place picture here abbs next generation ftir cems meets all the regulations, reduces capital costs...
TRANSCRIPT
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ABB’s next generation FTIR CEMS meets all the regulations, reduces capital costs and cuts lifetime costs, too.
Steve Donnelly, ABB, March 2013
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ACF - Meets all the regulations, reduces capital costs and cuts lifetime costs, too.
Regulation approvals:-
EN15267-3 (and therefore QAL1)
EN14181
MCERTS
WID, LCPD and IED
US EPA & CSA
Capital costs reduced:-
One single instrument to measure up to 15 components - simultaneously
Lifetime costs cut:-
No moving parts
6 months maintenance interval
Assured support from UK largest Service organisation
Good OMA score
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ACF - Applications
Municipal Waste Incinerators
Hazardous/clinical waste incineration
Waste pyrolysis
Gasification
Hazardous Waste Incinerators
Cement plants
Lime kiln
Thermal treatment of contaminated soils
Solvent destruction at pharmaceutical plants
Power Plants
Biomass & low grade waste wood combustion
Sludge combustion
ACFSome users
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ACFComplete CEMS for multi-component measurement
Continuous operation system
FTIR technology
Up to 15 components measured simultaneously
Sample Probe & Preparation
Extractive Measurement - Hot / Wet
Complete product and support of application
Founded on ABB Technology
Best Available Technology for monitoring low ranges of reactive gases such as: HCl, HF and NH3 …
Proven technology since 1993. 4th generation coming soon
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Test gas
CompressedAir
Gas Outlet
Sample Gas
ACF - System design
FTIR
FID
O2
SC - Block
MRCell
AirCleaner
Emergency purge/Test gas
Test gas
Burner Gas
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ACF Measuring components and ranges
Component Method Smallest Largest Smallest Largest
CO FTIR 75 mg/m³ 300 mg/m³ 60 ppm 240 ppm
CO2 FTIR 30 Vol%
NO FTIR 200 mg/m³ 400 mg/m³ 150 ppm 300 ppm
NO2 FTIR 40 mg/m³ 20 ppm
NH3 FTIR 15 mg/m³ 20 ppm
N2O FTIR 50 mg/m³ 25 ppm
SO2 FTIR 75 mg/m³ 300 mg/m³ 25 ppm 105 ppm
H2O FTIR 40 Vol%
HCL FTIR 15 mg/m³ 90 mg/m³ 10 ppm 55 ppm
HF FTIR 5 mg/m³ 5 ppm
CH4 FTIR 100 mg/m³ 150 ppm
H2CO FTIR 20 mg/m³ 140 mg/m³ 15 ppm 105 ppm
CH3OH FTIR 40 mg/m³ 140 mg/m³ 30 ppm 100 ppm
VOC FID 15 mg/m³ 60 mg/m³ 30 ppm 110 ppm
O2 Sensor 25 Vol%
Ranges Measuring Ranges (ppm)
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ACF - saving costs
One instrument only
No complicated interconnections
Reduced installation costs
Longest maintenance intervals
Reduction of maintenance efforts
Maintenance-free sample transportation
No moving parts
Modern serial communication
Saves cabling and engineering costs connecting to your DCS or DAHS
Remote monitoring
Unattended operation & maintenance through remote monitoring via standard Ethernet and PC
SOx, NOx, CO
HCl
TOC
O2
Ethernet
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ACF – saving costs
Easy to add more measuring components
Future-proofing against legislation change
Extra gas port
Offers the possibility to connect other analysers (e.g. mercury measurement). No extra cost of a separate probe and sample line
Control
HMI in local languages (latin letters)
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ACF – Reliability
System availability > 98%
Proven by stringent TÜV field tests running for one year. Guaranteed to 95%.
Redundancy
Dual redundant arrangements increase the system availability.
Spare Parts
6 hour and 24 hour availability of spare parts
Service support
6 monthly service
Emergency call-out plans
QAL2 assistance
Fully documented service and calibration
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Ready for operation
All you need is …
Electrial power supply
Instrument air
Maintenance costs
Up to 50% reduced maintenance costs
due to 6 months certified maintenance
interval
Certified Service
9 certified service engineers in UK alone
More than 60 manufacturer-trained and
certified service technicians world-wide
ACF - Reliability
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ACF - Evolution
1990‘s Development of the world‘s first FTIR based process CEM system
1993 Start of product sales
2002 Launch of 3rd Generation
Today 85 installed in UK aloneMore than 1,000 installations world-wide
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ACF - Evolution
Soon 4th Generation
EN15267 Improvements (TÜV, MCerts
Improved smallest ranges where necessary, e.g. HF
Higher ranges to allow monitoring components outside typical CEM ranges, e.g. to monitor plant start-ups or upsets
NO2 certified
Green house gases (N2O, CH4, CO2) certified
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What more can ABB offer?
Air Flow measurement Averaging Pitot tubesTesting now for MCERTS approval
Water Flow measurement Electromagnetic. MCERTS approved.
Analyser Houses Fully integrated with data acquisition systems, dust, flow, pressure and temperature measurements.
Combustion gas measurement O2, CO. MCERTS approved
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Stands 47 and 48
Steve Donnelly, CEMS specialist
Workshop Thursday 14th March
Room 4
11.00 – 11.30
ABB Stack Flow Master: integrating flow measurement into ABB CEMS