planar surface gantry excm-30 - festo · 2020-03-30 · 2 transport and storage festo –...

Instructions

Mechanical

installation

8044427

1605b

[8044434]

EXCM-30

Planar surface gantry

EXCM-30

2 Festo – EXCM-30-EN – 1605b – English

Translation of the original instructions

LOCTITE® is a registered trademark of its respective trademark holder in certain countries.

Identification of hazards and instructions on how to prevent them:

Danger

Immediate dangers which can lead to death or serious injuries

Warning

Hazards that can cause death or serious injuries

Caution

Hazards that can cause minor injuries

Other symbols:

Note

Material damage or loss of function

Recommendations, tips, references to other documentation

Essential or useful accessories

Information on environmentally sound usage

Text designations:

� Activities that may be carried out in any order

1. Activities that should be carried out in the order stated

– General lists

� Result of an action/References to more detailed information

EXCM-30

Festo – EXCM-30-EN – 1605b – English 3

Table of Contents – EXCM-30

1 Requirements for product use 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 Target group 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2 Intended use 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3 Foreseeable misuse 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4 Applicable documents 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.5 Obligations of the machine manufacturer 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.6 Service 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Transport and storage 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 Restraints in the packaging 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 Product overview 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 Configuration 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1.1 Motor mounting variants 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1.2 Motor variants 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2 Operating principle 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3 Permitted mounting position 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 Mounting 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 Safety instructions 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2 Preparation 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2.1 Fitting space 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2.2 Mounting surface 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2.3 Types of mounting 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2.4 Profile mountings 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3 Installation 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3.1 Aligning and mounting the product (profile mounting) 17. . . . . . . . . . . . . . . . . . . .

4.3.2 Aligning and mounting the product (adjusting kits) 19. . . . . . . . . . . . . . . . . . . . . .

4.4 Optional work 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.4.1 Mounting/dismantling motor 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.4.2 Adapting cable outlets 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.5 Attachment components 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.5.1 Remove the protection against particles for EXCM-30-...-P8 27. . . . . . . . . . . . . . .

4.5.2 Setting end stops of the Y-axis 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

EXCM-30


5 Installation 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


5.2 Electrical installation 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.1 Connecting motor and encoder cables 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6 Commissioning 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 Maintenance 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


7.2 Cleaning 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3 Lubrication 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.4 Repair 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8 Dismounting 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


8.2 Procedure 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.3 Recycling 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A Technical appendix 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.1 General features 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.2 Flatness 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.3 Approvals 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.4 Materials 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.5 Operating and storage conditions 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1 Requirements for product use



1.1 Target group

� Provide this documentation to the following persons:

– Design engineer

– Machine manufacturer

– Installer

– Commissioner

Only qualified specialists may carry out the mounting, installation, commissioning, maintenance and

dismantling of the product. The specialist must be competent at:

– Mounting and operation of mechatronic systems

– Installation and operation of electrical control systems

– Regulations for accident prevention and occupational safety

– Documentation and mode of operation of the product

1.2 Intended use

This product is a handling system. The handling system executes positioning tasks within machines or

automated systems with a higher-order controller.

Only use the product as follows:

– In perfect technical condition

– in its original condition, without unauthorised modifications

– within the limits of the product defined by the technical data

– In an industrial environment

Note

For damage resulting from unauthorised access or incorrect use the guarantee and

liability of the manufacturer lapses.

1.3 Foreseeable misuse

Never use the product as follows:

– With unauthorised modifications or alterations to the product

– With load limits exceeded

– without a risk assessment of the complete system

– Without a safety concept for the complete system



1.4 Applicable documents

Further information can be found in the support portal (� www.festo.com/sp).

1.5 Obligations of the machine manufacturer

The product is an incomplete machine. Commissioning of the product is prohibited until it has been

established that the machinery in which the product will be installed is in compliance with the provi

sions of Machinery Directive 2006/42/EC.

Take the following into consideration for the destination:

– regulations and standards

– regulations of the testing organisations and insurers

– National specifications

1.6 Service

Please consult your regional Festo contact if you have any technical problems.

2 Transport and storage


2 Transport and storage

Note

Damage to the product due to incorrect transport.

� Observe the transport labelling and information on the packaging.

1. Transport the product to the installation/storage location in its packaging and set it down on a firm

and flat base.

2. When storing the product please observe the storage conditions

(� A.5 Operating and storage conditions).

Note

Damage to the product due to incorrect unpacking.

� Observe the labelling for unpacking on the packaging.

� Use appropriate tools.

2.1 Restraints in the packaging

Shaped parts made of foam prevent uncontrolled movement of the product in the packaging during

transport.

3 Product overview


3 Product overview

3.1 Configuration

1

3

4

5

6

7

8

92

2

aJ

1 Transport lock

2 End cap

3 X-axis 2

4 Drive cover of motor 2

5 Motor 2

6 Y-axis (traverse)

7 Slide of the Y-axis

(for fastening the attachment component)

8 Motor 1


aJ X-axis 1

Fig. 3.1 Example illustration of EXCM-30-...-B

3 Product overview


2

3

4

5

6

7

8

9

1

2

aJ

aA

1 Transport lock

2 End cap

3 X-axis 2

4 Motor 2


6 Protection against particles

7 Y-axis (traverse)

8 Slide of the Y-axis

(for fastening the attachment component)


aJ Motor 1

aA X-axis 1

Fig. 3.2 Example illustration of EXCM-30-...-T-P8

3 Product overview


3.1.1 Motor mounting variants

The motors can be mounted in different attachment positions and with different alignment of the cable

outlets on the planar surface gantry (� www.festo.com/catalogue).

Motor attachment position underneath

(EXCM-30-…-B…) 1)

Motor attachment position on top

(EXCM-30-…-T…) 1)

1) Represented is the option without motor brake with cable outlets to the front (EXCM-30-…-ST-B1-… or EXCM-30-…-ST-T1-…)

Tab. 3.1

3.1.2 Motor variants

Stepper motor without brake (EXCM-30-…-ST-…) Stepper motor with brake (EXCM-30-…-SB-…)

12

1

2

1 Motor connection M12 (5-pin)

2 Encoder connection M12 (8-pin)

1 Motor connection D-sub (9-pin)


Tab. 3.2

3 Product overview


3.2 Operating principle

Two fixed stepper motors drive a toothed belt arrayed in an H shape.

The toothed belt moves the Y-axis (traverse) and the slide located on the Y-axis (traverse) in a 2-dimen

sional space. A controller calculates the position of the slide. The controlled interaction of the motors

results in the corresponding movement of the slide.

Motor 1

Mo

tor

2

Motor 1 Motor 2

Y-axis

X-a

xis

1

2

3

4

1

1 Guide pulleys (for toothed belt)

2 Toothed belt

3 Y-axis (traverse)

4 Slide units of the Y-axis

Fig. 3.3

The depicted directions of movement of the Y-axis slide refer to the directions of rotation

of the motor of the functional principle shown.

3.3 Permitted mounting position

Warning

The use of the planar surface gantry without a motor brake in a mounting position other

than horizontal can result in uncontrolled movements of the attached load.

Freely movable loads can result in injury to people and damage to the peripherals of the

planar surface gantry.

� Use a planar surface gantry without motor brake (EXCM-30-…-ST-…) exclusively in a

horizontal mounting position.

Design Mounting position

EXCM-30-…-ST-… (without motor brake) Exclusively horizontal

EXCM-30-…-SB-… (with motor brake) any

Tab. 3.3

4 Mounting


4 Mounting

4.1 Safety instructions

Warning

Unexpected movement of the product.

Risk of injury from electric shock, impact, crushing.

� Before working on the product, switch off the power supply and secure it against

being switched on again.

� When lifting the product, perform the following measures:

– Secure movable components with transport locks to prevent unexpected movement.

– Observe the product weight.

– Observe the position of the centre of gravity.

� When mounting the product, perform the following measures:

– Secure the product in a professional manner.

– Only use the mounting components from Festo.

– Make sure the mounting surface is sufficiently strong to absorb the maximum

forces.

4.2 Preparation

4.2.1 Fitting space

The installation space required for the product depends on the following factors:

– Stroke of the X- and Y-axes (� www.festo.com/catalogue)

– Attachment position and type of motor

– Sufficient clearance for movement of the axes and possible attachment components (Z-axis)

4.2.2 Mounting surface

The mounting surface must exhibit the following characteristics:

– torsionally rigid

– free of stress

– flat bearing surface (flatness � 0.1 mm/m²)

– Sufficient strength to absorb the maximum forces

– sufficient attachment to absorb the maximum forces (� 4.2.4 Profile mountings )

4 Mounting


4.2.3 Types of mounting

The product can be mounted in 2 ways: with profile mountings or with adjusting kits.

Profile mountings (Standard)

Profile mountings kits are only intended for mounting the product.

Note

Profile mountings are not adjustable.

� To align the product and maintain the limit values, some actions are required.

� Reordering adjusting kits (� www.festo.com/catalogue).

1 Socket head screw (in scope of delivery)

2 Clamp strip of profile mounting

3 Socket head screw (not in scope of delivery)

4 Profile mounting for clamp holder

1

2 3

4

Fig. 4.1

Adjusting kit (accessory - not included in scope of delivery):

Adjusting kits are intended for mounting and

aligning the product. They compensate for height

differences in the mounting surface of up to

14 mm.

1 Clamp strip

2 Clamp holder

3 Flange and intermediate plate

4 Threaded pin

5 Clamping screw

1

2

3

4

5

Fig. 4.2

4 Mounting


4.2.4 Profile mountings

The minimum number of profile mountings to be used is dependent on the stroke of the X-axis and the

mounting position.

Stroke of the X-axis Minimum number of profile mountings

Horizontal mounting position Mounting position not horizontal

500 mm 2 per profile, inside or outside 4 per profile, inside and outside

500 mm 3 per profile, inside or outside 6 per profile, inside and outside

Tab. 4.1

Mounting examples (top view)

Horizontal mounting position (< 500 mm) Mounting position not horizontal (< 500 mm)

2 profile mountings per profile at the profile ends,

optionally inside or outside


in each case inside and outside

Horizontal mounting position (� 500 mm) Mounting position not horizontal (� 500 mm)


optionally inside or outside

1 additional profile mounting per profile in the

middle


in each case inside and outside, 2 additional pro

file mountings per profile in the middle

4 Mounting


Mounting points

Note

The profile mountings should be attached completely outside on the profile ends in

order to avoid shifting of the profiles in the direction of the X-axis.

L1

L2

L3L4

B1

B2

L5

B3

L3 L3

1

2

1 Mounting threads for adjusting kit M8,

screw-in depth 12 mm

2 Mounting threads for profile mounting M3

Fig. 4.3

Dimensions [mm]

Size B1 B2 B3 L1 L2 L3 L4 L5

EXCM-30-… Stroke

Y-axis

+ 130

50 Stroke

Y-axis

+ 80

Stroke

X-axis

+ 50.5

20.0 1) 10 20

EXCM-30-…-P8

(with particle

protection)

Stroke

Y-axis

+ 155

50 Stroke

Y-axis

+ 80

Stroke

X-axis

+ 50.5

20.0 1) 10 20

1) Additional profile mounting on half the profile length with stroke X-axis � 500 mm

Tab. 4.2

4 Mounting


4.3 Installation

Note

If there are temperature differences between the product and the mounting surface:

� Adapt the temperature of the product to the temperature of the mounting surface.

Observe the permissible ambient temperatures

(� A.5 Operating and storage conditions).

Note

The planar surface gantry is delivered from factory with a backlash-free setting.

� When mounting the planar surface gantry make sure that it is not distorted, because

if it is, it can change this setting.

� Follow the subsequently described procedure for attachment of the planar surface

gantry to avoid tension.

Caution

Inappropriate mounting material can cause the planar surface gantry to loosen and fall

down if the mounting position is not horizontal, which can result in injuries.

� Make sure that the mounting material used (socket head screws of the profile

mountings) ensures sufficient strength in combination with the mounting surface.

If mounting kits are covered by the Y-axis (traverse), this can be moved manually. To do

this, remove the motors (� 4.4.1 Mounting/dismantling motor) or release the holding

brake.

4 Mounting


4.3.1 Aligning and mounting the product (profile mounting)

1. Make sure that the product and mounting surface have the same temperature.

2. Prepare the mounting surface (� 4.2.2 Mounting surface ).

3. Select type of mounting according to the intended mounting position.

The following graphics represent as an example the design EXCM-30-...-B1-… with hori

zontal mounting position.

4. Attach the clamp holders of profile mountings with 2 socket head screws each to the mounting

surface (� 4.2.3 Types of mounting).

1 X-axis 1

2 Transport lock

3 X-axis 2

4 Y-axis (traverse)

3

1 2

4

Fig. 4.4

5. Place product on mounting surface and align with the clamp holders of the profile mountings.

6. Remove transport lock.

Keep reusable transport locks and the corresponding screws for future use (maintenance,

dismantling).

7. Shift the Y-axis (traverse) in the direction of

the drive the stop position.

Fig. 4.5

4 Mounting


Secure X-axis 1

8. Slide the clamp strips of profile mounting in

mounting slot and position above clamp holders.

9. Tighten the screws (tightening torque 1 Nm).

Fig. 4.6

10.Ensure that the Y-axis (traverse) is in direction

of the drive in both stop positions.

Secure X-axis 2

11.Slide clamp strip of profile mounting in mount

ing slot and position above clamp holder.

12.Tighten the screws lightly.

Fig. 4.7

13.Shift the Y-axis (traverse) in the direction of

the end cap to the stop position.

14.Ensure that the Y-axis (traverse) is in direction

of the end cap in both stop positions.

Fig. 4.8

15.Slide clamp strip of profile mounting in mount

ing slot at the cap side and position above

clamp holder.

16.Tighten the screws lightly.

17.Tighten all screws of the profile mounting at

tachments (tightening torque: 1 Nm).

Fig. 4.9

4 Mounting


4.3.2 Aligning and mounting the product (adjusting kits)

Attachment of the product using the adjusting kits is only intended for horizontal mount

ing positions.

Required aids:

– Precision spirit level (accuracy at least 0.05 mm/m)

– Steel straightedge (straightness at least 0.05 mm/m)

– Inspection bases (2 units): final dimensions (height at least 24 mm, width max.

10 mm, accuracy 0.05 mm/m)

– Assembly instructions for adjusting kit (� www.festo.com/sp)

The following graphics represent as an example the design EXCM-30-...-B1-… with hori

zontal mounting position.

1 X-axis 1

2 Transport lock

3 X-axis 2

4 Adjusting kit

5 Y-axis (traverse)

(A) Drive at X-axis area 1

(B) End cap at X-axis area 1

(B) End cap at X-axis area 2

(A) Drive at X-axis area 25

3

1 2

4

(A)

(B)

(C)

(D)

Fig. 4.10

1. Remove profile covers.

2. Mount the adjusting kits according to assembly instructions (� www.festo.com/sp)

3. Make sure that the product and adjusting kits have the same temperature.

4. Position the product on the adjusting kits.

4 Mounting


1 Clamp strip

2 Clamp holder

3 Flange and intermediate plate

4 Threaded pin

5 Clamping screw

1

2

3

4

5

Fig. 4.11

5. Slide the clamp holders to the profiles and tighten the screws

(tightening torque 1 Nm ±20 %).

6. Remove transport lock.

Keep reusable transport locks and the corresponding screws for future use (maintenance,

dismantling).

7. Position the clamp strips on the clamp holders and insert the screws (� www.festo.com/sp).

8. Assemble the intermediate plate on the flange plate at X-axis 1 (tightening torque 3 Nm ±20 %).

4 Mounting


Checking evenness (X-axis 1)

When using 3 adjusting kits per X-axis: the X-axis must not be in contact with the middle

adjusting kit during the check for evenness.

1. Make sure that the inspection bases 2 lie cor

rectly on the guide rail.

2. Check the guide rail 1 in the area of the ad

justing kits 4 for evenness by using a preci

sion spirit level 3.

� Setpoint value: � 0.1 mm/m

(� A.2 Flatness)

3. Tighten the screws at the clamp strip of the

adjusting kit located in area (A) and (B) (tight

ening torque 1 Nm ±20 %).

4. Adjust X-axis 1 using the adjusting kit.

5. Position the middle adjusting kit on X-axis 1

and tighten.

6. Mount all adjusting options at the adjusting kit

(X-axis 1) (� www.festo.com/sp).

7. Re-check alignment.

4

3

2

1

Fig. 4.12

Check axial alignment (X-axis 2)

1. Shift the Y-axis (traverse) 1 in the direction of

the drive the stop position.

2. Shift X-axis 2 2 against Y-axis (traverse).

3. Tighten the screws at the clamp strip of the

adjusting kit located in area (D) (tightening

torque 1 Nm ±20 %).

1

2

Fig. 4.13

The X-axes are correctly aligned in axial direction if both stops simultaneously form con

tact with the Y-axis (traverse).

4 Mounting


Aligning X-axes parallel with each other

1. Manually move the Y-axis (traverse) back and forth along the entire stroke of the X-axes to establish

parallelism of the X-axes.

2. Tighten the screws at the clamp strip of the adjusting kit located in area (C) (tightening torque 1 Nm

±20 %).

3. Shift the Y-axis (traverse) into areas (A) and (D) and assemble the intermediate plate on the flange

plate at X-axis 2 (tightening torque 3 Nm ±20 %).

4. Shift the Y-axis (traverse) into areas (B) and (C) and assemble the intermediate plate on the flange

plate at X-axis 2 (tightening torque 3 Nm ±20 %).

5. Inspect both guide rails again for compliance with the limit values for evenness (� A.2 Flatness).

Checking height offset

1. Place inspection bases 3 onto the two guide rails 1 and 6 in the area of the opposing adjusting

kits 2 (� Fig. 4.14).

2. Make sure the inspection bases lie correctly on the guide rails.

3. Place the steel straightedge 5 onto the two inspection bases.

4. Use a precision spirit level 4 to check the guide rail of X-axis 2 6 in the area of the adjusting kit for

an offset in height in relation to the already aligned guide rail of X-axis 1 1.

� Setpoint value: � 0.1 mm/m (� A.2 Flatness)

1 3

4

5

6

2

Fig. 4.14

4 Mounting


Checking evenness (X-axis 2)

When using 3 adjusting kits per X-axis: the X-axis must not be in contact with the middle

adjusting kit during the check for evenness.

1. Make sure that the inspection base 3 lies cor

rectly on the guide rail 8 of X-axis 2.

2. Check the guide rail in the area of the adjust

ing kit 2 for evenness by using a precision

spirit level 4.

� Setpoint value: � 0.1 mm/m

(� A.2 Flatness)

3. Adjust X-axis 2 using the adjusting kit.

4. Position the middle adjusting kit on X-axis 2

and tighten.

5. Mount all adjusting options at the adjusting kit

(X-axis 2) (� www.festo.com/sp).

6. Inspect the guide rail of X-axis 2 again for

compliance with the limit values for height off

set in relation to X-axis 1 and for evenness.

� X-axis 2 is aligned.

7. Mount the profile covers.

4

3

2

1

Fig. 4.15

4 Mounting


4.4 Optional work

4.4.1 Mounting/dismantling motor

Note

Third-party motors with a driving torque that is too high can damage the product.

� When using third-party motors observe the following:

– Maximum permissible driving torque (� www.festo.com/catalogue)

– Mounting dimensions of motor interface (� www.festo.com/catalogue)

– Suitable combination of coupling, coupling housing and motor flange

Fastening principle

1

2

3

5

2

3

7

8

4

4

6

1 Drill hole – clamping screw coupling access

2 Countersunk screw

3 Sleeve

4 Threaded pin

5 Motor

6 Coupling

7 Drive pinion

8 Drive cover

Fig. 4.16

If you ordered the planar surface gantry without motor, the motor attachment kit compris

ing the entries 2, 3 and 4 (two each) is included.

The coupling is not part of the scope of delivery.

4 Mounting


Motors with a holding brake must be removed for mounting the product.

Dismantling the motor

1. Disconnect the cables 3 from the motor 2.

2. Unscrew and remove the headed pins 1.

For motor attachment underneath:

Secure motor from falling.

3. Disassemble motor 2.2

1

3

1

Fig. 4.17

Mount motor

4. Install motor 2.

5. Tighten the threaded pins 1 (tightening

torque 1.2 Nm).

6. Connect the cables 3 to the motor 2.

2

1

3

1

Fig. 4.18

4.4.2 Adapting cable outlets

The position of the cable outlets is dependent on the design ordered of the product. If necessary, it can

be adapted subsequently to the installation situation.

The following representations represent an example for the design without motor brake,

motor attachment position underneath, cable outlets to the front (EXCM-30-…-ST-B1……).

The procedure applies correspondingly for deviating designs.

4 Mounting


1. Dismantling the motor (� Fig. 4.17 page 25).

2. Turn motor into the desired position.

Rotation by 180°

� Both motors can be rotated 180° inde

pendently of each other and while main

taining their mounting location.

Rotation by 90°

� By interchanging the motors, both can be

rotated 90° each.

3. Mount motor (� Fig. 4.17 page 25)

Fig. 4.19

4.5 Attachment components

Note

� Observe the following when designing and mounting attachment components:

– Reduced freedom of movement through parts of the product

– Maximum screw-in depth on the slide of 5 mm

– Documentation of the attachment component

– Limits of the product (� A Technical appendix)

Attachment components are directly attached to

the slide of the Y-axis. Precise alignment is carried

out by means of centring holes 2 and threads 1.

1 M4 thread

2 Centring holes 5 H8

B1L1

1

2

2

1

Fig. 4.20

Dimensions [mm]

Size L1 B1

EXCM-30 42 ±0.03 1) 26 ±0.03 1)

1) The tolerance refers to the fit 5H8.

Tab. 4.3

4 Mounting


4.5.1 Remove the protection against particles for EXCM-30-...-P8

To adjust the end stops (threaded pins), the pro

tection against particles has to be removed for

the P8 version.

1. Remove profile covers (X-axes).

2. Remove the screws 1 on both sides of the

protection against particles.

3. Carefully pull the protection against particles

2 out of the slide unit.

4. Remove the slot nuts 3 .

5. Re-install the protection against particles 2

after setting the end stops (threaded pins) in

reverse order. Tighten the screws 1 with Loc

tite 243 adhesive (torque 1.2 Nm).

6. Mount the profile covers (X-axes).

1

2

3

Fig. 4.21

4.5.2 Setting end stops of the Y-axis

To reduce the risk of collisions between attach

ment elements and parts of the planar surface

gantry, the stroke of the Y-axis can be adjusted

accordingly by means of adjustable end stops

(threaded pins).

Various thread pin pairs are included in the scope

of delivery.

1 Slide

2 Threaded pin

1

2

2

Fig. 4.22

Threaded pin Minimum screw-in depth [mm]

M4 x 20 (mounted) 6

M4 x 30 / 40 / 50 (supplied separately)

Tab. 4.4

The positioning accuracy of the product is dependent on a correct homing. This is only

possible with a hard, mechanical stop. Homing on the motor side should be preferred.

� Only use the end stops included in the delivery (threaded pins) – do not use elastic

materials.

5 Installation


5 Installation


Warning





5.2 Electrical installation

5.2.1 Connecting motor and encoder cables

Stepper motor without brake (EXCM-30-…-ST-…) Stepper motor with brake (EXCM-30-…-SB-…)

12

1

2

1 Motor connection M12 (5-pin)


1 Motor connection D-sub (9-pin)


Tab. 5.1

Note

Connecting the planar surface gantry with motors integrated at the plant and accompa

nying controller is described in the assembly instructions of the likewise accompanying

motor and encoder cables.

Note

If third-party motors or third-party controllers are used, the information on installation

must be taken from the corresponding documentation.

6 Commissioning


6 Commissioning

The commissioning process is described in separate documents (� www.festo.com/sp).

If you require additional support during the commissioning phase:

� Please contact your regional Festo contact person.

� Additional information can be found online (� www.festo.com/sp).

7 Maintenance


7 Maintenance


Warning

Unexpected movement of the product in case of break of the toothed belt.


� Regular test of the toothed belt on signs of wear. Contact our service department if

there are signs of wear.

Warning





� If a toothed belt breaks in combination with a mounting position of the planar sur

face gantry that is other than horizontal, the work mass will fall down.

7.2 Cleaning

Note

Only clean the product in exceptional circumstances by using non-abrasive cleaning

agents and a soft cloth.

Do not clean the guide elements (e.g. guide rails).

7 Maintenance


7.3 Lubrication

The product is lubricated initially upon delivery. Subsequent lubrication is only required if

the guide elements have been degreased.

Use appropriate accessories from Festo (� www.festo.com/spareparts).

Lubrication points

Fig. 7.1

Bearing guide Guide rail

Lubricating point Lubrication hole Surface

Lubricant LUB-KC1

Tab. 7.1

Caution

Crushing due to axis movements of the product.

� Slowly move or travel the Y-axis (traverse) and the slide of the Y-axis.

� Make sure that no one is located in the movement area during the axis movements.

7 Maintenance


Note

For motors with holding brake, it is not possible to manually move the Y-axis (traverse)

and the slide of the Y-axis.

The product must be connected and ready for operation.

� Move the Y-axis (traverse) and slide of the Y-axis in manual override.

Observe the documentation (� description EXCM-… “Commissioning”).

Greasing the guide rail

1. Thinly lubricate the guide rails of both axes (� Fig. 7.1) with grease.

2. Move both axes repeatedly over the entire stroke.

Greasing the bearing guides

1. Grease the marked bearing guides (� Fig. 7.1) on both sides at all lubrication holes.

2. Move the slide the complete travel distance during greasing in order to distribute the grease evenly

inside.

7.4 Repair

If you require support for repairs:

� Please contact your regional Festo contact person.

� Additional information can be found online (� www.festo.com/sp).

8 Dismounting


8 Dismounting


Warning





� When lifting the product, perform the following measures:

– Secure movable components with transport locks to prevent unexpected move

ment.

– Observe the product weight.

– Observe the position of the centre of gravity.

8.2 Procedure

1. Disconnect all of the electric cables from the product.

2. Secure movable parts (e.g. Y-axis (traverse), attachment component, etc.) with cable ties.

3. Dismantle the product.

8.3 Recycling

Incorrect disposal is harmful to the environment.

� Observe local regulations regarding disposal and the environment.

� Observe local regulations for disposal of modules.

� Use lubricants (greases, oils) in accordance with the applicable regulations for health

and safety and hazardous substances.

A Technical appendix



A.1 General features

Feature

Design Planar surface gantry

Motor type Stepper motor

Guide Recirculating ball bearing guide

Installation position Any 1)

Type of mounting Profile mounting

Dynamic data Observe catalogue specifications

� www.festo.com/catalogue.

Feed constant [mm/rev] 38

Paint-wetting impairment substances Contains paint-wetting impairment substances

1) Motors with brake must be used in the case of vertical installation (EXCM-30-...-SB-... ).

Tab. A.1

A.2 Flatness

Feature

Evenness [mm/m²] � 0.1

Tab. A.2

A.3 Approvals

Feature

Declaration of incorporation

(� www.festo.com/sp)

in accordance with Machinery Directive

2006/42/EC

CE marking (see declaration of conformity)

(� www.festo.com/sp)

in accordance with EU EMC Directive 1)

1) The device is intended for use in an industrial environment. Interference suppression measures may be required in residential

areas.

Tab. A.3



A.4 Materials

Component

Profile of the X-axis Aluminium

Profile of the Y-axis

Cover of the Y-axis

Drive and end caps

Guide pulley

Slide

Coupling Aluminium with elastomer ring gear

Guidance Steel

Drive pinion

Ball bearings

Cover of the X-axis Polymer

Toothed belt Polychloroprene with glass cord

Tab. A.4

A.5 Operating and storage conditions

Feature

Storage temperature [°C] –10 … +60

Storage location Dry, solid and flat base 1)

Maximum shelf life [months] 60

Ambient temperature [°C] +10 … +45

Air humidity [%] 0 … 90 (non-condensing)

Degree of protection

(in accordance with EN 60529)

IP20

Noise level2) [dB(A)] 52

Duty cycle [%] 100

Corrosion resistance class (CRC) 0

Vibration resistance in accordance

with EN 60068-2-6

Severity level 1

Resistance to shocks in accordance

with EN 60068-2-27

Severity level 1

1) In the original packaging

2) Energy-equivalent A-weighted noise level at 1 m distance determined locally over the measurement surface

Tab. A.5

Reproduction, distribution or sale of this document or communication of its contents to others without express authorization isprohibited. Offenders will be liable for damages. All rights reserved in the event that a patent, utility model or design patent isregistered.

Copyright:Festo SE & Co. KGPostfach73726 EsslingenGermany

Phone:+49 711 347-0

Fax:+49 711 347-2144

E-mail:[email protected]

Internet:www.festo.com

Original: de

planar surface gantry excm-30 - festo · 2020-03-30 · 2 transport and storage festo –...

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