please read all directions before starting ......18-002 ktm superduke pcv - 1 parts list 1 power...
TRANSCRIPT
18-002 www.powercommander.com KTMSuperdukePCV-1
PARTS LIST
1 PowerCommander1 USBCable1 CD-ROM1 InstallationGuide2 PowerCommanderDecals2 DynojetDecals2 Velcro1 Alcoholswab2 O2Optimizer
YOUCANALSODOWNLOADTHEPOWERCOMMANDERSOFTWAREANDLATESTMAPSFROMOURWEBSITEAT:
www.powercommander.com
I ns ta l l a t i on I ns t ruc t i ons
PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION
THE IGNITION MUST BE TURNED OFF BEFORE INSTALLATION!
2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com
2008-2011 KTM Superduke/R
18-002 www.powercommander.com KTMSuperdukePCV-2
EXPANSION PORTS 1 & 2
OptionalAccessoriessuchasColorLCDunitorAutotunekit.
POWER COMMANDER V INPUT ACCESSORY GUIDE
Map - ThePCVhastheabilitytohold2differentbasemaps.YoucanswitchontheflybetweenthesetwobasemapswhenyouhookupaswitchtotheMAPinputs.Youcanuseanyopen/closetypeswitch.Thepolarityofthewiresisnotimportant.WhenusingtheAutotunekitonepositionwillholdabasemapandtheotherpositionwillletyouactivatethelearningmode.Whentheswitchis“CLOSED”Autotunewillbeactivated.
Shifter- TheseinputsareforusewiththeDynojetquickshifter.InsertthewiresfromtheDynojetquickshifterintotheSHIFTERinputs.Thepolarityofthewiresisnotimportant.
Speed- Ifyourapplicationhasaspeedsensorthenyoucantapintothesignalsideofthesensorandrunawireintothisinput.ThiswillallowyoutocalculategearpositionintheControlCenterSoftware.Oncegearpositionissetupyoucanalteryourmapbasedongearpositionandsetupgeardependentkilltimeswhenusingaquickshifter.
Analog- Thisinputisfora0-5vsignalsuchasenginetemp,boost,etc.Oncethisinputisestablishedyoucanalteryourfuelcurvebasedonthisinputinthecontrolcentersoftware.
Crank- DoNOTconnectanythingtothisportunlessinstructedtodosobyDynojet.Itisusedtotransfercranktriggerdatafromonemoduletoanother.
Launch Thisinputisintendedtobeusedasalaunchcontrol.YoucansetatargetRPMtolimitthebiketowhentheclutchleverisactivated.OncetheclutchleverisreleasedfullRPMcanbeachieved.Thisrequiresawirebeconnectedtothegroundingsideoftheclutchswitchandtheotherendintothisinput.
ACCESSORY INPUTS
Wire connections:
ToinputwiresintothePCVfirstremovetherubberplugonthebacksideoftheunitandloosenthescrewforthecorrespondinginput.Usinga22-24gaugewirestripabout10mmfromitsend.PushthewireintotheholeofthePCVuntilisstopsandthentightenthescrew.Makesuretoreinstalltherubberplug.
NOTE:Ifyoutinthewireswithsolderitwillmakeinsertingthemeasier.
CRANK
ANALOG
SPEED
INPUT1
INPUT1
INPUT2
INPUT2
USB CONNECTION
18-002 www.powercommander.com KTMSuperdukePCV-3
1 Removetheseat,bothsidefairingsandchinfairing.
2 Propthefueltankup.
3 LaythePCVinthetailandroutethePCVharnessalongtheframeontherightsideuptowardsthefrontoftheengine(Fig.A).
For a clean installation remove the right side fuel tank mounting bolt and route the PCV harness to the inside of the frame.
4 LocatetherearIgnitioncoilandunplugthestockwiringharnessfromthecoil(Fig.B).
Rotate the coil stick 180 degrees so the connection is pointing to the right side of the motorcycle.
5 PlugtheconnectorsfromthePCVwiththeBLUEwiresin-lineofthestockignitioncoilandstockwiringharness(Fig.C).
FIG.A
FIG.C
Ground wire
FIG.B
PC
Vh
arne
ss
18-002 www.powercommander.com KTMSuperdukePCV-4
6 Locatethesubconnectorfromthethrottlebodiesontherightsideofthemotorcycle.Unplugthisconnector.
This is a GREY 16 pin connector located near the oil tank (Fig. D).
FIG.D
7 RoutethePCVharnesstotheinsideoftheframewhichmayrequireyoutomovetheMAPsensor.
8 PlugthePCVin-lineofthestockwiringharness(Fig.E).
9 AttachthegroundwirefromthePCVtothegroundluglocationontherightsideoftheframe
FIG.E
9 LocatethefrontIgnitioncoilandunplugthestockwiringharnessfromthecoil(Fig.F).
10 PlugtheconnectorsfromthePCVwiththeGREENwiresin-lineofthestockignitioncoilandstockwiringharness
FIG.F
Ground
18-002 www.powercommander.com KTMSuperdukePCV-5
11 LocatethestockCrankPickupCoilSensorunderthechinfairingonthefrontofthemotorcycle(Fig.G).
This is a WHITE 2 pin connector.
12 PlugthePCVharnessin-lineoftheCPSandstockwiringharness.Makesuretheharnessissecuredawayfromtheexhaust.
FIG.G
FIG.H
FIG.I
13 UnplugthestockFrontO2sensorfromthemainwiringharness(Fig.H).
This is a BLACK 4 pin connector located on the left side of the motorcycle under the chin fairing.
14 PlugoneoftheDynojetO2Optimizersintothestockwiringharness(Fig.I)
The stock O2 sensor will no longer be connected to anything.Optimizer
18-002 www.powercommander.com KTMSuperdukePCV-6
16 PlugoneoftheDynojetO2Optimizersintothestockwiringharness(Fig.K)
The stock O2 sensor will no longer be connected to anything.
17 Reinstallfueltankandbodywork.
FIG.K
Optimizer
15 UnplugtheRearO2sensorfromthemainwiringharness(Fig.J).
This connection is located on the right side of the motorcycle between the air box and frame tube. You may need to cut the zip tie to get good access to the connector.
FIG.J