plastic ind catalogue
TRANSCRIPT
Elecon, India’s Largest Manufacturer of Industrial Gears
Way back In 1951, Elecon set out its journey to scalenew heights of technical excellence, creating landmarksat every juncture. From elevators and conveyors, to highquality gears and material handling equipments.Elecon set up a separate Gear Division in the year 1976.EleconisalsoknownforitspioneeringactsinIndia.Thesepathbreaking efforts are backed by full fledged departmentsemploying a strong, skilled work force. It has supplied hi-techequipment to major core sectors such as Fertilizer Plants,Cement Plants, Coal and Lignite Mines, Power Plants, Textile,Plastic,SteelPlantsandPortMechanizationinIndiaandabroad.
ThepotentialIndianmarkethasmotivatedIndianentrepreneurstoacquiretechnicalexpertise,achievehigh quality standards and build capacities in various facets of the booming plastic industry. Phenomenaldevelopments in the plastic machinery sector coupled with matching developments in the petrochemicalsector, both of which support the plastic processing sector, have facilitated the plastic processors to buildcapacities to service both the domestic market and the markets in the overseas.
Theplasticprocessingsectorcomprisesofover30,000unitsinvolvedinproducingavarietyofitemsthroughinjectionmoulding,blowmoulding,extrusionandcalendaring.Thecapacitiesbuiltinmostsegmentsof this industry coupled with inherent capabilities has made us capable of servicing the overseas markets,
The economic reforms launched in India since 1991, have added further fillip to theIndian plastic industry. Joint ventures, foreign investments, easier access to technology fromdeveloped countries etc have opened up new vistas to further facilitate the growth of this industry.
IntroductIon
PlastIc Industry In IndIa
TheEpexExtruderGearModularseriesconsistsofcombinationofGearunitsandflangedaxialbearinghousingforaccommodatingaxialself-aligningRollerBearings(293E...294E)ofdifferentloadcapacities.
•ELECONGearboxisdesignedtotransmithightorqueandabsorbinghighthrustloadinducedbytheprocessofpressurizing&plasticisingmouldingmaterialsandsyntheticsrequiredforfiberlineproduction.
•CasecarburizedandhardenedHelicalGearsaregroundwithprofilecorrectionfortransmissionofhighloadwithlownoise.
EXtrudEr GEar EPEX Xc-sErIEs GEarBoXEs
•ThecasingofgreatrobustnessinGreyCastIron,designedtothelatestacousticandheattransfertechnology.
•EpexincludestwostagesandthreestagesHelicalgearboxesin13sizes(14to47)withratiofrom4:1to160:1Torquerangingfrom3kNmto160kNm.
•Gearsandantifrictionbearingsaresplashlubricatedasstandardandwithbuiltincoolingcoil.Forcedlubricationsystemavailableasstandardoption.
•Highdegreeofstandardizationandadoptionofcommongearcasinggivesoptimumavailability,economyandfasterdelivery.
•TheELECONQualityAssuranceSystemisInaccordancewithDINENIS0-9001:2000Guaranteesauniformhighstandardofquality.
•CECertificationisobtainedforallEPseriesgearunits.
ThenameELECONembodiesthesuccessfulbrandnameintheTWINSHAFTEXTRUDERGEARBOX,whichstandsforknow-howandcompetenceinbrandnameanddevelopmentinextrudergearboxtechnology.OutstandingproductqualityandhightechnicalstandardsofdevelopmentmakethePowerTransmissionTechnologysectionoftheELECONGEARandinnovativeandreliablepartnerforextruderplantbuilders.
tWIn sHaFt EXtrudEr GEarBoX
ELECONhasmanufacturedabiggerintheseriesKTS,havingsingleinputand2output.Internalsofthisboxisof17CrNiMo6dulycasecarburized,hardenedandpreciselygroundenhousedonantifrictionbear-ingsmountedinthefabricatedcasing,Thisgearboxishavingextrathrustbearinghousingfortakingheavythrustload.Thegearboxshallhaveprovisiontomountthepower.driverandtheconnectionfortheForcedlubricationSystem.
Technical Conception:KTS - 200Thegearunit isdrivendirectly.ThespeedisreducedandnecessarytorqueattainedIntwo-reductionstage.Thistorque isthentransferredequally inthepowerdriverontoco-rotatingextrudershafs.Thebackpressureforcesresultingfromtheextrusionprocessarethentakenupsafetybythethrustbearings,HereitisimportanttoemphasisethehighsafetyfactorsinaccordancewithDIN3990againsttoothrootstress(SF)&anti-pitting(SH)andthelownoiselevelwhichareensured.Aservicelifeofatleast50,000hoursisguaranteedevenatthehighestoutputspeeds,
Product Advantages:1.Compactdesignwithahighoutputpowerduetooptimizedcase-hardenedgearing.2.Optimisedoperatingcharacteristicscombinedwithsmoothrunning.3.Lownoiselevelduetotopologyofcorrectedgearing,4.Reducedvibrationonaccountofuseofgroundgears.
Twin Screw Extruder Gear Unit in operation.(Exclusively manufactured for Windsor Machines Ltd.)
Elecon make ‘ELIGN COUPLINGS’ arevery compact in design, It is ideallysuitableforwiderangeofapplicationsintheentirefieldofdrivetechnologyincluding Plastic industry & process-ingmachinery,
ELECON also manufactures Fluid,GearedandFlexiblecouplings,Useof
WHY PLASTIC INDUSTRY PREFERS ELECON WORM GEAR UNITS?
EleconSuperSeriesisaprovendesignGearUnits(SNU)withacom-binationofinnovativedesignandfactoryfilled,longlifesyntheticlubricanttherebyofferinghigherpower-ratingsinNUSuperSeriesGearUnits:15/8”,13/4”,2”,21/4”and3”.
couPlInGs
Elecon Super Series Worm GearUnitsarehighlyacceptedbyPlas-tic Industry for applications likeExtruder,Laminatingplant,Pack-ing Machine, Offset Printing Ma-chines,TapeLineMachine,SheetLineMachinesetc.
WorM GEar unIt
SNU Worm Gear Box on machine multilayered sheetline cast film.
SNU Worm Gear Unit
gearcouplingprovidesbenefittoaccommodate”, RadialMisalignment-AngularMisalignment&Combinedradial&angularmisalignmenttoItscertainlimits,Also,itpermitsaxialdisplacementtothespecifiedlimits,
ELECON INFRASTRUCTUREExcellence through manufacturing expertise
Assembly Shop
Gear Manufacturing Shop
Three Stage Planetary Gearbox Under Assembly
POWERBUILDLIMITEDPOWERBUILDLIMITEDisthelargestmanufacturerofGEAREDMOTORS&GEARREDUCERSinthecountrysincelastmorethanthreedecades.Withaviewtoprovideourcustomerswitha latestdesign,newgeneration,efficientandcompactdrivesolution,PBLhasintroducedanewseriesofGearedMotorsintheformofM,C,F&KSeriesGearedmotors.
SeriesM inlinegearedmotorsandreducersprovideaveryefficientandcompactdrivesolutiontomeetmostrequirementsupto90KWwithmaximumoutputtorquecapacity11,000Nm.Unitsareavailablewithratioscoverageof1.4:1to70:1indoublereduction,upto250:1intriplereductionandupto16200:1incombinedunits.
SeriesCrightanglehelicalwormgearedmotorsandreducersprovideahighlyefficientand compact solution to meet most requirements upto 45 kw with maximum outputtorquecapacityof10,000Nm.Unitsareavailablewithratioscoverageof8:1to250:1indoublereduction,upto900:1intriplereductionandupto16000:1incombinedunits.
Series F in-line shaft mounted geared motors offer ratios from 5:1 to 100:1 in double reduction form and in combined units form upto 20,000:1. Motors are available upto 45 kw giving a maximum output torque of 7200Nm.
The series F geared motors are primarily designed as a shaft mounted unit incorporating an integral torque reaction bracket. The units are also available with bolt-on feet or output flanges and output shafts of single and double extension. All variants are available either motorized or with input shaft assembly.
SeriesKrightangledrivehelicalbevelgearedmotorsofferratiosfrom8:1to160:1inthreestagesorupto10000:1infivestages.Motorsareavailableupto90kwandoutputtorquecapacityupto12,300Nm.
TheSeriesKgearedmotorisdesignedwithintegralcastfeetbaseorendmountingandcanbeofferedwithsingleordoubleextendedoutputshafts.Unitsarealsoavailableasshaftmountedorwithoutputflangesandareavailableformountinghorizontallyorvertically.Theunitscanalsobeofferedwithaboltontorquereactionbracketandallvariantsareavailableeithermotorizedorwithaninputshaftassembly.
More than 70,000 units have already been sold and found working satisfactory.
HELICAL INLINE GEARED MOTORS SERIES “M”
RIGHT ANGLED HELICAL WORM GEARED MOTORS SERIES “C”
IN-LINE SHAFT MOUNTED GEARED MOTORS SERIES “F”
RIGHT ANGLED HELICAL BEVEL GEARED MOTORS SERIES “K”
ScrewJacksareforlinearmovements(Horizontal,vertical,pushingorpull-ing).They can move large masses swiftly varying from 1kg to 100 tonneswithspeedsupto300mm/secandmaximumstrokeof12metres.TheirkeycharacteristicsincludeOperationalreliability,limitedmaintenanceandlongservicelifealongwiththeirenvironmentfriendlinesswithlownoiselevels,vibrationfreeoperationsandnooilleakages.Highlevelofsafetyandpre-cisepositioningareitskeyfeaturesalongwiththeireasytoapply&easytoinstalldesign.
Benzlers-radicon Group
PBL‘P’SeriesHelicalgearboxandelectricmotorarebuiltasoneunittogivecoaxialandcompactconstructions.GearReducershaveco-axialinputandoutputshaftthatcanbedrivenbyanyprimemover.Theseareavailablein2and3reductionsforextremelylowoutputspeeds.Mo-torMountGearboxescanbesuppliedwithoutmotorsforfittingofanyelectricstandardIECframeelectricmotorsinB5construction.Theseareavailableinfoot,flange,foot-cum-flangeandagitatortypeconstruction.
Helical Geared MoTor series “p”
Manufacturing range: GearedMotors&Reducers-Power:0.33HPto125HP*OutputSpeed:0.4to585RPM*Reductionratio:upto3385•MotorMountGearboxes-Power:0.33HPto40HP*outputSpeed:0.4to585RPM.
More than 1,70,000 units have already been sold and found working satisfactory.
More than 1,45,000 units have already been sold and found working satisfactory.
PBL Inline Gearbox on machine -tape line
SUPER-AseriesHelicalGearedMotorsandInlineGearReducersaremanufacturedwithsolidandhollowinputshafts,underthelicenseagreementwitharenownedJapanesemanufacturerSeikiKogyoshoLimited(SKK).Theseareavailablebothinfootandflangemountingversionsintherangeto0.4kw
Helical Geared MoTor series “super a”
to11.0kwandhavingratiofrom5:1to200:1.Theunitsaresuppliedwithfactoryfilled‘EPGrease’,arecompactandlight
PBL foot mounted helical Inline solid input shaft reducer in use powering HM Film Plant.
Screw Jack
weight,havinglownoiseandvibrations,andareeasytoassembleanddismantle.
ELECONExtruderGearunitsinVariousExtrusionapplicationforPLASTIC INDUSTRY
International Branches
Post Box # 6, Vallabh Vidyanagar - 388 120, Gujarat, INDIAMHE DIVN. : Tel. : +91 269 223 7016, +91 269 223 6521, +91 269 223 6590
Fax : +91 269 222 7020 E-mail : [email protected]
GEAR DIVN. : Tel. : +91 269 223 6469, +91 269 223 6513, +91 269 223 6516 Fax : +91 269 222 7484 E-mail : [email protected]
Website : www.elecon.com
Manufactured by:ELECON ENGINEERING CO. LTD.
MARKETING & SERVICING COMPANY
EMTICI ENGINEERING LIMITED
Anand - Sojitra Road, Vallabh Vidyanagar - 388 120, Gujarat, INDIA Phones : +91 269 223 0168, +91 269 223 1125, Fax : +91 269 223 6508, Website : www.emtici.co.in
REGISTERED OFFICE :
National BranchesAhmedabad :Phone : +91 79 26406683, 26406684 Fax : +91 79 26401363E-mail:[email protected]
Asansol :Phones : +91 341 2305901, 2311726 Fax : +91 341 2302038E-mail : [email protected]
Bilaspur : Phones : +91 7752 247723, 247625 Fax : +91 7752 247720E-mail : [email protected]
Bangalore :Phones : +91 80 22260219, 22281834 Fax : +91 80 22281834E-mail : [email protected]
Chennai :Phones : +91 44 24349237, 24349497Fax : +91 44 24349643E-mail : [email protected]
Dhanbad :Phones : +91 326 2230404 Fax : +91 326 2230490E-mail : [email protected]
MIDDLE EAST :ELECON MIDDLE EAST FZCOPhone : +97 146 091 424, +97 146 091 425 Fax : +97 146 091 426E-mail : [email protected] [email protected] [email protected]
UNITED KINGDOMRadicon Transmission UK Ltd.Park Road, LockwoodHuddersfield-HD4 5DD Tel: +44 (0)1484 465800Fax: +44 (0)1484 [email protected]
FINLANDOy Benzler AbTel: +358 9 340 1716Fax: +358 10 296 [email protected]
GERMANYBenzler Antriebstechnik GmbHTel: +49 0800 350 4000Fax: +49 0800 350 [email protected]
SWEDENAB BenzlersTel: + 46 42 18 68 00Fax: + 46 42 21 88 [email protected]
NETHERLANDSBenzler-TBA bvTel : +31 077 324 5900Fax: +31 077 324 [email protected]
THAILANDRadicon Transmission Thailand Ltd.Tel : +66 38 459 044Fax: +66 38 213 [email protected]
DENMARKBenzler Transmission A/STel: +45 212 800 [email protected]
FAR EAST :ELECON SINGAPORE PTE. LTD. Phone : +65 622 782 58Fax : +65 622 789 42E-mail : [email protected] [email protected]
Indore :Phone / Telefax : +91 731 2558077
Jamshedpur :Phones : +91 657 2361837, 2362376 Fax : +91 657 2464241E-mail : [email protected]
Kolkata :Phones : +91 33 24761861, 24760876Fax : +91 33 24761831E-mail : [email protected]
Madurai : Phone : +91 4549 293488 Fax : +91 4549 293468
Mumbai : Phones : +91 22 22821315, 22820725 Fax : +91 22 22870791E-mail : [email protected]
Nagpur : Phones : +91 712 6642600, 6642601Fax : +91 712 6642622E-mail : [email protected]
New Delhi : Phones : +91 11 23414340, 23414341Fax : +91 11 23709046E-mail : [email protected]
Pune :Phones : +91 20 40191400Fax : +91 20 40191420E-mail : [email protected]
Raipur : Phone : +91 771 408 1541Fax : +91 771 408 1541E-mail : [email protected]
Secunderabad :Phones : +91 40 27844748, 27845250Fax : +91 40 27848317E-mail : [email protected]
Vadodara : Phone : +91 265 2312972, 23136701Fax : +91 265 2312982E-mail : [email protected]