200

250

315

400

500

630

800

1000

50

60

70

80

90

100

110

120

130

140

Fast

Max

Acc

eler

atio

n Le

vel (

dB r

e 1

µm/s

2 )

1/3 Octave Band Frequency (Hz)

22.7kg, 1 m , Pliteq GenieMat® FIT70 - 70 mm,Concrete Slab - 150 mm

22.7 kg, 1 m, Pliteq GenieMat® FIT70 - 70 mm,Concrete Slab - 100 mm, Pliteq GenieMat® FF70 - 70mm, Concrete Slab - 150 mm

22.7 kg, 1 m, Pliteq GenieMat® FIT70 - 70 mm,Concrete Slab - 100 mm, Pliteq GenieMat® FF70LDM -70 mm, Concrete Slab - 150 mm

22.7 kg, 1 m, Pliteq GenieMat® FIT70 - 70 mm,Concrete Slab - 100 mm, Pliteq GenieMat® FF50 - 50mm, Concrete Slab - 150 mm

Accelerometer Average39” (1.0 m) 50 lb (22.7 kg)

20 25

31.5 40 50 63 80 100

125

160

200

250

315

400

500

630

800

1000

50

60

70

80

90

100

110

120

130

Fast

Max

Acc

eler

atio

n Le

vel (

dB r

e 1

µm/s

2 )

1/3 Octave Band Frequency (Hz)

22.7 kg, 1 m, Pliteq GenieMat® FIT30 - 30 mm,Concrete Slab - 100 mm, Pliteq GenieMat® FF70 - 70mm, Concrete Slab - 150 mm

22.7 kg, 1 m, Pliteq GenieMat® FIT70 - 70 mm,Concrete Slab - 100 mm, Pliteq GenieMat® FF70LDM -70 mm, Concrete Slab - 150 mm

22.7 kg, 1 m, Pliteq GenieMat® FIT08 - 8 mm, ConcreteSlab - 100 mm, Pliteq GenieMat® FF50 - 50 mm,Concrete Slab - 150 mm

Accelerometer Average39” (1.0 m) 50 lb (22.7 kg)

20 25

31.5 40 50 63 80 100

125

160

200

250

315

400

500

630

800

1000

50

60

70

80

90

100

110

120

130

140

Fast

Max

Acc

eler

atio

n Le

vel (

dB r

e 1

µm/s

2 )

1/3 Octave Band Frequency (Hz)

22.7kg, 1m, Pliteq GenieMat® FIT30 - 30 mm, ConcreteSlab - 150 mm

22.7 kg, 1 m, Pliteq GenieMat® FIT30 - 30 mm,Concrete Slab - 100 mm, Pliteq GenieMat® FF70 - 70mm, Concrete Slab - 150 mm

22.7 kg, 1 m, Pliteq GenieMat® FIT30 - 30 mm,Concrete Slab - 100 mm, Pliteq GenieMat® FF70LDM -70 mm, Concrete Slab - 150 mm

22.7 kg, 1 m, Pliteq GenieMat® FIT30 - 30 mm,Concrete Slab - 100 mm, Pliteq GenieMat® FF50 - 50mm, Concrete Slab - 150 mm

Accelerometer Average39” (1.0 m) 50 lb (22.7 kg)

Page 6: Pliteq GenieMat FIT Brochure

10 Pliteq Pliteq 11 GenieMat® FIT GenieMat® FIT

U.S Patent No.: 8,113,495 Canadian Patent No.: 2,505,938

GenieMat TMIP are inherently non-slip. Custom sizes are available for other special applications.

GenieMat® TMIPTREADMILL ISOLATION PADS

STANDARD THICKNESS 51 mm

STANDARD SIZES 127 mm x 457 mm – Front Mounts 127 mm x 178 mm – Rear Mounts

STATIC DEFLECTION Lightweight case: 45 kg user (10.1 kPa load deflection): 1 to 2 cm Heavyweight case: 136 kg user (19.0 kPa load deflection): 2 to 3 cm

20

30

40

50

60

70

80

1/3 Octave Band Frequency (Hz)

10

Aver

age

Soun

d Pr

essu

re L

evel

(dB

)

running on right treadmill with 1 layer of 3/4” rubber

running on right treadmill with 1 layer of 3/4” rubber + Pliteq TMIP

Ambient

6.3 8 10

12.5 16 20 25

31.5 40 50 63 80 100

125

160

200

250

315

400

500

630

800

1000

Field Measured Average Sound Pressure Levels

ENGINEERED TO REDUCE LOW FREQUENCY IMPACT

Running with 1 layer of 18 mm rubber

Running with GenieMat® TMIP on 1 layer of 18 mm rubber

Ambient sound level, no running

0 0.01 0.02 0.03

Time (s)

-10

0

10

20

30

40

50

60

70

80

90

Forc

e (k

N)

Force Pulse Comparison20” (0.5 m) 50 lb (22.7 kg)

Without GenieMat WSIWith GenieMat WSI

• Customized on site to accomodate any threshold

• Accessories for all installation types

• Corner transitions created in the field

GenieMat® FIT ACCESSORIES

• GenieMat FASHM adhesive

• Load plates available to accomodate high point loads

GenieMat® WSIWEIGHT STACK ISOLATORSPatent pending

GenieMat WSI isolates impact noise from selectorized machines.

• Reduce impact noise at the source

• Customized size to fit every weight stack

• Installation does not require machine disassembly

Page 7: Pliteq GenieMat FIT Brochure

12 Pliteq Pliteq 13 GenieMat® FIT GenieMat® FIT

GenieMat® FIT08Fitness Flooring Rolls & Puzzle Tiles

A protective, wear-resistant finished floor used in entryways, corridors, group fitness areas, gyms, locker rooms and spinning studios.

Our standard, the GenieMat® FIT08 (8 mm) is also available in 6mm and 10mm nominal thicknesses. Custom orders can be made for any other thickness and combination of EPDM colours. See page 15 for EPDM colour options.

TEST TYPE ASTM TEST RESULT

Shore hardness D2240 >70 +/- 5

Density D729 >65 lb/ft3

Elongation (at break) D412 >90%

Tensile strength D412 >300 psi

Taber abrasion C501 0.45

Critical radiant flux D395 Class I/II*

Flame spread E84 135**

Smoke density E84 <450**

Compression set ISO 815 5% @ 72 Hrs

Coefficient of friction D1894-95 Wet 1.20 / Dry 1.20

Tear D624 5.71 lbf/in

Chemical resistance F925-02 No Change

* Class I available upon request. ** Same as carpet and wood.

GenieMat® FIT08 PHYSICAL PROPERTIES

Page 8: Pliteq GenieMat FIT Brochure

14 Pliteq Pliteq 15 GenieMat® FIT GenieMat® FIT

GenieMat® FIT08

Made of 15% EPDM, these are available in 5 colours in roll and puzzle tile format. For more customizable flooring colour options, see below for our selection of EPDM colours.

STANDARD COLOURS

BLACK SILVER GREYOCEAN BLUE CORKLAVA

Product colours may vary. *Images are for representation purpose only. Other combinations can be customized.

Choose from our selection of 19 colours and combine them together to create a unique flooring blend for your project.

EPDM COLOURS FOR ANY GenieMat® FIT FLOORING

Coal Mid Grey Mid Brown Light Brown

Khaki

IvorySilver Grey

Cork

Lime Green

Bright Red TangerineLemon

Eco GreenForest Green Baby BlueRoyal Blue Ocean Blue

Black Crumb Rubber

Lava

COLOUR SELECTION

GenieMat® FIT30 & GenieMat FIT70

GenieMat FIT tiles are manufactured by fusing a 3 mm EPDM (up to 15%) wear layer to a recycled rubber crumb base. This provides superior acoustic performance in combination with excellent wear and grip.

FUSION SERIES

BLACK SILVER GREYOCEAN BLUE CORKLAVA

STANDARD 4 ALTERNATIVE PREMIUM COLOURS:

Page 9: Pliteq GenieMat FIT Brochure

TEST RESULTS

TEST RESULTS

TEST REPORT NUMBER FINISH FLOOR SUBFLOOR SYSTEM*

6.8 kg HARD IMPACT SOURCE (SPL OF COMBINED 63 Hz

OCTAVE BAND IN dB)

45.4 kg HARD IMPACT SOURCE (SPL OF COMBINED 63 Hz

OCTAVE BAND IN dB)

E5600.11 Bare None

E5600.12 GenieMat® FIT08 None

E5600.14 GenieMat FIT30 None 84 95

E5600.15 GenieMat FIT70 None 81 84

E5600.16 GenieMat xFIT70 None 81 88

E5600.17 GenieMat xFIT100 None 80 80

E5600.26 GenieMat FIT70 12 mm Cement Board, GenieMat FF25 80 76

E5600.27 GenieMat xFIT70 12 mm Cement Board, GenieMat FF25 79 82

E5600.28 GenieMat FIT30 18 mm Plywood, GenieMat FF70 82 86

E5600.29 GenieMat FIT70 18 mm Plywood, GenieMat FF70 80 76

E5600.30 GenieMat xFIT70 18 mm Plywood, GenieMat FF70 78 81

E5600.31 GenieMat FIT70 18 mm Plywood, GenieMat FF70LDM 74 72

E5600.32 GenieMat xFIT70 18 mm Plywood, GenieMat FF70LDM 72 75

E5600.33 Bare18 mm Plywood on

50 x 100 mm Sleepers, Mason MFS Springs

74 89

E5600.34 GenieMat FIT7018 mm Plywood on

50 x 100 mm Sleepers, Mason MFS Springs

72 80

E5600.35 GenieMat xFIT7018 mm Plywood on

50 x 100 mm Sleepers, Mason MFS Springs

69 82

* All assemblies are on 152 mm concrete slab with no ceiling.

www.pliteq.co.uk

© Pliteq (UK) LTD. 2021. ®™ Trademarks of Pliteq Inc. The information provided is accurate to the best of our knowledge at the time of issue. However, we reserve the right to make changes when necessary without further notification. Suggested application may need to be modified to conform with local building codes and conditions. We cannot accept responsibility for products that are not used, or installed, to our specifications. All listed dimensions are nominal.

10.2

1

Contact UsFor Your Project Specific Questions UK +44 1223 257770 | Asia Pacific +65 8452 6865 | Middle East +971 4 813 5501E. [email protected]