plan summary preview - toyota boshokusigned certification.pdf 19/12/2013 11:09:11 am company name...

Plan Summary PreviewCompany Details

Report Details

ActivitiesContactsSelect the Facility Contacts

Facility ContactsPlease assign the appropriate contact under each category below.

Organization Validation

Environment Canada

Company Legal Name

Toyota Boshoku Canada Inc.

Company Address

45 Southfield Drive, Elmira (Ontario)

NPRI ID

11773

Facility Name

Toyota Boshoku Canada

Facility Address

230 Universal Road, Woodstock (Ontario)

Update Comments

Public Contact: *

Jason Dittburner

Highest Ranking Employee

Norimichi Adachi

Person responsible for Toxic Substance Reduction Plan preparation

Lloyd Hipel

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Company and Parent Company InformationCompany Details

Mailing Address

Physical Address

Parent CompaniesEmpty

Environment Canada

Company Legal Name: * Toyota Boshoku Canada Inc.

Company Trade Name: * Toyota Boshoku Canada Inc.

Business Number: * 850793365

Delivery Mode

PO Box

Rural Route Number

Address Line 1 45 Southfield Drive

City * Elmira

Province/Territory ** Ontario

Postal Code: ** N4S 7W3

Address Line 1

City

Province/Territory **

Postal Code **

Additional Information

Land Survey Description

National Topographical Description

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Facility ValidationThe information in this section was copied from the Single Window Information Manager (SWIM) at the timethe plan summary was created. Please verify the information and update it where required. Please note thatany changes made here will only be reflected in this plan summary. To ensure updates reflected in futurereports, please ensure the information is updated in SWIM. After making updates in SWIM, return here andclick the "Refresh" button to trigger a reload of the SWIM information. Please note all previously entered datawill be modified.

Facility Information

Facility Mailing Address

Physical Address

Environment Canada

Facility Name: * Toyota Boshoku Canada

NAICS Code: * 332999

NPRI Id: * 0000011773

ON Reg 127/01 Id

Delivery Mode

PO Box

Rural Route Number

Address Line 1 230 Universal Road

City * Woodstock


Postal Code: ** N4S 7W3


City Woodstock


Postal Code ** N4S7W3

Additional Information

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Geographical Address

Contact ValidationThe information in this section was copied from the Single Window Information Manager (SWIM) at the timethe plan summary was created. Please verify the information and update it where required. Please note thatany changes made here will only be reflected in this plan summary. To ensure updates reflected in futurereports, please ensure the information is updated in SWIM. After making updates in SWIM, return here andclick the "Refresh" button to trigger a reload of the SWIM information. Please note all previously entered datawill be modified.

ContactsPublic Contact

Mailing Address

Environment Canada

Land Survey Description

National Topographical Description

Latitude ** 43.12770

Longitude ** -80.71050

UTM Zone ** 17

UTM Easting ** 523547

UTM Northing ** 4775036

First Name: * Jason

Last Name: * Dittburner

Position: * Plant Specialist

Telephone: * 5196022121

Ext

Fax 5194219958

Email: * [email protected]

Delivery Mode

PO Box

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Highest Ranking Employee

Mailing Address

Person responsible for the Toxic Substance Reduction Plan preparation

Environment Canada

Rural Route Number


City * Woodstock


Postal Code: ** N4S7W3

First Name: * Norimichi

Last Name: * Adachi

Position: * President

Telephone: * 5194217556

Ext

Fax


Delivery Mode

PO Box

Rural Route Number


City * Woodstock


Postal Code: ** N4S7W3

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Mailing Address

EmployeesEmployees

Copy of Certifications of PlanCopy of Certifications of Plan

Upload DocumentA copy of the certification statement(s) from the Highest Ranking Employee and the Licensed Planner(s), forthe Toxic Substance Reduction Plan for which the Plan Summary is being submitted are required. Pleaseupload a single document containing all certifications. Do not upload any certification statements that are dated after December 31. If this applies, click "?" (Help)

Environment Canada

First Name: * Lloyd

Last Name: * Hipel

Position: * Project Manager

Telephone: * 5195785100

Ext

Fax


Delivery Mode General Delivery

PO Box

Rural Route Number

Address Line 1 1 Union Street

City * Elmira


Postal Code: ** N3B 3J9

Number of Full-time Employees: *

515

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for more information.

Plan Summary SubmissionElectronic Submission

Substances141-78-6, Ethyl acetate141-78-6, Ethyl acetate

Substances Section DataStatement of IntentAre the following included in the Facility's TRA Plan?

Use

Environment Canada

Comments

Website address where the Plan Summary is posted for the public

File Name Date

Signed Certification.pdf 19/12/2013 11:09:11 AM

Company Name

Toyota Boshoku Canada Inc.

Facility Name

Toyota Boshoku Canada

Report Submitted By (authorized delegate)

Jason Dittburner

I, the authorized delegate, acknowledge that by pressing the "Continue" button, I am electronicallysubmitting the facility TRA Plan Summary for the identified facility.

Is there a statement that the owner or operator of the facility intends to reduce the use of the toxicsubstance at the facility?: *

Yes

If ‘yes’, exact statement of the intent that is included in the facility’s TRA Plan to reduce the use of the toxicsubstance at the facility: **

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Creation

Objectives, Targets and DescriptionObjectives

Use TargetsWhat is the targeted reduction in use of the toxic substance at thefacility? *

What is the targeted timeframe for this reduction? *

Environment Canada

Toyota Boshoku Woodstock intends to reduce the use of ethyl acetate through improved inventorytechniques, improved operating practices.

If ‘no’, reason in the facility’s TRA Plan for no intent to reduce the use of the toxic substance at the facility: **

Is there a statement that the owner or operator of the facility intends to reduce the creation of the toxicsubstance at the facility?: *

No

If ‘yes’, exact statement of the intent that is included in the facility’s TRA Plan to reduce the creation of thetoxic substance at the facility: **

If ‘no’, reason in the facility’s TRA Plan for no intent to reduce the creation of the toxic substance at thefacility: **

Not created.

Objectives in plan: *

Toyota Boshoku Woodstock intends to reduce the use of ethyl acetate through improved inventorytechniques, improved operating practices.

No quantitytarget

Quantity Unit

or

No timeline target years

or

Description of targets

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Creation TargetsWhat is the targeted reduction in creation of the toxic substance at thefacility? *


Reasons for Use

Reasons for Creation

Toxic Reduction Options for ImplementationDescription of the toxic reduction option(s) to be implemented

Environment Canada

No quantitytarget

Quantity Unit

or


or

Description of Target

Why is the toxic substance used at the facility?: *

As a formulation component

Summarize why the toxic substance is used at the facility: **

Contained in adhesive used at the facility.

Why is the toxic substance created at the facility?: *

This substance is not created at the facility

Summarize why the toxic substance is created at the facility: **

Is there a statement that no option will be implemented?: *

No, we are implementing

If you answered “No” to this question, please add the option(s) under the appropriate Toxic SubstanceReduction Categories (e.g. Materials or feedstock substitution, Product design or reformulation, etc.). If youanswered “Yes” please provide an explanation below why your facility is not implementing an option.Explanation of the reasons why no option will be implemented: **

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Materials or feedstock substitutionEmpty

Product design or reformulationEmpty

Equipment or process modificationsEmpty

Spill or leak preventionEmpty

On-site reuse, recycling or recoveryEmpty

Improved inventory management or purchasing techniquesOtherWhich activities will be undertaken to implement these reduction options?

Estimates

Environment Canada

Which activities will be undertaken to implement these reduction options?: *

Other

Describe the option: *

Optimize pick-up tube depth to use more adhesive per drum, thereby reducing the inventory quantityrequired.

N/A tonnes %

Estimate of the amount by which the use of the toxic substance at the facility will bereduced as a result of implementing the option:

0.43 2

Estimate of the amount by which the creation of the toxic substance at the facility will bereduced as a result of implementing the option:

Estimate of the amount by which the toxic substance contained in the product leaving thefacility will be reduced as a result of implementing the option:

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Timelines

OtherWhich activities will be undertaken to implement these reduction options?

Environment Canada

Estimate of the amount by which the total releases to air of the toxic substance at thefacility will be reduced as a result of implementing the option:

Estimate of the amount by which the total releases to water of the toxic substance at thefacility will be reduced as a result of implementing the option:

Estimate of the amount by which the total releases to land of the toxic substance at thefacility will be reduced as a result of implementing the option:

Estimate of the amount by which the disposals on-site (including tailing and waste rock)of the toxic substance at the facility will be reduced as a result on implementing this option:

Estimate of the amount by which the disposals off-site of the toxic substance at the facilitywill be reduced as a result on implementing this option:

Estimate of the amount by which total recycling off-site of the toxic substance at thefacility will be reduced as a result on implementing this option:

N/A years

Anticipated timelines for achieving the estimated reduction of the use of the toxicsubstance:

1

Anticipated timelines for achieving the estimated reduction of the creation of the toxicsubstance:


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Estimates

Environment Canada

Other


Track number of cycles per adhesive drum to maximize adhesive usage per drum.

N/A tonnes %


1.07 5








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Timelines


Estimates

Environment Canada


N/A years


1



Other


Tilt adhesive drum to maximize adhesive use per drum, thereby reducing inventory quantity required.

N/A tonnes %


0.43 2



Estimate of the amount by which the total releases to air of the toxic substance at the

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Timelines

Good operator practice or trainingOtherWhich activities will be undertaken to implement these reduction options?

Environment Canada

facility will be reduced as a result of implementing the option:






N/A years


1



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Estimates

Environment Canada

Other


Optimization of spray pattern and differential thickness settings.

N/A tonnes %


0.43 2








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Timelines

67-56-1, Methanol67-56-1, Methanol


Use

Environment Canada


N/A years


1


Rationale for why the listed options were chosen for implementation

Best available options that are currently technically & economically feasible.

General description of any actions undertaken by the owner and operator of the facility to reduce the useand creation of the toxic substance at the facility that are outside of the plan

License Number of the toxic substance reduction planner who made recommendations in the toxicsubstance reduction plan for this substance (format TSRPXXXX): *

TSRP0211

License Number of the toxic substance reduction planner who has certified the toxic substance reductionplan for this substance (format TSRPXXXX): *

TSRP0211

What version of the plan is this summary based on?: *

New Plan

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Creation




Environment Canada


Yes


Toyota Boshoku Woodstock intends to reduce the use of methanol through product design, improvedinventory techniques, improved operating practices.



No



Not created.


Toyota Boshoku Woodstock intends to reduce the use of methanol through product design, improvedinventory techniques, improved operating practices.

No quantitytarget

Quantity Unit

or

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Reasons for Use


Environment Canada


or


No quantitytarget

Quantity Unit

or


or





Contained in an adhesive used at the facility.




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Product design or reformulationChanged product specificationsWhich activities will be undertaken to implement these reduction options?

Estimates

Environment Canada





Changed product specifications


Eliminate adhesive requirement for attaching components.

N/A tonnes %


0.14 12




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Timelines



Environment Canada






N/A years


1


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Estimates

Environment Canada


Other



N/A tonnes %


0.02 2






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Timelines


Estimates

Environment Canada




N/A years


1



Other



N/A tonnes %


0.05 4

Estimate of the amount by which the creation of the toxic substance at the facility will be

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Timelines

Environment Canada

reduced as a result of implementing the option:








N/A years


1

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Estimates

Environment Canada



Other



N/A tonnes %


0.02 2






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Timelines


Estimates

Environment Canada




N/A years


1



Other



N/A tonnes %


0.02 2

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Timelines

Environment Canada









N/A years


1

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NA - 31, Heptane (all isomers)NA - 31, Heptane (all isomers)


Use

Environment Canada






TSRP0211


TSRP0211


New Plan


Yes


Toyota Boshoku Woodstock intends to reduce the use of heptane through improved inventory techniques,improved operating practices.


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Creation




Creation TargetsWhat is the targeted reduction in creation of the toxic substance at the

Environment Canada


No



Not created.


Toyota Boshoku Woodstock intends to reduce the use of heptane through improved inventory techniques,improved operating practices.

No quantitytarget

Quantity Unit

or


or


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facility? *


Reasons for Use



Environment Canada

No quantitytarget

Quantity Unit

or


or





Component of adhesive used at the facility.







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Product design or reformulationEmpty





Estimates

Environment Canada


Other



N/A tonnes %


0.17 2




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Timelines


Environment Canada






N/A years


1



Other

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Estimates

Environment Canada



N/A tonnes %


0.43 5








Estimate of the amount by which total recycling off-site of the toxic substance at the

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Timelines


Estimates

Environment Canada

facility will be reduced as a result on implementing this option:

N/A years


1



Other



N/A tonnes %


0.17 2




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Timelines


Environment Canada






N/A years


1



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Estimates

Environment Canada

Other



N/A tonnes %


0.17 2








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Timelines

NA - M09, PM10 - Particulate Matter <= 10 MicronsNA - M09, PM10 - Particulate Matter <= 10 Microns


Use

Environment Canada


N/A years


1






TSRP0211


TSRP0211


New Plan

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Creation




Environment Canada


No



Not used.


Yes


Toyota Boshoku Woodstock intends to reduce the creation of PM10 through product design, equipmentmodification, and training and improved operating practices.



Toyota Boshoku Woodstock intends to reduce the use of PM10 through product design, equipmentmodification, and training and improved operating practices.

No quantitytarget

Quantity Unit

or

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Reasons for Use


Environment Canada


or


No quantitytarget

Quantity Unit

or


or



This substance is not used at the facility



As a by-product


Created as a by-product of natural gas combustion, welding, plastic injection moulding, and cooling towerprocesses.

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Product design or reformulationModified design or compositionWhich activities will be undertaken to implement these reduction options?

Estimates

Environment Canada





Modified design or composition


Reduced weld length to minimum length required.

N/A tonnes %



0.05 5



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Timelines

Equipment or process modificationsOtherWhich activities will be undertaken to implement these reduction options?

Environment Canada






N/A years



1


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Estimates

Environment Canada

Other


Switch to two-speed fan during periods of low cooling demand to reduce drift from cooling tower.

N/A tonnes %



0.19 21







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Timelines


Estimates

Environment Canada


N/A years



2


Other


Install VFD on welding exhaust fans.

N/A tonnes %



0.01 1


Estimate of the amount by which the total releases to air of the toxic substance at the

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Timelines


On-site reuse, recycling or recovery

Environment Canada

facility will be reduced as a result of implementing the option:






N/A years



2

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Empty

Improved inventory management or purchasing techniquesEmpty


Estimates

Environment Canada


Other


Automate AMU use (using master key or control system).

N/A tonnes %



0.00 0.3





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Timelines

Environment Canada




N/A years



2





TSRP0211


TSRP0211

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NA - M10, PM2.5 - Particulate Matter <= 2.5 MicronsNA - M10, PM2.5 - Particulate Matter <= 2.5 Microns


Use

Creation


Environment Canada


New Plan


No



Not used.


Yes


Toyota Boshoku Woodstock intends to reduce the use of PM2.5 through product design, equipmentmodification, and training and improved operating practices.



Toyota Boshoku Woodstock intends to reduce the creation of PM2.5 through product design, equipmentmodification, and training and improved operating practices.

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Reasons for Use

Environment Canada

No quantitytarget

Quantity Unit

or


or


No quantitytarget

Quantity Unit

or


or



This substance is not used at the facility


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Product design or reformulationModified design or compositionWhich activities will be undertaken to implement these reduction options?

Estimates

Environment Canada


As a by-product


Created as a by-product of natural gas combustion, welding, plastic injection moulding, and cooling towerprocesses.





Modified design or composition


Reduced weld length to minimum length required.

N/A tonnes %



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Timelines

Environment Canada

0.04 8








N/A years



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Equipment or process modificationsOtherWhich activities will be undertaken to implement these reduction options?

Estimates

Environment Canada

1


Other


Switch to two-speed fan during periods of low cooling demand to reduce drift from cooling tower.

N/A tonnes %



0.00 0.4





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Timelines


Estimates

Environment Canada




N/A years



2


Other


Install VFD on welding exhaust fans.

N/A tonnes %


Estimate of the amount by which the creation of the toxic substance at the facility will be

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Timelines

Environment Canada

reduced as a result of implementing the option:

0.01 1








N/A years


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Improved inventory management or purchasing techniquesEmpty


Estimates

Environment Canada


2


Other


Automate AMU use (using master key or control system).

N/A tonnes %



0.00 1



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Timelines

Environment Canada






N/A years



1





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Environment Canada

TSRP0211


TSRP0211


New Plan

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plan summary preview - toyota boshokusigned certification.pdf 19/12/2013 11:09:11 am company name...

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