plasguard 5306.pdf

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  • 7/27/2019 Plasguard 5306.pdf

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    TYPEPLASGUARD 5306 is an ambient cured monolithicliner formulated for optimum chemical and abrasionresistance in extremely corrosive atmospheres or con-tinuous immersion service.

    INTENDED USENot intended where aesthetics are a concern. Heavy-duty lining for:

    FOR INDUSTRIAL USE ONLY!

    ADVANTAGESCures quickly to form an exceptionally tough, impact

    and abrasion resistant surface. Excellent adhesion toconcrete, steel and wood. Minimum down time. Non-shrinking.

    COLORGreen

    SURFACE PREPARATIONNew ConcreteNew concrete must have a minimum of 28 days cureand no curing agents or sealers shall be used (unlessapproved by Plasite Protective Coatings).

    Remove oil, grease or other loose or foreign materialsand contaminants.

    A good bonding tooth, a texture of 40 to 60 grit sand-paper, is desired with the removal of all glaze. To pro-vide the foregoing bonding tooth, it is necessary toprepare the surface using one of the following meth-ods: sandblast with fine sand and reduced pressure,scarify or rotary shot blast such as Blastrac

    .

    Old ConcreteRemove all powdery, weak concrete, paint, wax, oil,grease or other contaminants.

    Once the concrete has been cleaned and neutralized,one of the following methods shall be used to providea good bonding tooth, a surface with a texture of 40 to60 grit sandpaper, with the removal of all glaze: sand-blast with fine sand and reduced pressure, scarify orrotary shot blast such as Blastrac

    .

    Note: Degree of contamination and intended servicewill determine degree of surface preparation. All sur-faces must be dry before application.

    Metal SurfacesDegrease surface prior to sandblasting. Use organicsolvents, alkaline solutions, steam, hot water withdetergents or other systems that will completely

    remove dirt, oil, grease, etc.Blast the surface to near white SSPC-SP10 or NACENo. 2 using a Venturi blast nozzle with 100 psi air. Toproduce the 4 mil minimum anchor pattern ortooth,the blasting media used shall be a properlygraded, clean, sharp angular abrasive similar toHumble Abrasive Flint S7 (6-30 mesh), Steel Grit(HG25) or BLACK BEAUTY

    (BB1040).

    PHYSICAL SPECIFICATIONS

    Compressive Strength:ASTM D659: 13,000 -15,000 psi

    Modulus of Elasticity:ASTM D695: 1.312 x 106

    Tensile Strength:ASTM D638: 1500 - 2500 psi

    Flexural Strength:ASTM D790: 5300 - 6000 psi

    Thermal Coefficient of Linear Expansion:ASTM

    D696: 9.16 x 10

    6

    in/in/FSolids: 100%

    CHEMICAL RESISTANCENot affected by water, oil, brine, most acids and alka-lies. For specific chemical resistance properties, referto PLASITE Bulletin TD-5.

    PLASGUARD 5 3 6Polyamine Cured Epoxy Lin ing

    Ventilating Systems

    Fourdrinier Pits

    Conveyor Troughs

    Conveying Tunnels

    Pumps

    Chutes

    Tanks

    Acid Pits

    Trough Walls

    Foundations

    Cyclones

    Sand Hoppers

    Clarifiers

    Metal Pans

    Trenches

    Formally PLASITE 5306

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    APPLICATION TEMPERATUREDo not apply when surface temperature is below 40FFor application, the material must be 70 to 85F.

    PACKAGINGPrimer and gel coat are included with PLASGUARD5306 liner. Refer to COVERAGE information.

    A unit of PLASGUARD 5306 consist of:

    8 cartons of liquidsA carton contains:

    (2) cans Part A(2) cans Part B

    12 bags of Plasguard 5300 Series aggregate

    COVERAGECoverage based on a normal surface. A standard unitof 5306 will cover 132 ft

    2at 1/8 thick.

    PrimerOne Part A and one Part B is sufficient for priming asurface area of 60 to 80 ft

    2.

    LinerOne Part A, one Part B and one Part C covers 11ft

    2at 1/8 thickness.

    Gel CoatOne Part A one Part B covers a surface area of 66ft

    2

    Note: The resins (Part A) and the hardeners (Part B)for the primer, liner and gel coat are identical ( bothgenerically and in quantity) and are usedinterchangably.

    MIXINGThe primer, liner and gel coat Part As are the samematerial and are packaged with equal quantity. Thesame is true for the Part Bs.

    PrimerMix Part A & B thoroughly (the pot life or working lifeis approximately 20 minutes in the can).

    MixerA mechanical mixer designed for quick, thorough mix-ing of aggregated epoxy coatings similar to thosemanufactured by:

    KOL MIXAL Div. of Man U Fab, Inc.Minneapolis, MN

    KENRICH PRODUCTSPortland, OR

    IMPORTANT! The pot life or working life of the linerblend is 30 minutes. Always pour mixed batches assoon as blended.

    LinerEmpty the contents of Part B into Part A and mix thor-oughly. Then empty the mixture into a mixer, drainingthe can for about 1/2 minute. Start mixer and slowlyadd Part C and mix approximately 5 minutes.

    Note: Person mixing should wear a dust mask or respi-rator.

    Gel CoatMix Parts A & B thoroughly (the pot life or working life

    is approximately 20 minutes in the can).

    IMPORTANT! Mixed materials remaining in containerwill produce heat and may smoke. Keep away fromcombustible materials. Do not reseal containers!

    APPLICATIONApplication in direct sunlight and rising surface tem-peratures may result in blistering of the materials dueto expansion of entrapped air or moisture in the con-crete.

    Concrete surfaces that have been in direct sunlightmust be shaded for 24 hours prior to application and

    remain shaded until the initial set has taken place.When the surface temperatures are rising, it may benecessary to postpone the application or apply duringthe cooler evening hours.

    PrimerApply by brush or roller. Apply as thin a film as possi-ble to wet the surface. Excessive primer applicationmay cause liner to sag.

    Note: If primer hardens prior to liner application, thesurface must be whip blasted again before applyingliner.

    LinerSpread liner evenly over surface. Build up low spotsto desired thickness. Finish each batch as you go. A3 1/2 X 10 trowel with rounded corners (referred toas a swimming pool trowel) is recommended for linerapplication.

    Gel CoatA gel coat is recommended to provide maximumchemical resistance. The gel coat may be applied bybrush or roller once the liner has hardened enough toallow application without damaging the liner. Makesure all pores or trowel pulls are completely sealed

    keeping as thin a film as possible.

    EDGESIf it is necessary to stop when applying PLASGUARD5306 liner, do not feather the liner out, use the edgeof your trowel to cut a sharp (90) edge. When workis resumed, simply prime the edge as you prime sub-strate.

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    CURE TIMEHardening Time: 8 Hours at 70FCuring Time: 72 Hours at 70F

    Temperature schedule listed below may be used as aguide when rapid curing is necessary.

    CLEAN UPCured or hardened PLASGUARD 5306 is almostimpossible to remove. Clean tools immediately withhot, soapy water or PLASITE 34 Thinner.

    STORAGE TEMPERATUREPLASGUARD 5306 should not be stored at tempera-tures below 25F or higher than 85F for long periodsof time. Storage life is 12 months at 70F.

    Prior to application, all three components and equip-ment must be stored at 70 to 85F for at least 48hours.

    INSPECTIONA pinhole-free film is essential for immersion service.Testing with a Tinker & Rasor Model AP-W, StearnsModel 14/20 or equivalent is required. 10,000 to14,000 volts should be used. Allow a minimum of 48hours at 70F before holiday testing.

    This data sheet provides standard information on thecoating and application procedure. Since varying con-ditions may not be covered, consult with your localsales representative or Plasite Technical ServiceDepartment for further information.

    Temperature130F150F

    170F

    Curing Time8 hours6 hours

    4 hours

    SAFETYR E A D T H I S N O T I C E

    SAFETY AND MISCELLANEOUS EQUIPMENT

    It is recommended that the operator provide himselfwith clean coveralls and rubber soled shoes andobserve good personal hygiene. Certain personnelmay be sensitive to various types of resins which maycause dermatitis.

    THE PLASGUARD THINNER RECOMMENDED INTHIS DATA SHEET IS FLAMMABLE AND CARE ASDEMANDED BY GOOD PRACTICE, OSHA, STATEAND LOCAL SAFETY CODES, ETC. MUST BE FOL-LOWED CLOSELY. Keep away from heat, sparks andopen flame and use necessary safety equipment,such as, air mask, explosion-proof electrical equip-ment, non-sparking tool and ladders, etc. Avoid con-tact with skin and breathing of vapor or spray mist.When working in tanks, rooms and other enclosedspaces, adequate ventilation must be provided andrespirators or fresh air supplied hoods may berequired. Refer to PLASITE Bulletin PA-3. Keep out

    of the reach of children.

    CAUTION - Read and follow all caution statements onthis product data sheet, material safety data sheetand container label for this product.

    We guarantee our product to be free of defects in material and workmanship and to be in accordance with our company quality control standards. All data, statements and recommenda-tions made herein are based upon information we believe to be reliable, but are made without any representation or guarantee or warranty of accuracy and are made with reservation of allpatent rights. Our products are sold on the condition that the user himself will evaluate them, as well as our recommendations, to determine their suitability for his own purpose beforeadoption. Also, statements regarding the use of our products or processes are not to be construed as recommendations for their use in violation of any patent rights or in violation of any

    applicable laws or regulations. Liability under any condition shall be limited to replacement of material only. No liability is assumed or implied, for injury to personnel, labor costs, productloss or any other expenses incidental to the structure or operation of the plant and equipment where this coating is applied.

    Rev. 10/0010/00

    StonCor Middle East L.L.C.

    P.O. Box 3034, Dubai, U.A.E.

    T e l : 9 7 1 4 3 4 7 0 4 6 0F a x : 9 7 1 4 3 4 7 0 2 4 2