planitdesign component manual · planitdesign component manual revision 14 – 2015 ... planit...

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Planitdesign ComPonent manual

Revision 14 – 2015

The Planit System is just that ‘Plan it’ yourself.

PLANITDESIGN DIVISION OF ULLRICH ALUMINIUM CO LTD

Designs can be easily assembled

and dismantled with the use of an

allen key, or this can be done for

you whether your require standard

units or units designed to your

specifications. The Planit system

has a diverse range of options for

the retail store, through to home

furnishings items such as showcases,

shelving, coffee tables, TV cabinets

and showroom displays.

PLANIT DESIGN COMPONENT MANUAL – Revision 14 2015

3

Main FRaMe & HoRizontal aluMiniuM PRoFiles 4

OA-1 4OA-3 4OA-4 4OA-5 4OA-6 5OA-7 5OA-21 5OA-24 5OA-25 6OA-26 6OA-27 6

suPPleMentaRy aluMiniuM PRoFiles 7

OA-50 7OA-51 7OA-52 7OA-54 7OA-55 / 25 CRS 8OA-55 / 40 CRS 8OA-56 8OA-57 8OA-58 8OA-59 8OA-60 9OA-61 9OA-62 9OA-63 9

Cast ConneCtoRs squaRe 10

OC-1 10OC-2 10OC-13 10OC-14 10

aluMiniuM end CaPs 11

OAC-5 (Top Cap) 11OAC-6 (Top Cap) 11OAC-6BF (Bottom Cap) 11

PlastiC end CaPs 12

OPC-1 (Top Cap) 12OPC-1BF 12OPC-3 (Top Cap) 12OPC-3BF 12OPC-4 (Top Cap) 12OPC-4BF 12OPC-21 (End Cap) 12OPC-24 (End Cap) 13OPC-27 13OPC-28 13OPC-29 13OPC-30 13OPC-63 13

PvC extRusion 14

OPE-20 14OPE-21 14OPE-22 14OPE-23 14OPE-24 14OPE-25 14OPE-26 15OPE-27 15OPE-28 15OPE-29 / Clear OPE-29 / Opal 15OPE-30 / Clear OPE-30 / Opal 15OPE-32 15

PlastiC aCCessoRies 16

OPA-30 16OPA-32 16OPA-36 16OPA-37 16OPA-38 16OPA-39 16OPA-40 16

HaRdwaRe aCCessoRies 17

OH-1 17OH-2 17OH-3 17OH-4 17OH-5 Swivel 17OH-5 A Brake 17OH-6 17OH-8 18OH-9 18OH-10 18OH-11 18OH-12 18OH-13 18OH-14 18OH-15 18OH-16 19OH-17 19OH-18 19OH-19 19OH-21 19OH-22 19OH-23 19

FixtuRes and aCCessoRies 20

OF-1 20OF-2 20OF-6 20OF-7 20OF-8 20OF-9 20OF-10 20OF-11 20OF-12 20OF-13 20OF-14 20OF-15 21OF-16 21OF-17 21OF-21 21OF-22 21OF-30 21OF-32 21OF-34 21Glass toP sPeCiFiCations 22

Glass side Panel sPeCiFiCations 23

Base sHelF sPeCiFiCations 23

Glass sHelF sPeCiFiCations 24

Glass toP - no FRont extRusion witH wedGe toP 25

Glass toP - no FRont extRusion witH FlusH toP 25

Glass sHelF sPeCiFiCations 26 - 27

Glass slidinG dooR sPeCiFiCations 28

Glass HinGed dooR sPeCiFiCations 29 - 30

BeaM loCk sPeCiFiCations 31

Cast ConneCtoR sPeCiFiCations 32


4

Main FRaMe & HoRizontal aluMiniuM PRoFiles

30

30

10

10

Code:description:length:weight:

oa-130 x30 Two Track Square5.0m0.68Kg / m

30

30

10

10


oa-330 x 30 Two Track Radius5.0m0.62Kg / m

40

10

10

30

10


oa-430 x 40 Three Track5.0m0.80Kg / m

1030

30


oa-530 x 30 Four Track5.0m0.91Kg / m


5

Main FRaMe & HoRizontal aluMiniuM PRoFiles1040

40


oa-640 x 40 Four Track5.0m1.38Kg / m

20

20

10


oa-7135° Two Track5.0m0.53Kg / m

19.5

10

30


oa-2120 x 30 Single Track no Lip5.0m0.45Kg / m

10

19.5

40

10


oa-2420 x 40 Two Track no Lip5.0m0.58Kg / m


6

Main FRaMe & HoRizontal aluMiniuM PRoFiles10

19.5 10

40

12.5

10


oa-2520 x 40 Two Track Single Lip5.0m0.62Kg / m

19.5

10

60


oa-2620 x 60 Two Track no Lip5.0m0.74Kg / m

19.5 10

60

12.5


oa-2720 x 60 Two Track Single Lip5.0m0.78Kg / m


7

suPPleMentaRy aluMiniuM PRoFiles

21

14


oa-50Top Cap Single Lip4.0m0.22Kg / m

23

2010

14

10


oa-51Top Cap Double Lip4.0m0.28Kg / m

19.5

10

10


oa-52Single Track Wall Channel4.0m0.22Kg / m

10

19.5

6

15

To Accept Poly BondCode OPE-32

8


oa-54Flush Top - Door Stop4.0m0.24Kg / m


8

suPPleMentaRy aluMiniuM PRoFiles

7

4040

2525

19.5

Can be used with OA-52

Code:Code:description:length:weight:

oa-55 / 25 CRsoa-55 / 40 CRsSlotted Stripping4.0m0.19Kg / m

7

19.5


oa-56Track Filler4.0m0.19Kg / m

6

14

Refer to OPE-29 andOPE-30 diffuser

Code:description:length:

weight:

oa-57Light Profile - For LED Strip Lighting Fitting to MDF with out mounting clips4.0m 0.14Kg / m


12.7

5

14Code:description:

length:weight:

oa-58Light Profile - For LED Strip Lighting Fitting to OA-1, OA-3, OA-44.0m0.23Kg / m

9

14


Code:description:

length:weight:

oa-59Light Profile - For LED Strip Lighting Fitting to MDF with mounting clips OF-94.0m0.19Kg / m


9

suPPleMentaRy aluMiniuM PRoFiles12

PVC For track filler referCode OPE-20

7 7

21


oa-60Door Track4.0m0.38Kg / m

12

21 Code:description:

length:weight:

oa-61Vertical Door Track or either use as18mm MDF Panel Holder4.0m0.28Kg / m

12

17.5

11Code:description:length:weight:

oa-62Bottom Roller Track4.0m0.26Kg / m

30

10

Door RollerCode OH-18

Glass WedgeCode OPE-24 Code:

description:length:weight:

oa-63Glass Rail4.0m0.25Kg / m


10

Cast ConneCtoRs squaRe

Code:description:weight:

oC-13 Leg 90º Connector for Square OA-10.23kg


oC-22 Leg 90º Connector for Square OA-10.22kg


oC-133 Leg 90º Connector for Radius OA-30.19kg


oC-142 Leg 90º Connector for Radius OA-30.16kg


11

aluMiniuM end CaPs

Code:description:

Colour:weight:

oaC-5 (top Cap)Aluminium End Cap to fit OA-530 x 30Satin Chrome0.05kg

Code:description:

Colour:weight:

oaC-6 (top Cap)Aluminium End Cap to fit OA-640 x 40Satin Chrome0.028kg

Code:description:

Colour:weight:

oaC-6BF (Bottom Cap)Aluminium End Cap to take M8 Glide or Castor. To fit OA-6 40 x 40 Satin Chrome0.026kg

Fixing screws 6 x 3/4 S/S CSK PosiOF-2

Fixing screws 6 x 3/4 S/S CSK PosiOF-2

M8 Threaded Hole


12

PlastiC end CaPs

Top Cap Code:description:Colour:

oPC-1 (top Cap)Caps for Extrusion OA-1Black, Grey

Bottom Foot

Insert totake glideM6

Code:description:

Colour:

oPC-1BFBottom foot caps for Extrusion OA-1 totake floor glidesBlack, Grey



Bottom Foot


Code:description:

Colour:




Bottom Foot


Code:description:

Colour:


Can also be used for extrusion OA-26 2 per end required

Code:description:Colour:

oPC-21 (end Cap)Cap for Extrusion OA-21Black, Grey


13

PlastiC end CaPs


oPC-24 (end Cap)Cap for Extrusion OA-24Black, Grey

Code:description:

Colour:

oPC-27PVC Cap with M8 metal threaded insertto take castors Black

Code:description:

Colour:

oPC-28PVC Cap with M10 metal threaded insert to take castorsBlack

Code:description: length:Colour:

oPC-29Square end cap to fit extrusion OA-59 and diffuser OPE-294.0mWhite, Grey, Black

Code:description: length:Colour:

oPC-30Radius end cap to fit extrusion OA-59 and diffuser OPE-304.0mWhite, Grey, Black


oPC-63Cap for Extrusion OA-63Black, Grey


14

PvC extRusion

50per pack

Code:description:

length:Colour:weight:

oPe-20Track filler for Door Tracks OA-60 and OPE-264.0mBlack0.16 / 4m length

Colour strip yellow

200m per rollCode:description:Colour:weight:

oPe-214mm Glass Glazing WedgeBlack11.50kg / roll

250m per roll

Colour strip red

Code:description:Colour:weight:


300M per roll

Colour strip blue



100M per roll

Code:description:

Colour:weight:

oPe-246mm Glass Wedge to be used withAluminium Extrusion OA-63Clear4.20kg / roll

10

19.5

6

12

6

50 per pack

Code:description:lengthColour:weight:

oPe-25Flush Top4.0mClear0.40kg / 4m Length


15

PvC extRusion

PVC For track filler refercode OPE-20

25per pack Code:description:length:Colour:weight:

oPe-26Plastic Door Track4.0mBlack and Grey0.54kg / Length

25m per roll12 rolls per carton

Code:description:length:Colour:weight:

oPe-27Plastic 10mm Track FillerBlack and Grey19.80kg / Carton

25m per roll12 rolls per carton


oPe-28Plastic 5mm Track FillerBlack and Grey

Clips into Extrusion OA-58 and OA-59

Code:description:length:Colour:

oPe-29 / Clear oPe-29 / opalPVC Light Shield Diffuser4.0mClear and Opal

Clips into Extrusion OA-58 and OA-59

Code:description:length:Colour:

oPe-30 / Clear oPe-30 / opalPVC Light Shield Diffuser4.0mClear and Opal

450m per rolll Code:description:

Colour:weight:

oPe-32Polybond to fit door stop extrusion Code OA-54Black2.60Kg / roll (450m)


16

PlastiC aCCessoRies


oPa-30Glass Shelf SupportOpaque PVC

Code:description:

Colour:

oPa-32Glass shelf corner supports fits shelfpeg OH-6Clear Polycarbonate


oPa-36Shelf Stripping support clipBlack, Grey

Code:description:

Colour:

oPa-37Shelf Stripping support clip bottom fixingBlack, Grey

Fold up flaps tofit extrusion Code:

description:Colour:

oPa-38Glass Edge SupportClear


oPa-39PVC Beam Lock Housing Side InsertWhite

Code:description:

Colour:

oPa-40PVC Beam Lock Housing Top and Bottom InsertGrey


17

HaRdwaRe aCCessoRies

Code:description:

oH-1Aluminium insert for floor glides.Use with OA-7

M6 Thread OH-2M8 Thread OH-3M8 Thread OH-4

Code:description:

oH-2M6 Levelling Glide 36 Dia

Code:description:


Code:description:


OPC-27 or 28

Use with OPC-27 with a M8 boltor use OPC-28 with a M10 bolt

Code:description:

oH-5 swivelCastor to be used with insert OPC-27 or OPC-28

Use with OPC-27 with a M8 boltor use OPC-28 with a M10 bolt

OPC-27 or 28

Code:description:

oH-5 a BrakeCastor to be used with insert OPC-27 or OPC-28

Code OF-6


oH-6Shelf Peg Assembly AluminiumSatin Anodised


18



oH-8200mm Shelf BracketBright Zinc0.12kg







Code:description:

Colour:weight:

oH-12Fixing angle bracket for mitre joins 16mm wide x 2mmBright Zinc0.08kg

Code OF-7 Cone Head Screws


oH-13Angle Connector 40 x 40 x 4.5 Mill Finish Aluminium

Code:description:

Colour:

oH-14Glass Door Side Mount Hinge(Comes as Pairs) For 6mm GlassChrome

Code:description:

Colour:

oH-15Glass Door Pivot Hinge (Comes as Pairs) For 6mm GlassChrome


19



oH-16Universal Plunger Lock for sliding doorsChrome

Code:description:Colours:

oH-17Camlock for hinged doorsChrome

Safe Working Load 14kg Pair

Code:description:

oH-18Nylon Door Roller with metal housing use with Extrusion OA-63

Code:description:Colours:

oH-19Glass Finger PullsChrome and Gold

Half turn to lock


oH-21Metal Claw Lock 90˚ Connection 0.05kg

Code:description:weight:Colour:

oH-22Side Insertion Beam lock Assembly0.04kgWhite

Code:description:weight:Colour:

oH-23Top and Bottom Beam Lock Assembly0.04kgGrey


20

FixtuRes and aCCessoRies

Used for casting OC-1, OC-2, OC-13, OC-14

Code:description:

oF-1M5 x 12 Capscrew (4mm Allen Key)

Code:description:

oF-2M6 x 3/4 s/s CSK Posi fixing screws for top / bottom caps Code OA-6

Used for aluminium shelfpeg code: OH-6

Code:description:

oF-6M5 x 16 s/s cone point grub screw (2.5mm AF Allen Key)

Code:description:

oF-7M8 x 10 s/s Cone Head for Beam Lock OH-22, OH-23 and OH-13 Angle Connection (4mm AF, Allen Key)

Code:description:

oF-8Beam lock spring 9.5 centre x 23

Code:description:

oF-9Mounting clips for LED light extrusion OA-59

Code:description:

oF-10M6 fixing nuts to slide into track of OA-6

Code:description:

oF-11M8 fixing nuts to slide into track of OA-6

Code:description:

oF-12Two stage drill bit for cast connectors

Code:description:

oF-13De Plug drill bit for beam locks

Code:description:

oF-14Router bit for Plankwall edging detail


21

FixtuRes and aCCessoRies

Code:description: Colour:

oF-15Bayonet Housing Block For beam locks OH-22 and OH-23Bright Zinc

Code:description:

Finish:

oF-16Bayonet Side Insertion Beam lock OH-22Bright Zinc

Code:description:

Finish:

oF-17Bayonet Top / Bottom Insertion Beam lock OH-23Gold Pacifate

Code:description:

oF-214mm AF for M5 Capscrews OF-1

Code:description:

oF-222.5mm AF For M5 x 16 Cone Heads OF-6

Code:description:

weight:

oF-30Drilling jig for beam locks OH-21, OH-22 and OH-232.50kg


oF-32Drilling jig for cast connector OC Series2.50kg

Code:description:

weight:

oF-34Hand punch for beam lock OH-22 and OH-23. Supplied with adaptor to punch OH-2112.20kg


22

Glass toP sPeCiFiCations

option 1

OPE-25

OA-1 SquareorOA-3 Radius


6mm or 10mm Glass

30 30OPENING

Use clear sealant tosecure glassto flush top

Using clear PVC flush top extrusion code OPE-25

Above drawing showing 6mm glassReverse extrusion OPE-25 for 10mm glass

Glass size = Opening (- 5mm)

option 2

30 30



6mm or 10mm Glass

OPENING

Glass size = Opening (- 4mm)

OA-54

- Above drawing showing 6mm glass- Reverse extrusion OA-54 for 10mm glass- When using 10mm glass fit OA-54 with - Poly Bond Code OPE-32

Using Aluminum Flush Top Extrusion Code OA-54

option 3

30 30


OAorOA-3 Radius 5mm or 6mm Glass

OPENING

Glass supportpads OPA-38

-1 Square

Using Glazing Wedge 5mm Glass Code OPE-22 or 6mm Glass Code OPE-23

Wedge either from the top or the under side 5mm Glass Wedge Code OPE-22 6mm Glass Wedge Code OPE-23Spray on glass cleaner to glazing wedge for easy assembly

Glass size = Opening (+ 15mm)When using glass support pads OPA-38


23

Glass side Panel sPeCiFiCations

30 30OPENING



5mm or 6mm Glass

9mm MDF panelscan be used

Glass supportpads OPA-38(for glass panels only)

9mm MDF panelscan be usedGlass size = Opening (+ 15mm)

When using glass support pads OPA-38MDF Panels = Opening (+ 18mm)

Above drawing showing plan view of side panels

Spray on glass cleaner to glazingwedge for easy assembly

Base sHelF sPeCiFiCations

30

30

KIC

KHEI

GH

TTO

SUIT

30O

PEN

ING

HEI

GH

T

40

20

30O

PEN

ING

HEI

GH

T

Kick MDF 18mmopening (-2mm)

MDF 9mm Base shelfopening (+18mm)

OA-1 Square or OA-3 Radius


OA-25

MDF12mmBaseshelfopening(-2mm)bevelcorners10x10

OPENING

OPENING

Glass support pads OPA-38

OA-1 Square or OA-3 Radius

Glass or MDF side panel opening Height and Width (+15mm) for glass(+18mm) for MDF

Glass or MDF side panel opening Height and Width (+15mm) for glass(+18mm) for MDF

Refer to Glass Top Specification options

Refer to Glass Top Specification options

Typical Cross SectionsNote OPA-38 use for glass panels only not required for MDF panels


24

Glass sHelF sPeCiFiCations

option 130 30OPENING

Glass ShelfGlass size=Opening(+8mm)



OPA-32

Adjustable shelf pegs OH-6 (Aluminium) with OPA-32 Glass Shelf supports

option 230 30OPENING


Glass Shelf

OA-52

OA-55

Note For section details showingfixing of OA-52 and OA-55 refer to page 25 Shelf bracket

Code OH-8 = 200mm OH-9 = 250mm OH-10 =300mm OH-11 =350mm

Glass size: Width = Opening Depth = Bracket size + 10mm

Gla

ss s

helf

dept

h

Glass shelf supportsOPA-30 (two per bracket)


25

Glass toP - no FRont extRusion witH wedGe toP

30

30

Glass Doors

Ope

ning

5mm / 6mmGlass Front

OA Cabinet

Wedge

OPA-38

OA-1

6

30

Glass size top

Glass size vertical

Overall cabinet size (-28)

Opening using 6mm glass top (+23)

Glass toP - no FRont extRusion witH FlusH toP

302

Top Flush / 10mm or 6mm

OA-1

Ope

ning

OA Cabinet

Wedge

OPA-38

OA-25/ OA-1

Glass size top

Glass size vertical

Overall cabinet size (-34)

Opening if using 10mmglass top (+28)Opening if using 6mmglass top (+32)


26

Glass sHelF sPeCiFiCations

design options 1

O

OPA-32

A-1 SquareorOA-3 Radius

Shelf peg OH-6Refer Glass Shelf Specifications

design options


Fully glazed showcase using Plankwall back panel with

polycarb brackets to supportglass shelves

Board size opening + 10

Plankwall profile cut into extrusion using router bit OF-14

Plankwall back panel

5


27

design option 3

Cross Ssection

O A-1 SquareorO A-3 Radius

O A-1 SquareorO A-3 Radius

Glass slidingdoors

Shelf strippingsupport clipCode OPA-36


OA-52(opening -4mm)

OA-55(opening -4mm)

Use Track filler top andbottom Code OPA-28 asspacer for slotted channel

Fully glazed showcase using slotted stripping and brackets

CODES OH-8, OH-9,OH-10, OH-11

design option 4

Cross Section

Glass slidingdoors


OA-52(opening -4mm)

OA-55(opening -4mm)

Shelf strippingsupport clipCode OPA-37Drill into shelf 6mm dia holefor fixing


OA-25

C

12mmEdge of board

Use Track filler top only Code OPA-28 asspacer for slotted channel

Fully glazed showcase using slotted stripping and brackets

CODES OH-8, OH-9,OH-10, OH-11


28

Glass slidinG dooR sPeCiFiCations

option 1 – Roller track aluminium

Note. Fit wedge OPE-24 on to glass firstSpray on glass cleaner to glazing wedge foreasy assembly into extrusion OA-63

OPE

NIN

G

OA-60

OA-62

6mm Glass

Wedge OPE-24

OA-63

Rollers OH-18

OPENING

OPE

NIN

G

OA-60Mitre both ends

OA-6140 in Plunger Lock

Code: OH-1618mm Dia Hole

CL

Mitre one end

OA-63Door width(-10mm)

OA-62Opening width(-4mm)

_Glass size = Opening Height ( - 28mm ) Opening Width ( 2 + 12mm )

Finger pull 22 Dia x 40 in fromglass edge

option 2 – sliding aluminium or PvC door trackOPENING

OA-60 or OPE-26Mitre both ends

OA-60 or OPE-26Mitre both ends

OA-61orOPE-26Mitre both ends

Finger pull 22 Dia x 40 in fromglass edge

6mmGlass

OA-60

OA-60Track Filler OPE-20

OPE-26

OPE-26

PVC Door Track Aluminium Door Track

OPE

NIN

G H

EIG

HT

OPE

NIN

G H

EIG

HT

Glass size = Opening Height ( - 12mm) Opening Width ( 2 + 12mm)

40 in Plunger LockCode: OH-1618mm Dia Hole

CL


29

option 3 – Glass Hinged door specifications

Glass Door Hinge OH-15OA-56

Section A

AA

B

B


10

OPE

NIN

G H

EIG

HT

OPENING WIDTH

Section B

OA-56

HEI

GH

T

WIDTH

3030

3040

cl l

Door details for both glass and MDF storage doors

Note:Cam lock hole size and position based on using ABLOY CAM LOCK or �L and F Lock. Code OH-17

Glass size = Opening Height ( - 12mm ) Opening Width ( - 8mm )

Drill for hinge pin8mm Dia hole through track filler on centre lineof OA-56

OA-25 as drawn

OA-1 and OA-3 can also be used this way to take door hinge

OA-54 Door stop with polybond (opening -3)Place in 10mm position

24

30

22 dia hole

ABLOY Cam Lock 20 dia

L and F Cam Lock 20 dia


30

option 4 – Glass Hinged doors side Mount specifications

Section A


Glass size = Opening Height ( - 8mm ) Opening Width ( - 10mm )

Simliar

OA-54 Door stop with polybond (opening -3)Place in 10mm position


31

BeaM loCk sPeCiFiCations

Code: OA-24 (Example)




32

Cast ConneCtoR sPeCiFiCations

2 Stage Drill BitCode OF-12

15

6

9 DiaOA-1

Plan View


20

Cap ScrewCode OF-1 for casting OC-1 and OC-2Code OF-1 for casting OC-13 and OC-14

OC-1 or OC-2 Square OC-13 or OC-14 Radius

Leg position ofconnector

www.planitdesign.co.nzPLANITDESIGN DIVISION OF ULLRICH ALUMINIUM CO LTD

118 Wiri Station Road Manukau Auckland, 2014 New Zealand

Phone: 64 9 262 6262 extn 893 Fax: 64 09 262 6266

[email protected]

planitdesign component manual · planitdesign component manual revision 14 – 2015 ... planit...

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