Overview about

• Applications

• Products

• Benefits

• Business

2013-10-05 / JB

Plastic injection moulding industry

Training material

- Only for internal usage -

Leading quality: 2

Applications

Lubrication of moving parts in moulds

Ejector pins Sliders

Guide pins and guide bushings

Sliding surface of sliders

Core pulls

Mould guides

Leading quality: 3

Applications

Simplified Image of plastic injection moulds

Leading quality: 4

Applications

Lubricants for the plastic injection moulding machine (examples)

Hydraulic oil

Clamping unit, Ejector unit

Drive for injection process

Extruder drive (hydraulic drive)

Gear oil for

extruder

Assembly paste

for nozzle and hot runner systems

Grease lubrication

Tie bars

Toggle lever

Leading quality: 5

Applications

Cleaning

Plastic injection mould

Deposits from plastic residues

Deposits from out gassing

Degreasing lubricated mechanical parts

Removal of corrosion protectors

Removal of residues from colour batches

Removal of rust residues on plates

Plastic injection moulding machine

Surface cleaning of all lacquered

machine covers

Cleaning of safety window and control

panel

Cleaning and degreasing lubricated

mechanical parts in case of maintenance

Removal of dropped down lubricants

from grease or hydraulic oil

Leading quality: 6

Applications

Corrosion protection

Plastic injection mould

Short-term protection for downtime

Long-Term protection for storage

Protection for mould transfer to other

production locations

Protection of

Cavity

Surfaces from core plate and

cavity plate

Clamping surface

External surface

Leading quality: 7

Product overview

Lubricants for plastic injection moulds

Ejector pins, core pulls, guide pins – Base lubrication

40 20 60 80 100 120 140 160 180 200

Mould temperature [ °C ]

S.K.D. 5002

S.K.D. 4002 1)

F.L.G. GT-2

200 g dispenser 1 kg tin

100 g tube 1 kg tin

1 kg tin

S.K.D. 5002 not combinable

with other types of grease!

1) Alternative F.L.G. GT-4

if NSF H1 is required.

http://www.bremer-leguil.de/de/links.htmlhttp://www.bremer-leguil.de/de/links.htmlhttp://www.bremer-leguil.de/de/links.html

Leading quality: 8

Product overview

Lubricants for plastic injection moulds

Ejector pins, core pulls – Re-lubrication

40 20 60 80 100 120 140 160 180 200

Mould temperature [ °C ]

S.K.D. 5002

S.K.D. 2000

S.K.D. 170 400 ml spray can

1 kg tin

F.L. 1000

F.L. 2000

S.K.D. 5002 not combinable

with other types of grease!

400 ml spray can 400 ml spray can

400 ml spray can

400 ml spray can

http://www.bremer-leguil.de/de/links.htmlhttp://www.bremer-leguil.de/de/links.htmlhttp://www.bremer-leguil.de/de/links.html

Leading quality: 9

Product overview

Lubricants for plastic injection moulds

Sliders, guide bushes – Lubrication

F.L.G. GT-2 / (F.L.G. GT-4) F.L.G. GT-Spray

1 kg tin

1 kg tin

25 kg pail

25 kg pail

400 ml

spray can

400 ml

spray can

Standard

- H1 required

S.K.D. 3602

http://www.bremer-leguil.de/de/links.html

Leading quality: 10

Product overview

Lubricants for plastic injection moulding machine

Application System Product Manufacturer

Clamping unit Hydraulic F.L. 75 Arburg, Engel, Krauss Maffei,

Ferromatik Milacron

Mechanical operated F.L.G. GT-2

F.L.G. 2-0

F.L. PG 250

Arburg,

(Ferromatik Milacron)

(Ferromatik Milacron)

Krauss Maffei

Plasticising unit Drive of linear displacement

unit (hydraulic)

F.L. 75 Arburg

Drive of linear displacement

unit (mechanical)

F.L.G. GT-2 Arburg, Krauss Maffei, Engel

Screw drive of extruder

(gear box)

F.L. 250

F.L. PG 250

F.L. 400

Arburg, Ferromatic Milacron

Krauss Maffei

Engel

Mould height adjustment F.L.G. GT-2 Arburg, Krauss Maffei, Engel,

Ferromatik Milacron

General assembly of

screw connections,

nozzles

G.W.F.

F.L.A.

Without hygienic requirements

NSF H1-registered

Leading quality: 11

Product overview

List of approvals – Lubricants for plastic injection moulding machines

Manufacturer Product Application

Arburg GmbH & Co. KG F.L. 75 Hydraulic oil

F.L. 250 Extruder gear oil

G.W.F. Assembly paste

Engel Austria GmbH CASSIDA Fluid FL 46 Hydraulic oil

F.L. 75 Hydraulic oil

Ferromatik Milacron G.W.F. Assembly paste

Knödler-Getriebe GmbH & Co. KG CASSIDA Fluid GL 220 Extruder gear oil

F.L. 250 Extruder gear oil

KOELLMANN GEAR & AIRTEC

(soplar s.a.)

CASSIDA GL 320

F.L. 400

Extruder gear oil

Netstal-Maschinen AG F.L. 100 Hydraulic oil

soplar s.a. Kunststoffmaschinen CASSIDA HFS 68 Hydraulic oil

Leading quality: 12

Product overview

Cleaner for plastic injection moulds

Loosening of plastic residues in cavities

S.F.R.

Special mould-cleaner

For dissolving of residues from:

Polyurethane

Polyacrylate

Polyamide

polystyrene

Cellulose acetate

Epoxy resins

Oil deposits, oil-carbon

400 ml

spray can

S.N.C. 101 / S.N.C. 202

Biodegradable special cleaners

S.N.C. 101 (NSF A1 listed)

Polyurethane, polyacrylate, polyamide, polystyrene

Celluloseacetate

One-component epoxy resin adhesives

Epoxy resins

Bitumen

Oil residues and lacquers

S.N.C. 202

is suitable to remove e.g.:

PVC-glues

One-component epoxy resin adhesives

Caoutchouc glues

Dispersion glues

10 l can

Leading quality: 13

Product overview

Cleaner for plastic injection moulds

Cleaning and degreasing cavities and mechanical parts in moulds

75

0 m

l sp

ray c

an

M.T.X. 60 / M.T.X. 60 forte

Special intensive cleaners

Fast removal of greases, waxes,

cracked oils and other tenacious residues

Removal of deposits from plastic and out gassings’

Cleaner for work shop and tool shop (e.g. cleaning table)

A.C.S. 3

Highly effective rapid cleaner spray

Degreasing and cleaning lubricated

mechanical parts

Removing residues from pre-cleaners like

S.F.R. or S.N.C.-products

Cleaning of high-gloss surfaces

Removing deposits from corrosion protectors

Leading quality: 14

Product overview

Cleaner for plastic injection machines

Cleaning of lacquered machine covers

B.F.C.

Foam cleaner for sensitive surfaces

Screens from control panels or touch panels

Safety windows (Makrolon)

B.W.R. 210

Cleaning concentrate for universal

use with high cleaning power

Mixing ratio 1:10 up to 1:50 with water

For cleaning all lacquered surfaces

Also suitable for floor cleaning

400 ml

spray can

Leading quality: 15

Product overview

Corrosion protection

Cavity, cavity plate and core plate

K.S.P. 312

Waxy corrosion protection

External corrosion protection for long-term storage

or transport

400 ml

spray can

K.S.P. 305 / K.S.P. 305 R

Waxy corrosion protection

Extreme thin and safe protection layer

If needed easily removable. Also after long-term storage

No penetration into gaps

Usage for high-gloss surfaces possible

Cleaning before usage of mould not necessary (clean

after 3 to 5 shots)

Red pigmented version for easy protection layer control

available

400 ml spray can

Leading quality: 16

Benefits

Lubricants

High temperature and aging stability

High adherence

Low absorption of contaminants

Reduction of friction and wear

Low maintenance costs / effectiveness and long relubrication

intervals

Compatibility with the plastic material of the finished articles

Possible additional requirements:

- e.g. physiologically harmless articles for the food or

pharmaceutical industry

http://www.bremer-leguil.de/de/links.html

Leading quality: 17

Benefits

Cleaners

Highly efficient in cleaning effect depending by cleaner in combination with impurity

No content of hazardous ingredients which are dangerous for users health (e.g. no CMR stuffs)

Surface cleaning without any residues possible (e.g. for high-gloss surfaces required)

No material attack for metal surfaces

Reducing different sorts of cleaners possible

Reducing costs reasoned by reduced needed quantity of cleaner

Possible additional requirements:

- e.g. physiologically harmless

articles for the food or

pharmaceutical industry

http://www.bremer-leguil.de/de/links.html

Leading quality: 18

Benefits

Corrosion protectors

Fast start of producing goods

Extreme reduced effort for cleaning moulds

after usage of waxy corrosion protector

Long-term storage up to 2 years possible

Usage for highly sensitive metal surfaces

possible (e.g. high-gloss surfaces, textures, ...)

No contamination of plastic parts from waxy residues during

production time (no penetration into gaps)

Efficient and economic in use due to the small spray volume

Leading quality: 19

Brochure – Plastic injection moulding

Leading quality: 20

Development of sales – German market

1,262 €

1,516 €

1,701 € 1,725 €

1,391 €

0,000 €

0,200 €

0,400 €

0,600 €

0,800 €

1,000 €

1,200 €

1,400 €

1,600 €

1,800 €

2,000 €

2009 2010 2011 2012 2013

Plastic industry

Leading quality: 21

Development of sales – German market

€2

7.0

04

€1

33

.42

1

€11

3.4

38

€4

7.3

22

€1

0.5

14

€2

.20

1

€5

.00

3 €2

5.2

53

€1

28

.00

7

€1

28

.53

2

€4

6.2

48

€1

3.0

48

€1

.78

4

€3

5.9

77

€26.6

17

€1

02

.08

8

€11

9.8

69

€3

0.4

06

€1

0.8

55

€878

€3

4.7

22

€0

€20.000

€40.000

€60.000

€80.000

€100.000

€120.000

€140.000

€160.000

F.L.G.GT-2

S.K.D.4002

S.K.D.5002

S.K.D.170

S.K.D.2000

F.L.1000

F.L.2000

Plastic industry - Lubricants

2011

2012

2013

Leading quality: 22

Development of sales – German market

€2

60

.18

2

€1

9.6

21

€9

5.4

42

€7

4.8

08

€0

€0

€1

.50

8 €

46

.45

1

€2

61

.31

3

€2

1.1

64

€81.7

82

€7

2.8

88

€1

0.0

36

€2

.03

2

€6

.22

1 €

54

.63

5

€221.6

19

€1

2.5

79

€7

0.1

61

€5

9.8

78

€7

.38

3

€2

.47

7

€6

.43

5

€3

5.4

54

€0

€50.000

€100.000

€150.000

€200.000

€250.000

€300.000

A.C.S.3

M.T.X.60

M.T.X.60

forte

S.F.R. S.N.C.101

S.N.C.202

B.F.C. B.W.R.210

Plastic industry - Cleaners

2011

2012

2013

Leading quality: 23

Development of sales – German market

€178.6

18

€0

€606

€191.0

73

€1.0

70

€769

€154.0

01

€12.3

17

€1

.411

€0

€50.000

€100.000

€150.000

€200.000

€250.000

K.S.P. 305 K.S.P. 305 R K.S.P. 312

Plastic industry – Corrosion protection

2011

2012

2013

The rights of the presentation are with Bremer & Leguil GmbH. Every editing, duplication, every public presentation of this data and dissemination require the company’s authorisation. Duisburg, 01.01.2011 Bremer & Leguil GmbH Am Burgacker 30-42, 47051 Duisburg www.bremer-leguil.de

End of Presentation