pkl ktn 06 2012
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www.packless.com.br – [email protected] – fone:+55 11 4702 9076
www.packless.com.br – [email protected] – fone:+55 11 4702 9076
What is Pack Less?
New concept of cargo handling. The goal is to replace the use of wooden pallet in the supply chain to ensure the security and systemic gains, aligned with the concept of sustainability.
Is a flexible pallet
www.packless.com.br – [email protected] – fone:+55 11 4702 9076
Comparison between the Pack Less and other conven8onal pallets models
PROCESS 100% MECHANICAL, WITHOUT MOLDS; HIGH
PRODUCTIVITY, TAYLOR MADE, LOW COST, LOW VOLUME
HIGH COST; MOULDS SPECIFIC HIGH ENERGY COSTS AND STRUCTURE, LOW PRODUCTIVITY; LARGE
VOLUME 100% MECÂNICO, ALTO RISCO OPERACIONAL,
ELEVADO TERO DE RESÍDUO SÓLIDO E LÍQUIDO ;
WEIGHT 2,5 A 3,0 KG 15 A 40 KG 20 A 35 KG
SUSTENTABILITY 100% PP and SO 100% RECYCLABLE HiIGH
EFFICIENCY SUSTAINABLE DUE TO WEIGHT AND DISYGN
100% RECYCLABLE, FOR SOME MODELS HAVE METALLIC ELEMENTS; LOW SUSTAINABILITY DUE TO
HIGH WEIGHT
CONTRÁRIO AS DIRETIRZES DE SUSTENTABILIDADE; BAIXÍSSIMA RECILCABILIDADE: CADA 10 PALLETS, SE CONSOME O EQUIVALENTE A 01 ÁRVORE DE PINUS
DE 21 ANOS DE IDADE
EFFICIENCY TO 2.8 KG - 1500 KG OF MECHANICAL STRENGTH TO 28 KG – 1500 KG OF MECHANICAL STRENGTH PARA 30 KG – RESISTENCIA MECÂNICA DE 1500 KG
REVERSE LOGISTICS PACK LESS CHARGE = 2000 UN PACK LESS = LESS 0.5 TON / LOAD PLASTIC PALLET CHARGE = 360 UNIDADES WOOD PALLET CHARGE = 390 UNIDADES
CHARACTERISTICS WITHOUT FIXING ELEMENTS, CORNER,
CONTAMINANTS FREE, WATERPROOF,, NOT HYGROSCOPIC AND INERT, NON-COMBUSTIBLE;
VOLUME 0.05 M3
WITHOUT FIXING ELEMENTS, CORNER, CONTAMINANTS FREE, WATERPROOF,, NOT
HYGROSCOPIC AND INERT, NON-COMBUSTIBLE; VOLUME 0.22 M3
HAS ELEMENTS FOR SETTING, HAS CORNER, POTENTIAL CONTAMINANTS SOURCE, NOT
WATERPROOF, iS HYGROSCOPIC, REACTS WITH MOISTURE SENSITIVE PRODUCTS, COMBUSTIBLE;
VOLUME 0.25 M3
VERSATILITY PACK LESS CAN BE CUSTOMIZED FOR EACH
CUSTOMER AND PRODUCT WITHOUT MOULD COST, INCLUDING THE POSSIBILITY OF SUPPLY WITH "IN
HOUSE".
FOR EACH CHANGE, IT IS NEW MOLD, EXTENDED PERIOD, HIGH COST
IMPACTO DE CUSTOS PARA MUDANÇAS E DISPONIBILIDADE DE MADEIRA A DEPDENDER DA MUDANÇA (PERDAS ELEVADAS DE PROCESSO).
OPERATING COST
LESS 80% OF STORAGE AREA THAN CONVENTIONAL PALLET, ENABLES COST REDUCTION OF FREIGHT DUE
TO LOW VOLUME AND WEIGHT, FUMIGATION FREE; REDUCTION OF LOSSES BY SHOOTING; DRIVE WITH
LESS RISK OF INJURY
HANDLING AND CONVENTIONAL STORAGE; MORE SLIP, FUMIGATION FREE
REINFORCES THE DAMAGE DUE TO THE FIXING ELEMENTS; CONTAMINATION; ADDITIONAL COST OF
FUMIGATION; RESTRICTION ON TRADE AND REGIONS.
www.packless.com.br – [email protected] – fone:+55 11 4702 9076
What are the main features of the Pack Less?
Design: Flexible, durable, small apparent volume without fasteners, without sharp corners, free from dirt, very light and versaKle (developed for each applicaKon). Polypropylene: waterproof, non-‐hygroscopic, inert, non-‐combusKble and recyclable. Sustainability: Because of the above features, the Pack Less presents the sustainability scenario: When compared to the life cycle of wooden pallet: 70% less energy consumed, 15% less consumpKon of resources, 76% fewer potenKal risks, 88% less use of land, 90% lower emissions of greenhouse gases.
www.packless.com.br – [email protected] – fone:+55 11 4702 9076
Pack Less Concept
The product concept was developed so that, with an extremely low mass, have sufficient mechanical strength to face every step of the logis=cs chain. Another point considered in its development was to keep the use of equipment already available to clients and users. The product was developed for the rela=on "B to B" where they are used the following types of packages: bags, big bags, octabins and bobbins diameter of 800 mm.
www.packless.com.br – [email protected] – fone:+55 11 4702 9076
Mechanical characteris8cs of Pack Less.
Pack Less was analyzed by the Ins=tute for Research and Technology and were checked the following characteris=cs: Resistance to dynamic compression: 14.1 tons. Tensile strength: 9.7 ton. Plas=c deforma=on: 7 mm aOer load of 7.0 tons.
www.packless.com.br – [email protected] – fone:+55 11 4702 9076
Physical characteris8cs of Pack Less.
PackLess has the following characteris=cs: 1. non-‐hygroscopic 2. Waterproof (laminated fabric) 3. Has reduced mass: p.ex: Less Pack for a dimension 1,1 x 1,3 m is the mass of 2.8 kg 4. Is apparent volume: 0.05 m3 5. It has no sharp shapes and fasteners (nails, staples, etc..) 6. Free of such items or dirt surface. 7. With no inert medium favorable to forma=on of mold. 8. Max. Tunnel : 1.30 m
36 Pack Less per 1 m3
www.packless.com.br – [email protected] – fone:+55 11 4702 9076
Pack Less Sustentability .
0,00
Energy Consumption
Emissions
Toxicity Potential
Occupational Illnesses and Accidents
Resource Consumption
Land Use
Packless com reuso garantido Palete de madeira com reuso garantido Packless com reciclagem garantida Palete de madeira com reciclagem garantida Packless Palete de madeira
Pack Less was analyzed by Fundação Espaço Eco, maintained by BASF and specializes in studies of life cycle. Each Pack Less inserted in the logisKcs chain, preserving a tree "Pinnus" 21 years of age.
www.packless.com.br – [email protected] – fone:+55 11 4702 9076
Pack Less Applica8on (specific).
Rubber compounds
Natural rubber
www.packless.com.br – [email protected] – fone:+55 11 4702 9076
Compara8ve Aspects
Comparison Points Wood Pallet Pack Less Consideration
Raw Material Consuption 25 a 30 kg 2,8 kg 01 tree Pinnus of 21 years old produces 8
- 12 pallets.
Recyclability Contributes to deforestation 100% recyclable Pack Less encourages recycling by the
high value of the resin
Volume of solid waste / storage 0,26 m3 0,05 m3 Pack Less reduces the volume 81% to
90% by mass of the solid residue.
Reduction of Fossil Energy
Truck with 18 wood pallet = 540 kg of wood (finished
product)
Truck with 18 Pack Less = 53 kg of PP (finished
product)
Reduction of 0.5 ton gross load by truck and therefore lower emissions
Truck with woo pallet = 390 un (only wood pallet)
Truck with Pack Less = 2100 un (only Pack Less) 80% reduction in the number of freight
Other environmental factors of the process
High energy consumption, solid waste and noise
Low power consumption, no waste of any kind and
without noise
Pack Less process is free of any waste or emissions.
Contaminants Agents
Presence of barbs, fasteners and moisture.
Contaminant-free, inert, non-hygroscopic
Eliminates a potential source of contamination of process
Exportation - ISPM 15
Fumigation HT - mandatory free Elimination of the fumigation process
and consequent cost reduction
www.packless.com.br – [email protected] – fone:+55 11 4702 9076
Pack Less Cronology .
2004 -‐ iniKaKon of the Pack Less Project, with research and development technology. 2008 -‐ Launch of Pack Less, with implementaKon the first project pilot and inauguraKon of the plant in Sao Paulo. 2009 -‐ iniKaKon of industrial-‐scale producKon and increased producKon capacity. 2010 -‐ establishment of internaKonal licensing agreements and joint venture with start of producKon in South America 2011 -‐ expanding global technology licensing for partners in Asia, Europe, Middle East and North America.
www.packless.com.br – [email protected] – fone:+55 11 4702 9076
Pack Less Desenvolvimento & Inovação Ltda.
Patents required 50 countries over
www.packless.com.br – [email protected] – fone:+55 11 4702 9076
Pack Less Desenvolvimento & Inovação Ltda. -‐ Licensed and Joint Ventured
COMPAÑÍA DE EMPAQUES S.A. (Licenciada) Website: http://www.epq.com.co Email: [email protected] Service Area : Colombia, Panamá, Venezuela, Peru, Bolívia, Equador Address CR 42 86-25 Itagüí – Antioquia COLOMBIA Tel: (574) 365 8888 / Fax: (574) 365 8877
FlexPallet LLC (Licenciada) Email: [email protected] Website: www.packless.com.br Service Area: USA, Canada, Mexico Address 12218 Longs Peak Lane, Humble, TX 77346 Tel: +1 (281) 459-0073
INOPACK LTD. (Joint Venture) Email: [email protected] Website: www.packless.com.br Service Area : Europe, Middle East, India, Southeast Asia and Africa Address 13 Karaiskakis Street, CY 3020 Limassol, 3728 Limassol – CYPRUS
Pallets Asia S/A (Licenciada) Email: [email protected] Website: www.palletsasia.com Service Area : Singapore, Malaysia, Vietnam, Indonesia, Taiwan, Thailand, South Korea Address 5 Toh Guan Road East, Singapore 608831 Tel: (65) 6465 8336 / Fax: (65) 6795 8556
JPC SRL (Licenciada) Email: [email protected] Website: www.packless.com.br Service Area: Argentina and Paraguay Address Panamericana km 43,5 Edificio SkyGlass – Of. 302 Del Viso (1667) Tel: +54 2320 300 650 / Cel: +54 9 11 4173 9423
Pack Less Desenvolvimento & Inovação Ltda. Email: [email protected] Website: www.packless.com.br Service Area: Brasil, Uruguay, Chile, China, Japan and other service areas not coverd by other licensees or joint venture. Address R. Soluções do Lar, 291, Cotia – São Paulo – Brasil, 06716-020 Tel: (55) 11 4702 9076 / Fax: (55) 11 4702 9067
www.packless.com.br – [email protected] – fone:+55 11 4702 9076
Pack Less Desenvolvimento & Inovação Ltda
Additional Information: www.packless.com.br