#pkel2rx & #pkel2fx classic elite 2 pen kitfountain ink cartridg e convertible cartridge...
TRANSCRIPT
#PKEL2Rx & #PKEL2Fx PSI Woodworking Products
KIT FEATURES
• Heavy plating with either PKEL1 Gold & Chrome or PKEL2 Gold & Gun Metal finishes.
• Elegant, contemporary design with contrasted styling.• 1/4 turn attaches the cap to either ends of the pen body.• Fountain pen uses quality iridium tipped nib, made in Germany –
convertible cartridge available• Rollerball contains black gel refill for a smooth writing experience.• Overall length: 5-1/8” (closed)
REQUIRED ACCESSORIES:
• 7mm, long pen mandrel• 3 pc bushing set #PKPAR10-B2• 10mm drill bit #PK10-10• 10mm barrel trimmer from #PKTRIMKIT• 2 part epoxy glue or insta-cure (cyanoacrylate) glue
PREPARING THE BLANK
• Cut 3/4” to 5/8” square blanks to the length of the brass tubes (add 1/16” for squaring off).
• Drill a 10mm center hole lengthwise through each blank.
• Spread glue over tube. Insert into blank with twisting motion to spread the glue evenly inside. Center tube lengthwise in the blanks.
• When the glue dries, square the ends of the blanks. Use a 10mm barrel trimmer or belt/disc sander to trim the wood down flush to the end of the brass tubes.
TURNING THE BLANK
• Refer to Diagram B - Insert 3-4, 7mm spacer bushings onto the mandrel shaft. Place the tip bushing (smaller diam-eter) wide-end in first. Slide on the lower blank (longer), place the center bushing narrow-end first on the mandrel.
• Next, slide the upper blank (shorter) and follow with the larger diameter cap bushing, narrow diameter on first. Use 7mm spacer bushings to fill the space to the thread. Thread on the lock nut and hand-tighten.
• Bring the tail stock snug with the mandrel hand tighten the lock nut (do not overtighten – it will damage the mandrel).
• Turn the wood down, flush with the bushings using a lathe chisel and gradual higher grits of sandpaper.
• Sand both blanks, then finish the blanks with your choice of polish and waxes.
Diagram A: PARTS LAYOUT
Diagram C: ASSEMBLY Upper Cap
Roller Gel Refill
Cap Nut
Note: Protective Cover
Fountain Ink CartridgeConvertible Cartridge (optional)
Lower Tube
Upper Tube
Coupler
Coupler Lower Cap Center Band
Clip
Roller Ball Tip
Fountain Pen Nib "O" Ring "O" Ring
Refill Spring
1 13/16"
2 9/32"
r1 - gold & chrome
r2 - gold & Gun metal
f1 - gold & chrome
f2 - gold & Gun metal
Upper Cap
Roller Gel Refill
Cap Nut
Note: Protective Cover
Fountain Ink CartridgeConvertible Cartridge (optional)
Lower Tube
Upper Tube
Coupler
Coupler Lower Cap Center Band
Clip
Roller Ball Tip
Fountain Pen Nib "O" Ring "O" Ring
Refill Spring
1 13/16"
2 9/32"
Finished Barrel
CapBushing
(smaller)
LockNut
TipBushing
(larger)Mandrel
Headstock 7mm Spacer Bushings
Lower Blank
Finished Barrel
Upper Blank SpacerBushing
LiveCenter
Diagram F - Bushing Set #PKCWBUø .586”
ø .248” Hole
Through
ø .485”
.875”
ø.345”
ø.345”
.750” .250”.250”
CLASSIC ELITE 2 PEN KIT
Finished Barrel CapBushing(smaller dia)
LockNut
TipBushing
(larger dia)
Mandrel
Headstock 7mm Spacer Bushings
Lower Blank (longer)
Finished Barrel
Upper Blank (shorter) SpacerBushing
LiveCenter
Roller Gel Re�llNote: Protective CoverFountain Ink Cartridge Convertible Cartridge (optional)
Re�ll Spring(Roller)
Upper Cap
Cap Nut
Lower Tube Upper Tube Coupler Coupler Lower Cap Center Band
Roller Ball Tip
Fountain Pen Nib Assembly
1 5/8"2 9/32"
Clip
DIAGRAM B / Turning the Blank
Diagram A: PARTS LAYOUT
Diagram C: ASSEMBLY Upper Cap
Roller Gel Refill
Cap Nut
Note: Protective Cover
Fountain Ink Cartridge Convertible Cartridge (optional)
Lower Tube Upper Tube Coupler Coupler Lower Cap Center Band
Clip
Roller Ball Tip
Fountain Pen Nib
"O" Ring "O" Ring
Refill Spring
1 13/16"2 9/32"
r1 - gold & chromer2 - gold & Gun metalf1 - gold & chromef2 - gold & Gun metal
Upper Cap
Roller Gel Refill
Cap Nut
Note: Protective Cover
Fountain Ink Cartridge Convertible Cartridge (optional)
Lower Tube Upper Tube Coupler Coupler Lower Cap Center Band
Clip
Roller Ball Tip
Fountain Pen Nib
"O" Ring "O" Ring
Refill Spring
1 13/16"2 9/32"
Finished Barrel CapBushing(smaller)
LockNut
TipBushing
(larger)
Mandrel
Headstock 7mm Spacer Bushings
Lower Blank
Finished Barrel
Upper Blank SpacerBushing
LiveCenter
Diagram F - Bushing Set #PKCWBUø .586”
ø .248” Hole Through
ø .485”
.875”
ø.345”ø.345”
.750” .250” .250”
DIAGRAM A / Parts list
ASSEMBLY TIPS
• Line up finished parts according to Diagram C.• To press parts in, use a pen vise or a vice with covered
jaws. • Press parts slowly to avoid scratching and damaging the
gold plated parts.
ASSEMBLY OF BODY BARREL:
• Press a coupler into each end of the Lower barrel.• Screw in the lower cap into either end of the barrel.• Choose appropriate pen style for final assembly;
ASSEMBLY OF CAP BARREL:
• Press the center band, narrow diameter in first into the opening at either end of the barrel.
• Insert and press the cap nut, recessed end in first into the opposite end of the barrel. Stop at the shoulder.
• Place the clip over the threads , mount and screw in the upper cap, while aligning the clip rim into the slot in the cap. Tighten cap.
FOUNTAIN PEN ASSEMBLY:
• Push the ink cartridge (narrow end first) into the open end of the nib assembly to the end to cut an opening and allow the ink to flow. Screw this assembly into the barrel.
Tip: Stroke the pen nib from the small hole to the tip with a damp paper to help start the ink flow.• OR – when using the refillable convertable cartridge,
push the clear end of the cartridge into the opening of the nib assembly until it clicks. Screw the inner shaft counter clockwise all the way down inside the cartridge. Now, dip the nib into an ink bottle and slowly turn the shaft upwards (clockwise) to draw ink in, until the reservoir is filled. Screw the nib assembly back into the barrel.
ROLLERBALL PEN ASSEMBLY:• Drop the refill spring into the opening of the lower barrel
wide end first. Remove the protective cover of the refill. Insert into the barrel rear end first.
• Screw the roller ball tip over the refill. Rollerball is ready to operate.
OPERATING THE PEN:
• A quick 1/4 turn will screw the ends together.When using the pen, screw the cap over the body end. Always keep the nib covered when not in use to avoid ink from drying up.
© 2010 PSI Woodworking Philadelphia PA 19115 - v12/10
Re�ll Spring(Roller)
2 9/32"
Roller Gel Re�llNote: Protective CoverFountain Ink Cartridge Convertible Cartridge (optional)
Upper Cap
Cap Nut
Lower Barrel Coupler Coupler Lower Cap Center Band
Roller Ball Tip
Fountain Pen Nib Assembly Clip
Upper Barrel
1 5/8"
DIAGRAM C / Pen assembly
DIAGRAM F • #PKPAR10-B2( )g g
ø .492”
ø.248” Hole Through
Tip End Cap End
ø .495”ø .443” ø .443” ø.359”ø.359”
#PKEL2Rx & #PKEL2Fx PSI Woodworking Products