plasma - binzel-abicor.com · plasma cutting torches “abiplas® cut” air cooled ¹ other...
TRANSCRIPT
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T E C H N O L O G Y F O R T H E W E L D E R ’ S W O R L D .
www.binzel -abicor.com
Product Catalogue 2.2 / V1
PLASMA
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Content
Plasma Cutting Torches■ Plasma Cutting Torches “ABIPLAS® CUT” air cooled Page 04–05
ABIPLAS® CUT 70 / ABIPLAS® CUT 70 MT
■ Plasma Cutting Torches “ABIPLAS® CUT” air cooled Page 06–07ABIPLAS® CUT 110 / ABIPLAS® CUT 110 MT
■ Plasma Cutting Torches “ABIPLAS® CUT” air cooled Page 08–09ABIPLAS® CUT 150 / ABIPLAS® CUT 150 MT
■ Plasma Cutting Torches “ABIPLAS® CUT” liquid cooled Page 10–11ABIPLAS® CUT 200 W / ABIPLAS® CUT 200 W MT
■ Plasma Cutting Torches “ABICUT” air cooled Page 12–13ABICUT 25K / ABICUT 45
■ Plasma Cutting Torches “ABICUT” air cooled Page 14–15ABICUT 75
■ Plasma Cutting Torches “PSB” air cooled Page 16–17PSB 31 KZS / PSB 31 KKS / PSB 31 HFS
■ Plasma Cutting Torches “PSB” air cooled Page 18–19PSB 60 S / AUT PSB 60 L / PSB 121 S / AUT PSB 121 L
Plasma Welding Torches■ Plasma Welding Torches “ABIPLAS® WELD” liquid cooled Page 20–21
ABIPLAS® WELD 100 W / 150 W / 100 W MT / 150 W MT
Spare Parts■ Cable assembly components and Cable assemblies, Hoses, Handles
and so on …Page 22–24
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ABIPLAS® CUT 70
ABIPLAS® CUT 70 MT
ABIPLAS® CUT 70ABIPLAS® CUT 70 MTTechnical data (EN 60 974-7):Type of cooling: air cooledPilot current: 15–22 A (max. 25 A)Rating: 70 A (at 60 % Duty cycle)
50 A (at 100 % Duty cycle)Type of gas: Compressed airGas flow: approx. 155 l/min.Working pressure: 5–5.5 barAir value defined with nozzle size 1.1 mm:
– Plasma air: approx. 22 l/min.– Soft start air: ≥ 12 l/min.Gas post flow: ≥ 60 sec.Type of ignition: HFGas supply: Compressed air both for
plasma and cooling gasIgnition voltage: 7 kVCutting thickness: max. 25 mm at 70 A
depending on material to be cut and power source
■ Robust design and optimum cooling guarantee long torch and consumable life
■ Handle with extended trigger offering increased distance between plasma jet and hand facilita-ting safer and fatigue free working
■ Quickly exchangeable consumables (including insulator) – easy handling
■ Large range of consumables, equipment and accessories – for all cutting tasks
Plasma Cutting Torches “ABIPLAS® CUT” air cooled
Torch bodyType Part-No.ABIPLAS® CUT 70 742.D022ABIPLAS® CUT 70 742.D022ABIPLAS® CUT 70 MT 742.D109ABIPLAS® CUT 70 MT 742.D109
Torches in the ABIPLAS® CUT series can be used for plasma cutting with compressed air as the plasma and cooling gas in all common cutting positions.
Thanks to a large selection of plasma nozzles, electrodes and accessory parts, ABICOR BINZEL plasma cutting torches are suitable for individual continual use even under the toughest of conditions. Special torches are available for automated applications.
¹ Other lengths on request. ² For user’s safety, please pay attention that the power source is equipped with a central socket corresponding to EN 60 974-1.
In case of order, please indicate the machine type and the plug encoding.
Torch complete Part-No.Type Connector 6 m1ABIPLAS® CUT 70 Single connector G1/4“ 742.D004ABIPLAS® CUT 70 Central connector2 742.D037ABIPLAS® CUT 70 MT Single connector G1/4“ 742.D110ABIPLAS® CUT 70 MT Central connector2 742.D111
Rating up to 70 A
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ABIPLAS® CUT 70, ABIPLAS® CUT 70 MT
Wear parts
Insulator (2 pcs.) 742.D012
Electrode Standard (10 pcs.) long (5 pcs.) 742.D056 742.D057
Swirl ring (2 pcs.) 742.D073
Nozzle Standard (10 pcs.)
Standard cross groove (10 pcs.)
long (5 pcs.)
long cross groove (5 pcs.)
Ø 0.9 mm / 30 A 742.D008 742.D027 742.D014 742.D029Ø 1.1 mm / 30–50 A – – 742.D038 –Ø 1.1 mm / 30–60 A 742.D018 742.D028 – –Ø 1.2 mm / 50–70 A 742.D041 – – –
Shield cap (1 pc.) 742.D078
Spatter guard (1 pc.) 742.D113
Distance holder1 (2 pcs.) 742.D010 – – –
Distance holder1 (1 pc.) 742.D114 – – –
Distance holder1 (1 pc.) – – 742.D060 –
Distance holder1 (2 pcs.) 742.D063 – – –
Distance spring
Bevel cutting nozzle
Perforation cap
Castellated nozzle long
¹ Only for manual torches.
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ABIPLAS® CUT 110
ABIPLAS® CUT 110 MT
ABIPLAS® CUT 110ABIPLAS® CUT 110 MTTechnical data (EN 60 974-7):Type of cooling: air cooledPilot current: 15–25 A (max. 27 A)Rating: 110 A (at 60 % Duty cycle)
90 A (at 100 % Duty cycle)Type of gas: Compressed airGas flow: approx. 180 l/min.Working pressure: 5–5.5 barAir value defined with nozzle size 1.4 mm:
– Plasma air: approx. 30 l/min.– Soft start air: ≥ 15 l/min.Gas post flow: ≥ 60 sec.Type of ignition: HFGas supply: Compressed air both for
plasma and cooling gasIgnition voltage: 7 kVCutting thickness: max. 40 mm at 110 A
depending on material to be cut and power source
Plasma Cutting Torches “ABIPLAS® CUT” air cooled
■ Robust design and optimum cooling guarantee long torch and consumable life
■ Handle with extended trigger offering increased distance between plasma jet and hand facilita-ting safer and fatigue free working
■ Quickly exchangeable consumables (including insulator) – easy handling
■ Large range of consumables, equipment and accessories – for all cutting tasks
¹ Other lengths on request. ² For user’s safety, please pay attention that the power source is equipped with a central socket corresponding to EN 60 974-1.
In case of order, please indicate the machine type and the plug encoding.
Torch complete Part-No.Type Connector 6 m1ABIPLAS® CUT 110 Single connector G1/4“ 745.D001ABIPLAS® CUT 110 Central connector2 745.D048ABIPLAS® CUT 110 MT Single connector G1/4“ 745.D035ABIPLAS® CUT 110 MT Central connector2 745.D059
Torch bodyType Part-No.ABIPLAS® CUT 110 745.D025ABIPLAS® CUT 110 745.D025ABIPLAS® CUT 110 MT 745.D051ABIPLAS® CUT 110 MT 745.D051
Rating up to 110 A
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ABIPLAS® CUT 110, ABIPLAS® CUT 110 MT
Wear parts
¹ Only for manual torches.
Insulator (1 pc.) 745.D020
Electrode (5 pcs.) Standard long 745.D008 745.D016
Swirl ring (2 pcs.) 745.D113
Nozzle (5 pcs.) Standard Gouging nozzle
long long cross groove
Ø 1.0 mm / 30–50 A 745.D018 – – –Ø 1.2 mm / 40–70 A 745.D010 – – –Ø 1.2 mm / 50 A – – 745.D066 745.D068Ø 1.4 mm / 70–90 A 745.D017 – – –Ø 1.6 mm / 90–110 A 745.D065 – – –Gouging nozzle – 745.D067 – –
Shield cap (1 pc.) 745.D204
Spatter guard (1 pc.) 757.D092
Distance holder1 (2 pcs.) 745.D012 – – –
Distance holder1 (1 pc.) 757.D090 – – –
Distance holder1 (1 pc.) 757.D098 – – –
Distance spring
Perforation cap
Bevel cutting nozzle
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ABIPLAS® CUT 150 MT
ABIPLAS® CUT 150
ABIPLAS® CUT 150ABIPLAS® CUT 150 MTTechnical data (EN 60 974-7):Type of cooling: air cooledPilot current: 15–27 A (max. 29 A)Rating: 150 A (at 60 % Duty cycle)
120 A (at 100 % Duty cycle)Type of gas: Compressed airGas flow: approx. 235 l/min.Working pressure: 5–5.5 barAir value defined with nozzle size 1.8 mm:
– Plasma air: approx. 39 l/min.– Soft start air: ≥ 15 l/min.Gas post flow: ≥ 60 sec.Type of ignition: HFGas supply: Compressed air both for
plasma and cooling gasIgnition voltage: 7 kVCutting thickness: max. 55 mm at 150 A
depending on material to be cut and power source
Plasma Cutting Torches “ABIPLAS® CUT” air cooled
¹ Other lengths on request. ² For user’s safety, please pay attention that the power source is equipped with a central socket corresponding to EN 60 974-1.
In case of order, please indicate the machine type and the plug encoding.
■ Robust design and optimum cooling guarantee long torch and consumable life
■ Handle with extended trigger offering increased distance between plasma jet and hand facilita-ting safer and fatigue free working
■ Quickly exchangeable consumables (including insulator) – easy handling
■ Large range of consumables, equipment and accessories – for all cutting tasks
Torch complete Part-No.Type Connector 6 m1ABIPLAS® CUT 150 Single connector G1/4“ 757.D001ABIPLAS® CUT 150 Central connector2 757.D023ABIPLAS® CUT 150 MT Single connector G1/4“ 757.D029ABIPLAS® CUT 150 MT Central connector2 757.D033
Torch bodyType Part-No.ABIPLAS® CUT 150 757.D020ABIPLAS® CUT 150 757.D020ABIPLAS® CUT 150 MT 757.D028ABIPLAS® CUT 150 MT 757.D028
Rating up to 150 A
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ABIPLAS® CUT 150, ABIPLAS® CUT 150 MT
Wear parts
¹ Only for manual torches.
Insulator (1 pc.) 757.D032
Electrode (5 pcs.) Standard long 757.D008 757.D017
Swirl ring (2 pcs.) 757.D060
Nozzle (5 pcs.) Standard Gouging nozzle
long cross groove
Ø 1.2 mm / 50 A – – 757.D016Ø 1.2 mm / 70 A 757.D037 – –Ø 1.5 mm / 70–90 A 757.D009 – –Ø 1.6 mm / 90–120 A 757.D010 – –Ø 1.8 mm / 120–150 A 757.D011 – –Gouging nozzle – 757.D015 –
Shield cap (1 pc.) 757.D091
Spatter guard (1 pc.) 757.D092
Distance spring
Perforation cap
Bevel cutting nozzle
Distance holder1 (2 pcs.) 745.D012 – –
Distance holder1 (1 pc.) 757.D090 – –
Distance holder1 (1 pc.) 757.D098 – –
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ABIPLAS® CUT 200 W MT
ABIPLAS® CUT 200 W
ABIPLAS® CUT 200 WABIPLAS® CUT 200 W MTWear parts standard / specialTechnical data (EN 60 974-7):Type of cooling: liquid cooledPilot current: 15–27 A (max. 29 A)Rating: 200 A / 160 A
(at 100 % Duty cycle)Type of gas: Compressed airWorking pressure: 3.5–4.5 bar / 3.5 barAir value defined with nozzle size 1.8 mm:
– Plasma air: approx. 39 l/min. / approx. 21 l/min.
– Soft start air: ≥ 15 l/min.Gas post flow: ≥ 20 sec.Type of ignition: HFGas supply: Compressed air for plasma
gasIgnition voltage: 7 kVCutting thickness: max. 70 mm at 200 A /
max. 60 mm at 160 Adepending on material to be cut and power source
Plasma Cutting Torches “ABIPLAS® CUT”Liquid cooled ∙ Rating up to 200 A
A striking design featuring innovative technology – ABIPLAS® CUT 200 W the liquid cooled plasma cutting torch from ABICOR BINZEL (in manual or robotic compatible version).
Directly cooled, long-life electrodes, extended life nozzles and straightforward construction with only a few easily replaceable wear-parts. These are just some of the “cutting edge” highlights of this product.
Highly efficient, superb cutting performance and flexibility for best results in daily use.
¹ For user’s safety, please pay attention that the power source is equipped with a central socket corresponding to EN 60 974-1. In case of order, please indicate the machine type and the plug encoding.
Torch complete (Wear parts standard) Part-No.Type Connector 6 m 12 mABIPLAS® CUT 200 W Single connector 758.0050 758.0062ABIPLAS® CUT 200 W MT Single connector 758.1012 758.1019ABIPLAS® CUT 200 W Central connector1 758.0054 758.0063ABIPLAS® CUT 200 W MT Central connector1 758.1015 758.1020
Torch complete (Wear parts special) Part-No.Type Connector 6 m 12 mABIPLAS® CUT 200 W Single connector 758.0052 758.0064ABIPLAS® CUT 200 W MT Single connector 758.1014 758.1021ABIPLAS® CUT 200 W Central connector1 758.0061 758.0065ABIPLAS® CUT 200 W MT Central connector1 758.1018 758.1022
Torch bodyType Part-No.ABIPLAS® CUT 200 W 758.0060ABIPLAS® CUT 200 W MT 758.1016ABIPLAS® CUT 200 W 758.0060ABIPLAS® CUT 200 W MT 758.1016
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¹ The “special” version is for plasma systems without a soft start, as well as for systems where the torch has ignition problems with the “standard version”. ² Max. 150 A, it is used instead of the nozzle standard without distance holder. ³ The bevel cutting nozzle is used for the MT-version only as adjustment aid.
ABIPLAS® CUT 200 W, ABIPLAS® CUT 200 W MT
Wear parts
Spatter guard (10 pcs.) 758.0026
Distance holder (1 pc.) Perforation cap Bevel cutting nozzle3 Castellated nozzle 758.0070 758.0027 758.0069
Insulator (1 pc.) 757.D032
Electrode (10 pcs.) Standard Special1 758.0030 758.0031
Swirl ring (2 pcs.) Standard Special1 757.D060 758.0028
Nozzle Standard (10 pcs.)
Gouging nozzle2 (1 pc.)
Special1 (10 pcs.)
Ø 1.0 mm / 40 A 758.0085 – –Ø 1.2 mm / 40–70 A 758.0035 – 758.0040Ø 1.4 mm / 70–90 A 758.0036 – 758.0041Ø 1.6 mm / 90–120 A 758.0037 – 758.0042Ø 1.8 mm / 120–160 A 758.0038 – 758.0043Ø 2.0 mm / 160–200 A 758.0039 – 758.0044Gouging nozzle – 758.0073 –
Shield cap (1 pc.) 758.0020
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ABICUT 25K
ABICUT 45
■ Positive trigger action – comfortable functioning ■ Robust construction and optimal cooling – long
lifetime of torch and wear parts ■ Contact ignition reduces costs for thermal cutting ■ Compatible with all popular plasma cutting
power sources
Plasma Cutting Torches “ABICUT” air cooledRating up to 40 A
Air cooled Plasma Cutting Torches ABICUT are particulary suitable for plasma cutting applications in the range of 20 to 75 Amps in all cutting positions. Robust in construction, innovative in design.
■ Ergonomic designed, short handle – optimal handling
■ Inovative trigger guard – for safe operating
ABICUT 25KTechnical data (EN 60 974-7):Type of cooling: air cooledPilot current: 10–15 A (max. 18 A)Rating: 20 A (at 35 % Duty cycle)Type of gas: Compressed airGas flow: approx. 29 l/min.Working pressure: 2 barAir value defined with nozzle size 0.65 mm:
– Plasma air: approx. 8.5 l/min.Gas post flow: ≥ 60 sec.Type of ignition: ContactGas supply: Compressed air both for
plasma and cooling gasCutting thickness: 6 mm at 20 A
depending on material to be cut and power source
ABICUT 45Technical data (EN 60 974-7):Type of cooling: air cooledPilot current: 10–15 A (max. 18 A)Rating: 40 A (at 60 % Duty cycle)Type of gas: Compressed airGas flow: approx. 119 l/min.Working pressure: 5 barAir value defined with nozzle size 0.8 mm:
– Plasma air: approx. 15.5 l/min.Gas post flow: ≥ 60 sec.Type of ignition: ContactGas supply: Compressed air both for
plasma and cooling gasCutting thickness: 10 mm at 40 A
depending on material to be cut and power source
Torch bodyType Part-No.ABICUT 25K / 45 748.0020.1ABICUT 25K / 45 748.0020.1ABICUT 25K / 45 748.0020.1ABICUT 25K / 45 748.0020.1
Torch complete Part-No.Type Connector 4 m 6 mABICUT 25K (2-core) Single connector 748.0054.1 –ABICUT 25K (4-core) Single connector 748.0047.1 –ABICUT 45 Single connector G1/4“ – 748.0046.1ABICUT 45 Central connector1 – 748.0056.1 ¹ For user’s safety, please pay attention that the power source is equipped with a central socket corresponding to EN 60 974-1.
In case of order, please indicate the machine type and the plug encoding.
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ABICUT 25K, ABICUT 45
Wear parts
Nozzle (10 pcs.) Standard long with cross groove
Standard long with cross groove
Ø 0.65 mm / 20–25 A 748.0034.10 – 748.0034.10 –Ø 0.80 mm / 20–40 A 748.0035.10 – 748.0035.10 –Ø 0.90 mm / 20–40 A – 748.0049.10 – 748.0049.10Ø 1.00 mm / 30–40 A 748.0061.10 – 748.0061.10 –
Electrode (10 pcs.) Standard long Standard long 748.0032.10 748.0048.10 748.0032.10 748.0048.10
Swirl ring (2 pcs.) 748.0033.2 748.0033.2
Shield cap (2 pcs.)25 A / 45 A 748.0042.2 748.0043.230 A (3-hole) 748.0063.2 –35 A (4-hole) 748.0052.2 –
Distance spring (5 pcs.) 748.0050.5 – 748.0050.5 –
ABICUT 25K ABICUT 45
Multiple spanner (1 pc.) 748.0059.1
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ABICUT 75 Coaxial cable
ABICUT 75
¹ Other machine side connections on request. ² For user’s safety, please pay attention that the power source is equipped with a central socket corresponding to EN 60 974-1.
In case of order, please indicate the machine type and the plug encoding.
■ Ergonomic designed, short handle – optimal handling
■ Inovative trigger guard – for safe operating ■ Positive trigger action – comfortable functioning ■ Robust construction and optimal cooling – long
lifetime of torch and wear parts ■ Contact ignition reduces costs for thermal cutting
■ Compatible with all popular plasma cutting power sources
■ Shock resistant shield cap from special material ■ Two stage distance shield for best cutting results
in high and low amp area ■ Optional with coaxial cable ■ Optional in HF version
Plasma Cutting Torches “ABICUT” air cooledRating up to 75 A
ABICUT 75ABICUT 75 HFABICUT 75 Coaxial cableABICUT 75 HF Coaxial cableTechnical data (EN 60 974-7):Type of cooling: air cooledPilot current: 15–22 A (max. 25 A)Rating: 75 A (at 60 % Duty cycle)Type of gas: Compressed airGas flow: approx. 135 l/min.Working pressure: 5–5.5 barAir value defined with nozzle size 1.2 mm:
– Plasma air: approx. 25 l/min.– Soft start air: ≥ 12 l/min.Gas post flow: ≥ 60 sec.Type of ignition: Contact / HFGas supply: Compressed air both for
plasma and cooling gasIgnition voltage: 7 kV (HF)Cutting thickness: 20 mm at 75 A
depending on material to be cut and power source
Torch complete Part-No.Type Connector1 6 mABICUT 75 Single connector G1/4“ 748.0124.1ABICUT 75 Central connector2 748.0130.1ABICUT 75 HF Single connector G1/4“ 748.0125.1ABICUT 75 HF Central connector2 748.0131.1ABICUT 75 Coaxial cable Central connector2 748.0132.1ABICUT 75 HF Coaxial cable Central connector2 748.0133.1
Torch bodyType Part-No.ABICUT 75 748.0100.1ABICUT 75 748.0100.1ABICUT 75 HF 748.0100.1ABICUT 75 HF 748.0100.1ABICUT 75 Coaxial cable 748.0100.1ABICUT 75 HF Coaxial cable 748.0100.1
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ABICUT 75
Wear parts
Cooling tube (2 pcs.) Standard Standard long 748.0116.2 748.0116.2 748.0129.2
Electrode (10 pcs.) Standard Standard long 748.0118.10 748.0118.10 748.0128.10
Nozzle (10 pcs.) Standard Standard longØ 1.0 mm / up to 55 A 748.0119.10 748.0119.10 –Ø 1.2 mm / up to 75 A 748.0120.10 748.0120.10 –Ø 1.0 mm / up to 50 A – – 748.0121.10Ø 1.2 mm / up to 70 A – – 748.0122.10
Swirl ring (2 pcs.) 748.0108.2 748.0117.2
Shield cap (2 pcs.) 748.0112.2
Distance spring (5 pcs.) 748.0115.5 –
Distance shield (2 pcs.) 748.0127.2 –
Pressure spring (5 pcs.) 748.0107.5 –
Standard HF version
Multiple spanner (1 pc.) 748.0059.1
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PSB 31 KZSPSB 31 HFSPSB 31 KKSTechnical data (EN 60 974-7):Type of cooling: air cooledPilot current: 10–15 A (max. 18 A)Rating: 30 A (at 60 % Duty cycle)Type of gas: Compressed airGas flow: approx. 130 l/min.Working pressure: 3.5–4.5 barAir value defined with nozzle size 1.0 mm:
– Plasma air: approx. 12.5 l/min.Gas post flow: ≥ 15 sec.Type of ignition: Contact / HFGas supply: Compressed air both for
plasma and cooling gasIgnition voltage: 7 kV (HF)Cutting thickness: max. 10 mm at 30 A
depending on material to be cut and power source
Plasma Cutting Torches “PSB” air cooledRating up to 30 A
■ single flow systems, designed for ignition by contact (KZS)
■ single flow systems, designed for short-circuit ignition (KKS)
■ single flow systems, designed for non-contact ignition (HFS)
Plasma cutting torch PSB 31 – the sturdy and reliable classical tool for manual cutting applications with safety switch.
Depending on the equipment parts fitted and the respective cable assembly, the PSB 31 can be used with:
Note! Security advice: When changing consumables or other jobs at the torch, always switch off the power source.
Torch complete Part-No.Type Connector 4 m 6 mPSB 31 KZS Single gas / Ignition by contact 742.0046 742.0087PSB 31 HFS Single gas / Non-contact ignition 742.0109 742.0134PSB 31 KKS Single gas / Short-circuit ignition 742.0135 742.0136
Torch bodyType Part-No.PSB 31 S 742.0104PSB 31 S 742.0104PSB 31 S 742.0104
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PSB 31 KZS / PSB 31 KKS / PSB 31 HFS
Wear parts
Electrode (10 pcs.)15.0 mm 742.0015 742.0015 742.0015 –15.5 mm Standard 742.0016 742.0016 742.0016 –17.5 mm – – – 744.0064
Spring (10 pcs.) 744.0024 – –
KZS version KKS version HFS version
Spring sleeve / Insulating sleeve (10 pcs.)
742.0025 742.0082 742.0038
Nozzle (10 pcs.)Ø 1.0 mm / 30–40 A 742.0011 742.0083 742.0011 742.0030Ø 1.2 mm / 40–50 A 742.0026 742.0105 742.0026 –
Spring (10 pcs.) – 742.0084 –
Shield cap (1 pc.) 742.0004 742.0086 742.0004
Distance spring (10 pcs.) – 742.0089
Safety clamp (1 pc.) 742.0099
Spring sleeve Insulating sleeve Insulating sleeve
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PSB 60 S
PSB 121 S
AUT PSB 60 L
AUT PSB 121 L
PSB 121 S / AUT PSB 121 LTechnical data (EN 60 974-7):Type of cooling: air cooledPilot current: 15–22 A (max. 25 A)Rating: 100 A (at 35 % Duty cycle)Type of gas: Compressed airGas flow: approx. 150 l/min.Working pressure: 3.5–4.5 bar (Plasma gas)
5.5–7.0 bar (Cooling gas)Air value defined with nozzle size 1.5 mm:
– Plasma air: approx. 18 l/min.– Soft start air: ≥ 12 l/min.Gas post flow: ≥ 60 sec.Type of ignition: HFIgnition voltage: 7 kVCutting thickness1: max. 40 mm at 100 A
PSB 60 S / AUT PSB 60 LTechnical data (EN 60 974-7):Type of cooling: air cooledPilot current: 15–22 A (max. 25 A)Rating: 60 A (at 35 % Duty cycle)Type of gas: Compressed airGas flow: approx. 150 l/min.Working pressure: 5–6 barAir value defined with nozzle size 1.3 mm:
– Plasma air: approx. 18.5 l/min.– Soft start air: ≥ 12 l/min.Gas post flow: ≥ 60 sec.Type of ignition: HFGas supply: Compressed air both for
plasma and cooling gasIgnition voltage: 7 kVCutting thickness1: max. 20 mm at 60 A
Plasma Cutting Torches “PSB” air cooledRating up to 100 A
PSB 60 single flow and PSB 121 dual flow – sturdy and reliable, proven for years and still relevant
■ for manual cutting applications, with safety cut off
■ for tools with high-voltage arc-start
Note! Security advice: When changing consumables or other jobs at the torch, always switch off the power source. ¹ Depending on material to be cut and power source.
Torch bodyType Part-No.PSB 60 S 745.0035
AUT-PSB 60 L 745.0021PSB 121 S 747.0136
AUT-PSB 121 L 747.0005
Torch cpl. Part-No.Type Connector 4 m 6 mPSB 60 S Single gas lead with spring and
spring support745.0051 745.0038
AUT PSB 60 L Single gas lead with spring support – 745.0025PSB 121 S Single gas lead with V-type nozzle
and spring support747.0078 747.0075
AUT PSB 121 L Dual gas lead with spring support – 747.0010
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Distance nozzle / V-type nozzle /
Spring ring
V-type distance nozzle
for spring support
Spring ring Distance nozzle V-type distance nozzle
(1 pc.) (10 pcs.) (1 pc.) (1 pc.) (1 pc.) 743.0267 743.0149 743.0170 743.0127 743.0168 –
Distance nozzle support (10 pcs.)– 743.0126 –
Safety clamp cpl. (1 pc.)743.0407
Electrode (10 pcs.) 743.0441
Nozzle (10 pcs.)Ø 1.0 mm / 30–40 A 743.0122 743.0202Ø 1.3 mm / 50–60 A 743.0142 743.0261Ø 1.5 mm / 70–80 A 743.0132 743.0203Ø 1.8 mm / 90–100 A 743.0209 743.0262Ø 2.0 mm / over 100 A 743.0355 –
Spring support / Distance sleeve / Cutting device
Spring support
(10 pcs.)
Distance sleeve
(10 pcs.)
Cutting device bevel cuts
(1 pc.)743.0131 743.0125 743.0114
PSB 60 S / AUT PSB 60 L / PSB 121 S / AUT PSB 121 L
Wear parts
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ABIPLAS® WELD 100 W
ABIPLAS® WELD 100 W MT
ABIPLAS® WELD 150 W
ABIPLAS® WELD 150 W MT
Plasma Welding Torches “ABIPLAS® WELD”liquid cooled
ABIPLAS® WELD the plasma welding torch generati-on, economical and efficient, from ABICOR BINZEL. Thanks to their compact design ABIPLAS® WELD torches improve accessibility even on difficult com ponent geometries. The very stable process permits spatter free welding and brazing, with high quality joint characteristics. Suitable for both manual and machine welding.
¹ Other versions (single or central adaptor) available on request.
ABIPLAS® WELD 100 WABIPLAS® WELD 100 W MTTechnical data (EN 60 974-7):Type of cooling: liquid cooledWelding current: 3–100 ADuty cycle: 100 %Welding speed: Vs up to 1.5 m/min.Electrode diameter: 0.8–3.6 mmRequired cooling capacity: 1.1 KW
ABIPLAS® WELD 150 WABIPLAS® WELD 150 W MTTechnical data (EN 60 974-7):Type of cooling: liquid cooledWelding current: 15–150 ADuty cycle: 100 %Welding speed: Vs bis 4.0 m/min.Electrode diameter: 1.2–3.0 mmRequired cooling capacity: 1.5 KW
Torch bodyType Part-No.ABIPLAS® WELD 100 W 698.0001ABIPLAS® WELD 100 W MT 70 698.0134ABIPLAS® WELD 100 W MT 698.1001ABIPLAS® WELD 150 W 698.2001ABIPLAS® WELD 150 W MT 70 698.2080ABIPLAS® WELD 150 W MT 698.3001
Torch complete Part-No.Type Connector1 4 m 8 mABIPLAS® WELD 100 W Central connector 698.0075 698.0085ABIPLAS® WELD 100 W MT 70 Central connector 698.1010 698.1011ABIPLAS® WELD 100 W MT Central connector 698.1013 698.1014ABIPLAS® WELD 150 W Central connector 698.2023 698.2024ABIPLAS® WELD 150 W MT 70 Central connector 698.3009 698.3010ABIPLAS® WELD 150 W MT Central connector 698.3011 698.3012
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57 mm 57 mm
Wear parts
ABIPLAS® WELD 100 W / MTABIPLAS® WELD 150 W / MT
Torch cap (1 pc.)Ø 1.0 mm 698.0058 –Ø 1.6 mm 698.0059 698.2033Ø 2.4 mm 698.0016 698.2030Ø 3.2 mm 698.0027 698.2012
Tungsten electrode (10 pcs.)Ø 1.0 mm 698.0064 –Ø 1.6 mm 698.0065 698.0065Ø 2.4 mm 698.0066 698.0066Ø 3.2 mm 698.0067 698.0067
Centering ceramic (1 pc.)Ø 1.0 mm 698.0054 –Ø 1.6 mm 698.0055 698.2035Ø 2.4 mm 699.0081 698.2032Ø 3.2 mm 698.0029 698.2020
Insulating ring (1 pc.) 698.0048 699.0041
Nozzle (10 pcs.) (10 pcs.) (10 pcs.) (5 pcs.)Ø 0.8 mm 698.0060 698.0077 – –Ø 1.2 mm 698.0061 698.0078 698.2036 –Ø 1.4 mm – – 698.2037 –Ø 1.6 mm – – 698.2038 698.2057Ø 1.7 mm 698.0062 698.0079 – –Ø 1.8 mm – – 698.2014 –Ø 2.0 mm – – 698.2015 698.2058Ø 2.3 mm 698.0019 698.0080 698.2016 –Ø 2.6 mm 698.0063 698.0081 698.2017 698.2059Ø 3.0 mm 698.0030 – 698.2018 –Ø 3.6 mm 698.0053 – 698.2086 –
Gas diffuser (2 pcs.)698.0012.2 698.2009.2
Adjust gauge (1 pc.)698.0018 698.0083 698.2019 698.2062
ABIPLAS® WELD 100 W / MT ABIPLAS® WELD 150 W / MT
Shielding gas nozzle (10 pcs.) 698.0015 698.0082 699.0071 698.2087.10 698.2060
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I. Cable assembly components Plasma Cutting Torches air cooled
II. Cable assemblies Plasma Cutting Torches air cooled
Cable assembly components and Cable assemblies
IV. Cable assembly components Plasma Welding Torches liquid cooled
III. Cable assembly components Plasma Cutting Torches liquid cooled
Type Power cable Pilot cable 1 pole Control cable per 100 m
4 m 6 m per 100 m 2 pole 3 poleABIPLAS® CUT 70 – 116.D003 100.0074 – 100.0100ABIPLAS® CUT 70 MT – 116.D003 100.0074 – 100.0100ABIPLAS® CUT 110 – 116.D003 100.0074 – 100.0100ABIPLAS® CUT 110 MT – 116.D003 100.0074 – 100.0100ABIPLAS® CUT 150 – 116.D004 100.0074 – 100.0100ABIPLAS® CUT 150 MT – 116.D004 100.0074 – 100.0100PSB 31 KZS/KKS 116.0470 116.0472 – 100.0099 –PSB 31 HFS 116.0470 116.0472 100.0074 100.0099 –PSB 60 S 116.0592 116.0299 100.0074 100.0099 –AUT PSB 60 L – 116.0299 100.0074 – –PSB 121 S – 116.0098 100.0074 100.0099 –AUT PSB 121 L – 116.0106 100.0074 – –
Type Description 4 m 6 m Single connector Central connectorABICUT 25K 4-core 748.0045.1 – –ABICUT 25K 2-core 748.0055.1 – –ABICUT 45 – 748.0044.1 748.0057.1ABICUT 75 Standard / HF – 748.0123.1 748.0123.1ABICUT 75 Coaxial cable / Standard / HF – – 748.0134.1
Type Power cable 1 Power cable 2 Pilot cable 1 pole Control cable 7 pole 4 m 8 m 4 m 8 m per 100 m per 100 mABIPLAS® WELD 100 W 150.0123 150.0124 150.0125 150.0126 100.0074 100.0112ABIPLAS® WELD 100 W MT 150.0123 150.0124 150.0125 150.0126 100.0074 100.0112ABIPLAS® WELD 150 W 150.0123 150.0124 150.0125 150.0126 100.0074 100.0112ABIPLAS® WELD 150 W MT 150.0123 150.0124 150.0125 150.0126 100.0074 100.0112
Type Power cable SC Power cable CC Pilot cable 1 pole Control cable 2 pole 6 m 12 m 6 m 12 m per 100 m per 100 mABIPLAS® CUT 200 W 115.0520 115.0525 115.0522 115.0526 100.0074 100.0099ABIPLAS® CUT 200 W MT 115.0520 115.0525 115.0522 115.0526 100.0074 100.0099
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VI. Leather hoses and hose coupling
Hoses and Hose clamps
V. Gas hoses, Water hoses and Outer hoses
Type Description Part-No.ABIPLAS® WELD 100 W Leather hose 0.8 m 108.0028ABIPLAS® WELD 150 W ABIPLAS® WELD 100 W Hose coupling complete for connecting leather and outer hose 400.0391ABIPLAS® WELD 150 W
Type Part-No. for hose (100 pcs.) 102.0124 109.0011 109.0032 109.0055 109.0056 109.0057Hose clamp Ø=9.0 173.0001 • • • •with ring (mark. 9.5) Hose clamp Ø=6.2 173.0006 • with ring (mark. 6.6) Hose clamp Ø=7.5 173.0007 • with ring (mark. 8.0) Hose clamp Ø=5.7 173.0008 • with ring (mark. 6.1)
Type Gas hose Water hose (feed) Water hose (return) Outer hose per 100 m per 100 m per 100 m 6 m 40/60 mABIPLAS® CUT 70 – – – 107.D0041 –ABIPLAS® CUT 70 MT – – – 107.D0041 –ABIPLAS® CUT 110 – – – 107.D0041 –ABIPLAS® CUT 110 MT – – – 107.D0041 –ABIPLAS® CUT 150 – – – 107.D0051 –ABIPLAS® CUT 150 MT – – – 107.D0051 –ABIPLAS® CUT 200 W 109.0032 109.0057 109.0056 – 107.00042
ABIPLAS® CUT 200 W MT 109.0032 109.0057 109.0056 – 107.00042
PSB 31 KZS/KKS – – – – 110.00183
PSB 31 HFS – – – – 110.00183
PSB 60 S – – – – 105.00052
AUT PSB 60 L – – – – 105.00052
PSB 121 S 109.0039 – – – 105.00052
AUT PSB 121 L 102.0124 – – – 105.00052
ABIPLAS® WELD 100 W 109.0055 109.0011 109.0011 – 105.00052
ABIPLAS® WELD 100 W MT 109.0055 109.0011 109.0011 – 105.00052
ABIPLAS® WELD 150 W 109.0055 109.0011 109.0011 – 105.00052
ABIPLAS® WELD 150 W MT 109.0055 109.0011 109.0011 – 105.00052 ¹ Only for single connection. Central connection on request. ² per 40 m ³ per 60 m
VII. Hose clamps
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XI. Condensate filter
X. Torch carriage
IX. Handle tubes, Adaptors, Coupling nut, Cable support spring and Mounting
VIII. Handles, Control modules, Trigger, Switch guard and ball and socket joint / Sleeve
Handles, Handle tubes, Torch carriage and Condensate filter
Type Torch carriage Extension cpl. Extension arm holder 250 mm 440 mm Centre pin ThreadPSB 31 742.0187 – 743.0346 743.0342 743.0343PSB 60 S / PSB 121 S with spring support
742.0027 – 743.0346 743.0342 743.0343
ABICUT 25 / 45 742.D121.11 742.D052 – 743.0342 –ABIPLAS® CUT 70 742.D043 742.D052 – 743.0342 –ABIPLAS® CUT 110 745.D070 742.D052 – 743.0342 –ABIPLAS® CUT 150 745.D070 742.D052 – 743.0342 –ABIPLAS® CUT 200 W MT 758.0056 742.D052 – 743.0342 –
Type Handle tube
Adapter for handle tube
Cable support spring
Mounting cpl.
ABIPLAS® CUT 70 MT 757.D087 500.D049 – 757.D089ABIPLAS® CUT 110 MT 757.D087 500.D049 – 757.D089ABIPLAS® CUT 150 MT 757.D087 400.0137 – 757.D089ABIPLAS® CUT 200 W MT 758.1008 – – 780.0260AUT PSB 60 L 743.0211 – – –AUT PSB 121 L 743.0211 – – –ABIPLAS® WELD 100 W MT 698.1017 – 775.1341 780.0222ABIPLAS® WELD 150 W MT 698.1017 – 775.1341 780.0222ABIPLAS® WELD 100 W MT 70 698.1017 – 775.1341 780.0222ABIPLAS® WELD 150 W MT 70 698.1017 – 775.1341 780.0222
Type Handle Control module Up/Down
Trigger Switch guard Ball and socket joint / Sleeve
ABIPLAS® CUT 70 745.D046 – 185.D065 400.D252 –ABIPLAS® CUT 110 745.D046 – 185.D065 400.D252 –ABIPLAS® CUT 150 757.D003 – 185.D065 400.D252 –ABIPLAS® CUT 200 W 758.D001 – 185.D039 – –PSB 31 KZS / KKS 742.0044 – 185.0010 – 002.0064PSB 31 HFS 742.0044 – 185.0010 – 742.0185PSB 60 S 743.0038 – – – –PSB 121 S 743.0038 – – – –ABIPLAS® WELD 100 W 180.0109 400.0940 – – 400.0991ABIPLAS® WELD 150 W 180.0109 400.0940 – – 400.0991ABICUT 25K 748.0053.1 – 185.0005 – –ABICUT 45 748.0053.1 – 185.0005 – –ABICUT 75 748.0053.1 – 185.0005 – –
Type Part-No.Condensate filter 743.0294Condensate filter for replacement 743.0384
¹ Torch carriage (742.D121.1) includes extension cpl. (742.D052) and centre pin (743.0342).
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Notes
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Notes
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Notes
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Alexander Binzel Schweisstechnik GmbH & Co. KGP.O. Box 10 01 53 · D-35331 GiessenPhone: +49 (0) 64 08 / 59-0Fax: +49 (0) 64 08 / 59-191Email: [email protected]
www.binzel-abicor.com
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