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PlantPAx Web Seminar series

Session 1

Discover additional benefits with PlantPAx 4.0

Mikael Palm

Global Process Technical Consultant

Jaime Forero

Process Business Development Manager


Today topics

What’s New

� Define and design the architecture of a PlantPAx

� Updated Design environment

� New component - Studio Architect

� Rockwell Automation Library of Process Objects 3.5

� Demo - PlantPAx Best Practices*� System sizing & Process System Estimator

� Use of Studio Architect

� New control strategies

* Based on real architecture case


Updated PlantPAx System Estimator

PlantPAx System Estimator wizard allows you to build your system architecture and verify sizing based on system characterization.

• New MCC I/O location type• New sizing calculations for Logix-based Skids

enabling multi-disciplined controller• Includes new advanced sizing spreadsheet,

allowing you to size single controller with high granularity

� Simplify system definition integrated with Motor Control Centers

� Expanded sizing model to assist with design of multi-disciplined control platforms

� Ability to do detailed sizing when needed

OVERVIEW

BENEFITS

PRODUCTIVITY

PSE wizard is part of Integrated Architecture Builder (IAB): download


Studio 5000 Architect

System Templates New unified system-wide configuration

interface• Includes pre-built system templates

following PlantPAx System guidelines• Includes RA Library of Process Objects

• Provides integrated system view inclusive of Controllers, HMI

� Speeds initial deployment of systems

� Simplifies deployment of RA Library of Process Objects

� Provides single-place to view and manage application configuration of the system

OVERVIEW

BENEFITS

PRODUCTIVITY


System Checklist and Verification Tools

OVERVIEW

BENEFITS

Documented checklists and tools to verify design and implementation of a PlantPAx System against characterized limits.• Checklists are built in Microsoft Excel• Includes instructions on use• Includes verification tools that will automatically

verify and document portions of your system design

• Verifies PlantPAx System implementations• Helps ensure proper design before

commissioning• Provides method to identify root cause of system

performance issues

PRODUCTIVITY

Icon Description

Failure – outside recommendations

Warning – requires additional attention

Passed – aligns with system recommendations

Not Applicable – Not completed or does not apply

Information only – Documentation purposes only

Size and Select Implement Verify


Library of Process Strategies

Pre-configured function block diagrams to perform basic process control• Developed and delivered with the Library

of Process Objects 3.5

• Simple routine import, w/ I/O mapping performed using program parameters

• Template categories include: I/O Processing, Regulatory and Procedural Control, Motors, and Valves

� Ensures characterized performance with known control strategy configurations

� Greatly reduces implementation time

� Promotes consistent applications and user experience

OVERVIEW

BENEFITS

PRODUCTIVITY


Process Library Localization

Language switching of RA Library of Process Objects 3.5 faceplates:

• Static (Non-controller) text on library faceplates will be language switchable with translations provided

• Uses native FactoryTalk View language switching capability at each OWS

• Includes:• Portuguese• Spanish• French• Simplified Chinese• Korean

� Support global operations and multi-lingual operators with a consistent interface

OVERVIEW

BENEFITS

CONTROL


New Library Objects

New objects in RA Library of Process Objects 3.5:

• On-Off Control of Analog PV• Auto and Manual Loop Modes

• Control parallel groups pumps, fans, or motors• First–on / Last–off, or First–on / First–off• Configurable Preference, Priority, “Rotate”

command, alarm if demand cannot be met

• I/O Module Status• Monitors I/O connection with controller• Provides I/O Fault of not “running”

• Full PlantPAx Ownership Mode Model

• Shorten project develop time with pre-built object inclusive of instruction, global object, and faceplate

• Ensure consistent operator experience

OVERVIEW

BENEFITS

CONTROL


Simplified HART IntegrationEndress+Hauser and other instrumentation

OVERVIEW

BENEFITS

� Streamlines integration efforts

� Common analog input AOI is independent of I/O card and field device.

� Field device configuration updates are automatically processed by the AOI and reflected on the HMI.

� I/O Module specific AOI’s produce array of channel data per configured channel.

� Common P_AInHART AOI per defined I/O channel.

� P_AInHART AOI can automatically receive description and scaling information from the device.

CONTROL


Expanded E+H Device IntegrationLiquiline CM44x E/IP

CONTROL

OVERVIEW

BENEFITS

� Continues E/IP leadership of Rockwell Automation and Endress+Hauser.

� Add on Profile contains valuable device diagnostics

� Device allows connectivity to 8 probes (pH, ORP, dissolved O2, etc)

� Specific Probe Faceplate for each of the 8 channels

� Reduce time to commission

� Out of the box – diagnostics and health of devices available to Operator, Maintainer, Engineer by role

� No extra HW linking devices needed


Comprehensive Deployment Guides

USER MANUALS

Infrastructure and Application

Configuration

SIMPLE OVERVIEWS

Flow chart summary

for each chapter

DETAILED STEPS

Click-by-click instructions

for each task

TOOLS INCLUDED

Configurations and templates

attached inside manual

PRODUCTIVITY


Designing a Project


The Project Summarized

� Redundant Domain Controller

� Data collection

� Two Engineer stations

� Five Operator Stations

� Five Controllers

� High availability network

� I/O Count

� DI 940

� DO 104

� AI 485

� AO 180


The Project Summarized

� Controller 1 – Common equipment

� DI 126

� DO 68

� AI 65

� AO 24

� Controller 2 & 3 – Reactors Line 1 and 2

� DI 314 (157)

� DO 176 (88)

� AI 162 (81)

� AO 60 (30)

� Controller 4 & 5 – Storage Line 1 and 2

� DI 500 (250)

� DO 276 (138)

� AI 258 (129)

� AO 96 (48)


DEMO - Mikael


Decrease the time to market required to deploy and maintain systems

•Leverage Studio 5000 enhancements, including Studio 5000 Architect

•Expanded design tools and documentation

•New pre-built Process Control Strategies

Automation Productivity

Infrastructure improvements to deliver a robust and reliable experience

•Standard Network Configurations including new Switches models

•Mobility enhancements to provide access to contextual information whenever and wherever you need it

•Complete portfolio of Virtual Image Templates

Enabling Technology

Enhance the user experience while increasing operational productivity

•PlantPAx MPC in the chassis reduces waste and variability

•Leverage Visualization and Control enhancements:•New Control Objects: Deadband Controller, Pump/Lead/Lag Spare

•Batch Application Toolkit to assist with development of Batch Solutions

Enhanced Control

Application Code Manager

PlantPAx System 4.0Release Summary

MP

C

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Q&A

Thank you!

plant-wide scalable secure flexible and...

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